Beruflich Dokumente
Kultur Dokumente
Barry Brady
Bobby Poe
Jack Elbel
Houston, Texas, USA
Mark Mack
Hugo Morales
Ken Nolte
Tulsa, Oklahoma, USA
formed the first experimental hydraulic fracture in the Klepper #1 gas well in Grant
County, Kansas, USA. Deliverability of the
well did not improve appreciably, but the
technique showed promise, and the following year Stanolind presented a paper on the
Hydrafrac process.1 Halliburton Oil Well
Cementing Company obtained a license to
the process and, in 1949, performed the first
commercial fracturing treatments, raising
production of two wells outstandingly.2
Oilfield Review
October 1992
1. Clark JB: A Hydraulic Process for Increasing the Productivity of Wells, Transactions of the AIME 186
(1949): 1-8.
2. Waters AB: History of Hydraulic Fracturing, presented at the SPE Hydraulic Fracturing Symposium,
Lubbock, Texas, USA, 1982.
3. Veatch RW Jr, Moschovidis ZA and Fast CR: An
Overview of Hydraulic Fracturing, in Gidley JL,
Holditch SA, Nierode DE and Veatch RW Jr (eds):
Recent Advances in Hydraulic Fracturing, Monograph
12. Richardson, Texas, USA: Society of Petroleum
Engineers (1989): 1-38.
4000
Fracture treatments/yr
3000
Remove
damage
Tight gas;
goal of 10
increase
North American
activity declines;
gas deregulation
Moderate/high
perm; goal
of 2
increase
2000
Middle East
imports to
North America
1000
Improved
materials,
understanding
OPEC supply restrictions
0
1950
1960
1970
1980
1990
2000
Year
nChanging motivation for hydraulic fracturing. The three parts of the graph with positive slope indicate three motivations: initially, to remove damage, then to improve tenfold the productivity of tight gas sands, and today, to double productivity of mediumto high-permeability formations.
low-permeability reservoirs to medium-to
high-permeability settings (above ).
Hydraulic fracturing is the pumping of fluids at rates and pressures sufficient to break
the rock, ideally forming a fracture with two
wings of equal length on both sides of the
borehole. If pumping were stopped after the
fracture was created, the fluids would gradually leak off into the formation. Pressure
inside the fracture would fall and the fracture would close, generating no additional
conductivity. To preserve a fracture once it
has been opened, either acid is used to etch
Pump
Rate
Fluid
Name
bbl/min.
Proppant
Concentration
gal
lbm/gal
Proppant Type
+ Mesh
Estimated Surface
Pressure
psi
Pad
35
YF140
5000
INTERPROP + 20/40
5630
Slurry
35
YF140
9000
INTERPROP + 20/40
4610
Slurry
35
YF140
14,000
INTERPROP + 20/40
3760
Slurry
35
YF140
23,000
INTERPROP + 20/40
3080
Slurry
35
YF140
15,000
INTERPROP + 20/40
2460
Slurry
35
YF140
13,200
6170
Stage Fluid
Volume
Oilfield Review
October 1992
Height, m
30
15
Height, m
30
15
Height, m
15
0
0
50
100
Distance, m
Proppant concentration, vol %
Until recently, advances in rock mechanics lagged somewhat behind those in fluid
technology. In the 1950s, there was no need
for a rigorous theory of fracture propagation,
the backbone of fracture treatment design.
Low-volume, low-rate and low proppant
concentration fracture stimulation succeeded without careful design. But as treatments grew in size and complexity, operators needed more control. Today more than
ever, the expense of hydraulic fracturing
requires that the operator knows how the
formation will respond to treatment, and
whether the treatment designthe selection
of pump rates, fluid properties, pumping
schedule and fracture propagation model
will create the intended fracture (see To
Frac or Not to Frac? next page ).
Pivotal to designing the treatmentand to
deciding whether to do one at allis costbenefit analysis, relating cost of the fracture
job to increased well productivity. The more
fracture length for a given fracture conductivity, the more productivity, but also the
more costly the fracture job. This analysis,
called net present value, is done with simulators that find the optimum fracture length
and conductivity for a given payback schedule. Too short a fracture, or too low a conductivity, and the increase in well productivity wont cover the cost of the fracture
treatment; too long, and the extra fracture
length will add significantly to cost but negligibly to production. Some simulators
model fracturing economics in longer terms;
they tell, for example, for a well with a
given deliverability, amortized at a certain
rate, how much should be spent on
hydraulic fracturing given a future oil price.
In the past few years, improvements in
fracture design have come from developments in several areas:
Fracture geometry modeling. Mathematical models today can better predict how
in-situ rock responds to fracturing.
Relationship of perforation design and
fracture initiation (see The Shape of Perforation Strategy, page 54 ). Careful
design of perforations can minimize pressure drop at the borehole.
Fracture treatment evaluation. Mathematical advances have also made evaluation
tools more powerful. There is a growing
practice of testing the validity of the fracture geometry model against postfracture
well test data, then refining the model.
This back analysis permits prediction of
fracture parameters, particularly fracture
length and conductivity, to be compared
with independent field measurements.
0
5
10
15
20
Initial
fracture
geometry
at wellbore
25
30
35
65
Evaluate permeability and skin (near well damage) from well test.
Yes
Perform recompletion.
No
Perform matrix
treatment
(see Trends in Matrix
Acidizing, page 24).
Yes
Yes
Perform recompletion.
No
Perform fracture
treatment.
Yes
Is maximum benefit achieved
after fracturing only?
No
Is maximum benefit achieved after
fracturing with recompletion?
Yes
Perform recompletion.
No
Fracturing not needed.
10. Khristianovic SA and Zheltov YP: Formation of Vertical Fractures by Means of Highly Viscous Liquid,
Proceedings, Fourth World Petroleum Congress,
Rome, Italy, section 2 (1955): 579-586.
Geertsma J and de Klerk FA: Rapid Method of Predicting Width and Extent of Hydraulically Induced
Fractures, Journal of Petroleum Technology 19
(December 1969): 1571-1581; Transactions of the
AIME 246.
11. Ahmed U: Fracture-Height Predictions and PostTreatment Measurements, in Economides MJ and
Nolte KG (eds): Reservoir Stimulation, 2nd ed.
Englewood Cliffs, New Jersey, USA: Prentice Hall
(1989): 10-110-13.
12. Van Eekelen HAM: Hydraulic Fracture Geometry:
Fracture Containment in Layered Formations, paper
SPE 9261, presented at the 55th SPE Annual Technical Conference and Exhibition, Dallas, Texas, USA,
September 21-24, 1980.
Oilfield Review
Vertical
stress
Sv
St
Max
horiz.
stress
Min.
horiz.
stress
Sr
nStresses in the earth act in three principal directions, one vertical, and two horizontal, a maximum and a minimum. At
the borehole wall, these are vertical, S v ,
radial, S r , and tangential, S t . Vertical
stress induced by overburden usually
exceeds the two horizontal components.
This means a fracture will have the least
resistance to opening along a plane normal to the smallest principal stress.
Because this stress is horizontal, the fracture will orient vertically. In areas of
active thrusting, and in some shallow
wells, a horizontal stress may exceed
overburden and the fracture will form
horizontally. Regional tectonic forces
determine the azimuthal orientation of the
least principal stresses and thus of the
fracture wings.
2D Fracture Models
Pressure required
to extend fracture
PKN
nThe family of
basic 2D fracture
modelsPKN,
GDK and radial.
Time
Fracture
height fixed
Pressure required
to extend fracture
KGD
Time
Radial
Pressure required
to extend fracture
Fracture
height not
fixed
Time
October 1992
P3D Fracture
High contrast
Low contrast
High contrast
Low contrast
does require input of the magnitude of minimum horizontal stress in the zone to be
fractured and in the zones immediately
above and below. (It calculates height using
this stress and the fluid pressure within the
fracture.) The stress values may be estimated
from a mechanical properties log, an indirect measurement.
On a small scale, the best direct stress
measurement is from several microfracs,15
in which small fractures are created at several wellbore locations (below ). Fracturing
fluid is usually water without proppant. On
the reservoir scale, determination of stress
and fluid loss is accomplished by a calibration treatment, in which a fracture is created
without proppant that is up to one-third the
length of the planned fracture. The engineer
analyzes the curve of pressure decline versus time after the rock has been fractured
(next page, top). Finding the fracture closure
2D
4200
P3D
/3D
High contrast
Low contrast
High contrast
Low contrast
Well depth, ft
4600
Log
derived
Microfrac test
5000
5400
5800
nA P3D fracture propagating from the borehole (top) and comparison of 2D, P3D/fully
3D models for high and low contrast in minimum horizontal stress between beds. A low
stress contrast is on the order of a 100 psi [690 kilopascals (kPa)]; a high stress contrast
is greater than 1000 psi [6895 kPa]. Here, if one assumes that fracture height of the 2D
model is selected based on lithology, not on stress contrast, then the 2D fracture model
stays within the beds. In the low-contrast case, the 2D model will probably overestimate fracture length and underestimate height, compared to the P3D/fully 3D models.
In the low-contrast case, there would be a slight length and height difference between
the P3D and fully 3D models. In the high-contrast case, the P3D and fully 3D models
would predict about the same geometry.
13. Nierode DE: Fracture Treatment Design, in Gidley
JL, Holditch SA, Nierode DE and Veatch RW Jr (eds):
Recent Advances in Hydraulic Fracturing, Monograph 12. Richardson, Texas, USA: Society of
Petroleum Engineers (1989): 223-244.
14. Ben-Naceur K: Modeling of Hydraulic Fractures,
in Economides MJ and Nolte KG (eds): Reservoir
Stimulation, 2nd ed. Englewood Cliffs, New Jersey,
USA: Prentice Hall (1989): 3-13-31.
10
2200
2600
3000
3400
Oilfield Review
October 1992
9000
nEffect of closure
stress on a pressure/time curve. In
this idealized
example, interpretation of the slope
to find horizontal
stress is straightforward. Changes in
curve slope are not
always so clear.
Pressure decline
Fracture
treatment
Fracture
closing
8000
Fracture closes
on proppant
7000
6000
Reservoir
pressure
Closure pressure =
minimum horizontal rock stress
5000
38
40
42
44
46
48
50
56
58
Time, hr
Pressure required to extend fracture, psi
pressure, which equals the minimum horizontal stress, requires interpretation of the
slopes, which is open to ambiguity.16 The
drawback of the microfrac method is its
high cost and insensitivity to stress variation
from well to well and across a field. The
leakoff estimation is also complicated when
fractures grow into impermeable layers,
where leakoff will not be proportional to
fracture area.
P3D models assume a simplified representation of fluid flow in the fracture. This
assumption is made mainly to shorten computation time, but it may result in inaccurate
estimation of fracture height. This is because
pressure distribution in the fracture, which
controls growth of fracture height, is generated by the fluid flow.
Although this problem seems simple
enough to solve, it requires the leap to fully
3D modeling of fracture geometry. Fully 3D
simulators are difficult to usethey require
accurate stress contrast dataand so are not
widely employed, but the theory permits the
closest approximation of what fractures
really do. The two main differences
between fully 3D and P3D are in how they
handle fluid flow and pressure calculation
along the fracture. Fully 3D geometry models use a fully 2D model of fluid flow,
whereas P3D models approximate the 2D
fluid flow. In a fully 3D geometry model,
pressure everywhere is used to calculate
fracture width at any point. Width is generally calculated using the pressure integral
along the total fracture length and height. In
the P3D model, the pressure-width relation
is simplified to improve efficiency, usually
by considering only particular shapes, such
as ellipses, or by neglecting variation of
pressure along the fracture length.
At BP, fully 3D models are not used routinely because of lack of appropriate input
nPressure versus
time for lateral
coupling compared with traditional fracture
models.
300
250
Lateral
coupling
200
PKN
150
KGD
100
50
0
20
40
60
80
Time, min
11
Field wisdom holds that the ideal perforation lies in the plane normal to the minimum far-field stress direction. This perforation links most directly with the induced
fracture, minimizing pressure drop near the
borehole. Other perforations probably connect with the fracture indirectly, if at all. But
because fracture azimuth is generally not
known and because alignable perforating
guns are not readily available, conventional
guns shooting at closely spaced angles
around 360 are generally used. These are
called phased guns. The closer the angle
(phasing) between perforations, the better
chance of having more perforations in or
near the ideal plane. Not until recently,
however, were large-scale experiments performed to evaluate the relationship between
perforations and hydraulic fractures.
Behrmann and Elbel of Schlumberger and
Dowell Schlumberger, respectively, used
full-scale perforators on steel casing
cemented into sandstone blocks placed in a
2D
P3D
MLF
Perfs
Perfs
Layered beds
Shale
Sand
nComparison of 2D, P3D and multilayer fracture (MLF) models in a multilayer setting. In the 2D model, fracture
height is selected to be limited by the top of the upper sand and bottom of the lower sand. The fracture is considered to grow simultaneously from both sands and to be of uniform length. Youngs Modulus is averaged for the
two sands and the shale between them. In the P3D model, the fracture grows from one sand to the other, but not
simultaneously as in the 2D model. In both the 2D and P3D models, fracture lengths are equal for both the thick
and thin sands. In the MLF model, which uses a modified PKN model, fracture lengths and heights are unequal.
Length depends on fracture height, stress magnitude and Youngs Modulus. As with other 2D models, height is
selected for each layer, here by lithologic boundaries. The next generation MLF model will adapt P3D modeling.
12
Oilfield Review
2000
0.75
KGD
0.50
PKN
0.25
Fracture penetration, ft
1.0
PKN
1500
KGD
1000
500
0
750
1500
2250
3000
2.5
2.0
KGD
1.5
1.0
PKN
0.5
0
0
750
1500
80,000
160,000
240,000
2250
3000
Fracture half-length, ft
2900
KGD
2400
1900
1400
PKN
900
400
0
750
1500
2250
3000
Fracture half-length, ft
Fracture half-length, ft
Perkins-Kern
Nordgren
750
1,350
1,650
1,250
650
350
2.5
3.5
157,500
68,350
51,000
36
36
36
698
804
845
486
240
185
0.22
0.17
0.16
0.20
0.16
0.16
98
94
85
7.1
6.5
6.5
nComparison of fracture properties for PKN and KGD fractures (top four graphs) and for
three fracture models (bottom).
October 1992
13
Fracture design may be fine-tuned by careful postjob evaluation. This tells whether the
job went as planned, and tests the validity
of the plan and the variables on which it
was based (see Design of an Ideal Fracture
Treatment, next page). Postfracture evaluation requires a drawdown and buildup test,
which indicates fracture skin and whether
the actual fracture length and conductivity
match those planned. This testing is not a
common procedure because operators are
usually hesitant to stop production for the
10 to 14 days required for the buildup. But
in some fields, the practice is becoming
more common in a few, select wells. For
example, in BPs Ravenspurn South field in
the UK sector of the North Sea, an extensive
program of data collection and analysis was
performed on the first six development
wells. This included extensive pre-and postfrac well testing, logging and recording of
bottomhole pressures during job execution.
The program helped optimization of job
design for the remainder of the field, leading
to significant reduction in the number of
wells required.23
A typical problem is that posttreatment
transient pressure analysis shows the fracture is shorter than indicated by the volume
and leakoff of pumped fluid. There could be
several reasons for the disparity. A common
reason, however, is that most postfracture
evaluation models assume ideal reservoir
conditionshomogeneous and isotropic
formations, uniform fracture width and conductivity and absence of skin damage.24
To get away from assuming ideal reservoir
conditions, Schlumberger has made several
improvements to the ZODIAC Zoned
Dynamic Interpretation, Analysis and Computation program. This program improves
evaluation by accounting for variation in
fracture conductivity and width along the
fracture length, for reservoir permeability
anisotropy and for fracture face skin dam23. Martins JP, Leung KH, Jackson MR, Stewart DR and
Carr AH: Tip Screen Out Fracturing Applied to the
Ravenspurn South Gas Field Development, paper
SPE 19766, presented at the 64th SPE Annual Technical Conference and Exhibition, San Antonio,
Texas, USA, October 8-11, 1989.
24. Walsh DM and Leung KH: Post Fracturing Gas Well
Test Analysis Using Buildup Type Curves paper SPE
19253, Offshore Europe 1989, Aberdeen, Scotland,
September 5-8, 1989.
25. Poe BD, Shah PC and Elbel JC: Pressure Transient
Behavior of a Finite Conductivity Fractured Well
With Spatially Varying Fracture Properties, paper
SPE 24707, presented at the 67th SPE Annual Technical Conference and Exhibition, Washington DC,
USA, October 4-7, 1992.
14
Conventional
postfracture well test
ZODIAC / P3D
Oilfield Review
Stress revision.
Fluid revision.
Execute job.
No
Is well producing as expected?
Yes
No
Yes
Fracture treatment
design is optimal.
1. Youngs Modulus is the ratio of stress (force per unit area) to strain (displacement per unit length).
October 1992
15
Field experience in highly deviated and horizontal wells shows that it is possible to perform hydraulic fracturing in these settings,
but the effect on well performance is still
uncertain. Little has been published on the
effect of fracturing on deviated well performance. 28 Shell investigators found that
reduced productivity is expected from a
fractured deviated well compared to a fractured vertical well.29 This is because the axis
of the wellbore may not lie in the preferred
fracture plane and may intersect the fracture
over only a small reservoir interval. This
Continuous
solid
Fracture
Elastic/brittle or
elastoplastic
Planes of
continuous weakness
Discrete
blocks
Random
fractures
Plastic
CONTINUUM
nSeveral modes of rock response to stress. In rock mechanical terms, they are elastic continuous deformation,
brittle failure, discontinuous deformation of block-jointed rock, and pseudocontinuous deformation and plastic yield of heavily fractured rock. Current theories of fracturing and treatment design are limited because
they use elastic continuous deformation and brittle failure almost exclusively.
16
Oilfield Review
October 1992
Min.
horizontal
stress
Max.
horizontal
stress
Max.
horizontal
stress
Min.
horizontal
stress
Minimum
horizontal stress
Time 1
Time 2
Time 3
(top) and, in a deviated well, evolution of small, multiple fractures that may contribute
to pressure drop at the wellbore (bottom). In the horizontal well example, only one large
fracture forms if the wellbore axis is normal to the minimum horizontal stress. If the
wellbore axis parallels the minimum horizontal stress, fractures form at each perforation. The end fractures are highest because they are affected on only one side by the
compressive stress exerted by the opening of the neighboring fracture. Height of these
end fractures tends not to exceed 2 to 3 borehole diameters. The time-lapse view (bottom) shows fractures developing tails that reach up and down the wellbore. By time 3,
they coalesce into one fracture. In so doing, rhomboids of rock are isolated between the
perforations. Small fractures develop here that may contribute to pressure drop at the
wellbore and early bridging of proppant.
17