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July 30, 2009

Revision 0

Duplex Color Image Reader - B1


Service Manual

Reader- Product Outline


Reader- Technology
Reader- Periodic Servicing
ADF- Product Outline
ADF- Technology
ADF- Periodic Servicing
Parts Replacement and Cleaning Procedure

Adjustment
1

Appendix

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,

The following paragraph does not apply to any countries where such provisions are

installation, maintenance, and repair of products. This manual covers all localities where the

inconsistent with local law.

products are sold. For this reason, there may be information in this manual that does not
apply to your locality.

Trademarks
The product names and company names used in this manual are the registered trademarks

Corrections

of the individual companies.

This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this

Copyright

manual, Canon will release technical information as the need arises. In the event of major

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may

changes in the contents of this manual over a long or short period, Canon will issue a new

not be copied, reproduced or translated into another language, in whole or in part, without the

edition of this manual.

written consent of Canon Inc.

(C) CANON INC. 2009

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.

Explanation of Symbols
The following symbols are used throughout this Service Manual.

The following rules apply throughout this Service Manual:


1. Each chapter contains sections explaining the purpose of specific functions and the

Symbols

Explanation

Symbols

relationship between electrical and mechanical systems with reference to the timing of

Explanation

operation.
Check.

Remove the claw.

In the diagrams,

represents the path of mechanical drive; where a signal name

accompanies the symbol, the arrow

indicates the direction of the electric

signal.
Check visually.

The expression "turn on the power" means flipping on the power switch, closing the

Insert the claw.

front door, and closing the delivery unit door, which results in supplying the machine with
power.

Check the noise.

Use the bundled part.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD

Disconnect the connector.

signal goes on when '0'.

Push the part.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked


in the field. Therefore, the operations of the microprocessors used in the machines

Connect the connector.

Plug the power cable.

are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.

Remove the cable/wire


from the cable guide or wire
saddle.

Turn on the power.

The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.

Set the cable/wire to the


cable guide or wire saddle.

All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.

Remove the screw.

Tighten the screw.

Blank Page

Reader Product Outline


Features
Specifications
Names of Parts

Reader -
Product Outline

Reader -
Product Outline > Specifications

1-2

Features
Adapting Reading sensor, allows low power consumption and high-speed trigger.
Exposure to light by white color LED, enables low power consumption, size reducing, and
color balance improvement.

Color aberration-free.

Specifications
Item
Exposure system
Original In BOOK
scan
mode
In DADF
mode
Scanning resolution

Specification/function

Scan by original stream reading with scanner


unit fixed
B&W: 600 dpi x 600 dpi
Color: 600 dpi x 600 dpi *
256 gradations
Scanner unit HP sensor (SR2)

Gradation
Carriage position
detection
Magnification change 25% to 400%

In horizontal
direction
In vertical
direction
Number of line of
Reading sensor
Original In BOOK
size
mode
detection

Image processing in main controller PCB


Image processing in main controller PCB
4 lines (R, G, B, B/W)

Horizontal direction: detection by Scanner


unit sensor (scanner unit)
Vertical direction: detection by reflection
sensor (original size sensor 1 (AB type) or
original size sensor 2 (Inch type)
In DADF Horizontal direction: detection by the original
mode
width volume/photointerrupter on DADF
Vertical direction: detection by the
photointerrupter on DADF
Maximum In BOOK 297 mm x 431.8 mm
original
mode
size
In DADF 304.8 mm x 630 mm
mode

Reader -
Product Outline > Specifications

Remarks

High-brightness white LED + reflection plate


Scan by movement of scanner unit

B&W: scan magnification


change (Vertical 2-line
skipping: 25 to 50%)
Color: digital reproduction
Some are processed by the
reader controller PCB.
-

1-2

Reader -
Product Outline > Names of Parts > Cross Section

1-3

Cross Section

Names of Parts

Stream reading glass

External View
PCB cover

Copyboard glass

Copyboard glass

Right cover

Scanner unit

Rear cover

Front cover

Left cover

Stream read glass

Glass retainer

1-3
Reader -
Product Outline > Names of Parts > Cross Section

Reader Technology
Basic Configuration
Technology

Reader -
Technology

Reader -
Technology > Basic Configuration > Parts Configuration > Scanner Unit

2-2

Basic Configuration

Component part

Parts Configuration
Major Electrical Parts
Scanner motor (M1)
Reader controller PCB
(PCB1)

DADF
open/closed
sensor 2
DADF
(SR3)
open/closed
sensor 1
(SR1)

Original size sensor 2


(CF2)

Function/specification

Symbol

Scanner motor

M1

2 phase pulse motor: pulse control

Scanner unit exhaust fan

FM1

Exhaustion of scanner unit

Scanner unit cooling fan

FM2

Cooling of scanner unit

DADF open/closed sensor 1

SR1

DADF open detection (DADF is detected at 5 degree)

Scanner unit HP sensor

SR2

Scanner unit HP detection

DADF open/closed sensor 2

SR3

DADF open detection (size detection timing is detected


when DADF is open at 25 degree)

Original size sensor 1

CF1

Size detection in vertical direction (AB type)

Original size sensor 2

CF2

Size detection in vertical direction (INCH type)

Scanner unit
Reader controller PCB

--PCB1

Image reading, analog image processing


Control of entire reader, digital image processing

Scanner Unit
Original exposure and scanning are performed by the integrated scanner unit of LED,
turndown mirror, free curved mirror, and Reading sensor.
Light emitted from LED is reflected by the original and reaches the Reading sensor through
the 3 folding mirrors and 4 free curvature mirrors.

Scanner unit
exhaust fan (FM1)
Scanner unit
home position sensor
(SR2)
Scanner unit

Reading sensor
Black & white (B / W) line
Red (R) line
Greeen (G) line
Blue (B) line

Original size sensor 1


(CF1)

LED (light source)


Free curved mirrors
Turndown mirrors
Reading sensor

LED lamp unit

Scanner unit
cooling fan (FM2)

Scanner unit PCB


Free curved mirrors

Reader -
Technology > Basic Configuration > Parts Configuration > Scanner Unit

Turndown mirrors

2-2

Reader -
Technology > Controls > Control Overview

2-3
LED lamp unit
On LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 48 pieces
per PCB).
Generated light is exposed to the original through the reflection plate.

Controls
Control Overview
Controls of reader and DADF are performed by the reader controller PCB.

Free curvature mirror

Motor

Scanner unit is equipped with the 3 folding mirrors and 4 free curvature mirrors.

Fan

Free curvature mirror has symmetric facet in horizontal direction and asymmetric facet in
vertical direction against the optical axis.

Reading sensor
Reading sensor scans the image per 1 image line.
Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses

Host
machine

Reader
controller
PCB

Sensor
Scanner unit (reader)
Scanner unit (DADF)
DADF driver PCB

3 lines (R, G, B) at color scanning.


Error codes
E301 (insufficient light intensity)
0001 The light intensity during front side shading is lower than the standard level

Reader -
Technology > Controls > Control Overview

Error codes
E270 (Error in the horizontal/vertical synchronization signal).
0001 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit
PCB (front side scanner unit), and this causes image failure or abnormal termination.
0002 Vertical synchronization signal (VSYNC) is not transmitted due to the error in the
horizontal synchronization signal (HSYNC), and this causes image failure or abnormal
termination.
0101 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit
PCB (back side scanner unit), and this causes image failure or abnormal termination.
E280 (Communication error between reader controller PCB scanner unit)
0001 If the communication is not started within the specified time between reader controller
PCB front side scanner unit.
0001 If the communication is not started within the specified time between reader controller
PCB back side scanner unit.
E400 (Communication error between reader controller PCB DADF)
0001 If reception error occurs during communication between reader controller PCB - DADF
0002 If reception error occurs during communication between reader controller PCB - DADF
E490 (Error caused by incorrect DADF type)
0001 If a not-supported DADF type is installed.
E473 (Communication error between main controller PCB reader controller PCB)
0000 If the reader controller PCB detects communication error between the main controller
PCB and the reader controller PCB.

2-3

Reader -
Technology > Controls > Control Overview > Original Size Detection

2-4
Original Size Detection

Inch size
0 mm

In horizontal direction: scanner unit (AB type: 9 point measurement, Inch type: 6 point
measurement)

In vertical direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)

Original
push-on position

311 mm
20 mm
Original size
sensor 2 (CF2)
30.0 mm

AB size
0 mm
Original
push-on position

239.5 mm
20 mm

Original
size sensor 1 (CF1)

126.7 mm
135.7 mm

30.0 mm

211.9 mm

A5-R

146.0 mm
169.0 mm
178.0 mm
197.0 mm
206.0 mm
244.0 mm
253.0 mm
284.0 mm
293.0 mm

264.0 mm
267.0 mm

STMT-R

LETTER_R

LETTER

LEGAL

LEDGER

B5-R

B6
A5

A4-R

Scanner unit
original detection position

B4

B5
A4

A3

Scanner unit
original detection position

Reader -
Technology > Controls > Control Overview > Original Size Detection

2-4

Reader -
Technology > Controls > Control Overview > Limited Functions Mode

2-5
Scanner Drive Control

Dust Detection Control

Based on the scanner unit home position sensor (SR2) output signal, the reader controller

Refer to this Trainee Text 3-4 (5) (p.18-27).

PCB performs drive control of the scanner motor (M1).

Limited Functions Mode

Reader controller PCB

Code

Detail code

E202

E280

0001
0002
0001
0002
0003
0004
0101
0102
0103
0001
0002
0003
0001

E301

0001

E227

Scanner motor (M1)

E248

Description
Error in scanner unit (reader) home position
Error in power supply (24V)

Error in EEPROM

Communication error between reader controller PCB scanner unit


(reader)
Insufficient light intensity

Scanner home position


sensor (SR2)

Scanner unit

Error codes
E202 (error in the scanner home position)
0001 Error during home position detection operation (outward) of the front scanner unit.
0002 Error during home position detection operation (homeward) of the front scanner unit.

Reader -
Technology > Controls > Control Overview > Limited Functions Mode

2-5

Reader -
Technology > Controls > Service Tasks > Durable Parts

2-6

Service Tasks
Periodically Replaced Parts
None

Durable Parts
None

Reader -
Technology > Controls > Service Tasks > Durable Parts

2-6

Reader Periodic
Servicing
List of Work for Scheduled
Servicing

Reader -
Periodic Servicing

Reader -
Periodic Servicing > List of Work for Scheduled Servicing

3-2

List of Work for Scheduled Servicing


CL: Cleaning
No.
1

LU: Lubricate
Parts name

Copyboard glass (Surface)

AD: Adjustment
Parts No.
FL2-9792-000

Copyboard glass (Surface/Back)


Stream reading glass (Surface)

Stream reading glass


(Surface/Back)

Scanner rail / shaft

FL2-9620-000

Number

CH: Inspection
Work Interval
Installation

CL

Item performed by user.

CL

Including the white plate positioning of the glass surface.

CL

Item performed by user.

CL

Including the white plate positioning of the glass surface.

Stream reading glass

Scanner rail

Reference

timely

Reader -
Periodic Servicing > List of Work for Scheduled Servicing

CL, LU Silicon oil (S-20)


Copyboard glass

Scanner shaft

3-2

ADF Product Outline

Features
Specifications
Names of Parts

ADF -
Product Outline

ADF -
Product Outline > Specification

4-2

Specification

Characteristic
Next Generation Scanner Unit (DADF/Reader)
Adapting Reading sensor, allows low power consumption and high-speed trigger.
Exposure to light by white color LED, enables low power consumption, size reducing, and
color balance improvement.

Color aberration-free.

Following shows the specification list of this equipment


Specification

Item
Original pickup
method

Auto pickup/delivery method

Type of original

Sheet original

Grammage of
original

Original size

1-sided

Remarks
Simultaneous 2-sided
scanning
2

38 to 128 g/m

Inch

50 to 128 g/m2

2-sided

50 to 128 g/m2

Color original

64 to 128 g/m

64 to 128 g/m2 at B/W and


color mixed mode and if
original is B/W.

A3, A4, A4R, A5, A5R, B4, B5, B5R, B6R, LDR, For B6, horizontal scanning
LGL, LTR, LTRR, STMT, STMTR, 8K, 16K
only
16KR
Feed direction

139.7 to 432 mm
(STMT to 17 inch)
* 432 to 630 mm original
can also be scanned
(refer to the remarks).

Since the original with 432 to


630 mm in feed direction is
larger than the original pickup
tray, user needs to hold it so
that the machine can scan
the original.

Width direction

128 to 304.8 mm
(B6R to 12 inch)

Original tray pickup: face-up stacking

Setting position of Original tray pickup: center reference


original

Scanning method
of original

For simultaneous 2-sided


scanning, only the original of
432 mm or shorter.

Setting direction
of original

Stream reading

Separation
Retard separating method
method of original

ADF -
Product Outline > Specification

60 to 90 g/m2: If original
exceeds 432 mm, 1-sided,
1-sheet feeding.

A/B

Feed mode of
original

1-sided, 2-sided (simultaneous scanning)

Stacking capacity
of original tray

All sizes: 150 sheets


(in case of paper of 80 g/m2 or lighter)

- Grammage conversion for


original exceeding 80 g/m2.
- Folding original is subject to
height of 10 mm or shorter.
- 1 sheet stacking for original
exceeding 432 mm.

4-2

ADF -
Product Outline > Specification > External View

4-3
Specification

Item
Mixed mode
function

Remarks

Mix of same configuration


mode

Yes

Mix of different configuration


mode

Yes

- Original should be set at the


rear side.
- Assured combination for mix
with different configuration
AB type: A3/B4, B4/A4R,
A4/B5, B5R/A5R

Original size
detection function

Yes

Done stamp
function

No

Original
processing speed

Stream
scanning

Power source

DC 24V, DC 12V

External View
Rear cover
Original pickup tray

Feeder cover
Slide guide

1-sided/
2-sided

600 dpi

BW

70 ipm

CL

51 ipm

It is supplied by the
connected device.

*1: Extra length mode is specified in Service Mode. Go through the following:
(Lv.2) COPIER > OPTION > USER > MF-LG-ST;

Original delivery tray

and select 1 (default: 0).

Left cover

ADF -
Product Outline > Specification > External View

Front cover

4-3

ADF -
Product Outline > Specification > Original Set Display

4-4

Cross-section View
Scanner unit

Original Set Display

Pickup roller unit

Original pickup tray

The original set display LED is activated when the original is set on the original pickup tray.
When a jam is detected while the original is scanned, the original set display LED starts
flashing.
Original set display

Scanning position
(rear side)
Scanning position
(front side)

Original delivery tray

Path of original

ADF -
Product Outline > Specification > Original Set Display

4-4

ADF Technology

Basic Configuration
Technology

ADF -
Technology

ADF -
Technology > Adjustment > Function Configuration > List of Major Electric Parts

5-2

Adjustment

List of Major Electric Parts


Motor driver cooling fan (FM1)

Read motor cooling fan (FM2)

Function Configuration

Pickup roller unit lifter motor (M10)

Functions are listed below:

Read motor (M4)

Pickup motor (M1)


Tray lifter motor (M8)

Feed motor (M2)

Reader controller PCB

- Controls
- Power supply
assembly
Original feed
assembly

DADF driver PCB (PCB1)

DADF driver PCB

Original pickup
assembly

Original pickup tray assembly

Registration motor (M3)


Disengaging solenoid (SL1)

Delivery motor (M5)


Scanner unit

Disengaging motor 2 (M7)


Glass shifting motor (M9)
Disengaging motor 1 (M6)

Scanner unit cooling fan (FM3)

Original scanning
assembly (front side)

Original scanning
assembly (rear side)

Path of original
Original delivery assembly

ADF -
Technology > Adjustment > Function Configuration > List of Major Electric Parts

5-2

ADF -
Technology > Adjustment > Function Configuration > Drive Configuration

5-3
Drive Configuration

List of Rollers
[8]

This equipment is a device to feed the original solely for stream scanning.

[7]

[6]

[5] [4] [3] [2]

[1]

This equipment has 10 motors and 1 solenoid as drive load.


There is also 1 scanner unit for the original (for the back side).
Code

Name

Role

Remarks

M1

Pickup motor

Drive of pickup roller, separation roller, feed


roller 1

Speed control is active

M2

Feed motor

Drive of pullout roller, feed roller 2

Speed control is active

M3

Registration motor Drive of registration roller

PS constant speed

M4

Read motor

Drive of lead roller 1/2/3 and platen roller 1/2

PS constant speed

M5

Delivery motor

Drive of delivery roller

Speed control is active

M6

Disengagement
motor 1

Disengagement of lead roller 1


(releasing pressure)

M7

Disengagement
motor 2

Disengagement of lead roller 2


(releasing pressure)

M8

Tray lifter motor

Up/down movement of pickup lifter

M9

Glass shift motor

Shift of glass of scanning assembly for back


side

[9] [10] [11] [12] [13] [14] [15] [17] [16] [19] [18]

M10 Pickup roller unit


lifter motor

Up/down movement of pickup roller unit (using cam)

SL1

Disengagement of delivery roller

Disengagement
solenoid

The drive of this equipment is shown below.


M3

M9

M2

M10

M1

[1]

Pickup roller

[11]

Lead roller 1 wheel

[2]

Feed roller 1

[12]

Platen roller 1

[3]

Separation roller

[13]

Lead roller 2

[4]

Pullout roller wheel

[14]

Lead roller 2 wheel

[5]

Pullout roller

[15]

Platen roller 2

[6]

Feed roller 2

[16]

Lead roller 3

[7]

Feed roller 2 wheel

[17]

Lead roller 3 wheel

[8]

Registration roller

[18]

Delivery roller

[9]

Registration roller wheel

[19]

Delivery roller wheel

[10]

Lead roller 1

M7

M6

M4

M5

SL1

M8

ADF -
Technology > Adjustment > Function Configuration > Drive Configuration

5-3

ADF -
Technology > Adjustment > Function Configuration > Sensor List

5-4
Sensor List
Code
SR1

Name
Original sensor

Code
Detection content

Delay Stationary Residue Others


-

Post-separation
sensor 1

Leading edge of original


just after the pickup

Yes

SR3

Post-separation
sensor 2

Leading edge of original


just after the pickup

Yes

SR4

Delay sensor

Feed delay

Yes

Yes

Yes

SR5

Lead sensor 2

Disengaged timing of lead


roller 2

Yes

Yes

Yes

SR6

Paper surface sensor Top surface position at


original pickup

SR7

AB/ Inch identification Identification of A4R/LTRR


sensor
and A5R/STMTR

SR8

LTR-R/ LGL
identification sensor

Identification of LTR-R/LGL

SR9

Tray open/closed
sensor

Open/close of original
pickup tray

Yes

Yes

SR11 Glass shifting HP


sensor

Position of scanning glass

SR12 Pickup roller unit lifter Position of pickup roller


HP sensor
unit

- Leading edge position


just after the pickup
- Original size in feed
direction

Yes

Yes

Yes

Yes

PCB3 Registration sensor

- Registration arch creation


timing
- Disengaging timing of
lead roller 1

Yes

Yes

Yes

- Disengaging timing of
lead roller 1/2
- Original size in feed
direction

Yes

Yes

Yes

Disengaging timing of
delivery roller

Yes

Yes

Yes

PCB4 Lead sensor 1

PCB5 Delivery sensor


VR

SR13 Tray HP sensor

Most lowered position of


original pickup tray (upper)

SR15 Disengaging HP
sensor 1

Engaging/disengaging of
lead roller 1 wheel

Yes

SR16 Disengaging HP
sensor 2

Engaging/disengaging of
lead roller 2 wheel

Yes

SR17 Original size sensor 1 Original size in width


SR18 Original size sensor 2 direction

SR19 Original size sensor 3

SR20 Original size sensor 4

SR22 Leading edge position Leading edge position of


sensor
original at feeding

Yes

Delay Stationary Residue Others

PCB2 Post-separation
sensor 3

SR2

Open/close of feeder cover

Jam detection

Detection content

Jam detection

Presence/absence of
original on original pickup
tray

SR10 Cover open/closed


sensor

Name

Original width volume Original size in width


direction

SR20
SR22
SR17 PCB2
PCB3
SR18 SR19
SR4

SR15

ADF -
Technology > Adjustment > Function Configuration > Sensor List

SR5
PCB4

SR16
SR11

SR12
SR6
SR10
SR2
SR7

PCB5
SR3

SR1
SR9

SR8

VR
SR13

5-4

ADF -
Technology > Adjustment > DADF Driver PCB

5-5

DADF Driver PCB


Indicate the destination of the DADF driver PCB.
Jack No.

Destination

J401
J402
J403
J404
J405
J406
J407
J408
J409
J410

Reader controller PCB (for communication)


Feed motor (M2)
Pickup roller unit lifter motor (M10)
Read motor cooling fan (FM1)
Disengaging motor 1 (M6)
Pickup motor (M1)
Read motor (M4)
Delivery motor (M5)
Disengaging motor 2 (M7)
Cover open/closed detection sensor (SR10)

J411

Original size sensor 1 (SR17)


Original size sensor 3 (SR19)
Leading edge position sensor (SR22)
Original set display LED (LED)
Lead sensor 2 (SR5)

J412
J413

Disengaging home position sensor 2 (SR16)


Registration sensor (PCB3)
Delivery sensor (PCB5)
Post-separation sensor 1 (SR2)
Delay sensor (SR4)
Tray open/closed sensor (SR9)

Registration motor (M3)


Motor driver cooling fan (FM2)
Disengaging solenoid (SL1)

J408 J403
Glass shifting motor (M9)
Disengaging home position sensor 1
(SR15)
Original size sensor 2 (SR18)
Original size sensor 4 (SR20)
Scanner unit cooling fan (FM3)

J407

Post-separation sensor 2 (SR3)


Paper surface sensor (SR6)
Pickup roller unit lifter home position
sensor (SR12)

J418

Motor IC

J401
J414

J402

Glass shifting home position sensor


(SR11)
Lead sensor 1 (PCB4)

J416

J406
J404

J409

J405

IC
J413
J410 J411 J412

Post-separation sensor 3 (PCB2)


J414

J416
J418

Original sensor (SR1)


LTR-R/ LGL idenfication sensor (SR8)
Original width volume (VR)
Tray lifter motor (M8)
Reader controller PCB (for power supply)

AB/ Inch identification sensor (SR7)


Tray home position sensor (SR13)

MEMO:
The scanner unit is connected to the reader controller PCB.

ADF -
Technology > Adjustment > DADF Driver PCB

5-5

ADF -
Technology > Adjustment > DADF Driver PCB > Overview

Overview

Electric Circuit Diagram


The control of this equipment is performed on the reader controller PCB.

The operation mode of this equipment is classified as below.

Following shows the relation of each electrical parts.


Sensor

Scanner unit

DADF driver
PCB

5-6

Motor

Name of
2-sided scanning
Operation overview
operation mode
method
Normal rotation pickup/delivery

Solenoid
Fan

Reader controller PCB

Error code:
E270 (Error in the main scanning/sub scanning synchronization signal)
-0101 Sub scanning synchronization signal (VSYNC) is not properly transmitted from Scanner
Unit PCB (back side scanner unit), and this causes image failure or abnormal termination.
E280 (Communication error between reader controller PCB scanner unit)
- 0101 If the communication is not started within the specified time between reader controller
PCB back side scanner unit.

2-sided
simultaneous
scanning

Applicable print mode

Original is picked up
and is scanned by the
scanner unit in reader
side. And then, it is
delivered.

1-sided original -> 1-sided print


1-sided original -> 2-sided print
1-sided original with mix of same
configuration -> 1-sided print
1-sided original with mix of same
configuration -> 2-sided print
1-sided original with mix of different
configuration -> 1-sided print
1-sided original with mix of different
configuration -> 2-sided print
Extra long original -> 1-sided print
Original is picked up 2-sided original -> 1-sided print
and the front surface 2-sided original -> 2-sided print
is scanned by the
2-sided original with mix of same
scanner unit in reader configuration -> 1-sided print
side while back
2-sided original with mix of same
surface is scanned
configuration -> 2-sided print
by the scanner unit in 2-sided original with mix of different
DADF side.
configuration -> 1-sided print
And then, it is
2-sided original with mix of different
delivered.
configuration -> 2-sided print

The outline of the original flow is shown.

E400 (Communication error between reader controller PCB DADF)


-0001 If check sum error occurs during communication between reader controller PCB - DADF.
-0002 If reception error occurs during communication between reader controller PCB - DADF.
E490 (Error caused by incorrect DADF type)
-0001 If a not-supported DADF type is installed.

ADF -
Technology > Adjustment > DADF Driver PCB > Overview

5-6

ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)

5-7
1-Sided Original (Small Size)

4) 2nd side arch creation

1) 1st side pickup

5) 2nd side scanning


2) 1st side arch creation

3) 1st side feeding & 2nd side pickup

ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)

5-7

ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)

5-8
1-Sided Original (Large Size)

4) 2nd side arch creation

1) 1st side pickup

5) 2nd side scanning

2) 1st side arch creation

3) 2nd side pickup

ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)

5-8

ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)

5-9
1-Sided Original with Mix of Same Configuration (Small Size)

4) 2nd side arch creation

1) 1st side pickup

5) 2nd side stop (1st side is also stopped)


2) 1st side arch creation

6) 2nd side scanning


3) 1st side stop & 2nd side pickup

ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)

5-9

ADF -
Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

5-10
2-Sided Original (Simultaneous Scanning of Both Sides) (Small
Size)

4) 2nd side arch creation

1) 1st side pickup

5) 2nd side feeding


2) 1st side arch creation

6) 2nd side scanning


3) 1st side feeding & 2nd side pickup

ADF -
Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

5-10

ADF -
Technology > Adjustment > Scanner Unit

5-11

Scanner Unit

Reading sensor

For exposure and scanning of original, this equipment uses an integrated scanner unit

Black & white (B/W) line


Red (R) line
Green (G) line
Blue (B) line

consists of the LED, the mirror, the lens and the Reading sensor.
The light emitted from the LED is reflected to the original, and then received by the Reading
sensor through the 3 turndown mirrors and the 4 free curved mirrors.
Scanner Unit PCB

a. LED lamp unit


The LED lamp unit emits light from 2 boards of LED lamp PCB (LED chip: 48 pc per board).
The emitted light is reflected to the original through the reflecting plate.

b. Free curved mirror


The scanner unit has 3 turndown mirrors and 4 free curved mirrors.
The free curved mirror is a mirror symmetric to the light shaft in main (horizontal) scanning
direction while dissymmetric in sub (vertical) scanning direction.
LED lamp unit

c. Reading sensor
The Reading sensor performs scanning of image per image line.
The Reading sensor has 4 lines (B/W, R, G, B), using 1 line (B/W) when scanning black/white
image and 3 lines (R, G, B) when scanning color image.

Free curved mirrors


Reading sensor

Turndown mirrors

Error code
E301 (insufficient light intensity)
-0101 The light intensity during back side shading is lower than the standard level

Free curved mirrors


Turndown mirrors
LED (light source)

ADF -
Technology > Adjustment > Scanner Unit

5-11

ADF -
Technology > Adjustment > Scanner Unit > Glass Shift Control

5-12
2-Sided Scanning Control

Glass Shift Control

Scanning of 2-sided original is performed by simultaneous 2-sided scanning method.

This equipment has a scanning glass on the undersurface of the scanner unit.

(reversing 2-sided scanning is not performed).

A standard white plate is attached to this scanning glass for shading correction and dust

This is to feed the original in the machine only once by scanning the front side with the

detection correction.

scanner unit in the reader unit while scanning the back side with the scanner unit in the DADF

The reader controller drives the glass shift motor (M9) on a timely basis to shift the scanning

at the same time.

glass.

Scanner unit
(DADF)

This enables the reader controller executing above-mentioned correction by comparing


Scanning position for the rear side

reflection data between the position of standard white plate and the position for image
scanning.
State

Shift operation of scanning glass


Yes

Wait
Standby

No

When recovered from sleep state

Yes
Yes

When scanning 2 sides


At post rotation

Yes (After 2 sides scanning only)

[1]

Glass shift home position detection signal

[2]

Glass shift motor drive signal

[3]

Scanning glass

[4]

Standard white plate

[5]

Scanner unit

SR11: Glass shift home position sensor


Scanner unit
(Reader)

Scanning position for the front side

M9:

Service Mode
(Lv.1) FEEDER > ADJUST > ADJMSCN1
Zoom adj in 2-sided main scan way: front
(Lv.1) FEEDER > ADJUST > ADJMSCN2
Zoom adj in 2-sided main scan way: back
(Lv.1) FEEDER > ADJUST > ADJSSCN1
Zoom adj in 2-sided sub scan way: front
(Lv.1) FEEDER > ADJUST > ADJSSCN2
Zoom adj in 2-sided sub scan way: back

ADF -
Technology > Adjustment > Scanner Unit > Glass Shift Control

Glass shift motor

Error code:
E202 (Error in scanner home position)
-0101 Error at the glass home position detection operation (outward)
-0102 Error at the glass home position detection operation (homeward)

5-12

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-13
Dust Detection Control

DADF driver PCB

Overview
The timing of dust detection is as follows.

[1]

[2]

Start key
ON

M9

Before stream
reading

[1]

SR11
[5]

[4]

Between
sheets

2nd sheet
scanned

After scan

[3]

[2]

[3]

[2]

[1]

White plate dust detection control

[2]

Steam reading glass / Scanning glass dust detection control,


Dust detection correction control (continuous lines)

[3]

Dust detection correction control (noncontinuous lines)

[3]
Scanner unit
(DADF)

Scanner unit
(Reader)

[2]

1st sheet
scanned

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

Standby

- White plate dust detection


- Scanning glass dust detection
- Dust detection correction (continuous lines)
- Dust detection correction (noncontinuous lines)

- White plate dust detection


- Stream reading glass dust detection
- Dust detection correction (continuous lines)
- Dust detection correction (noncontinuous lines)

5-13

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-14
White plate dust detection control
In this machine, the fans cool down the inside of the DADF to prevent the overheating at
stream reading operation. As a result, dust in the DADF may stick to the white plate and it
may cause the lines on the image.
To reduce the influence from the dust, the white plate dust detection and correction are
performed.
(1) White plate dust detection
The machine compares the shading coefficient obtained from shift shading and the shading
coefficient obtained from fixed shading to identify the presence/absence of dust and, if any,
identifies the coordinates and width of the area.
(2) White plate dust correction
If the machine detects the dust as a result of white plate dust detection, it interpolates the
shading coefficient of the area using the shading coefficient of both sides so as to decrease
the effects of the presence of dust. It executes the shading correction using the shading
coefficient obtained after the interpolation.
When the dust is detected as a result of white plate dust detection, the machine interpolates
the shading coefficient of the dust area using the shading coefficient of both sides so as to
reduce the effects of the dust. The shading correction is executed after the interpolation.
White plate

[Detection Algorithm]
Area
of dust

Computation of shading
coefficient
(shift shading to
reference area)

Computation of shading
coefficient
(from fixed shading to
shading correction position)

Comparison
Detection of coordinates of
start of dust and width

[Correction Algorithm]

Reference area
(Shading coefficient
computation area)

- Fixing shading
position
- Shading correction
position

Correction of dust area


coefficient using data of both sides

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-14

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-15
Scanning glass dust detection control

DADF driver PCB

In the case of 2-side scanning with this equipment, dust and smudges on the scanning glass
(attached when scanning the back side) can cause lines on the image.
[1]

To prevent this symptom, there is a dust detection correcting function with this equipment.

[2]

This function makes the reader controller to shift the scanning glass to the scanning position
at detection timing for detecting the degree of smudges on scanning surface.

M9

[5]

In the case of smudges detected at the scanning position, the scanner unit is shifted to
smudge-free position to prevent image fault.
There are 3 scanning positions to be detected in the order as shown below. If there is smudge
at the first position, the scanning position is shifted to the next scanning position to execute
scanning of the backside.
If smudge is detected at all 3 scanning positions, a user message is displayed to encourage
cleaning of the scanning glass (DF operation is available when this message is shown).
[1]

Glass shift home position detection signal

[2]

Glass shift motor drive signal

[3]

Scanning glass

[4]

Standard white plate

[5]

Scanner unit

[6]

Home position

[7]

Scanning position ([A], [B], [C])

M9

Glass shift motor

SR11

[3]

[4]
Scanning position

Service Mode
(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL1
Adj:Dust detct lvl at DADF STintrvl:Back
(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL2
Adj:Dust detect lvl at DADF job end:Back
[B]
14.5 mm

[A]
0.5 mm

[C]

[3]

0.5 mm

[4]
[6]

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

[7]

5-15

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-16

Dust detection correction control (continuous lines)


This control detects and corrects lines caused by dust that has been detected between sheets.
Correction is performed symmetrically for lines (caused by dust) detected by scanning glass dust detection.
In the case of detecting lines caused by specified amount of dust, an alarm is displayed to encourage cleaning.
For difference from noncontinuous lines, see the Dust detection correction control (noncontinuous lines).
Before scanning

After scanning

Scanning result

Scanning position

Attached dust

Scanning glass

It is attached
on the scanning glass

Original

Platen roller 2

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-16

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-17
Dust detection correction control (noncontinuous lines)
This control detects and corrects lines caused by dust that failed to be detected between sheets.
Dust attached to the original is not detected at the lead edge of the original.
This dust can be attached to the original again after being remained at the scanning position due to friction with the scanning glass while this dust passes through the scanning position. In this case,
this dust will not be detected even at the trail edge because the dust is fed together with the original.
The lines (created as described above), occurring noncontinulusly from the lead edge to the trail edge of the original, are detected for image correction.
Correction is performed symmetrically for lines stretching in sub (vertical) scanning direction on scanned image. Identifying lines (caused by dust) with length, color and brightness of lines, correction
is performed for such lines determined as lines caused by dust
Before scanning

After scanning

Scanning result

Scanning position
Scanning glass

It sticks on the original


during scanning

Floating dust

Original

Platen roller 2

MEMO: Additional functions (Streak Prevention)


Setting is available whether to execute removing of noncontinuous lines when scanning
original.
Setting is available as follows:

On: detect noncontinuous lines to remove (default)


Off: do not remove noncontinuous lines

If there are ultrafine lines on the original while this item is set ON, they are wrongly
detected as noncontinuous lines, and those ultrafine lines can be removed from the
scanning image. Select OFF for this item if there is frequent removing of lines due to
wrong detection for ultrafine lines on the original.

ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control

5-17

ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

5-18
Overview

Detection at Start of Pickup


Detection in feed direction

The following shoes the detection list of original size.

The size of original is determined whether it is LTR-R or LGL by LTR-R/LGL identification

Mode
Direction

Feed
Start of
pickup
Width

Sensor

Normal

Mix of same
specification

Mix of different
configuration

Extra
long

LTR-R/LGL
identification sensor
(SR8)

Yes

AB/ Inch identification


sensor (SR7)

Yes

Yes

Original width volume


(VR)

Yes

Yes

Yes

Yes

Once an original is placed on the original pickup tray, the light-blocking plate operates in
keeping with the detection lever of LTR-R/LGL identification sensor (SR8) and blocks the light
of photo interrupter.
With reference to the signal (LGL_S) of the LTR-R/LGL identification sensor (SR8) and the
original width, the machine determines whether or not the paper on the original pickup tray is
LGL.
The machine communicates the original size information with the connected devices as soon
as the start key is turned ON.

Feed

Post-separation
sensor 3 (PCB2)
Lead sensor 1 (PCB4)

Yes

Width

Original size sensor 1


to 4 (SR17 to 20)

In feeding

sensor (SR8).

Yes

Yes

Yes
DADF driver PCB

Yes

LGL size original

MEMO:

LGL_S

Timing

Normal/mix of same configuration/mix of different configuration mode:


measurement value is converted to standard size.
Extra long mode / (non-plain detection):
Measurement value is used for original size as it is.
SR8

Detecting lever

ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

5-18

ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

5-19
Detection of width direction

The stop position of the slide guide can be changed by changing (turning around) the

The size of original in width direction is detected by the original width volume (VR) and the
AB/ Inch identification sensor (SR7) on the original pickup tray.
The original width volume (VR) operates together with the slide guide and its resistance value
is changed to analog as the slide guide is moved. The DADF driver PCB (PCB1) reads these
changes in resistance as the original size signal (VR) and converts it into the size in width

attaching of the positioning roll [1] of the slide guide as shown below.
There is a groove on the rail of the slide guide so that the slide can stop at specific default
sizes. Some sizes, however, are extremely close to each other, possibly causing the slide
to stop at the wrong position. To make sure that the slide is at the correct position, the stop
position is adjusted with the positioning roll [1].

direction.
The AB/ Inch identification sensor (SR7) is installed inside the original pickup tray to perform
the width detection between A4 and LTRR, or between A5R and STMTR correctly on the
original width volume (VR). The AB/ Inch identification sensor (SR7) outputs AB/ Inch
detection signal (A4LT_S) 1 when the original width is 127 mm or longer and shorter than
148 mm or 197 mm or longer and shorter than 214 mm.
DADF driver PCB

AB/Inch determination
sensor (SR7)

VR

A4LT_S

Slide guide
(Rear)

[1]
A4R

Engraved mark of slide guide positioning wheel (surface)

Gear

Stop position of slide guide


1 groove
2 grooves

A4R

A4R

A4R
LTRR

INCH

LTRR

A4R
LTRR

Original width volume (VR)

Slide guide
(Front)

ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

5-19

ADF -
Technology > Adjustment > Scanner Unit > Detection at Feeding

5-20
Detection in width direction

Detection at Feeding

The size is detected by the original size sensor 1 to 4 (SR17 to 20).

Detection in feed direction


Original size in feed direction is calculated by using the detection signal of post-separation
sensor 3 (PCB2) and the lead sensor 1 (PCB4).

SEPA3_AD

LEAD_AD

DADF driver PCB

PCB2
SR20

SR19

SR18

SR17

DADF driver PCB

Original
PCB4

ADF -
Technology > Adjustment > Scanner Unit > Detection at Feeding

5-20

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-21
Original Size Identification

b. Inch type
(Unit: mm)

Normal Mode
a. AB type
(Unit: mm)

Original width
volume
(VR)

AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)

Postseparation
sensor
(PCB3)

Measurement
value in feed Detected size
direction

ON *1

ON *1

A3

OFF

OFF

A4

ON *1

ON *1

A3/K8 *2

OFF

OFF

A4/K16 *2

ON *1

ON *1

B4

OFF

OFF

B5

length =/> 222

A4-R

length < 222

A5

200=/> width > 172

length < 193

B5-R

172=/> width >


138.5

length =/> 253

A4-R

length < 253

A5-R

138.5=/> width

B6-R

width > 289


289 =/> width >
272
272 =/> width >
247
247=/> width > 200

Original width
volume (VR)

AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)

Postseparation
sensor
(PCB3)

Measurement
value in feed Detected size
direction

ON *

ON *

OFF

OFF

LTR

289 =/> width >


272

ON *

ON *

LDR

OFF

OFF

LTR

272 =/> width >


247

ON *

ON *

LDR

OFF

OFF

LTR

ON *

length =/> 282 *

LGL

OFF

length =/> 209

LTR-R

OFF

length < 209

STMT

ON *

length =/> 282 *

LGL

width > 289

247=/> width >


200

200=/> width >


172
172 =/> width

LDR

OFF

length =/> 209

LTR-R

OFF

length < 209

STMT

STMT-R

*: OR identification

*1: OR identification
*2: K-paper is detected when K-paper is supported.

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-21

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-22
c. AB/ Inch mixed
(Unit: mm)

Original width
volume
(VR)

AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)

Postseparation
sensor
(PCB3)

Measurement
value in feed Detected size
direction

ON *

ON *

OFF

OFF

A4

289 =/> width >


272

ON *

ON *

LDR

OFF

OFF

LTR

272 =/> width


>247

ON *

ON *

B4

OFF

OFF

B5

OFF

length =/> 222

A4-R

OFF

length < 222

A5

ON

ON *

length =/> 282 *

LGL

ON

OFF

length < 282

LTR-R

ON

OFF

length < 209

STMT

B5-R

width > 289

247 =/> width


>200

200 =/> width


>172
172 =/> width
>138.5
138.5 =/> width

A3

OFF

length =/> 212

STMT-R

ON

length < 212

A5-R

length =/> 200

STMT-R

length < 200

B6-R

Mix of same configuration mode


a. AB Type
(Unit: mm)

Original width
volume
(VR)

AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)

Postseparation
sensor
(PCB3)

Measurement
value in feed Detected size
direction

ON

OFF

A4

ON

A3/K8 *

OFF

A4/K16 *

ON

B4

OFF

B5

length =/> 222

A4-R

length < 222

A5

200 =/> width >172

B5-R

172 =/> width


>138.5

length =/> 253

A4-R

length < 253

A5-R

138.5 =/> width

B6-R

width > 289


289 =/> width >272
272 =/> width >247
247 =/> width >200

A3

*: K-paper is detected when K-paper is supported.

*: OR identification

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-22

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-23
b. Inch Type

c. AB/ Inch mixed


(Unit: mm)

Original width
volume (VR)

AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)

Postseparation
sensor
(PCB3)

Measurement
value in feed Detected size
direction

ON

LDR

OFF

LTR

289 =/> width >


272

ON

LDR

OFF

LTR

272 =/> width >


247

ON

LDR

OFF

LTR

ON

LGL

OFF

length =/> 209

LTR-R

Width > 289

247 =/> width >


200

200 =/> width >


172
172=/> width

OFF

length < 209

STMT

ON

LGL

OFF

length =/> 209

LTR-R

OFF

length < 209

STMT

STMT-R

(Unit: mm)

Original width
volume (VR)

Postseparation
sensor
(PCB3)

Measurement
value in feed Detected size
direction

ON

OFF

A4

289 =/> width >


272

ON

LDR

OFF

LTR

272 =/> width >


247

ON

B4

width > 289

247 =/> width >


200

200 =/> width >


172
172 =/> width >
138.5
138.5 =/> width

AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

A3

OFF

B5

OFF

length =/> 222

A4-R

OFF

length < 222

A5

ON

ON

LGL

ON

OFF

length =/> 209

LTR-R

ON

OFF

length < 209

STMT

B5-R

OFF

STMT-R

ON

A5-R

length =/> 200

STMT-R

length < 200

B6-R

5-23

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-24
Mix of different configuration mode

b. Inch Type
(Unit: mm)

a. AB Type
(Unit: mm)

Original Original Original Original


PostMeasurement
Original width
size
size
size
size
separation
Detected
value in feed
volume
sensor 1 sensor 2 sensor 3 sensor 4
sensor
size
direction
(SR17)
(SR18)
(SR19)
(SR20)
(PCB3)
ON

width > 272

272 =/> width


> 247

247 =/> width


> 200

200 =/> width


> 172
172=/> width

ON

Original Original Original Original


PostMeasurement
Original width
size
size
size
size
separation
Detected
value in feed
volume
sensor 1 sensor 2 sensor 3 sensor 4
sensor
size
direction
(SR17)
(SR18)
(SR19)
(SR20)
(PCB3)

A3
width > 272

LDR

ON

ON

ON

OFF

LTR

OFF

ON

ON

LGL

ON

OFF

A4

OFF

ON

ON

B4

OFF

ON

OFF

length =/> 209

LTR-R

OFF

ON

OFF

length < 209

STMT

OFF

ON

OFF

B5

OFF

ON

ON

length =/> 222

A4-R

ON

ON

LGL

247 =/> width


> 200

ON

OFF

length =/> 209

LTR-R

ON

OFF

length < 209

STMT

OFF

OFF

STMT-R

172=/> width

STMT-R

OFF

ON

OFF

length < 222

A5

OFF

B5-R

ON

ON

B4

ON

OFF

B5

OFF

ON

length =/> 222

A4-R

OFF

ON

length < 222

A5

OFF

ON

B5-R

OFF

A5-R

ON

ON

length =/> 222

A4-R

ON

OFF

length < 222

A5

OFF

ON

length =/> 193

B5-R

OFF

OFF

length > 200

A5-R

OFF

OFF

length =/< 200

B6-R

ON

length =/> 193

B5-R

OFF

length > 200

A5-R

OFF

OFF

length =/< 200

B6-R

ON

A4-R

OFF

B6-R

ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification

5-24

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

5-25
Original Pickup Tray Lifter Control

Original Detection Control


The original sensor (SR1) identifies whether the original is present or not on the original

Overview

pickup tray.

This equipment moves the original pickup tray up and down when the original is picked up.

Once an original is placed on the original pickup tray, the detecting lever operates together
with the light blocking plate and the light blocking plate passes through the photo interrupter.
As a result, the original sensor (SR1) generates the original detection signal (EMP_S).

To enable stacking of 300 sheets of original (80 g/m2) and stream scanning, this equipment
controls the pickup position to be kept constant by moving the original pickup tray up and
down.

Once the tray open/closed sensor (SR9) and the cover open/closed sensor (SR10) detects
original pickup tray open detection signal (TRAY_OPEN_S) and the feeder cover open signal
(COVER_S).
Once the DADF driver PCB receives the original pickup tray open signal (TRAY_OPEN_S),

Pickup Roller Unit


Pickup roller unit detects up/down movement of the pickup roller unit as well as the top
position of the original.

feeder cover open signal (COVER_S) and original detection signal (EMP_S), the original set

DADF driver PCB

SR10

Original

EMP_S

EMP_LED

PICK UP_HP_S

TRAY_OPEN_S

COVER_S

DADF driver PCB

PICK UP_MOTOR

display activation signal (EMP_LED) is generated to activate the original set display (LED).

Pickup motor (M1)

LED

SR9

PAPER_FACE_S

that the original pickup tray and the feeder cover are closed respectively, they generate the

Paper surface sensor (SR6)

SR1

Detecting lever

Pickup roller unit


lifter motor (M10)

Pickup roller unit


lifter home position
sensor (SR12)
Cam

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

Pickup roller unit

5-25

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

5-26

Original Pickup Tray Drive Unit

Pickup Operation

This detects the drive of the tray up/down arm as well as the lowest position of the original

a. Pickup start

pickup tray (upper).

1) A use presses the start key or navigates the control panel (see MEMO).
2) The pickup lifter motor (M10) starts driving and the cam that holds the pickup roller unit

DADF driver PCB

rotates upward.
the pickup roller is moved down.

TRAY_HP_S

Tray lifter
motor (M8)

LIFT_MOT

3) Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and
[1] Pickup roller unit lifter motor drive signal
[2] Pickup roller unit lifter home position detection signal
[3] Tray home position detection signal
DADF driver PCB

Cam

[1]

M10

[2]

[3]

Pickup
roller unit

Original

SR12

Tray home
position sensor (SR13)
SR13

Tray lifter arm

Tray lifter arm

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

5-26

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

5-27
4) Tray lifter motor (M8) starts driving and the tray lifter arm pushes the original pickup tray
(upper) upward.

b. Pickup completion
1) When the original sensor (SR1) cannot detect an original, the tray lifter motor (M8) drives

5) The pickup roller unit is pushed up until the original contacts the pickup roller unit and the
paper surface sensor (SR6) detects it.

the tray lifter arm (opposite direction to at the time of pickup) to move down the original
pickup tray.

6) The tray lifter motor (M8) stops driving once the paper surface sensor (SR6) detects the

2) Once the tray home position sensor (SR13) detects that the tray lifter arm is shifted down
to the lowest position, the pickup roller unit lifter motor (M10) starts driving to rotate the

pickup roller unit.


7) The machine executes pickup (after the start key is pressed)(see MEMO).
8) If the paper surface sensor (SR6) cannot detect the pickup roller unit during pickup, the tray
lifter motor (M8) starts driving and the original pickup tray is again moved up until the paper

cam downward.
3) Downward shifting of cam makes the pickup roller unit return to the pre-pickup position and
pickup operation completes.

surface sensor (SR6) detects the pickup roller unit.


[1] Pickup roller unit lifter motor drive signal
[Reference] Technology > Controls > Original Pickup Assembly > Original Pickup/Separation

[2] Pickup roller unit lifter home position detection signal

Control

[3] Tray home position detection signal

[1] Paper surface detection signal

[4] Tray lifter motor drive signal

[2] Tray lifter motor drive signal


DADF driver PCB
DADF driver PCB
[1]
[1]

[2]

[3]

[4]

[2]
M10
M8

M8
SR12

SR6

SR13

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

5-27

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control

5-28
MEMO : Additional functions (Timing to Raise Feeder Tray)
To reduce the time from when the start key is pressed until pickup is stared, the timing
for moving up the original pickup tray can be specified in additional function mode.
Setting is available as follows.

When Start is pressed: the original pickup tray starts moving up when a start key is being
pressed. (default)
From Panel: the original pickup tray starts moving up when any key or button is navigated
on a control panel after an original has been placed.

Original Pickup/Separation Control


Pickup operation is performed by the pickup roller, the separation roller and the feed roller 1.
Pickup motor (M1) drives the pickup roller, the separation roller and the feed roller 1.
When the top surface of the original stack is lowered while the original is fed, the original
pickup tray is moved up to keep the constant height of pickup position.
[Reference] Technology > Controls > Original Pickup Tray Assembly > Original Pickup Tray

The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2)
and stream scanning; however, it takes time for the original pickup tray to be moved up
to the pickup position in the case of scanning of small number of originals (such as 1
sheet of original).
Time for pre-pickup operation after pressing the start key can be reduced by making the
original pickup tray start moving up upon navigating the control panel.

Lifter Control
Error of pickup operation is detected by the post-separation sensor 3. If an original cannot be
detected at the specified timing, a jam is notified.

SEPA_MOT

Error Code
E401 (Pickup roller unit up/down error)
-0001 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller
unit lifter home position sensor (SR2) does not change within the specified time.
-0002 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller
unit lifter home position sensor (SR12) does not change within the specified time.

SEPA3_AD

DADF driver PCB

Original

M1

E407 (Tray up/down motor error)


-0001 Even though the tray lifter motor (M8) is driven, the tray home position sensor (SR13) is
not turned ON or OFF within the specified time.
-0002 Even though the tray lifter motor (M8) is driven, the paper surface sensor (SR6) is not
turned ON or OFF within the specified time.

PCB2

ADF -
Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control

5-28

ADF -
Technology > Adjustment > Scanner Unit > Original Feed Control

5-29
Overview

b. Temporary stop position

This equipment is a 1-path 2-sided model and does not perform reversing operation.
Refer to the following for the movement of original when it is being fed.
[Reference] Technology explanation > Basic Configuration > Overview of Operation Mode >

At the time of 1-sided mode with mix of same configuration, feeding is once stopped where
paper is at downstream from the lead roller 1 while at upstream from the scanning position of
the front side. Feeding of preceding original is also stopped when the 2nd sheet or later is fed
because the drive of the read motor (M4) is stopped.

Overview
DADF driver PCB

Original Feed Control


LEAD_AD

a. Registration arch
Registration arch is created at registration roller area.
2nd original

RESI_AD

DADF driver PCB

Original

1st original
PCB4
M4

PCB3

ADF -
Technology > Adjustment > Scanner Unit > Original Feed Control

5-29

ADF -
Technology > Adjustment > Scanner Unit > Roller Disengaging Control

5-30
Roller Disengaging Control

Description

To prevent the breakage of original or blurring of scanned image, wheel are disengaged at 3

Roller (wheel)

Lead roller 1 wheel

Lead roller 3 wheel

Delivery roller wheel

rollers.

Drive source

Disengaging motor 1
(M6)

Disengaging motor 2
(M7)

Disengaging solenoid
(SL1)

Disengaging timing
detection

Registration sensor
(PCB3)
Lead sensor 1 (PCB4)

Lead sensor 1 (PCB4)


Lead sensor 2 (SR5)

Delivery sensor (PCB5)

Separation presence
detection

Separation HP sensor 1 Separation HP sensor 2 (SR15)


(SR16)

Control purpose

- This is to prevent the contact with lead roller 1/2,


when the leading edge of original goes through
the lead roller 1/2.
- This is to prevent the unstable operation of
original due to reaction when the trailing edge of
original goes through the lead roller 1/2.

- This is to prevent the


contact with delivery
roller when the leading
edge of original goes
through the delivery
roller.

Error Code

E413-0001/0002

M6

KA_SOL

EJCT_AD

KAIJO2_HP_S

KAIJO2_MOT

2LEAD_S

LEAD_AD

RESI_AD

KAIJO1_HP_S

KAIJO1_MOT

DADF driver PCB

M7

SL1

PCB3

PCB4
SR5

PCB5
SR16

SR15
Lead roller 2 wheel
Lead roller 1 wheel

E413-0011/0012

Delivery roller wheel

Error code
E413 (DADF roller disengage error)
-0001 Even though the DADF disengaging motor 1 (M6) is driven, the DADF separation home
position sensor 1 (SR15) does not come ON within the specified time.
-0002 Even tough the DADF disengaging motor 1 (M6) is driven, the DADF separation home
position sensor 1 (SR15) does not go OFF within the specified time.
-0011 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home
position sensor 2 (SR16) does not come ON within the specified time.
-0012 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home
position sensor 1 (SR16) does not go OFF within the specified time.

ADF -
Technology > Adjustment > Scanner Unit > Roller Disengaging Control

5-30

ADF -
Technology > Adjustment > Scanner Unit > Overview

5-31
Overview

Display

This equipment uses the sensors shown in the figure to detect jam of originals. The jam
detection timing is pre-stored in ROM on the reader controller PCB, and jam is checked
whether there is an original at appropriate sensor area at the specified timing.
Once a jam occurs, the equipment memorizes its description in code.
Jam codes of this equipment can be checked by outputting the jam error history report in
Service Mode on the host machine.
SR10
SR22

SR4

PCB2

SR12

PCB3

SR2

I/O

<

Adjust

JAM

>

Function

Option

< 1/ 7 >

Counter

No. DATE

TIME1 TIME2 L

01

1222

0304

0506

08 1788 OD 41532928 A3

02

1222

0304

0506

08 1011 OD 41532928 PCARD

03

CODE P

Test

< READY >


CNTR

SIZE

08 0103 OC 39730762 *NVD*

04
05

0308

1050

1315

01 010F OD 41532928 PCARD

06

0308

1050

1315

02 0111 O0

07

0308

1050

1315

03 0B00 O0

1 A5

08

0308

1050

1315

04 0111 O0

256 A6

Adjust

Function

Test

0 A4R

LED

Display

I/O

Option

Counter

No. 0014
SR20
SR22
SR17 PCB2
PCB3
SR18 SR19
SR4

SR12
SR6
SR10
SR2
SR7

SR8

JamType
EARLY
SensorNo.
PCB3

SR15

PCB4

SR5

SR16

SR3
PCB5

ADF -
Technology > Adjustment > Scanner Unit > Overview

SR15

SR5
PCB4

SR16
SR11

PCB5
SR3

SR1
SR9

VR
SR13

5-31

ADF -
Technology > Adjustment > Scanner Unit > Jam Type

5-32
Jam Type

Others

Feed type

Occurrence
Section

Occurrence
Section

Jam
code

Sensor
number

Sensor name

Stationary

Residue

Yes

Yes

0042

Yes

0003

Yes

Yes

Yes

0044

Yes

0005

Yes

0045

Yes

Yes

0046

Yes

0007

Yes

Yes

Yes

0048

Yes

0009

Yes

Yes

Yes

0050

Yes

0011

Yes

0051

Yes

Yes

Yes

Yes

0001
0002

0043
0004

0006

01

Jam type

0047
0008

0049
0010

0012

Post-separation sensor 3 PCB2

Delay detection sensor

Registration sensor

Lead sensor 1

SR4

PCB3

PCB4

Lead sensor 2

SR5

Delivery sensor

PCB5

All feed type sensor

0052
0094

Delay

ADF -
Technology > Adjustment > Scanner Unit > Jam Type

01

Jam
Code

Jam type

0090

DADF open

0091

DADF user open

0092

Cover open

0093

Cover user open

0095

Sensor name

Sensor number

DADF open/closed
sensor 1/2

(reader: SR1, SR3)

Cover open/closed
sensor

SR10

Pickup error

Post-separation sensor
1/2/3

SR2, SR3, PCB2

0071

Software timing error

0073

Lead roller 1
disengaging error

Disengaging HP
sensor 1

SR15

0074

Lead roller 2
disengaging error

Disengaging HP
sensor 2

SR16

0075

Pickup roller unit up/


down error

Pickup roller unit lifter


HP sensor

SR12

MEMO: Additional functions (Feeder Jam Recovery Method)


Recovery method can be specified in the case of jam in stream scanning mode of
original.
Setting method is available as below.

From 1st Page: Reset all of originals to the original pickup tray after jam recovery. Once
the start key is pressed, the scanned originals up to the jam occurrence are fed idly and
the rest of the originals are to be scanned (default).
From Stop. Original: Reset just the rest of originals which havent been scanned to the
original pickup tray. Once the start key is pressed, the rest of the originals are to be
scanned.

This equipment can perform the stream scanning with up to 300 sheets (80 g/m2).
However, for example, if a jam occurred at the 299th sheet while executing stream
scanning of 300 sheets of original, and starting from the 1st original sheet, it takes 2
min or more for idle-feeding. Then jam recovery time can be reduced by resuming from
the rest of the originals.

5-32

ADF -
Technology > Adjustment > Power Supply Assembly

5-33

Power Supply Assembly

Fan
This equipment is equipped with 3 fans.
Code

Power supply schematic diagram is shown below.

Fan

Function

FM1

Motor driver cooling fan

To cool down the motor IC on DADF driver PCB (PCB1).

FM2

Read motor cooling fan

To cool down the read motor (M4).

FM3

Scanner unit cooling fan

To cool down the scanner unit.

This equipment receives 4 systems (24, 6, 5, 4.5 V) of power supply from the reader unit.
24V is mainly used for the motor, the solenoid, the fan, and the LED lamp unit.
5V is mainly used for the sensor.
The converter in the DADF driver PCB (PCB1) generates 3.3V, and supplies to the original
width volume (VR).
24V

Motor driver cooling fan (FM1)

24V

Read motor cooling fan (FM2)


DADF driver PCB (PCB1)

Read motor (M4)

Reader
controller
PCB

24V
DADF driver
PCB

5V

24V
6V
4.5V

Scanner Unit
PCB

24V
5V

Motor
Solenoid
Fan
Sensor

3.3V

Original
width volume

24V

LED
lamp unit

Error Code
E227 (Error in power supply (24V))
-0101 When the power supply is charged in DADF 24V port is off.
-0102 When the job starts in DADF, 24V port is off.
-0103 When the job is completed in DADF, the 24V port is off.

Scanner unit

Scanner unit cooling fan (FM3)

ADF -
Technology > Adjustment > Power Supply Assembly

5-33

ADF -
Technology > Adjustment > Power Supply Assembly > Periodical Service

5-34
Measurement during Parts Replacement

Periodical Service

Perform adjustment and clear counters for the below parts replacement.

When it gets close to its duration period, be sure to clean or replace the concerned parts.

(For the detail procedure, refer to the adjustment description.)


Parts name

DADF Refit/Replace

Scanner unit

Item

Measure

Reference

a. Preparation or Creation of Test Chart


b. Angle Restriction Release (Opening Angle at 90 deg)
c. Sensor Output Adjustment
d. Tray Width Adjustment
e. Tilt Adjustment
f. Height Adjustment
g. Right Angle Adjustment
h. Side Registration Adjustment
i. Leading Edge Registration Adjustment
j. Magnification Adjustment
k. White Level Adjustment
a. Input the service label value packaged in the
scanner unit content
b. Sampling of B&W shading target
c. White Level Adjustment
d. Scanner unit replacement flag setting
e. Copy image check and MTF adjustment
f. Write the value in the service label
a. Tray Width Adjustment

p. 8-3
p. 8-4
p. 8-4
p. 8-4
p. 8-5
p. 8-5
p. 8-7
p. 8-11
p. 8-12
p. 8-13
p. 8-15

Original width volume


Post-separation sensor 1/2/3
Registration sensor
a. Sensor Output Adjustment
Lead sensor 1
Delivery sensor

Parts name

Periodically
replacement parts
Pickup roller
Feed roller 1
Separation roller
Consumables
Dust-colleting
Dust-colleting type E
Scanning glass

p. 8-15
Periodic service
p. 8-4
p. 8-4

ADF -
Technology > Adjustment > Power Supply Assembly > Periodical Service

Platen roller 1
Platen roller 2
White plate
Post-separation sensor 1
Post-separation sensor 2
Post-separation sensor 3
Lead sensor 1
Registration sensor
Delivery sensor
Registration roller
Lead roller 1
Lead roller 2
Lead roller 3
Pullout roller
Feed roller 2

Interval
-

Measure

Reference

Replace

p. 7-14
p. 7-14
p. 7-15
-

80K sheets

Timely or
per 10K sheet
Timely

per 160K sheets or


12 month period

Cleaning
per 80K sheets or
6 months period

Delivery roller

Each roller/wheel
Each scraper
DADF height

Adjustment

5-34

ADF Periodic
Servicing
List of Work for Scheduled
Servicing

ADF -
Periodic Servicing

ADF -
Periodic Servicing > Periodic Servicing List

6-2

Periodic Servicing List


PR: Replace ( Periodical parts replacement )

CR: Replace ( Consumable parts )

CL: Cleaning

LU: Lubricate

AD: Adjustment

CH: Inspection

Work interval
Other

160K

80K

Number

10K

Parts No.

7K

Parts/ Parts name

Timely

Category

Installation

No.

Reference

Adjustment

Reference
for
Procedure

Counter

Pickup roller

FC8-5577-000

CR

DRBL-2

DF-PU-RL

p. 7-14

Separation roller

FL2-9608-000

CR

DRBL-2

DF-SP-RL

p. 7-15

Feed roller 1

FB2-7777-020

CR

DRBL-2

DF-FD-RL

p. 7-14

Dust-colleting

FC8-5726-000

CR

DRBL-2

LNT-TAP1

Dust-colleting typeE

FC8-5727-000

CR

DRBL-2

LNT-TAP2

Scanning glass (Surface)

FL2-9578-000

Including the white plate positioning of the glass


surface.

Item performed by user.

CL

CL

Item performed by user.

Scanning glass (Surface/


Back)
7

Platen roller 1

FC8-5487-000

CL

Platen roller 2

FC8-5488-000

CL
CL

White plate

FC5-4265-000

10

Post-separation sensor 1

FK2-6470-000

CL

11

Post-separation sensor 2

FK2-6470-000

CL

12
13

DADF

Post-separation sensor 3

FM2-1022-000

CL

CL - Sensor is scanner form only.


CL - Cleaning is performed per 160K sheets or
12 months period.
CL

Lead sensor 1

FM2-1022-000

CL

CL

p. 7-20

14

Registration sensor

FM2-1022-000

CL

CL

15

Delivery sensor

FM2-1022-000

CL

CL

16

Registration roller

FC8-5680-000

CL

17

Lead roller 1

FC8-5681-000

CL

CL Cleaning is performed per 80 K sheets or


CL 6 months period.

18

Lead roller 2

FC8-5682-000

CL

CL

19

Lead roller 3

FC8-5683-000

CL

CL

20

Pullout roller

FC8-5580-000

CL

CL

21

Feed roller 2

FC8-5679-000

CL

CL

22

Delivery roller

FC8-5814-000

CL

CL

23

Each roller/wheel

12

CL

CL

24

Each scraper

CL

CL

25

DADF height

AD

AD Adjustment is performed per 80 K sheets or


6 months period.

DRBL-2

STAMP

Stamp

F26-7610-000

CL

ADF -
Periodic Servicing > Periodic Servicing List

6-2

ADF -
Periodic Servicing > Periodic Servicing List

6-3

MEMO:

The indication of replacement is described on the central value of the evaluation result date.
The indication of replacement might change, depending on the environment setting and condition.
Part No. might change following the design change etc.

[4]

[5]
[5]

[5]
[16] [13] [21]

[14] [17] [7]

[5]

[6] [20] [12] [11] [10] [2] [3]

[18]

[8]

[19]

[15]

[1]

[22]

[9]

ADF -
Periodic Servicing > Periodic Servicing List

6-3

ADF Parts
Replacement
and Cleaning
Procedure
List of Parts
External Covers
Main Units
Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points
7

Parts Replacement and Cleaning Procedure

Main Unit

External Covers
No.

Parts Name

Reference

No.

Parts Name

Front cover

Scanner unit

Left cover

Pickup roller unit

Rear cover

Feeder cover

Feeder cover

Scanner unit

Front cover

Reference
p. 7-11

FM3-6206-000 (PartsCatalog: Arm unit)

p. 7-13

Pickup roller unit

Rear cover

Left cover

Parts No.
FM3-5471-000

Solenoid
No.
SL1

Motor
Parts Name

Parts No.

Disengaging solenoid

FK2-7179-000

Reference
-

No.

Parts Name

Parts No.

Reference

M1

Pickup motor

FK2-7174-000

M2

Feed motor

FK2-7175-000

M3

Registration motor

FK2-7181-000

M4

Read motor

FK2-7173-000

M5

Delivery motor

FK2-3714-000

M6

Disengaging motor 1

FK2-7646-000

M7

Disengaging motor 2

FK2-7646-000

M8

Tray lifter motor

FK2-7176-000

M9

Glass shifting motor

FK2-7178-000

M10

Pickup roller unit lifter motor

FK2-7177-000

Tray lifter motor (M8)


Pickup motor (M1)
Pickup roller unit
lifter motor (M10)
Feed motor (M2)
Read motor (M4)

Disengaging solenoid (SL1)

Registration motor (M3)

Delivery motor (M5)

Disengaging motor 2 (M7)


Glass shifting motor (M9)
Disengaging motor 1 (M6)

Lamps, Heaters, and Others

Fan
No.
FM1

Parts Name
Read motor cooling fan

Parts No.
FL2-9587-000

Reference
-

FM2

Motor driver cooling fan

FK2-7243-000

FM3

Scanner unit cooling fan

FK2-3149-000

No.
LED

Parts Name
Original display LED PCB

Parts No.

Reference

FM2-1023-000

Motor driver cooling fan (FM1)

Read motor cooling fan (FM2)

Original display LED PCB (LED)

Scanner unit cooling fan (FM3)

Sensor
No.
SR1

Parts No.

Reference

Original sensor

Parts Name

WG8-5783-000

SR2

Post-separation sensor 1

FK2-6470-000

SR3

Post-separation sensor 2

FK2-6470-000

SR4

Delay sensor

WG8-5783-000

SR5

Lead sensor 2

WG8-5783-000

SR6

Paper surface sensor

WG8-5783-000

SR7

AB/ Inch identification sensor

WG8-5783-000

SR8

LTR-R/ LGL idenfication sensor

WG8-5783-000

Tray open/closed sensor

WG8-5783-000

SR10 Cover open/closed sensor

WG8-5783-000

SR11 Glass shifting home position sensor

WG8-5783-000

SR12 Pickup roller unit lifter home position sensor

WG8-5783-000

SR13 Tray home position sensor

WG8-5783-000

SR15 Disengaging home position sensor 1

WG8-5783-000

SR16 Disengaging home position sensor 2

WG8-5783-000

SR17 Original size sensor 1

WG8-5783-000

SR18 Original size sensor 2

WG8-5783-000

SR19 Original size sensor 3

WG8-5783-000

SR20 Original size sensor 4

WG8-5783-000

SR22 Leading edge position sensor

WG8-5783-000

PCB2 Post-separation sensor 3

FM2-1022-000

PCB3 Registration sensor

FM2-1022-000

PCB4 Lead sensor 1

FM2-1022-000

PCB5 Delivery sensor

FM2-1022-000

SR9

VR

Original width volume

FM2-1024-000

SR8
SR12
SR9

SR7

SR6
SR13

SR3

SR4

SR5

SR1
SR10
SR2

SR11

VR
PCB2
SR22
SR20
PCB3
SR18

SR19
SR17
PCB5
SR16

PCB4
SR15

PCB
No.

Parts Name

PCB1 DADF driver PCB

Parts No.

Reference

FM3-7561-000

Scanner Unit PCB (DADF)

LED lamp PCB (left)

LED lamp PCB (right)

DADF driver PCB (PCB1)

Scanner unit PCB


LED lamp PCB (right)
LED lamp PCB (left)

Parts Replacement and Cleaning Procedure

7-7

Removing the DADF Unit


MEMO:
When removing the ADF Unit and the Reader Unit from the host machine, remove the
ADF Unit first and then, remove the Reader Unit because the accuracy of scanner
systems may be deteriorated.
1) Open the ADF

2) Remove the Reader Cable Cover.


2 screws

x2

7-7
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-8
3) Remove the cable from the wire saddle.

4) Remove the cable from the wire saddle.


4 screws

x4

wire saddle

5) Remove the cable.


1 edge saddle
2 connectors

x2

7-8
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-9
MEMO: Remove the flat cable.
1 reuse band
1 edge saddle
1 harness retainer
3 connectors

6) Remove the 4 screws.


4 screws

x4

x3
x3

Note: Be sure not to get scratches on the White Sheet on the removed ADF.

7-9
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-10
Note: Be careful not to damage the Reader Communication Cable Guide when placing
it.

7-10
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-11

Removing the Scanner Unit


2) Open the open/close guide (lower).

1) Open the feeder cover.

3) Remove the delivery guide (lower).

2 screws
1 connector
2 wire saddles

4) Remove the registration inner guide.


2 screws

x2

x2

x1

x2

7-11
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-12
5) Remove the cooling fan duct.
2 claws

CAUTION:
Do not touch the scanner unit by hand, except for the both edges (the place where it
fixes in the guide). Specially be sure not to touch Scanner Unit PCB and mirror.

x2

6) Disconnect the connector and remove the Scanner Unit in the direction of the arrow.
2 claws

x2

7-12
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-13

Removing the Pickup Roller Unit


1) Open the feeder cover.

2) Remove the inner cover.


3 screws

3) Remove the 2 springs.

x3

4) Remove the pickup roller unit.


2 resin rings
2 bushings

7-13
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-14

Removing the Pickup Roller / Feed Roller 1


<Preparation>
1) Remove the pickup roller unit.
(Refer to page 7-13)

1) Remove the pickup roller and the roller shaft from the pickup roller unit.
2 resin rings
2 bushings

3) Remove the feed roller and the roller shaft from the pickup roller unit.
2 resin rings
2 bushings

2) Remove the pickup roller.


1 resin ring

4) Remove the feed roller.


1 resin ring

7-14
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-15

Removing the Separation Roller


<Preparation>
1) Remove the pickup roller unit.
(Refer to page 7-13)

1) Remove the pickup guide (lower).


2 screws

x2

2) Remove the separation roller unit.


2 screws

x2

3) Remove the separation roller and the roller 4) Remove the separation roller.
shaft.
1 bearing

7-15
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-16

Removing the Stamp Solenoid


1) Open the ADF

2) Open the White Copyboard to open the Stamp Cover.

3) Remove the Stamp Inner Cover.


1 screw

Parts Replacement and Cleaning Procedure

7-16

Parts Replacement and Cleaning Procedure

7-17
4) Remove the Stamp Solenoid

7-17
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-18

Turndown Mirror/Free Curved Mirror Cleaning


<Preparation>
1) Remove the scanner unit.
(Refer to page 7-11)

1) Remove the connector.

x1

CAUTION:
When moving the LED
lamp unit, be sure not to
put too much tension on
the connected harness,
as it might break.

7-18
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-19
3) Clean the turndown mirror and free curved mirror.

2) Remove the 2 screws, move the LED lamp unit.

turndown mirror

free curved mirror

x2

turndown mirror free curved mirror

7-19
Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

7-20

Cleaning the Backside of Scanning Glass


1) Remove the Front Cover.
2) Release the claw and remove the Scanning Glass by sliding it in the direction of the arrow.

Scanning Glass
Claw

3) Wipe the backside of Scanning Glass with cloth or lint-free paper moistened with water
and tightly wrung.
4) Install the Scanning Glass and the Front Cover in the original position.
Scanning Glass

Caution:

Film Sheet

Make sure to slide the Scanning Glass


slowly and carefully. If sliding it suddenly,
it contacts with the film sheet and the film
sheet may be flipped over. (As a result, it
causes a jam at DADF reading.)

7-20
Parts Replacement and Cleaning Procedure

Adjustment
Adjustment

Adjustment

Adjustment > Overview

8-2

Overview
The following is adjustment items list.
At main parts replacement

Item

DADF (including when it is


engaged or disengaged)

(Refer to page 7-7)


*1

Preparation or Creation of Test Chart


Angle Restriction Release (Opening Angle at 90 deg)
Sensor Output Adjustment
Tray Width Adjustment
Tilt Adjustment
Height Adjustment
Right Angle Adjustment
Registration Roller Wheel Skew Adjustment
Stream Reading Adjustment
Side Registration Adjustment
Leading Edge Registration Adjustment
Magnification Adjustment
White Level Adjustment
Hinge Pressure Adjustment
Processing after Scanner Unit Replacement

Scanner unit

Original width
volume

Post-separation sensor 1/2/3


Registration sensor
Lead sensor 1
Delivery sensor

(Refer to page
7-11)

1
2
3
4
5
6
7

As needed
basis

1
1

Yes
Yes
8
9
10
11
Yes
1

Reference

p. 8-3
p. 8-4
p. 8-4
p. 8-4
p. 8-5
p. 8-5
p. 8-7
p. 8-9
p. 8-10
p. 8-11
p. 8-12
p. 8-13
p. 8-15
p. 8-15
p. 8-16

*1: [Preparation or creation of test chart] is required for [Right angle adjustment], [Registration roller wheel skew adjustment], [Side registration adjustment],
[Leading edge registration adjustment] and [Magnification adjustment].
Refer to the readers manual for the operation when the reader controller PCB is replaced (or EEPROM is cleared).

MEMO:
The number indicates step for each work.

Adjustment > Overview

8-2

Adjustment > Overview > Preparation or Creation of Test Chart

8-3
Service mode backup
The machine is adjusted one by one at the factory shipment and the adjustment values are
written on the service label.
When the adjustment is carried out at a field and the service mode values are changed, be
sure to write the changed values on the service label.

Preparation or Creation of Test Chart


Prepare a test chart. If there is no test chart, create a test chart.
Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.

If there is no corresponding items on the service label, write the value to a blank field.

10 mm

Service label

10 mm

10 mm

10 mm

PCB cover

MEMO:
Be sure to write a character or mark to identify the printed image direction.

Adjustment > Overview > Preparation or Creation of Test Chart

8-3

Adjustment > Overview > Tray Width Adjustment

8-4

Tray Width Adjustment

Angle Restriction Release (Opening Angle at 90 deg)

Execute either [a. AB type adjustment] or [b. Inch type adjustment] in this adjustment.

Change the opening angle of DADF from 70 deg to 90 deg.

a. AB type adjustment

MEMO:
Increasing the opening angle of DADF makes some operation easier.

1) Highlight the service mode item.


Lv.

FEEDER > FUNCTION >

TRY-A4

1) Open the rubber cover and remove the angle restriction plate.

2 screws

2) Set the slide guide to [A4/A3] display.


3) Press OK key to register the A4 width.

Rubber cover

4) Highlight the service mode item.


Rubber cover

Lv.

FEEDER > FUNCTION >

TRY- A5R

5) Set the slide guide to [A5R] display.


6) Press OK key to register the A5R width.

b. Inch type adjustment


Angle restriction plate

Screw

CAUTION:

1) Highlight the service mode item.


Lv.

FEEDER > FUNCTION >

TRY-LTR

2) Set the slide guide to [LTR/11 x 17] display.

After adjustment, be sure to install the angle restriction plate.

3) Press OK key and register the letter width.


4) Highlight the service mode item.

Sensor Output Adjustment

Lv.

FEEDER > FUNCTION >

TRY- LTRR

5) Set the slide guide to [STMT/ LTRR/ LGL] display.

CAUTION:

When the sensor is replaced, be sure to clean the surface of prism before

6) Press OK key and register the LTRR width.

adjustment.

Make sure that there is no paper in DADF.


1) Execute the service mode items.
Lv.

FEEDER > FUNCTION >

SENS-INT

Adjustment > Overview > Tray Width Adjustment

8-4

Adjustment > Overview > Height Adjustment

8-5

Tilt Adjustment

Height Adjustment
1. Check the height.

CAUTION:

1) Close the DADF.

Execute this adjustment after releasing the angle restriction (opening angle at 90 deg).

2) Check that the 2 height adjustment rolls on the front/rear left come contact with the stream
reading glass.

1) Loosen the fixing nut on the back of the left hinge.


2) Rotate the hexagon socket bolt and move the fixing material to the marking line.

MEMO:
Turning ON the LED helps the check operation.
(Lv.1) COPIER > FUNCTION > MISC-R > SCANLAMP

To move it forward: rotate it clockwise


To move it backward: rotate it counter clockwise

Height adjustment roll


Stream reading glass

Fixing material Marking line

Hexagon socket bolt Fixing nut

3) Tighten the fixing nut after adjustment.

Height adjustment roll

3) If not, execute the height adjustment.


If you cannot check it visually, check it by the following method.

Adjustment > Overview > Height Adjustment

8-5

Adjustment > Overview > Height Adjustment

8-6

a. Checking the height of front height adjustment roll.

b. Checking the height of rear height adjustment roll.

1) Push the paper (plain paper) to the protrusion of the stream reading glass and set it in the

1) Push the paper (plain paper) to the protrusion of the stream reading glass and set it in the

position where the sheet of the stream reading glass is fully covered.

position where the sheet of the stream reading glass is fully covered.
Protrusion Sheet

Protrusion

Sheet

Reading position

Paper

Protrusion

Sheet

Paper

Protrusion Sheet

Reading position

Reading position

CAUTION:

CAUTION:

Do not set it in the position where the original read position is covered by the paper.
2) Close the DADF.
3) Pull out the paper in the direction of the arrow and check that there is resistance.

4) If there is no resistance, execute the height adjustment.

Reading position

Do not set it in the position where the original read position is covered by the paper.
2) Close the DADF.
3) Pull out the paper in the direction of the arrow and check that there is resistance.

4) If there is no resistance, execute the height adjustment.

Adjustment > Overview > Height Adjustment

8-6

Adjustment > Overview > Right Angle Adjustment

8-7

Right Angle Adjustment

2. Adjustment procedure
1) Rotate the fixing screw on top of the left hinge to adjust it.
To remove the space on the front: rotate it clockwise (black arrow direction)
To remove the space on the rear or both sides: rotate it counterclockwise (white arrow
direction)
Blanking cover

MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit).

1. Adjustment for front side reading


1) Set a test chart to DADF and make a 1-sided print.
2) Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make
an adjustment.
Image on test chart
Printed image

Fixing screw

2) Check the height again and make sure that the height is appropriate.

Feed direction

Adjustment > Overview > Right Angle Adjustment

8-7

Adjustment > Overview > Right Angle Adjustment

8-8
3) Loosen the 2 knurled screws on front of right hinge unit.
4) Open the rubber cover on the back of right hinge unit and loosen the screw, and then make
an adjustment by the hexagon socket bolt.

2. Adjustment for back side reading


1) Set a test chart to DADF upside down and make a 2-sided print.
2) Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make

If A is less than 90 deg, rotate it clockwise.

an adjustment.

If A is more than 90 deg, rotate it counterclockwise.

Image on test chart


Printed image

Rubber cover

Hexagon socket bolt

Fixing nut

Feed direction

3) Remove the front cover.


4) Loosen the adjustment screw.
5) Adjust the position of the guide that supports the scanner unit.
If A is less than 90 deg, move the guide to right direction (black arrow direction).
If A is more than 90 deg, move the guide to left direction (white arrow direction).
Adjusting screw

Knurled screw

Guide

5) After adjustment, tighten the fixing nut and 2 knurled screws.


6) Printout a test chart again and check that angle A is right angle.

6) After adjustment, tighten the screw.


7) Printout a test chart again and check that it is right angle.

Adjustment > Overview > Right Angle Adjustment

8-8

Adjustment > Overview > Registration Roller Wheel Skew Adjustment

8-9

Registration Roller Wheel Skew Adjustment

2. Adjustment procedure
1) Remove the front cover.
2) Remove the left cover.

CAUTION:

3) Remove the following parts.

Execute this adjustment after the right angle adjustment.

E-ring
Arm

MEMO:
On this machine, same registration roller/roller wheel is used to correct the skew on
both sides.

Connector
Reuse band

E-ring

Edge saddle(free the harness)


Screw

Plate

Arm

1. Checking the skew


1) Set a test chart on DADF and make a 2-sided print.
2) Compare the rear [A] with front [B] on the leading edge on both front and back sides on the
printed paper to check the leading edge image margin.

Plate

Reuse band

If they are not even, make an adjustment.


Printed image
Screw
Edge saddle

Connector

4) Remove the feeder cover in the direction of the arrow.

Feed direction

5) Open DADF until enough operation space is kept.

Adjustment > Overview > Registration Roller Wheel Skew Adjustment

8-9

Adjustment > Overview > Stream Reading Adjustment

8-10

Stream Reading Adjustment

6) Remove the screw and temporary tighten it in the screw hole.

Screw hole

1) Create a read position adjustment paper with the paper that is used by customer (white

Plate

paper).
1-1) Prepare the paper with 40 mm or more in width and 50 mm or more in height.
Tolerance of width 14 mm: -/+ 0.3
1-2) Draw a straight line 15 mm or more away from the right edge on the paper created
in step 1-1) with a pencil (black). Right angle accuracy of paper with line: unnecessary
(right angle does not affect the adjustment accuracy).
1-3) Draw a straight line 14 mm left from the line in step 1-2) (tolerance: -/+ 0.3) with a
pencil (black).
Approx. 40 mm

Screw

7) Loosen the screw and adjust the plate position.


In case of A > B, move it upward.
In case of A < B, move it downward.
Plate

Approx. 50 mm
14 mm

15 mm
or more

Marking line
Screw

8) After adjustment, tighten the 2 screws.


9) Printout a test chart again and check that the skew is corrected.

Adjustment > Overview > Stream Reading Adjustment

8-10

Adjustment > Overview > Side Registration Adjustment

8-11

Side Registration Adjustment

2) Align the straight line with the clearance between the miler and the mold, and fix the read
position adjustment paper with a piece of elastic tape.
Position accuracy of read position adjustment paper: -/+0.3 mm

MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit).

Elastic tape
Straight line

a. Adjustment for front side reading


1) Set a test chart on the original pickup tray and make a 1-sided print.
2) Overlap the printed paper with the test chart.
3) Check that the rear side of the printed image is within the standard.
Standard: A </= 1 mm
< If the image is displaced toward rear >

Miler

< If the image is displaced toward front >

Rear side of
printed image

Mold

Image rear side of


test chart

3) Execute the following service mode item.


Lv.

COPIER > FUNCTION > INSTALL >

STRD-POS

A
Image rear side of
test chart

Feed direction

Rear side of
printed image

Feed direction

4) If it is out of standard, make an adjustment in service mode.


Lv.

COPIER > ADJUST > ADJ-XY >

ADJ-Y-DF

If the image is displaced toward rear, increase the value (image is moved toward front).
If the image is displaced toward front, decrease the value (image is moved toward rear).

Changes per 1 unit: 0.1 mm


Adjustment range: 2 to 202 (default: 102)
5) Printout a test chart again and check that the image is within the standard.

Adjustment > Overview > Side Registration Adjustment

8-11

Adjustment > Overview > Side Registration Adjustment

8-12
b. Adjustment for back side reading

Leading Edge Registration Adjustment

1) Set a test chart on the original pickup tray upside down and make a 2-sided print.

MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit).

2) Overlap the printed paper with the test chart.


3) Check that the rear side of the printed image is within the standard.
Standard: A </= 1 mm
< If the image is displaced toward rear >

< If the image is displaced toward front >

a. Adjustment for front side reading


1) Set a test chart on the original pickup tray and make a 1-sided print.

Rear side of
printed image

Image rear side of


test chart

2) Overlap the printed paper with the test chart.


3) Check that the leading edge of the printed image is within the standard.
Standard: A </= 1 mm
< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >

Leading edge of
printed image

Image leading edge of


test chart

Image rear side of


test chart

Leading edge of
printed image

Rear side of
printed image

A
Feed direction

Image leading edge of


test chart

Feed direction

4) If it is out of standard, make an adjustment in service mode.


Lv.

COPIER > ADJUST > ADJ-XY >

ADJY-DF2
Feed direction

If the image is displaced toward front, increase the value (image is moved toward rear).
If the image is displaced toward rear, decrease the value (image is moved toward front).

Changes per 1 unit: 0.1 mm


Adjustment range: 56 to 220 (default: 124)
5) Printout a test chart again and check that the image is within the standard.

Feed direction

4) If it is out of standard, make an adjustment in service mode.


Lv.

FEEDER > ADJUST >

DOCST

If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved
backward).

Changes per 1 unit: 0.1 mm


Adjustment range: -50 to +50
5) Printout a test chart again and check that the image is within the standard.

Adjustment > Overview > Side Registration Adjustment

8-12

Adjustment > Overview > Magnification Adjustment

8-13

Magnification Adjustment

b. Adjustment for back side reading


1) Set a test chart on the original pickup tray upside down and make a 2-sided print.
2) Overlap the printed paper with the test chart.
3) Check that the leading edge of the printed image is within the standard.
Standard: A </= 1 mm
< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >
Leading edge of
printed image

Image leading edge of


test chart

Leading edge of
printed image

Image leading edge of


test chart

MEMO:

There are 2 adjustment methods; for front side reading (reader side scanner unit) and for
back side reading (DADF side scanner unit).
Compare the image printed by stream reading and printed by copyboard reading to adjust.

a. Adjustment for front side reading


1) Set a test chart on the copyboard glass of the connected device and make a print. This is
deemed as print1.
2) Set a test chart on the original pickup tray and make a 1-sided print. This is deemed as
print2.
3) Overlap the print2 on the print1.
4) Check that the trailing edge of the image of print2 is within the standard.

Standard: A </= 1 mm
< If the image of print 2 is longer >
Trailing edge of
print 1

Feed direction

FEEDER > ADJUST >

DOCST2

Trailing edge of
print 2

Trailing edge of
print 1

Feed direction

4) If it is out of standard, make an adjustment in service mode.


Lv.

Trailing edge of
print 2

< If the image of print 2 is shorter >

If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved
backward).

Changes per 1 unit: 0.1 mm


Adjustment range: -50 to +50

Feed direction

Feed direction

5) Printout a test chart again and check that the image is within the standard.

Adjustment > Overview > Magnification Adjustment

8-13

Adjustment > Overview > Magnification Adjustment

8-14
b. Adjustment for back side reading

5) If it is out of standard, make an adjustment in service mode.


Lv.

FEEDER > ADJUST >

LA-SPEED

1) Set a test chart on the copyboard glass of the connected device and make a print. This is
deemed as print1.
2) Set a test chart on the original pickup tray upside down and make a 2-sided print. This is

If the image of print2 is longer, increase the value (make the stream reading speed faster).

deemed as print2.

If the image of print2 is shorter, decrease the value (make the stream reading speed

3) Overlap the print2 on the print1.

slower).

4) Check that the trailing edge of the image of print2 is within the standard.

Changes per 1 unit: 0.1%


Adjustment range: -30 to +30

Standard: A </= 1 mm

6) Printout a test chart again and check that the image is within the standard.

< If the image of print 2 is longer >


Trailing edge of
print 1

Trailing edge of
print 2

< If the image of print 2 is shorter >


Trailing edge of
print 2

Feed direction

Trailing edge of
print 1

Feed direction

5) If it is out of standard, make an adjustment in service mode.


Lv.

FEEDER > ADJUST >

LA-SPD2

If the image of print2 is longer, increase the value (make the sub scanning width shorter).
If the image of print2 is shorter, decrease the value (make the sub scanning width longer).

Changes per 1 unit: 0.1%


Adjustment range: -30 to +30
6) Printout a test chart again and check that the image is within the standard.

Adjustment > Overview > Magnification Adjustment

8-14

Adjustment > Overview > Hinge Pressure Adjustment

8-15

White Level Adjustment

Hinge Pressure Adjustment

1) Set A4 or LTR paper on the copyboard glass and close the DADF.

1) Open the DADF and measure the lowest position where the DADF opens by itself.
2) Check that the height of the position measured in step 1) is within the standard.

CAUTION:

Standard: 7 cm to 20 cm

If the paper with narrow width is used for white level adjustment, the adjustment may
not be complete properly.

3) If it is not within the standard, make the following adjustment.


If it is lower than 7 cm, turn the hex wrench counterclockwise.
If it is higher than 20 cm, turn the hex wrench clockwise.

2) Execute the service mode item.


Lv.

COPIER > FUNCTION > CCD >

DF-WLVL1

MEMO:
Service tool: hex wrench (10 mm)

3) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.
4) Execute the service mode item.
Lv.

COPIER > FUNCTION > CCD >

DF-WLVL2

5) Set the paper to the copyboard glass again and close the DADF.
6) Execute the service mode item.
Lv.

COPIER > FUNCTION > CCD >

DF-WLVL3

7 to 20 cm
Hex wrench

7) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.
8) Execute the service mode item.
Lv.

COPIER > FUNCTION > CCD >

DF-WLVL4

Adjustment > Overview > Hinge Pressure Adjustment

8-15

Adjustment > Overview > Processing after Scanner Unit Replacement

Processing after Scanner Unit Replacement


MEMO:
The adjustment method differs depending whether the unit replaced is Reader Scanner
or DADF Scanner.

8-16

2) Perform sampling of B&W shading target.


Lv.

COPIER > FUNCTION > CCD >

BW-TGT

3) Perform white level adjustment.


3-1) Set A4 or LTR paper in the copyboard glass, close the DADF.

1) Input the service label value packaged in the Scanner Unit content.

CAUTION:

a. Reader
Lv.

If white level is adjusted in the small width paper, there is possibility that it will not
adjust.

COPIER > ADJUST > CCD >

100-RG

100-GB

3-2) Perform service mode item.


Lv.

COPIER > FUNCTION > CCD >

DF-WLVL1

3-3) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-4) Perform service mode item.
Lv.

COPIER > FUNCTION > CCD >

DF-WLVL2

3-5) Again, Set A4 or LTR paper in the copyboard glass, close the DADF.
3-6) Perform service mode item.
b. DADF
Lv.
1

COPIER > ADJUST > CCD >


100DF2RG

100DF2GB

Lv.

COPIER > FUNCTION > CCD >

DF-WLVL3

3-7) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-8) Perform service mode item.

Lv.

COPIER > FUNCTION > CCD >

DF-WLVL4

Adjustment > Overview > Processing after Scanner Unit Replacement

8-16

Adjustment > Overview > Processing after Scanner Unit Replacement

8-17
4) Set the scanner unit replacement flag.
a. Reader
Lv.

COPIER > ADJUST > CCD >

CCD-CHNG

b. DADF
Lv.

COPIER > ADJUST > CCD >

CCD- CHG2

5) Check the copy image. If moir appears, adjust the MTF.


a. Reader
Lv.

COPIER > ADJUST > CCD >


MTFMCL

MTFSCL

MTFMBW

MTFSBW

b. DADF
Lv.
1

COPIER > ADJUST > CCD >


MTF2MCL

MTF2SCL

MTF2MBW

MTF2SBW

6) Write the value in service label (inside the PCB cover).


a. Reader
Lv.
1

COPIER > ADJUST > CCD >


SH-TRGT
DFTAR-R

DFTAR-G
-

DFTAR-B
-

DFTAR-BW
-

b. DADF
Lv.
1

COPIER > ADJUST > CCD >


DFTBK-R

DFTBK-G

DFTBK-B

DFTBK-BW

Adjustment > Overview > Processing after Scanner Unit Replacement

8-17

Appendix
Special Tools
General Circuit Diagram

Adjustment > Service Tools > Special Tools

II

Service Tools
Special Tools
In addition to the standard tools set, the following special tools are required when servicing
the machine:
No.

Tool Name

Digital multi meter

Tool No.

Rank

FY9-2002-000

Figure

Use/Remarks

Electric check, etc

Reference: Category
A: Must be kept by each service engineer.
B: Must be kept by each group of about five engineers.
C: Must be kept by each warkshop.

Adjustment > Service Tools > Special Tools

II

III

Adjustment > General Circuit Diagram > General Circuit Diagram (1/2)

General Circuit Diagram (1/2)


10

VR1

AB/ Inch
identification
sensor
SOLD3

SR1

LTR-R/ LGL
idenfication
sensor

PCB2

SR9

SR4

Post-separation
PostPostsensor 3
separation separation
sensor 2
sensor 1

Tray home position


sensor

Original
sensor

SR3

SR2

SR13

J601

SOLD2
3

Pickup roller unit lifter


home position sensor

Paper surface
sensor

J604

J602
3

J605

J603

MT3

J606

J607

J610
2

J611
3

J612

J613

FM1

J600D

FM2

Motor driver
cooling fan

J1004L

J600L
J600DH

SR12

SR6

Tray
open/closed
sensor

Delay
sensor

3
2

SOLD1

SR8

SR7

Original
width
volume

Read motor
cooling fan

MT4

3 21

J1004D
J1004DH

END5

END7

J1006L
1

J1006LH
J1006D

J614L

9 10 11 12 13 14 15 16 17

17 16 15 14 13 12 11 10 9

J1125L

3 21

J615L

J614D

J615D

J614DH

J615DH

J1026L
1

J1026D

J1027L
1

J1027D

12 11 10 9

5
8

6
7

9
4

9 10 11 12 13 14 15 16 17

17 16 15 14 13 12 11 10 9

J1026LH

END3

10 11 12

J1125D
J1125DH

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

J413

J414

D
END6
GND

FAN1 ALARM

FAN1 ON

GND

FAN1 ALARM

FAN1 ON

N.C.

+5R

+5R

GND

PICKUP_HP_S

GND

+5R

PAPER_FACE_S

GND

+5R

TRAY_OPEN_S

FEED_S

GND

GND

SEPA3_AD

+5R

SEPA3_S_LED

+5R

GND

+5R

+5R

EMP_S

9 10 11 12 13 14 15

+5R

GND

GND

LGL_S

+5R
6

GND

A4LT_S
5

SEPA2_S

GND

+5R

SEPA1_S

GND

+3.3S

VR

GND

TRAY_HP_S

J1027DH

J404

PCB1

DADF driver PCB

10 11 12

ADF Power

LIET MOT B-

LIET MOT A-

LIET MOT B+

LIET MOT A+

RESI MOTOR B-

RESI MOTOR B+

J617DH

J618D
6

J999_BUS[0:31]

31

To READER

M10

M5

Pickup roller unit


lifter motor

J999

J620D

J620DH

M
1

J621M

COR1

J620L
1

J622F
J622M

Delivery motor

J618DH
J618L

J1126L

J621F

J617L

J1126DH

J617D

10

J998

To READER

RESI MOTOR A-

EJCT MOT A-

EJCT MOT A+

EJCT MOT B+

J1126D

EJCT MOT B-

EJCT MOT +24V

EJCT MOT +24V

PICKUP MOTOR B-

PICKUP MOTOR B+

PICKUP MOTOR A-

PICKUP MOTOR A+

RESI_S
LEAD_S
2LEAD_S
EJCT_S
SEPA3_S
FEED_S
MOVE_HP_S
DF_AUTO_IDENTIFICATION(GND)
LEAD_AD
SEPA3_AD
EJCT_AD
RESI_AD
VR
AD_5
JACKAL1-RX0+
JACKAL1-RX0JACKAL1-TX0JACKAL1-TX0+
JACKAL1-SCLK0+
JACKAL1-SCLK0NC
DA LOAD
DA DATA
DA CLK
ADF_RESET
MOT_CLK
READ_MOT_CLK
SEPA_MOT_CLK
EJCT_MOT_CLK
RESI_MOT_CLK
FEED_MOT_CLK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

+24V

J401_BUS[0:31]

J406

J407
3

SEPA MOT B+

SEPA MOT B-

SEPA MOT A+

SEPA MOT A-

SEPA MOT +24V

READ MOT B-

READ MOT B+

READ MOT A-

SEPA MOT +24V

J416

J402
3

READ MOT A+

READ MOT +24V

READ MOT +24V

RESI MOTOR A+

RESI MOTOR 24V

J408
3

RESI MOTOR 24V

FEED MOTOR B+

GND

FEED MOTOR B-

FEED MOTOR A+

FEED MOTOR A-

+5V

FEED MOTOR 24V

J403

J418

31

FEED MOTOR 24V

J401

GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Adjustment > General Circuit Diagram > General Circuit Diagram (1/2)

General Circuit Diagram

M4

M8

Read motor

Tray lifter motor

M1

Pickup motor

M2
Feed motor

M3

Registration motor

P.1

III

IV

PCB1

DADF driver PCB

J1100D

J1100LH

J1100L

J1101D

J1101LH

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

J1101L

J1102D

J1102LH
J1102L

13 12 11 10 9

J1107LH

14 13 12 11 10 9

J1113DH

9 10 11 12

J1107L

9 10 11 12 13 14

J1104L

+24V

9 10

+24V

KA SOL

STMP1_SOL

KAIJO1 MOT A-

KAIJO1 MOT B-

CLU

J1104D

KAIJO1 MOT B+

+24V

KAIJO2 MOT B+

KAIJO1 MOT A+

KAIJO2 MOT A-

KAIJO2 MOT B-

MOVE MOT B-

MOVE MOT A-

9 10 11 12 13

KAIJO2 MOT A+

J1105D

J1105L
J1105LH

J1104LH

END2

J1113D
12 11 10 9

MOVE MOT A+

END1

J1107D

MOVE MOT B+

+5R

9 10 11 12 13

GND

RESI_AD

GND

RESI_S_LED

+5R

LEAD_AD

J405

J409

J415

GND

LEAD_S_LED

+5R

EJCT_AD

+5R

EJCT_S_LED

+5R

GND

KAIJO2_HP_S

+5R

GND

GND

MOVE_HP_S

+5R

+5R
4

EMP_LED

GND

+5R
7

COVER_S

GND

+5R

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9

EDGE_S

GND

+5R

SIZE3_S

GND

+5R

SIZE1_S

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

GND

+5R

KAIJO1_HP_S

GND

+5R

SIZE4_S

SIZE2_S

GND

FAN2 ON

J412

J411

GND

2LEAD_S

J410

Adjustment > General Circuit Diagram > General Circuit Diagram (2/2)

10

FAN2_ALARM

J1113L

J1108D

J1115D

J1108LH

J1115LH

J1108L

J1115L

J1109D

J1109LH
J1109L
J1122D

J1119D

J1124D

J1121DH
J1122L
2

J1121L

J1112D

1
1

Cover
open/closed
sensor
J1123D
J1123DH
J1123L

J1112L

Original
display LED
PCB

J1114DH

SR15

Disengaging
home
position
sensor 1

J705

J704
1

SR17

Original
size
sensor 1

3
3

2
2

J707

J1114L

SR16

MT1

J702

Original
size
sensor 4

Original
size
sensor 2

10

SR20

SR18

J701

J700
2

J1119LH

J1116D

J1117D

J1116DH

J1117DH

J715D

J714D

J716D

J715DH

J714DH

J1114D

LED

J1116L
1

J714L

J1117L
4

MT2

M9

J709

J711

J715L

Glass shifting
motor

J712

M7

Disengaging
motor 2

J716H

Disengaging
home
position
sensor 2
3

J708

J1112LH

SR10

J609

Scanner unit
cooling fan

PCB5

FM3

Delivery sensor

321

J608

J616L

J710

J616D
J616DH

J1122LH
4

J718DH

J1119L

J718D

J1121D

N.C.

Adjustment > General Circuit Diagram > General Circuit Diagram (2/2)

General Circuit Diagram (2/2)

J716L

J718L

4
1

M6

SL

SL1

Disengaging
solenoid

Disengaging
motor 1

J706
1

SR19

Original
size
sensor 3

SR11

SR22

Leading
edge
position
sensor

Glass shifting
home position
sensor

SR5

PCB4

Lead
sensor 2

Lead sensor 1

PCB3

Registration
sensor

P.2

IV

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