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Calumet
MET 46100
Computer Integrated Design and
Manufacturing
Design Project #1
Problem Statement and Goal:The primary goal of this design project is to design one finger of a robot end effectors to pick up
wet 1" aluminum cubes. Using internet reference to find out the suitable properties of the finger
model. Once finished with the properties, will make a working assembly to show the desired
results.
Design Objective:The design objectives to be achieved in order to complete this project are:1.
2.
3.
4.
Methodology:First of all use the material properties in Solidworks which was found on Advameg, Inc. So
accordingly the best material to be used came out to be chrome stainless steel
Now some of the properties that are required to do some of the calculations before designing the
finger i.e. friction forces etc. which are obtained from Engineering Edge LLC and shown in
Figure 2.
Now the mass properties of aluminum are stated under in Figure 3 retrieved from AVCalc LLC,
for one cubic inches of aluminum the weight comes around to be 0.1 lb or 0.04 kg. This mass
will be used in the calculations to see how much force is required.
Now,
Fmax = 0.3 X Fn
Fn = 9.81 X 0.04 = 0.39
So,
Fmax = 0.3 X 0.39 = 0.12 N
Now, on converting 0.12 N to pounds is 0.027lb
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Now create the to hold the other componets with dimensions as shown in Figure 4.
Figure below shows the displacement of the finger after applying a force of 0.027lbs on the face.
As it can be clearly depicted that the displacement is 3.2e-7 which is very small, that means it will
not affect the structure of the finger.
Test 2
Now a second test have been made in order to see changes by applying a bearing load to the top
of the finger from where the power will be transmitted to the finger from the air cylinder to be
used in Design Project #2 and the results will be shown in Figure 6 below.
By making some changes in Boss Extrude properties it's easier to reduce some mass of the finger
and is reduced to 0.08 pounds as shown in Figure 7.
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