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Instrument Air Consumption

Mode of

Location

Operation
Rock Muffler
Continous

Sub Total
Rock Muffler

Intermittent

Sub Total
Instrument Air Demand ( 70% of Continous and 30% of Intermitten )
Margin of Air Leakage ( 15% of Instrument Air Demand )
Margin of growth ( 10% of Instrument Air Demand )
Margin of Compressor Rating ( 50% of Instrument Air Demand )
Total Instrument Air Demand

Note :
Based on API 552 ( Ref. 3 ), instrument air consumption is estimated 1 scfm ( 1.699 Sm 3/hr )

Utility air consumption for each area is assumed 0.15 scfm ( 0.2548 Sm 3/hr ) for normal consum
and 1.5 scfm ( 2.548 Sm3/hr ) for peak consumption

Utility air for flare ignition is assumed 5.25 scfm ( 8.919 Sm3/hr ) based on typical flare ignition

nt Air Consumption
Number of Valve

Total Consumption (

Sm3/hr)
3.40
0.00
0.00
0.00

3.40

3.40
0.00
0.00
0.00
0.00
0.00
0.00

3.40

d 30% of Intermitten )

3.40

Demand )

0.51

and )

0.34

ent Air Demand )

1.70
5.95

ption is estimated 1 scfm ( 1.699 Sm 3/hr )

.15 scfm ( 0.2548 Sm 3/hr ) for normal consumption

8.919 Sm3/hr ) based on typical flare ignition

Utility Air Consumption

Utility Air Consumer


Separation Area
Compression System Area
Flue Gas System Area
Dehydration System Area
Produce Water Treatment Area
Flare System Area
Diesel System Area
Fire Water System Area
Gas and Diesel Engine Generator Area
Receiver Area
Sales Gas Superheater Area
Launcher Area
Total Utility Air
Utility Air Demand ( 70% Normal and 30% Peak )
Flare Ignition
Sub Total
Margin of Air Leakage ( 15% ofSub Total )
Margin of growth ( 10% of Instrument Air Demand )
Margin of Compressor Rating ( 50% of Instrument Air Demand )
Total Utility Air Demand

Note :
Based on API 552 ( Ref. 3 ), instrument air consumption is estimated 1 scfm ( 1.699 Sm 3/hr )

Utility air consumption for each area is assumed 0.15 scfm ( 0.2548 Sm 3/hr ) for normal consum
and 1.5 scfm ( 2.548 Sm3/hr ) for peak consumption

Utility air for flare ignition is assumed 5.25 scfm ( 8.919 Sm3/hr ) based on typical flare ignition

Air Consumption
Total Consumption ( Sm3/hr)
Normal

Peak

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

0.25

2.55

3.06

30.58

k)

and )

ent Air Demand )

11.31
8.92
20.23
3.03
2.02
10.12
35.41

ption is estimated 1 scfm ( 1.699 Sm 3/hr )

.15 scfm ( 0.2548 Sm 3/hr ) for normal consumption

8.919 Sm3/hr ) based on typical flare ignition

KWARSA HEXAGON
INSTRUMENT AIR RECEIVER CALCULATION
Client
Project
Calculation Number
Equipment Number
Unit
Piping Fluid/Service
Air Receiver Holding Time
Instrument Air Pressure Minimum
Instrument Air Pressure Maximum
Instrument Air Pressure Normal
Total Instrument Air consumption

Vessel Type
Molecular Weight of Instrument Air
Holding Time
Standard Pressure
Minimum Supply Pressure ( P2 )
Normal Supply Pressure ( P1 )
Maximum Supply Pressure ( P3 )

:
:
:
General Input
=
=
SI
=
Air
Basis
=
10
=
80
=
140
=
100
=
13.20
=
7.77
Process Condition
=
Vertical
=
28.85
=
10
=
14.7
=
94.7
=
114.7
=
154.7

minute
Psig
Psig
Psig
Sm3/hr
SCFM

kg / kgmol
minute
Psia
Psia
Psia
Psia

Temperatur Standard

520

Temperatur Normal

80.24

540.910
0.9966
0.9941
0.9957

Air Compressibility @ P2, T


Air Compressibility @ P3, T
Air Compressibility @ P1, T

=
=
=
=

Air Density @ P2, T

7.58

kg/m3

Air Density @ P3, T

12.42

kg/m3

Air Density @ P1, T

9.19

kg/m3

Air Receiver Calculation Result


Volume of Air Receicer Tank

L/D
Internal Diameter ( ID )
Length ( T/T )

59.40

ft3

=
1.68
m3
Vessel Calculation Result
=
2
=
1.00
m
=
2.30
m

Avaiable Volume

1.81

m3

Instrument Air Consumption


15 Holding Time
Mass of AIr @ P2, T
Mass of AIr @ P3, T
Avaiable Hold Up
Required Hold Up
Required Holding Time

=
=
=
=
=
=
=
=

63.76
0.26
3.87
13.686
22.424
8.74
3.87
10

ft3
Kg/min
kg
kg
kg
kg
kg
minute

Actual Holding Time

10.73

minute

Check
Volume
Required Volume < Available Volume
Hol Up Capacity
Required Capacity < Available Capacity
Actual Holding Time
Req. Holding Time < Actual Holding Time

OK
OK
OK
CONCLUSION
1000 mm

ID

Note
1.173 Kg/m

is Air density in Normal condition ( 80.24 F and 101 kPa )


0

2300 mm

Originator
Checker
Approver
Rev

T/T

ginator
hecker
pprover
Rev

MEINDO ELANG INDAH


UTILITY AIR RECEIVER CALCULATION
Client
Project
Calculation Number
Equipment Number
Unit
Piping Fluid/Service
Air Receiver Holding Time
Instrument Air Pressure Minimum
Instrument Air Pressure Maximum
Instrument Air Pressure Normal
Total Instrument Air consumption

Vessel Type
Molecular Weight of Instrument Air
Holding Time
Standard Pressure
Minimum Supply Pressure ( P2 )
Normal Supply Pressure ( P1 )
Maximum Supply Pressure ( P3 )

:
:
:
General Input
=
=
SI
=
Air
Basis
=
15
=
80
=
140
=
100
=
35.41
=
20.84
Process Condition
=
Vertical
=
28.85
=
15
=
14.7
=
74.7
=
114.7
=
154.7

minute
Psig
Psig
Psig
Sm3/hr
SCFM

kg / kgmol
minute
Psia
Psia
Psia
Psia

Temperatur Standard

520

Temperatur Normal

80.24

540.910
0.9974
0.9941
0.9957

Air Compressibility @ P2, T


Air Compressibility @ P3, T
Air Compressibility @ P1, T

=
=
=
=

Air Density @ P2, T

5.98

kg/m3

Air Density @ P3, T

12.42

kg/m3

Air Density @ P1, T

9.19

kg/m3

Air Receiver Calculation Result


Volume of Air Receicer Tank

L/D
Internal Diameter ( ID )
Length ( T/T )

119.50

ft3

=
3.38
m3
Vessel Calculation Result
=
3
=
1.15
m
=
3.45
m

Avaiable Volume

3.58

m3

Instrument Air Consumption


15 Holding Time
Mass of AIr @ P2, T
Mass of AIr @ P3, T
Avaiable Hold Up
Required Hold Up
Required Holding Time

=
=
=
=
=
=
=
=

126.49
0.69
10.38
21.418
44.484
23.07
10.38
15

ft3
Kg/min
kg
kg
kg
kg
kg
minute

Actual Holding Time

15.88

minute

Check
Volume
Required Volume < Available Volume
Hol Up Capacity
Required Capacity < Available Capacity
Actual Holding Time
Req. Holding Time < Actual Holding Time

OK
OK
OK
CONCLUSION
1150 mm

1.173 Kg/m

ID

is Air density in Normal condition ( 80.24 F and 101 kPa )


0

3450 mm

Originator
Checker
Approver
Rev

T/T

ginator
hecker
prover
Rev

= P/(R*T)
Example

=
=

Density
Pressure

Kg/m3
kPa

1.173013
101

Specific gas constant

J/Kg oK

287.058

Temperature

299.95

Density
Temperature Normal
Pressure Normal

Tn
Pn

277.6
536.7
14.7

Kg/m3
R
Psia

Volumetric Flow at Normal


Temperature Standar
Pressure Standar

Vn
Ts
Ps

14.4
492.0
14.7

Nm3/Hr
R
Psia

13.201
550058.7
15577.7
4324359.0
9533568.4

Sm3/Hr
CFH
CMH
Kg/hr
lb/hr

Volumetric Flow Standar Vs


Mass Flow Actual

Qa

15.5776622505

Density
Temperature Standard
Pressure Standard

Ts
Ps

11.12
519.8
14.7

Kg/m3
R
Psia

Volumetric Flow Actual


Temperature Actual
Pressure Actual

Va
Ta
Pa

673.050
598.2
535.4

ACMH
R
Psia

Volumetric Flow at STD

Vs

Mass Flow Actual

Qa

21303.123
752302.8
673.1
7484.3
16500

SCMH
SCFH
CMH
Kg/hr
lb/hr

752313.412 SCFH

2.87 BPD
0.018999 M3/H
994 kg/m3
18.8854 kg/hr

T
P

0.511
18.0553

59 C
35.9 Bar

MMSCMD
MMSCFD

17613.21
17714.84
12517.27
17306.01
17634.62
7718.645

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