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Contents
0.
Brief instructions
1.
General
2.
Safety
3.
4.
Description
5.
Design of system
6.
Installation of pump
7.
8.
Maintenance
9.
!
These operating and maintenance instructions
contain information by the pump manufacturer. They may have to be supplemented by
instructions of the operating company.
Specific information for the operation and
maintenance of the technical system in which
the pump is integrated, is not included. This
can only be provided by the company responsible for the installation and design of the system (system manufacturer).
Such specific information for the operation
and maintenance of the technical system
in which the pump is integrated has priority over the information provided by the
pump manufacturer.
See operating instruction of system manufacturer!
ALLWEILER
0.
The pumped fluid may not have a tendency to crystallise and may not contain any solids, having an
abrasive effect (see Section 1.1. Use and areas of application).
Remove protective seals from connection pieces prior to connecting the pipes.
If the pump has been preserved, drain off preservation agent (dispose of correctly!) and clean
pump.
Align pump or pump unit on foundation and secure.
Clean pipe system.
Observe direction of flow and rotation (see arrows on pump).
Fill pump with pumping medium (pump must be fully ventilated).
All shut-off fittings in the suction and delivery pipe must be opened.
Check that the coupling protection is installed and that all safety devices are operational.
Install motor circuit breaker. Electrical connection must be provided by a qualified electrician! Check
voltage, speed and direction of rotation.
Turn pump manually and check for light, even movement.
Switch on motor.
Once the operating speed has been reached, check the operational pressure on the pressure gauge,
regulating the operating point by throttling on the delivery side, where necessary.
The delivery volume may not fall below a specified minimum.
The pump must always be supplied with fluid and may never run dry!
Generally do not touch pumps in operation as they might be hot.
The power required increases with an increase in lift height and a decreasing pumping volume!
The pump may never be started or operated with the suction and/or delivery side closed.
Neither during installation nor during operation may pipe runs transfer any stresses onto the pump.
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1.
General
1.1
The pump is a self-priming periphery pump. It is suitable for pumping clear and cloudy as well as gaseous fluids, not containing any abrasive constituents.
The pump is designed as a multi-stage sectional
case pump. The use of uniform components for several pump series and sizes allows economic stockkeeping and procurement of spare parts. The pump
is driven by an electrical motor.
Fig. 1.2
Units directly or indirectly linked to drinking water systems must be freed from any impurities
prior to installation and commissioning.
1.2
Testing
Requirements:
1. Start with opened slides.
2. Never operate with closed delivery pipe.
3. Only operate in the range Qmin to Qmax.
1.4
Guarantee
Our liability for deficiencies in supply is specified in
our terms of delivery. We do not accept any liability
for damage resulting from the non-compliance with
the operating instructions and conditions of use.
Where operating conditions change at a future point
in time (i.e. different pumped medium, speed, viscosity, temperature or supply conditions), it must be established in each case and, where necessary confirmed that the pump is suited for this changed condition. Unless otherwise agreed, pumps supplied by us
may only be opened or changed by ourselves or at
authorised customer service centres during the period of guarantee. Non-compliance cancels our liability for any deficiencies.
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1.5
Sound level
CAUTION
drive units
incorrectly installed couplings
other appliances in the same room (i.e. heating)
water pipes, water taps or valves. Flowing water
always generates noise (i.e. water hammer). It is,
however, possible to reduce these noises by
suitable measures to an acceptable level.
2.3
2.1
Safety
These operating instructions contain basic information that must be observed for the installation, operation and maintenance. The operating instructions
must, therefore, be read by the fitter and the respective trained personal / user prior to the installation
and start-up and must be kept with the machine/system at all times.
In addition to the general safety instructions specified
in this main section, also special safety instructions
listed under other main sections - such as for private
use - must be complied with. These Operating Instructions do not replace local safety regulations.
2.4
2.5
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2.6
2.7
3.3
Unpacking
Prior to unpacking, the packaging should be visually
inspected. Any noted transportation damage should
be listed on the receipt or delivery note. Any claims
should be immediately forwarded to the shipping
agent and/or the transport insurance company.
3.4
Interim storage
If the pump or the unit are not installed immediately
after delivery, the machine must be stored in a dry
room free from vibrations.
3.5
Transportation
The pump must be correctly transported. Figs. 3.13.3 show the correct handling.
Unauthorised operation
The safe operation of the machine can only be guaranteed, if the machine is operated as stipulated in
section 1 of these operating instructions. The limits
specified in that datasheet may not be exceeded at
any time.
3.
3.1
Safety measures
Fig. 3.1
Pump and motor on base plate
Fig. 3.2
Pump in block design
Packaging
The symbols contained on the packaging must be
observed. The inlet and delivery sides of the pump
must be closed with plugs during transportation and
storage. The flanged connections must be removed
during installation of the pump unit.
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According to the specifications by the conservation
agent manufacturer, the preservation agent offers a
protection of 6 months. The active ingredients contained in this preservation agent also offer adequate
anti-corrosion protection in case of high humidity
(sea, tropical climate).
3.6.2
Fig. 3.3
Pump with vertical design
3.6
A suitable solvent, compatible with the pumped medium (foodstuff) can be used as a cleaning agent for
removing the internal and external preservation
agent.
Preservation
If the pump has been preserved by our works, this is
shown by:
1. The sign attached to the pump.
3.7
3.6.1
4.
Description
4.1
Constructive design
Preservation agents
Self-priming, sectional case pump operating according to the periphery pump principle. The performance
of the peripheral pump depends a. o. on the gap between the impeller and the stepped housing (0.15 to
0.17 mm)
Housing
The suction and delivery housing as well as the suction and delivery sides are laterally divided. Flat
packings are used as seals between the housing and
housing components.
4.3
4.4
Additional connections
The delivery housing of the pump contains:
1 screw-in stopper for connecting a pressure
gauge.
1 screw-in stopper for draining the fluid.
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The suction housing of the pump contains:
1 screw-in stopper for connecting a manovacuummeter.
1 screw-in stopper for draining the fluid (complete
drainage is not possible).
4.5
5.
Design of system
5.1
Pipe system
CAUTION The arrows indicating the direction of
flow on the pipe connection of the pump must be
observed. The nominal width of the pipes must
correspond with the nominal width of the pump
connection section (see datasheet).
Impellers
Open, star-shaped impellers with relief holes providing axial-thrust compensation.
4.6
4.7
Shaft
The pump is equipped with a special deflectionresistant shaft, ensuring a smooth operation during
all load phases.
see datasheet
4.8
5.1.1
!
4.10
and
Drive
The pumps are driven by an electric motor. In most
cases, totally enclosed fan-cooled A.C. cage motors,
series B3 or B14, protection type IP44/54 acc. to IEC
standard, insulation class B, motor winding for 380 V
or 660 V, 50 or 60 Hz are used. Explosion-proof motors and other types can also be provided.
4.9
transitions
Accessory
The supplied accessory is specified in the datasheet.
The respective Operating and Installation Instructions for the accessory are also enclosed in the Appendix.
Nominal width
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5.1.4
!
5.2
Do not drain-off
wastewater!
anti-corrosion
agent
Return valve
with
Suction pipe
In order to guarantee a cavity-free operation, Section
5.4 Supply conditions must be observed. The suction
line can be installed in any suitable manner. It can
run through the pump as the pump can also suck up
media uphill. The cross-section of the suction pipe
may not be smaller than the suction pipe connection
of the pump. A flow speed of 1 m/s should be ensured in the suction pipe. In case of difficult suctionside conditions, a smoothing section, having a length
of ten times the pipe diameter before entry into the
pump, must be installed. In the suction operation, the
suction basket must be at least 0.2 m below the lowest fluid level (see Fig. 5.1).
Fig. 5.2
5.3
Delivery pipe
The pipes on the delivery side should also have a
constant cross-section. In case of higher pumping
lifts and longer pressure pipes it is sensible, to provide a soft-closing return valve (see Fig.5.1 + 5.2).
5.4
Return valve
Suction basket
(Return valve)
The (NPSHexist) is specified in the characteristic diagrams for each pump type.
On request, we can provide forms for calculating the
NPSH normal values.
In the suction operation it must be observed that the
geodetic lift of 7 m (for water at 20C is not exceeded). Please observe, in case of pumping agents
with low evaporation pressures or water with temperatures of above 20C that the lift of the pump will
decrease accordingly.
Fig. 5.1
CAUTION In order to maintain its self-priming
state, the pump must constantly be filled with
pumping media.
The peripheral pump is able to supply air or gas with
the pumped media and to evacuate a suction pipe.
The pumps must first be filled or have been filled with
liquid. The suction ability is limited a vacuumetric lift
of approx. 7 m (for water 20) and reduces with increasing wear. The suction time is limited from one to
max. two minutes as the suction stagnates due to the
medium warming in the pump. In order to prevent
drainage of the pump after switch-off, a return valve
must be provided on the suction side (see Fig. 5.1).
For the supply operation, the fluid level must be kept
at at least 0.5 m above the pipe connection. In case
of the medium being supplied from a container and a
vacuum, an equalising pipe (AL) should be installed
(see Fig. 5.2).
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possible and should include as few as possible
bends and elbows.
5.6
Incorrect!
Correct!
Fig. 5.3
7. Ensure that the feed pump never runs dry
Pressure decreases!
NPSH increases!
Safety devices
Inspection
After completion of the installation, the imperviousness of all pipe runs and connections must be
checked. It must also be checked that the unit does
not contain any blockage (it must be possible to turn
the shafting manually).
Fig. 5.4
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!
5.9
Based on the valid accident prevention regulations, the operational safety of the plant must be
checked (electrical connections, coupling protection etc).
6.3.3
6.3.4
6.
Installation of pump
6.1
Safety measures
6.2
Installation tools
No special tools are required for assembly and installation.
6.3
First installation
6.3.1
6.3.6
Ruler
Floor, foundation
Fig. 6.1
Alignment, using fine ruler
The pump must be installed on an even, vibrationfree floor or foundation. Vibrations reducing feet must
be used, where necessary.
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Radial offset
Fig. 6.5
Fig. 6.2
Alignment, using dial gauge
Angled offset
Fig. 6.6
Fig. 6.3
Alignment, using dial gauge
Permissible offset for flexible couplings (only applies for supplied original couplings):
radial
Kr
1(58)
2(68)
3(80)
4(95)
5(110)
6(125)
7(140)
8(160)
mm
0.10
0.11
0.13
0.15
0.18
0.21
0.24
0.27
N-EUPEX size
Size
Speed factor
Sn max = 1.5
Axial offset
Fig. 6.7
!
6.4
!
6.5
Speed n [1/min.]
Fig. 6.4
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7.
7.1
Safety measures
7.2.4
The direction of rotation of the motor must correspond with the directional arrows on the pump. Respective arrows are shown on the pump. To check
the direction of rotation, the motor can be briefly
switched on. An incorrect direction of rotation can
damage the pump.
Electrical connections must be designed to comply with the regulations of the local utility company as well as the stipulations of ElexV. In addition the ElexV guidelines of BG-Chemie must
also be complied with. This work may only be
carried out by respectively authorised personnel.
CAUTION Never run pump against specified direction of rotation! Only check direction of rotation on filled pump!
7.3
Start-up
7.3.1
Start
Switch on motor!
In case of explosive, toxic, hot or corrosive media it must be ensured that no hazard occurs for
persons or the environment.
Start-up preparations
7.2.1
Drive motor
The electrical connection must be carried out by
a qualified electrician, observing VDE and local
regulations, in particular, with regards to protective measures. Check operating voltage and
speed of motor. Speed at 50 Hz: 1450 1/min. or at
60 Hz: 1750 1/min. A protective motor switch
must be provided!
7.2.3
Storage
The bearings are filled with sufficient grease by the
manufacturer and are thus operational.
7.3.3
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7.3.4
Temperature
7.4.2
Any sudden temperature changes (temperature
shocks must be avoided).
7.3.5
7.3.6
It must be checked whether the pump shaft is standing still. In case of a leaking return valve in the delivery pipe, it may occur that the pump shaft is turned
backwards by reflowing pump media. The pump may
not be switched on whilst the pump shaft is turning
backwards as this may damage the pump.
7.5
Restart
Switching frequency
The pump may be switched on and off up to ten
times per hour.
7.4
7.4.1
Switch-off
Prior to the standstill of the pump no shut-off units
may be closed on the delivery and suction side.
Switch off motor.
Check that pump drains off evenly. In case of an installed return valve, shut-off units do not have to be
closed.
8.
Maintenance
8.1
Safety measures
!
8.2
For any maintenance and servicing, the information provided in Section 2. Safety must be observed. Regularly implemented inspection and
maintenance work carried out on the pump and
the drive machine will prolong the life of the
units.
General control
The pump may never be operated without pumping media or with the flow of the pumping media
being disrupted. Check the fluid level in the suction and/or feed container.
For pumps where the pumping media is under vacuum, it must be checked that still sufficient operating
media is in the pump prior to restarting. Fill pump if
necessary.
Where the pump remains under pressure and temperature even when in standstill mode, all existing
shut-off pipes must remain activated. Shut-off devices must remain activated, if there is a danger of
air being sucked in (in case of feed from vacuum systems or in case of parallel operation with mutual suction pipe). In case of possible frost, fully drain pump
and pipes.
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ALLWEILER
Installed stand-by pumps should be switched on
and off again once a week.
8.3
Maintenance of components
8.3.1
8.3.2
9.
Flexible coupling
9.1
Safety regulations
In case of a leaking axial face seal, this cannot be retightened; it is therefore recommended to remove
and check the axial face seal and shaft as well as
any ancillary elements. As the life of the axial face
seals can normally not be estimated, we recommend
to store replacement seals.
Drive
8.3.5
Dismantling information
During the guarantee period, the pump may only
be disassembled by ourselves or by an authorised workshop.
Outside of the guarantee period, the pump may
only be dismantled and installed by experienced
personnel.
Prior to the start of the assembly, the unit must
be secured in such a way that it cannot be
switched on.
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9.3
Motor repairs
Electrical repairs may only be carried out by a
qualified electrician.
9.4
Disassembly
CAUTION The position of the individual housing
parts must be marked prior to the disassembly to
ensure that they can be reassembled in the correct order (i.e. by chalk markings).
Detailed disassembly and reassembly instructions can be provided on request.
Please contact: see last page
15
ALLWEILER
10.
10.1
Safety regulations
!
10.2
Faults may only be remedied by trained personnel. In case of faults, pump must be switched off as soon as
possible!
Faults and remedy
Faults
Pumping volume too low
Cause
Counter pressure too high
Lift too high or feed height too low
Blocked filter
NPSH not observed
Sealing gap too large due to wear
Incorrect direction of rotation or
speed
Housing or suction pipe leaking
Leaking pump
Temperature increase in pump
Remedy
Readjust operating point
Check fluid level, open suction-side
shut-off units
Clean filters and dirt pans installed on
the suction side
Replace worn pump components
Reconnect motor
Replace housing seals. Check flange
connections
Replace housing seals. Check flange
connections
Check fluid levels
Replace worn pump components
Reconnect motor
Refill pump!
Open all shut-off units!
Reconnect pump
Reconnect motor
Clean filters and dirt pans installed on
the suction side
Remove closing stoppers
Check securing torque of housing bolts
Replace seals
Vent and fill pump as well as suction/supply line
Check fluid levels, open suction-sided
closing units
Clean the filters and dirt pans installed
on the suction side
Vent and fill pump as well as suction
and/or feed pipe
Check fluid levels, open suction-sided
shut-off units
Clean filter and dirt pans installed on
suction site
Check installation of pumps
Disassemble and clean pump
Disassemble pump and replace damaged parts
Open shut-off units
Observe the pumping conditions specified in the datasheet
Check the motor protection switches
and the electrical connections
Check:
whether the pump is blocked by
foreign bodies
stuffing box is tightened too much
shaft seal is OK
16
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11.
Ancillary documentation
11.1
Total gap
0.13 + 0.06
0.13 + 0.06
0.15 + 0.06
0.18 + 0.10
0.18 + 0.13
Total gap
0.18 + 0.04
0.18 + 0.04
0.19 + 0.04
0.21 + 0.08
0.21 + 0.08
Total gap
0.19 + 0.06
0.22 + 0.06
0.24 + 0.06
0.31 + 0.01
0.33 + 0.13
Total gap
0.24 + 0.04
0.27+ 0.04
0.28 + 0.04
0.34 + 0.08
0.36 + 0.08
Gap on each
side
0.065 + 0.03
0.065 + 0.03
0.075 + 0.03
0.09 + 0.05
0.09 + 0.065
Gap on each
side
0.09 + 0.02
0.09 + 0.02
0.095 + 0.02
0.105 + 0.04
0.105 + 0.04
Gap on each
side
0.095 + 0.03
0.11 + 0.03
0.12 + 0.03
0.155 + 0.05
0.165 + 0.065
Gap on each
side
0.12 + 0.02
0.135 + 0.02
0.14 + 0.02
0.17 + 0.04
0.18 + 0.04
Contents of Appendix:
11.2
11.3
11.4
Datasheet
The technical specifications of the pump are contained in the datasheet. The dimensions are contained in the dimensional table which can be supplied on request.
12.
Identification
The pumps contain a nameplate according to DIN 24299 as shown in Fig. 12.1.
Fig. 12.1
17
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11.2
Cross-section of pump
SONWW
SONW
SRNWW
18
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SOBW
SRBWW
SOBW/SRVW multi-stage
19
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11.3
Part no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
21
22
23
24
Designation
delivery housing
suction housing
suction section
delivery side
suction side
impeller
shaft
double footstand
foot lantern
bearing support
rolling bearing
bearing lid
end bearing lid
spacer ring
bearing bushing, long
bearing bushing, short
cheese-head screw
splash ring
sealing ring, white
sealing ring, narrow
packing ring
Part no.
26
27
28
29
30
31
33
34
35
36
41
42
43
51
52
53
61
62
63
64
65
Designation
stuffing box
union nut
curved washer
washer
shaft nut
stopper
connecting bolt with nut
bypass
pipe fixing
locking ring
coupling half, pump side
coupling half, motor side
coupling packages
counter flange
flange seal
hexagonal screw
axial face seal
counter ring
flat backing
circlip ring
set collar
20
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ALLWEILER
Radolfzell Works
Postfach 1140
D78301 Radolfzell
Allweilerstrasse 1
D78315 Radolfzell
Germany
Phone (07732) 86 0
Fax (07732) 86 436
E-mail: service@allweiler.de
internet: http://www.allweiler.de