Beruflich Dokumente
Kultur Dokumente
a r t i c l e
i n f o
Article history:
Received 3 February 2009
Received in revised form 10 July 2009
Accepted 17 August 2009
Keywords:
Biomass
Pyrolysis
Catalytic cracking
Zeolites
Mass spectroscopy
a b s t r a c t
Fast pyrolysis bio-oils currently produced in demonstration and semi-commercial plants have potential as a
fuel for stationary power production using boilers or turbines but they require signicant modication to
become an acceptable transportation fuel. Catalytic upgrading of pyrolysis vapors using zeolites is a
potentially promising method for removing oxygen from organic compounds and converting them to
hydrocarbons. This work evaluated a set of commercial and laboratory-synthesized catalysts for their
hydrocarbon production performance via the pyrolysis/catalytic cracking route. Three types of biomass
feedstocks; cellulose, lignin, and wood were pyrolyzed (batch experiments) in quartz boats in physical
contact with the catalysts at temperature ranging from 400 C to 600 C and catalyst-to-biomass ratios of 5
10 by weight. Molecular-beam mass spectrometry (MBMS) was used to analyze the product vapor and gas
composition. The highest yield of hydrocarbons (approximately 16 wt.%, including 3.5 wt.% of toluene) was
achieved using nickel, cobalt, iron, and gallium-substituted ZSM-5. Tests performed using a semi-continuous
ow reactor allowed us to observe the change in the composition of the volatiles produced by the pyrolysis/
catalytic vapor cracking reactions as a function of the catalyst time-on-stream. The deoxygenation activity
decreased with time because of coke deposits formed on the catalyst.
2009 Elsevier B.V. All rights reserved.
1. Introduction
In recent years biofuels have attracted considerable attention
mainly because of high crude oil prices, national security concerns,
and potential climate change consequences. In addition to the
commercial production of biodiesel and corn-based ethanol, research
is increasingly being focused on developing processes for producing
liquid fuels from lignocellulosic biomass. One of the emerging
technologies is fast pyrolysis that produces high yields of a liquid
product, called bio-oil, which contains up to 70% of the energy of the
biomass feed [1]. However, certain bio-oil properties such as its low
heating value, incomplete volatility, acidity, instability, and incompatibility with standard petroleum fuels signicantly restrict its
application [2]. The undesirable properties of pyrolysis oil result
from the chemical composition of bio-oil that mostly consists of
different classes of oxygenated organic compounds. The elimination
of oxygen is thus necessary to transform bio-oil into a liquid fuel that
would be broadly accepted and economically attractive. Two types of
processes that have been used to reject oxygen from organic
molecules are hydrotreating and catalytic cracking. The former uses
hydrogen to remove oxygen in the form of water while the latter
accomplishes the removal of oxygen in the form of water and carbon
oxides using shape-selective catalysts like zeolites. Recent reviews on
Corresponding author. Tel.: +1 303 384 7703; fax: +1 303 384 6363.
E-mail address: Stefan_Czernik@nrel.go (S. Czernik).
0378-3820/$ see front matter 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.fuproc.2009.08.011
26
3. Experimental
The catalytic pyrolysis tests were performed using a tubular quartz
micro-reactor coupled with the MBMS. About 10 mg of biomass
sample contained in a quartz boat was covered with a layer of catalyst
(50100 mg) then inserted into owing, preheated carrier gas. Such a
high catalyst-to-biomass ratio in those exploratory tests was chosen
arbitrarily only to show the potential for producing hydrocarbons
from biomass; it will have to be optimized in later stages of the
process development. The carrier gases (helium) at a ow rate of 10 L/
min and 10 cm3/min of argon (used as a tracer gas) were introduced
through the end of the reactor that consisted of a 22 mm inner
diameter quartz tube. The reactor was electrically heated to the
desired temperature (400600 C) and coupled to the MBMS for
product detection. The experimental sequence consisted of: 1)
biomass pyrolysis in the bottom of the boat, 2) pyrolysis vapor
reaction in the catalyst bed, and 3) movement of the catalytically
upgraded vapors through the sampling orice of the MBMS to form a
molecular beam, which provided rapid sample quenching and
inhibited condensation and aerosol formation. Using an ionization
energy of 22.5 eV, the MBMS detected volatile products within a mass
range of 15350 amu. A detailed description of the experimental unit
and the MBMS techniques is provided elsewhere [24].
The three biomass feedstocks used in the pyrolysis/catalytic
cracking tests were ground aspen wood, Avicel PH-105 cellulose,
and straw lignin (provided by a biotechnology company Granit). The
elemental composition of these materials is shown in Table 1.
Forty catalysts were tested representing four groups: 10 commercial zeolites (including ZSM-5, Y, and SAPO types), 22 laboratoryprepared ZSM-5 catalysts modied by substituting Al or hydrogen
with different metals (Co, Fe, Ni, Ce, Ga, Cu, Na), four laboratory X and
Y zeolites, and four different silica and alumina materials. The list of
catalysts is provided in Table 2. The laboratory catalysts were
prepared using gel precipitation method followed by drying and
calcinations similar to that described in the Mobil patent [7].
Laboratory ZSM-5 catalysts had silica-to-alumina ratio of 75, which
varied for the transition metal-substituted catalysts. The catalysts
were not fully characterized yet and the degree of substitution is not
known at this time. For each catalyst two samples were tested usually
at varying catalyst-to-wood ratios. At least one sample of aspen wood
was pyrolyzed without catalyst each day when the experiments were
conducted to measure the pyrolysis products for comparison with
previous data to assess variability, which was on the order of
experimental error. Initial pyrolysis/catalytic cracking tests were
carried out for all three feeds at 400 C and catalyst-to-feed ratios of
approximately 5 and 10. Following the results of the preliminary tests,
the nine best-performing catalysts were used to evaluate hydrocarbon
yields produced from aspen wood at temperatures of 400, 500, and
600 C. These yields were determined based on the intensity of
respective spectrum lines compared to the calibration using toluene.
In addition to the batch experiments, semi-continuous tests were
initiated to observe the catalyst performance (product gas composition) as a function of the time-on-stream for three selected catalysts.
In these experiments 2 g of the catalyst was placed between quartz
wool plugs in the bottom of a 10 mm internal diameter tube heated by
an electric furnace as shown in Fig. 1. 34 mm long, 1 mm diameter
Table 1
Feedstock composition.
Elemental analysis, wt.% (m.f.)
Avicel
Lignin
Aspen
C
H
O
N
Ash
44.3
6.2
49.5
b 0.01
b 0.01
62.7
6.0
28.6
1.1
1.4
49.5
6.1
43.8
0.1
0.5
27
Table 2
List of catalysts used in biomass pyrolysis tests.
Catalyst numbera
Catalyst name
Producer
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
BiZSM-5
CeZSM-5
H/[Co,Fe]ZSM-5
Co/Al2O3
H/[Co]ZSM-5
CoZSM-5
H/[Cu,Fe]ZSM-5
H/[Al,Fe]ZSM-5
H/[Fe]ZSM-5
H/FeZSM-5
GaZSM-5
H/ZSM-5
H/ZSM-5
H/ZSM-5/Al
MC-50
MC-508
Mn/Al2O3
Na/ZSM-5
ZSM-5/Al
ZSM-5/B
HZSM-5/B
NiZSM-5
BaX zeolite
CaX zeolite
BaY zeolite
CaY zeolite
NaY zeolite
LZY-8
Z-1000
ZSM-5
Al2O3
H/alumina
Kaolin
Silica gel
CBV 760 (Y zeolite)
CBV 720 (Y zeolite)
CBV 520 (Y zeolite)
SAPO-11
CBV 5524G
CBV 8014
NREL
NREL
U Utah
NREL
NREL
U Utah
U Utah
U Utah
U Utah
U Utah
NREL
NREL
U Utah
NREL
Mobil
Mobil
NREL
NREL
NREL
NREL
NREL
NREL
NREL
NREL
NREL
UOP
WR Grace
Union Carbide
Engelhardt
U Utah
Johnson Matthey
U Utah
NBS
Merk
Zeolyst
Zeolyst
Zeolyst
U Utah
Zeolyst
Zeolyst
a
b
29.2
22.8
22.9
31.2
26.4
22.0
24.6
26.0
Avicel
Lignin
Aspen wood
400
500
600
1
b1
b1
46
39
29
16
13
10
28
Fig. 2. Mass spectra of the volatile product from pyrolysis of Avicel cellulose (top), lignin (middle), and aspen wood (bottom) at 500 C; Y axis corresponds to the spectral line
intensity expressed in arbitrary units.
the effective hydrogen index, which equals 0 for cellulose, 0.16 for
aspen wood, and 0.47 for lignin. In general, higher coke production
was observed for the catalysts that also favored greater yields of
hydrocarbons, which is related to their dehydration activity. Though
lignin-derived vapors produced less coke than those from cellulose
and wood pyrolysis the total amount of solids (char and coke) could
reach 3060% of the feedstock. Lower amount of solids formed at
Table 4
Total hydrocarbon yields from catalytic pyrolysis of aspen wood.
Catalyst
NiZSM-5
Zeolyst 5524-G
Y zeolite
Al2O3
500 C
600 C
10
9
1.5
b1
12
14
16
16
600 C than at 400 C, which was mostly due to the reduced char
production at higher temperature, especially from lignin.
The catalytic pyrolysis spectra are very much different from those
for simple thermal process. Fig. 3 shows catalytic pyrolysis spectra
obtained from three biomass feedstocks using one of the best
catalysts, nickel-substituted ZSM-5. All the primary pyrolysis products
except water and carbon oxides appear to have converted mostly to
hydrocarbons of molecular mass less than 156 and to coke. The new
spectrum lines correspond to alkenes (27, 41, 42, 55, 56, 69, 70),
single-ring aromatics (78, 91, 92, 105, 106, 120), naphthalenes (128,
142, 156, 170), and methyl anthracene (192).
The spectra obtained using less active catalysts (silica, alumina or Y
zeolites) still showed some of the primary pyrolysis components
(mostly lignin-derived) as well as partially dehydrated oxygenates
furan (68), methyl furan (82), furfural (96), and methyl furfural (110).
Fig. 4 illustrates the difference of the product spectra obtained using
poor, medium, and good catalysts. No qualitative differences were
29
Fig. 3. Mass spectra of the volatile product from pyrolysis of Avicel cellulose (top), lignin (middle), and aspen wood (bottom) at 500 C, in the presence of NiZSM-5 catalyst; Y axis
corresponds to the spectrum line intensity expressed in arbitrary units.
30
Fig. 4. Mass spectra from catalytic wood pyrolysis using alumina (top), Z100 (middle), and Ga/ZSM-5 (bottom) at 500 C.
31
Fig. 5. Mass spectrum (a) and scores of PC2 (b), the principal component representing hydrocarbons in aspen catalytic pyrolysis product at 400 C.
were not present in the toluene-rich product gas. In the rst minute
the product spectrum was very similar to that from Fig. 3. With time,
in addition to hydrocarbons, oxygenates such as phenol and cresol
showed up in the product. Finally, primary pyrolysis products became
dominant though the presence of hydrocarbons indicates that the
catalyst still retained some deoxygenation activity.
The semi-continuous tests, even of a relatively short duration
(30 min) showed that ZSM-5 catalysts could operate with high
deoxygenation activity for a short time after which they require
regeneration. Potentially, a circulating uidized bed system similar to
that used in uidized catalytic cracking of heavy oils could be applied
for the catalytic biomass pyrolysis to produce hydrocarbons.
5. Summary and conclusions
Fig. 6. Intensity of selected ions vs. time during hardwood pyrolysis/catalytic vapor
cracking at 500 C. Wood feed rate 0.13 g/min, 2 g of Mobil HZSM-5 catalyst.
32
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