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Flocculation
The Process..
The Agitator
Mechanical agitators (most common)
Pneumatic agitators
Baffle basins
Velocity Gradient
The rate of particulate collisions is proportional to the velocity gradient
(G), therefore the gradient must be sufficient to furnish the desired
particulate collisions.
The velocity gradient is also related to the shear forces in the water.
Large velocity gradients produce appreciable shear forces.
If the velocity is too great, excessive shear forces will result and prevent
the desired floc formation.
Velocity Gradient
The total number of particle
collisions is proportional to the
product of velocity gradient
(G) and the detention time
(T).
Thus, the value of GT is important
in design.
Rapid Mixing
Mechanical agitation is the most common method for rapid mixing since
it is reliable, very effective and extremely flexible in operations.
Usually rapid mixing employs vertical shaft rotary mixing devices such
as turbine impellers, paddle impellers and propellers.
All of the rotary mixing devices impart motion to the water in addition of
turbulence.
Most
common
used
Mixing Basin
If only one chemical is added, a mixing basin with only one
compartment may be used.
If more than one chemical is required, sequential application and
dispersion of each chemical is desirable, necessitating multiple
compartments.
Mixing Basins
Single compartment mixing basins are usually circular or square in plan view.
Turbine Impellers
Most
common
used
Turbine Impellers
The stationary vanes of the shrouded turbine prevent rotational flow.
The impeller blades maybe pithed and vertical (most common).
The impeller is usually mounted one impeller diameter above the tank bottom.
The speed ranges range from 10-150 rpm and the flow is radially outward from
the turbine.
Flow Pattern
Small baffles extending into the
tank a distance of 0.1 times the
tank width or diameter will:
turbulence.
Turbine Impellers
Turbines are the most effective of all mechanical agitation or mixing
devices because the produce high shear, turbulence and velocity
gradients.
1
6
to
1
10
of the diameter.
The paddles are usually mounted one-half of paddle diameter above tank
bottom.
Flow Regime
The flow regime for two-blade paddle is
similar to the turbine impeller.
Paddle Impellers
The paddle is not as efficient as the turbine type since it does not
produce as much turbulence and shear forces.
Propeller Impeller
May have two or three blades.
The blades are pitched to impart axial
flow to the liquid.
Flow Regime
The rotation of a propeller traces out a
helix in the liquid and the pitch is defined
as the distance the liquid moves axially
during one revolution, divided by the
propeller diameter.
Propeller Impellers
For deep tanks two propellers may be mounted on the same shaft.
The propeller speed is ordinarily 400 to 1750 rpm.
Baffling is required in large tanks.
In small tanks the propeller may be mounted off center to avoid rotational
flow.
Propeller agitators are very affective in large tanks because of high velocities
imparted to the liquid.
KL and KT
Power Imparted
For turbulent flow, the power required for agitation in a baffled vertical
square tank is the same as in a baffled vertical circular tank having a
diameter equal to the width of the square tank.
In an unbaffled square tank the power imparted is about 75 percent of
that imparted in a baffled square of circular tank.
Two straight blade turbines mounted one turbine diameter apart on the
same shaft impart about 1.9 times as much power as turbine alone.
Flocculation
Mechanical agitation being the most common for flocculation.
Formerly, baffle basins were used, but since the available range of G
and GT values is limited, they are not employed at present to any extent.
Most mechanical agitators are paddle wheels.
Flocculation
Flocculation
The degree of completion of the flocculation process is dependent on the
floc characteristic, the velocity gradient, and the value of GT.
GT is related to total number of collisions during aggregation in flocculation
process.
Flocculation
If the velocity gradient is too great, the shear forces will prevent
the formation of large floc.
Flocculation Basins
Flocculation basins are frequently designed to provide for tapered flocculation.
The flow is subjected to decreasing G values as it passes trough the flocculation
basin.
This produces a rapid buildup of small dense floc the aggregates at lower G values
into larger, dense, rapid settling floc particles.
Drag Force
Power Imperted
CD
Peripheral velocity should range from
0.3 to 3 fps.
The velocity of a paddle blade
relative to the water is three-fourths
the peripheral blade velocity.
The total paddle-blade area on a
horizontal shaft should not exceed 15
to 20 percent of total basin cross
sectional area (or excessive rotational
flow will result!).