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CLIENT : SOLVAY SPECIALITIES INDIA PVT. LTD.

Doc No.

PROJECT NO. : 44QS8700

Rev No.

Annexure-I of
44QS8700/ER.13/0030
/0A/A4
B

Date

26-Dec-14

PROJECT : PROJECT FLOURISH


Annexure-I: Scope Document for Fabrication of FRP Tanks

Vendor has to submit this document duly filled-in (stamped & signed) along with the offer. Without this document, offer will be treated as an incomplete &
liable for rejection.
FRP Tanks T-5511, T-5512
Sr
No.

Description

Vendor's Scope

Vendors scope include the design, engineering, procurement, manufacturing, inspection


and testing, primer painting, packing, forwarding and supply at site, providing mechanical
design, material and workmanship guarantee of FRP Tanks as per the requirements
specified in the attached MDS, standard specification.

Vendor's Reply with


Offer

Jacobs' Remarks

Accepted

Vendor to design FRP Tank's as per BS EN 13121-3 Ed.2008+A1:2010

The Vendor's scope of work/supply shall include, but is not limited to, the following:
FRP Tank Design Calculations
Platform, Ladder and all around Handrail per Jacobs's Std.IND-VSD-152
Vendor Data and Documentation as required by "SDR"
Calculations for lifting devices
Anchorage calculation
Spare Parts
o 10% Spare Bolting
o (3) Spare Gaskets for each blinded opening
All required testing per Code
Preparation for shipment and load-out of FRP Tanks to Panoli, Gujarat
All Flanges to be Blanked off with 12 thk. plywood or steel disc, each disc to be
secured with a minimum of 4 bolts.

Accepted

Painting:
Surface preparation and External/Internal Painting on CS parts at shop as mentioned
below:
A) Surface Preparation Blast cleaning to Swedish Specification
SIS-05-5900 with grade SA2-3
B) Priming Zinc rich epoxy primer DFT of 40 microns
(Zinc approx. 90% and more by weight)
3

Accepted

C) Intermediate Coat 2 pack epoxy with micaceous Iron - Oxide


DFT of 100 microns

D) Finish Coat Polyamide cured phenolic epoxy, DFT of 40 microns


Note:
Where surface preparation by blast cleaning is impracticable, mechanical cleaning is to
be carried out followed by epoxy zinc phosphate primer of 40 microns DFT instead
of zinc rich epoxy primer. Subsequent layers will remain unchanged.
Painting Colour Coding: Light Grey
Colour reference no. 631 as per I.S-5

Wind Code - IS875 - 1987 (Part-3)


Basic Wind Speed - 44m/s
Terrain Category - 2, Equipment class - 1
Risk Factor - 1
Topography Factor - 1
Percent Wind for Hydrotest - 33%
Seismic Code - IS1893 - 2005 (Part-4)
Importance Factor - 1.75
Earthquake Zone no.- 3
Earthquake Zone Factor - 0.16
Soil Type - Soft
Force Factor R - 3
Following documents to be furnished by vendor alongwith Bid as a minimum:
a) Unit price rate for nozzles for sizes 1 NB 150# SOFF thro to including
NB 150# SORF with or without blind flanges, gaskets and bolting.
b) Unit rate for any pipe support cleats Kg. Basis.
c) Sample Quality Plan
d) Sub-vendor List
e) Confirmation of compliance to Requisition.

Accepted

24

Accepted

Refer supplier document schedule attached along with enquiry.

Temporary Protection of FRP Tanks & Packings


For FRP equipment provide stoppers against rolling, providing blind covers but have
open vent provision storage, avoiding accidental fall on sharp pointed objects or on
solid ground. Providing strapping during transporting and any other protection
required during handling, transporting or erecting.

Vendor to furnish allowable nozzle Load for all process connections greater than 2" during
detail engineering stage.

All Tolerances will be as per Code.

Inspection and Test Plan as per Annexure II

Accepted

accepted
accepted
accepted

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