Beruflich Dokumente
Kultur Dokumente
Revision 0
Adjustment
1
Appendix
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
Copyright
manual, Canon will release technical information as the need arises. In the event of major
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new
not be copied, reproduced or translated into another language, in whole or in part, without the
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols
Explanation
Symbols
relationship between electrical and mechanical systems with reference to the timing of
Explanation
operation.
Check.
In the diagrams,
signal.
Check visually.
The expression "turn on the power" means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Blank Page
Reader -
Product Outline
Reader -
Product Outline > Specifications
1-2
Features
Adapting Reading sensor, allows low power consumption and high-speed trigger.
Exposure to light by white color LED, enables low power consumption, size reducing, and
color balance improvement.
Color aberration-free.
Specifications
Item
Exposure system
Original In BOOK
scan
mode
In DADF
mode
Scanning resolution
Specification/function
Gradation
Carriage position
detection
Magnification change 25% to 400%
In horizontal
direction
In vertical
direction
Number of line of
Reading sensor
Original In BOOK
size
mode
detection
Reader -
Product Outline > Specifications
Remarks
1-2
Reader -
Product Outline > Names of Parts > Cross Section
1-3
Cross Section
Names of Parts
External View
PCB cover
Copyboard glass
Copyboard glass
Right cover
Scanner unit
Rear cover
Front cover
Left cover
Glass retainer
1-3
Reader -
Product Outline > Names of Parts > Cross Section
Reader Technology
Basic Configuration
Technology
Reader -
Technology
Reader -
Technology > Basic Configuration > Parts Configuration > Scanner Unit
2-2
Basic Configuration
Component part
Parts Configuration
Major Electrical Parts
Scanner motor (M1)
Reader controller PCB
(PCB1)
DADF
open/closed
sensor 2
DADF
(SR3)
open/closed
sensor 1
(SR1)
Function/specification
Symbol
Scanner motor
M1
FM1
FM2
SR1
SR2
SR3
CF1
CF2
Scanner unit
Reader controller PCB
--PCB1
Scanner Unit
Original exposure and scanning are performed by the integrated scanner unit of LED,
turndown mirror, free curved mirror, and Reading sensor.
Light emitted from LED is reflected by the original and reaches the Reading sensor through
the 3 folding mirrors and 4 free curvature mirrors.
Scanner unit
exhaust fan (FM1)
Scanner unit
home position sensor
(SR2)
Scanner unit
Reading sensor
Black & white (B / W) line
Red (R) line
Greeen (G) line
Blue (B) line
Scanner unit
cooling fan (FM2)
Reader -
Technology > Basic Configuration > Parts Configuration > Scanner Unit
Turndown mirrors
2-2
Reader -
Technology > Controls > Control Overview
2-3
LED lamp unit
On LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 48 pieces
per PCB).
Generated light is exposed to the original through the reflection plate.
Controls
Control Overview
Controls of reader and DADF are performed by the reader controller PCB.
Motor
Scanner unit is equipped with the 3 folding mirrors and 4 free curvature mirrors.
Fan
Free curvature mirror has symmetric facet in horizontal direction and asymmetric facet in
vertical direction against the optical axis.
Reading sensor
Reading sensor scans the image per 1 image line.
Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses
Host
machine
Reader
controller
PCB
Sensor
Scanner unit (reader)
Scanner unit (DADF)
DADF driver PCB
Reader -
Technology > Controls > Control Overview
Error codes
E270 (Error in the horizontal/vertical synchronization signal).
0001 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit
PCB (front side scanner unit), and this causes image failure or abnormal termination.
0002 Vertical synchronization signal (VSYNC) is not transmitted due to the error in the
horizontal synchronization signal (HSYNC), and this causes image failure or abnormal
termination.
0101 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit
PCB (back side scanner unit), and this causes image failure or abnormal termination.
E280 (Communication error between reader controller PCB scanner unit)
0001 If the communication is not started within the specified time between reader controller
PCB front side scanner unit.
0001 If the communication is not started within the specified time between reader controller
PCB back side scanner unit.
E400 (Communication error between reader controller PCB DADF)
0001 If reception error occurs during communication between reader controller PCB - DADF
0002 If reception error occurs during communication between reader controller PCB - DADF
E490 (Error caused by incorrect DADF type)
0001 If a not-supported DADF type is installed.
E473 (Communication error between main controller PCB reader controller PCB)
0000 If the reader controller PCB detects communication error between the main controller
PCB and the reader controller PCB.
2-3
Reader -
Technology > Controls > Control Overview > Original Size Detection
2-4
Original Size Detection
Inch size
0 mm
In horizontal direction: scanner unit (AB type: 9 point measurement, Inch type: 6 point
measurement)
In vertical direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)
Original
push-on position
311 mm
20 mm
Original size
sensor 2 (CF2)
30.0 mm
AB size
0 mm
Original
push-on position
239.5 mm
20 mm
Original
size sensor 1 (CF1)
126.7 mm
135.7 mm
30.0 mm
211.9 mm
A5-R
146.0 mm
169.0 mm
178.0 mm
197.0 mm
206.0 mm
244.0 mm
253.0 mm
284.0 mm
293.0 mm
264.0 mm
267.0 mm
STMT-R
LETTER_R
LETTER
LEGAL
LEDGER
B5-R
B6
A5
A4-R
Scanner unit
original detection position
B4
B5
A4
A3
Scanner unit
original detection position
Reader -
Technology > Controls > Control Overview > Original Size Detection
2-4
Reader -
Technology > Controls > Control Overview > Limited Functions Mode
2-5
Scanner Drive Control
Based on the scanner unit home position sensor (SR2) output signal, the reader controller
Code
Detail code
E202
E280
0001
0002
0001
0002
0003
0004
0101
0102
0103
0001
0002
0003
0001
E301
0001
E227
E248
Description
Error in scanner unit (reader) home position
Error in power supply (24V)
Error in EEPROM
Scanner unit
Error codes
E202 (error in the scanner home position)
0001 Error during home position detection operation (outward) of the front scanner unit.
0002 Error during home position detection operation (homeward) of the front scanner unit.
Reader -
Technology > Controls > Control Overview > Limited Functions Mode
2-5
Reader -
Technology > Controls > Service Tasks > Durable Parts
2-6
Service Tasks
Periodically Replaced Parts
None
Durable Parts
None
Reader -
Technology > Controls > Service Tasks > Durable Parts
2-6
Reader Periodic
Servicing
List of Work for Scheduled
Servicing
Reader -
Periodic Servicing
Reader -
Periodic Servicing > List of Work for Scheduled Servicing
3-2
LU: Lubricate
Parts name
AD: Adjustment
Parts No.
FL2-9792-000
FL2-9620-000
Number
CH: Inspection
Work Interval
Installation
CL
CL
CL
CL
Scanner rail
Reference
timely
Reader -
Periodic Servicing > List of Work for Scheduled Servicing
Scanner shaft
3-2
Features
Specifications
Names of Parts
ADF -
Product Outline
ADF -
Product Outline > Specification
4-2
Specification
Characteristic
Next Generation Scanner Unit (DADF/Reader)
Adapting Reading sensor, allows low power consumption and high-speed trigger.
Exposure to light by white color LED, enables low power consumption, size reducing, and
color balance improvement.
Color aberration-free.
Item
Original pickup
method
Type of original
Sheet original
Grammage of
original
Original size
1-sided
Remarks
Simultaneous 2-sided
scanning
2
38 to 128 g/m
Inch
50 to 128 g/m2
2-sided
50 to 128 g/m2
Color original
64 to 128 g/m
A3, A4, A4R, A5, A5R, B4, B5, B5R, B6R, LDR, For B6, horizontal scanning
LGL, LTR, LTRR, STMT, STMTR, 8K, 16K
only
16KR
Feed direction
139.7 to 432 mm
(STMT to 17 inch)
* 432 to 630 mm original
can also be scanned
(refer to the remarks).
Width direction
128 to 304.8 mm
(B6R to 12 inch)
Scanning method
of original
Setting direction
of original
Stream reading
Separation
Retard separating method
method of original
ADF -
Product Outline > Specification
60 to 90 g/m2: If original
exceeds 432 mm, 1-sided,
1-sheet feeding.
A/B
Feed mode of
original
Stacking capacity
of original tray
4-2
ADF -
Product Outline > Specification > External View
4-3
Specification
Item
Mixed mode
function
Remarks
Yes
Yes
Original size
detection function
Yes
Done stamp
function
No
Original
processing speed
Stream
scanning
Power source
DC 24V, DC 12V
External View
Rear cover
Original pickup tray
Feeder cover
Slide guide
1-sided/
2-sided
600 dpi
BW
70 ipm
CL
51 ipm
It is supplied by the
connected device.
*1: Extra length mode is specified in Service Mode. Go through the following:
(Lv.2) COPIER > OPTION > USER > MF-LG-ST;
Left cover
ADF -
Product Outline > Specification > External View
Front cover
4-3
ADF -
Product Outline > Specification > Original Set Display
4-4
Cross-section View
Scanner unit
The original set display LED is activated when the original is set on the original pickup tray.
When a jam is detected while the original is scanned, the original set display LED starts
flashing.
Original set display
Scanning position
(rear side)
Scanning position
(front side)
Path of original
ADF -
Product Outline > Specification > Original Set Display
4-4
ADF Technology
Basic Configuration
Technology
ADF -
Technology
ADF -
Technology > Adjustment > Function Configuration > List of Major Electric Parts
5-2
Adjustment
Function Configuration
- Controls
- Power supply
assembly
Original feed
assembly
Original pickup
assembly
Original scanning
assembly (front side)
Original scanning
assembly (rear side)
Path of original
Original delivery assembly
ADF -
Technology > Adjustment > Function Configuration > List of Major Electric Parts
5-2
ADF -
Technology > Adjustment > Function Configuration > Drive Configuration
5-3
Drive Configuration
List of Rollers
[8]
This equipment is a device to feed the original solely for stream scanning.
[7]
[6]
[1]
Name
Role
Remarks
M1
Pickup motor
M2
Feed motor
M3
PS constant speed
M4
Read motor
PS constant speed
M5
Delivery motor
M6
Disengagement
motor 1
M7
Disengagement
motor 2
M8
M9
[9] [10] [11] [12] [13] [14] [15] [17] [16] [19] [18]
SL1
Disengagement
solenoid
M9
M2
M10
M1
[1]
Pickup roller
[11]
[2]
Feed roller 1
[12]
Platen roller 1
[3]
Separation roller
[13]
Lead roller 2
[4]
[14]
[5]
Pullout roller
[15]
Platen roller 2
[6]
Feed roller 2
[16]
Lead roller 3
[7]
[17]
[8]
Registration roller
[18]
Delivery roller
[9]
[19]
[10]
Lead roller 1
M7
M6
M4
M5
SL1
M8
ADF -
Technology > Adjustment > Function Configuration > Drive Configuration
5-3
ADF -
Technology > Adjustment > Function Configuration > Sensor List
5-4
Sensor List
Code
SR1
Name
Original sensor
Code
Detection content
Post-separation
sensor 1
Yes
SR3
Post-separation
sensor 2
Yes
SR4
Delay sensor
Feed delay
Yes
Yes
Yes
SR5
Lead sensor 2
Yes
Yes
Yes
SR6
SR7
SR8
LTR-R/ LGL
identification sensor
Identification of LTR-R/LGL
SR9
Tray open/closed
sensor
Open/close of original
pickup tray
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
- Disengaging timing of
lead roller 1/2
- Original size in feed
direction
Yes
Yes
Yes
Disengaging timing of
delivery roller
Yes
Yes
Yes
SR15 Disengaging HP
sensor 1
Engaging/disengaging of
lead roller 1 wheel
Yes
SR16 Disengaging HP
sensor 2
Engaging/disengaging of
lead roller 2 wheel
Yes
Yes
PCB2 Post-separation
sensor 3
SR2
Jam detection
Detection content
Jam detection
Presence/absence of
original on original pickup
tray
Name
SR20
SR22
SR17 PCB2
PCB3
SR18 SR19
SR4
SR15
ADF -
Technology > Adjustment > Function Configuration > Sensor List
SR5
PCB4
SR16
SR11
SR12
SR6
SR10
SR2
SR7
PCB5
SR3
SR1
SR9
SR8
VR
SR13
5-4
ADF -
Technology > Adjustment > DADF Driver PCB
5-5
Destination
J401
J402
J403
J404
J405
J406
J407
J408
J409
J410
J411
J412
J413
J408 J403
Glass shifting motor (M9)
Disengaging home position sensor 1
(SR15)
Original size sensor 2 (SR18)
Original size sensor 4 (SR20)
Scanner unit cooling fan (FM3)
J407
J418
Motor IC
J401
J414
J402
J416
J406
J404
J409
J405
IC
J413
J410 J411 J412
J416
J418
MEMO:
The scanner unit is connected to the reader controller PCB.
ADF -
Technology > Adjustment > DADF Driver PCB
5-5
ADF -
Technology > Adjustment > DADF Driver PCB > Overview
Overview
Scanner unit
DADF driver
PCB
5-6
Motor
Name of
2-sided scanning
Operation overview
operation mode
method
Normal rotation pickup/delivery
Solenoid
Fan
Error code:
E270 (Error in the main scanning/sub scanning synchronization signal)
-0101 Sub scanning synchronization signal (VSYNC) is not properly transmitted from Scanner
Unit PCB (back side scanner unit), and this causes image failure or abnormal termination.
E280 (Communication error between reader controller PCB scanner unit)
- 0101 If the communication is not started within the specified time between reader controller
PCB back side scanner unit.
2-sided
simultaneous
scanning
Original is picked up
and is scanned by the
scanner unit in reader
side. And then, it is
delivered.
ADF -
Technology > Adjustment > DADF Driver PCB > Overview
5-6
ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)
5-7
1-Sided Original (Small Size)
ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)
5-7
ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)
5-8
1-Sided Original (Large Size)
ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)
5-8
ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)
5-9
1-Sided Original with Mix of Same Configuration (Small Size)
ADF -
Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)
5-9
ADF -
Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)
5-10
2-Sided Original (Simultaneous Scanning of Both Sides) (Small
Size)
ADF -
Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)
5-10
ADF -
Technology > Adjustment > Scanner Unit
5-11
Scanner Unit
Reading sensor
For exposure and scanning of original, this equipment uses an integrated scanner unit
consists of the LED, the mirror, the lens and the Reading sensor.
The light emitted from the LED is reflected to the original, and then received by the Reading
sensor through the 3 turndown mirrors and the 4 free curved mirrors.
Scanner Unit PCB
c. Reading sensor
The Reading sensor performs scanning of image per image line.
The Reading sensor has 4 lines (B/W, R, G, B), using 1 line (B/W) when scanning black/white
image and 3 lines (R, G, B) when scanning color image.
Turndown mirrors
Error code
E301 (insufficient light intensity)
-0101 The light intensity during back side shading is lower than the standard level
ADF -
Technology > Adjustment > Scanner Unit
5-11
ADF -
Technology > Adjustment > Scanner Unit > Glass Shift Control
5-12
2-Sided Scanning Control
This equipment has a scanning glass on the undersurface of the scanner unit.
A standard white plate is attached to this scanning glass for shading correction and dust
This is to feed the original in the machine only once by scanning the front side with the
detection correction.
scanner unit in the reader unit while scanning the back side with the scanner unit in the DADF
The reader controller drives the glass shift motor (M9) on a timely basis to shift the scanning
glass.
Scanner unit
(DADF)
reflection data between the position of standard white plate and the position for image
scanning.
State
Wait
Standby
No
Yes
Yes
[1]
[2]
[3]
Scanning glass
[4]
[5]
Scanner unit
M9:
Service Mode
(Lv.1) FEEDER > ADJUST > ADJMSCN1
Zoom adj in 2-sided main scan way: front
(Lv.1) FEEDER > ADJUST > ADJMSCN2
Zoom adj in 2-sided main scan way: back
(Lv.1) FEEDER > ADJUST > ADJSSCN1
Zoom adj in 2-sided sub scan way: front
(Lv.1) FEEDER > ADJUST > ADJSSCN2
Zoom adj in 2-sided sub scan way: back
ADF -
Technology > Adjustment > Scanner Unit > Glass Shift Control
Error code:
E202 (Error in scanner home position)
-0101 Error at the glass home position detection operation (outward)
-0102 Error at the glass home position detection operation (homeward)
5-12
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-13
Dust Detection Control
Overview
The timing of dust detection is as follows.
[1]
[2]
Start key
ON
M9
Before stream
reading
[1]
SR11
[5]
[4]
Between
sheets
2nd sheet
scanned
After scan
[3]
[2]
[3]
[2]
[1]
[2]
[3]
[3]
Scanner unit
(DADF)
Scanner unit
(Reader)
[2]
1st sheet
scanned
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
Standby
5-13
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-14
White plate dust detection control
In this machine, the fans cool down the inside of the DADF to prevent the overheating at
stream reading operation. As a result, dust in the DADF may stick to the white plate and it
may cause the lines on the image.
To reduce the influence from the dust, the white plate dust detection and correction are
performed.
(1) White plate dust detection
The machine compares the shading coefficient obtained from shift shading and the shading
coefficient obtained from fixed shading to identify the presence/absence of dust and, if any,
identifies the coordinates and width of the area.
(2) White plate dust correction
If the machine detects the dust as a result of white plate dust detection, it interpolates the
shading coefficient of the area using the shading coefficient of both sides so as to decrease
the effects of the presence of dust. It executes the shading correction using the shading
coefficient obtained after the interpolation.
When the dust is detected as a result of white plate dust detection, the machine interpolates
the shading coefficient of the dust area using the shading coefficient of both sides so as to
reduce the effects of the dust. The shading correction is executed after the interpolation.
White plate
[Detection Algorithm]
Area
of dust
Computation of shading
coefficient
(shift shading to
reference area)
Computation of shading
coefficient
(from fixed shading to
shading correction position)
Comparison
Detection of coordinates of
start of dust and width
[Correction Algorithm]
Reference area
(Shading coefficient
computation area)
- Fixing shading
position
- Shading correction
position
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-14
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-15
Scanning glass dust detection control
In the case of 2-side scanning with this equipment, dust and smudges on the scanning glass
(attached when scanning the back side) can cause lines on the image.
[1]
To prevent this symptom, there is a dust detection correcting function with this equipment.
[2]
This function makes the reader controller to shift the scanning glass to the scanning position
at detection timing for detecting the degree of smudges on scanning surface.
M9
[5]
In the case of smudges detected at the scanning position, the scanner unit is shifted to
smudge-free position to prevent image fault.
There are 3 scanning positions to be detected in the order as shown below. If there is smudge
at the first position, the scanning position is shifted to the next scanning position to execute
scanning of the backside.
If smudge is detected at all 3 scanning positions, a user message is displayed to encourage
cleaning of the scanning glass (DF operation is available when this message is shown).
[1]
[2]
[3]
Scanning glass
[4]
[5]
Scanner unit
[6]
Home position
[7]
M9
SR11
[3]
[4]
Scanning position
Service Mode
(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL1
Adj:Dust detct lvl at DADF STintrvl:Back
(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL2
Adj:Dust detect lvl at DADF job end:Back
[B]
14.5 mm
[A]
0.5 mm
[C]
[3]
0.5 mm
[4]
[6]
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
[7]
5-15
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-16
After scanning
Scanning result
Scanning position
Attached dust
Scanning glass
It is attached
on the scanning glass
Original
Platen roller 2
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-16
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-17
Dust detection correction control (noncontinuous lines)
This control detects and corrects lines caused by dust that failed to be detected between sheets.
Dust attached to the original is not detected at the lead edge of the original.
This dust can be attached to the original again after being remained at the scanning position due to friction with the scanning glass while this dust passes through the scanning position. In this case,
this dust will not be detected even at the trail edge because the dust is fed together with the original.
The lines (created as described above), occurring noncontinulusly from the lead edge to the trail edge of the original, are detected for image correction.
Correction is performed symmetrically for lines stretching in sub (vertical) scanning direction on scanned image. Identifying lines (caused by dust) with length, color and brightness of lines, correction
is performed for such lines determined as lines caused by dust
Before scanning
After scanning
Scanning result
Scanning position
Scanning glass
Floating dust
Original
Platen roller 2
If there are ultrafine lines on the original while this item is set ON, they are wrongly
detected as noncontinuous lines, and those ultrafine lines can be removed from the
scanning image. Select OFF for this item if there is frequent removing of lines due to
wrong detection for ultrafine lines on the original.
ADF -
Technology > Adjustment > Scanner Unit > Dust Detection Control
5-17
ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup
5-18
Overview
Mode
Direction
Feed
Start of
pickup
Width
Sensor
Normal
Mix of same
specification
Mix of different
configuration
Extra
long
LTR-R/LGL
identification sensor
(SR8)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Once an original is placed on the original pickup tray, the light-blocking plate operates in
keeping with the detection lever of LTR-R/LGL identification sensor (SR8) and blocks the light
of photo interrupter.
With reference to the signal (LGL_S) of the LTR-R/LGL identification sensor (SR8) and the
original width, the machine determines whether or not the paper on the original pickup tray is
LGL.
The machine communicates the original size information with the connected devices as soon
as the start key is turned ON.
Feed
Post-separation
sensor 3 (PCB2)
Lead sensor 1 (PCB4)
Yes
Width
In feeding
sensor (SR8).
Yes
Yes
Yes
DADF driver PCB
Yes
MEMO:
LGL_S
Timing
Detecting lever
ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup
5-18
ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup
5-19
Detection of width direction
The stop position of the slide guide can be changed by changing (turning around) the
The size of original in width direction is detected by the original width volume (VR) and the
AB/ Inch identification sensor (SR7) on the original pickup tray.
The original width volume (VR) operates together with the slide guide and its resistance value
is changed to analog as the slide guide is moved. The DADF driver PCB (PCB1) reads these
changes in resistance as the original size signal (VR) and converts it into the size in width
attaching of the positioning roll [1] of the slide guide as shown below.
There is a groove on the rail of the slide guide so that the slide can stop at specific default
sizes. Some sizes, however, are extremely close to each other, possibly causing the slide
to stop at the wrong position. To make sure that the slide is at the correct position, the stop
position is adjusted with the positioning roll [1].
direction.
The AB/ Inch identification sensor (SR7) is installed inside the original pickup tray to perform
the width detection between A4 and LTRR, or between A5R and STMTR correctly on the
original width volume (VR). The AB/ Inch identification sensor (SR7) outputs AB/ Inch
detection signal (A4LT_S) 1 when the original width is 127 mm or longer and shorter than
148 mm or 197 mm or longer and shorter than 214 mm.
DADF driver PCB
AB/Inch determination
sensor (SR7)
VR
A4LT_S
Slide guide
(Rear)
[1]
A4R
Gear
A4R
A4R
A4R
LTRR
INCH
LTRR
A4R
LTRR
Slide guide
(Front)
ADF -
Technology > Adjustment > Scanner Unit > Detection at Start of Pickup
5-19
ADF -
Technology > Adjustment > Scanner Unit > Detection at Feeding
5-20
Detection in width direction
Detection at Feeding
SEPA3_AD
LEAD_AD
PCB2
SR20
SR19
SR18
SR17
Original
PCB4
ADF -
Technology > Adjustment > Scanner Unit > Detection at Feeding
5-20
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-21
Original Size Identification
b. Inch type
(Unit: mm)
Normal Mode
a. AB type
(Unit: mm)
Original width
volume
(VR)
AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)
Postseparation
sensor
(PCB3)
Measurement
value in feed Detected size
direction
ON *1
ON *1
A3
OFF
OFF
A4
ON *1
ON *1
A3/K8 *2
OFF
OFF
A4/K16 *2
ON *1
ON *1
B4
OFF
OFF
B5
A4-R
A5
B5-R
A4-R
A5-R
138.5=/> width
B6-R
Original width
volume (VR)
AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)
Postseparation
sensor
(PCB3)
Measurement
value in feed Detected size
direction
ON *
ON *
OFF
OFF
LTR
ON *
ON *
LDR
OFF
OFF
LTR
ON *
ON *
LDR
OFF
OFF
LTR
ON *
LGL
OFF
LTR-R
OFF
STMT
ON *
LGL
LDR
OFF
LTR-R
OFF
STMT
STMT-R
*: OR identification
*1: OR identification
*2: K-paper is detected when K-paper is supported.
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-21
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-22
c. AB/ Inch mixed
(Unit: mm)
Original width
volume
(VR)
AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)
Postseparation
sensor
(PCB3)
Measurement
value in feed Detected size
direction
ON *
ON *
OFF
OFF
A4
ON *
ON *
LDR
OFF
OFF
LTR
ON *
ON *
B4
OFF
OFF
B5
OFF
A4-R
OFF
A5
ON
ON *
LGL
ON
OFF
LTR-R
ON
OFF
STMT
B5-R
A3
OFF
STMT-R
ON
A5-R
STMT-R
B6-R
Original width
volume
(VR)
AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)
Postseparation
sensor
(PCB3)
Measurement
value in feed Detected size
direction
ON
OFF
A4
ON
A3/K8 *
OFF
A4/K16 *
ON
B4
OFF
B5
A4-R
A5
B5-R
A4-R
A5-R
B6-R
A3
*: OR identification
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-22
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-23
b. Inch Type
Original width
volume (VR)
AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)
Postseparation
sensor
(PCB3)
Measurement
value in feed Detected size
direction
ON
LDR
OFF
LTR
ON
LDR
OFF
LTR
ON
LDR
OFF
LTR
ON
LGL
OFF
LTR-R
OFF
STMT
ON
LGL
OFF
LTR-R
OFF
STMT
STMT-R
(Unit: mm)
Original width
volume (VR)
Postseparation
sensor
(PCB3)
Measurement
value in feed Detected size
direction
ON
OFF
A4
ON
LDR
OFF
LTR
ON
B4
AB/Inch
LTR-R/LGL
identification identification
sensor (SR7) sensor (SR8)
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
A3
OFF
B5
OFF
A4-R
OFF
A5
ON
ON
LGL
ON
OFF
LTR-R
ON
OFF
STMT
B5-R
OFF
STMT-R
ON
A5-R
STMT-R
B6-R
5-23
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-24
Mix of different configuration mode
b. Inch Type
(Unit: mm)
a. AB Type
(Unit: mm)
ON
A3
width > 272
LDR
ON
ON
ON
OFF
LTR
OFF
ON
ON
LGL
ON
OFF
A4
OFF
ON
ON
B4
OFF
ON
OFF
LTR-R
OFF
ON
OFF
STMT
OFF
ON
OFF
B5
OFF
ON
ON
A4-R
ON
ON
LGL
ON
OFF
LTR-R
ON
OFF
STMT
OFF
OFF
STMT-R
172=/> width
STMT-R
OFF
ON
OFF
A5
OFF
B5-R
ON
ON
B4
ON
OFF
B5
OFF
ON
A4-R
OFF
ON
A5
OFF
ON
B5-R
OFF
A5-R
ON
ON
A4-R
ON
OFF
A5
OFF
ON
B5-R
OFF
OFF
A5-R
OFF
OFF
B6-R
ON
B5-R
OFF
A5-R
OFF
OFF
B6-R
ON
A4-R
OFF
B6-R
ADF -
Technology > Adjustment > Scanner Unit > Original Size Identification
5-24
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control
5-25
Original Pickup Tray Lifter Control
Overview
pickup tray.
This equipment moves the original pickup tray up and down when the original is picked up.
Once an original is placed on the original pickup tray, the detecting lever operates together
with the light blocking plate and the light blocking plate passes through the photo interrupter.
As a result, the original sensor (SR1) generates the original detection signal (EMP_S).
To enable stacking of 300 sheets of original (80 g/m2) and stream scanning, this equipment
controls the pickup position to be kept constant by moving the original pickup tray up and
down.
Once the tray open/closed sensor (SR9) and the cover open/closed sensor (SR10) detects
original pickup tray open detection signal (TRAY_OPEN_S) and the feeder cover open signal
(COVER_S).
Once the DADF driver PCB receives the original pickup tray open signal (TRAY_OPEN_S),
feeder cover open signal (COVER_S) and original detection signal (EMP_S), the original set
SR10
Original
EMP_S
EMP_LED
PICK UP_HP_S
TRAY_OPEN_S
COVER_S
PICK UP_MOTOR
display activation signal (EMP_LED) is generated to activate the original set display (LED).
LED
SR9
PAPER_FACE_S
that the original pickup tray and the feeder cover are closed respectively, they generate the
SR1
Detecting lever
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control
5-25
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control
5-26
Pickup Operation
This detects the drive of the tray up/down arm as well as the lowest position of the original
a. Pickup start
1) A use presses the start key or navigates the control panel (see MEMO).
2) The pickup lifter motor (M10) starts driving and the cam that holds the pickup roller unit
rotates upward.
the pickup roller is moved down.
TRAY_HP_S
Tray lifter
motor (M8)
LIFT_MOT
3) Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and
[1] Pickup roller unit lifter motor drive signal
[2] Pickup roller unit lifter home position detection signal
[3] Tray home position detection signal
DADF driver PCB
Cam
[1]
M10
[2]
[3]
Pickup
roller unit
Original
SR12
Tray home
position sensor (SR13)
SR13
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control
5-26
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control
5-27
4) Tray lifter motor (M8) starts driving and the tray lifter arm pushes the original pickup tray
(upper) upward.
b. Pickup completion
1) When the original sensor (SR1) cannot detect an original, the tray lifter motor (M8) drives
5) The pickup roller unit is pushed up until the original contacts the pickup roller unit and the
paper surface sensor (SR6) detects it.
the tray lifter arm (opposite direction to at the time of pickup) to move down the original
pickup tray.
6) The tray lifter motor (M8) stops driving once the paper surface sensor (SR6) detects the
2) Once the tray home position sensor (SR13) detects that the tray lifter arm is shifted down
to the lowest position, the pickup roller unit lifter motor (M10) starts driving to rotate the
cam downward.
3) Downward shifting of cam makes the pickup roller unit return to the pre-pickup position and
pickup operation completes.
Control
[2]
[3]
[4]
[2]
M10
M8
M8
SR12
SR6
SR13
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control
5-27
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control
5-28
MEMO : Additional functions (Timing to Raise Feeder Tray)
To reduce the time from when the start key is pressed until pickup is stared, the timing
for moving up the original pickup tray can be specified in additional function mode.
Setting is available as follows.
When Start is pressed: the original pickup tray starts moving up when a start key is being
pressed. (default)
From Panel: the original pickup tray starts moving up when any key or button is navigated
on a control panel after an original has been placed.
The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2)
and stream scanning; however, it takes time for the original pickup tray to be moved up
to the pickup position in the case of scanning of small number of originals (such as 1
sheet of original).
Time for pre-pickup operation after pressing the start key can be reduced by making the
original pickup tray start moving up upon navigating the control panel.
Lifter Control
Error of pickup operation is detected by the post-separation sensor 3. If an original cannot be
detected at the specified timing, a jam is notified.
SEPA_MOT
Error Code
E401 (Pickup roller unit up/down error)
-0001 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller
unit lifter home position sensor (SR2) does not change within the specified time.
-0002 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller
unit lifter home position sensor (SR12) does not change within the specified time.
SEPA3_AD
Original
M1
PCB2
ADF -
Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control
5-28
ADF -
Technology > Adjustment > Scanner Unit > Original Feed Control
5-29
Overview
This equipment is a 1-path 2-sided model and does not perform reversing operation.
Refer to the following for the movement of original when it is being fed.
[Reference] Technology explanation > Basic Configuration > Overview of Operation Mode >
At the time of 1-sided mode with mix of same configuration, feeding is once stopped where
paper is at downstream from the lead roller 1 while at upstream from the scanning position of
the front side. Feeding of preceding original is also stopped when the 2nd sheet or later is fed
because the drive of the read motor (M4) is stopped.
Overview
DADF driver PCB
a. Registration arch
Registration arch is created at registration roller area.
2nd original
RESI_AD
Original
1st original
PCB4
M4
PCB3
ADF -
Technology > Adjustment > Scanner Unit > Original Feed Control
5-29
ADF -
Technology > Adjustment > Scanner Unit > Roller Disengaging Control
5-30
Roller Disengaging Control
Description
To prevent the breakage of original or blurring of scanned image, wheel are disengaged at 3
Roller (wheel)
rollers.
Drive source
Disengaging motor 1
(M6)
Disengaging motor 2
(M7)
Disengaging solenoid
(SL1)
Disengaging timing
detection
Registration sensor
(PCB3)
Lead sensor 1 (PCB4)
Separation presence
detection
Control purpose
Error Code
E413-0001/0002
M6
KA_SOL
EJCT_AD
KAIJO2_HP_S
KAIJO2_MOT
2LEAD_S
LEAD_AD
RESI_AD
KAIJO1_HP_S
KAIJO1_MOT
M7
SL1
PCB3
PCB4
SR5
PCB5
SR16
SR15
Lead roller 2 wheel
Lead roller 1 wheel
E413-0011/0012
Error code
E413 (DADF roller disengage error)
-0001 Even though the DADF disengaging motor 1 (M6) is driven, the DADF separation home
position sensor 1 (SR15) does not come ON within the specified time.
-0002 Even tough the DADF disengaging motor 1 (M6) is driven, the DADF separation home
position sensor 1 (SR15) does not go OFF within the specified time.
-0011 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home
position sensor 2 (SR16) does not come ON within the specified time.
-0012 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home
position sensor 1 (SR16) does not go OFF within the specified time.
ADF -
Technology > Adjustment > Scanner Unit > Roller Disengaging Control
5-30
ADF -
Technology > Adjustment > Scanner Unit > Overview
5-31
Overview
Display
This equipment uses the sensors shown in the figure to detect jam of originals. The jam
detection timing is pre-stored in ROM on the reader controller PCB, and jam is checked
whether there is an original at appropriate sensor area at the specified timing.
Once a jam occurs, the equipment memorizes its description in code.
Jam codes of this equipment can be checked by outputting the jam error history report in
Service Mode on the host machine.
SR10
SR22
SR4
PCB2
SR12
PCB3
SR2
I/O
<
Adjust
JAM
>
Function
Option
< 1/ 7 >
Counter
No. DATE
TIME1 TIME2 L
01
1222
0304
0506
08 1788 OD 41532928 A3
02
1222
0304
0506
03
CODE P
Test
SIZE
04
05
0308
1050
1315
06
0308
1050
1315
02 0111 O0
07
0308
1050
1315
03 0B00 O0
1 A5
08
0308
1050
1315
04 0111 O0
256 A6
Adjust
Function
Test
0 A4R
LED
Display
I/O
Option
Counter
No. 0014
SR20
SR22
SR17 PCB2
PCB3
SR18 SR19
SR4
SR12
SR6
SR10
SR2
SR7
SR8
JamType
EARLY
SensorNo.
PCB3
SR15
PCB4
SR5
SR16
SR3
PCB5
ADF -
Technology > Adjustment > Scanner Unit > Overview
SR15
SR5
PCB4
SR16
SR11
PCB5
SR3
SR1
SR9
VR
SR13
5-31
ADF -
Technology > Adjustment > Scanner Unit > Jam Type
5-32
Jam Type
Others
Feed type
Occurrence
Section
Occurrence
Section
Jam
code
Sensor
number
Sensor name
Stationary
Residue
Yes
Yes
0042
Yes
0003
Yes
Yes
Yes
0044
Yes
0005
Yes
0045
Yes
Yes
0046
Yes
0007
Yes
Yes
Yes
0048
Yes
0009
Yes
Yes
Yes
0050
Yes
0011
Yes
0051
Yes
Yes
Yes
Yes
0001
0002
0043
0004
0006
01
Jam type
0047
0008
0049
0010
0012
Registration sensor
Lead sensor 1
SR4
PCB3
PCB4
Lead sensor 2
SR5
Delivery sensor
PCB5
0052
0094
Delay
ADF -
Technology > Adjustment > Scanner Unit > Jam Type
01
Jam
Code
Jam type
0090
DADF open
0091
0092
Cover open
0093
0095
Sensor name
Sensor number
DADF open/closed
sensor 1/2
Cover open/closed
sensor
SR10
Pickup error
Post-separation sensor
1/2/3
0071
0073
Lead roller 1
disengaging error
Disengaging HP
sensor 1
SR15
0074
Lead roller 2
disengaging error
Disengaging HP
sensor 2
SR16
0075
SR12
From 1st Page: Reset all of originals to the original pickup tray after jam recovery. Once
the start key is pressed, the scanned originals up to the jam occurrence are fed idly and
the rest of the originals are to be scanned (default).
From Stop. Original: Reset just the rest of originals which havent been scanned to the
original pickup tray. Once the start key is pressed, the rest of the originals are to be
scanned.
This equipment can perform the stream scanning with up to 300 sheets (80 g/m2).
However, for example, if a jam occurred at the 299th sheet while executing stream
scanning of 300 sheets of original, and starting from the 1st original sheet, it takes 2
min or more for idle-feeding. Then jam recovery time can be reduced by resuming from
the rest of the originals.
5-32
ADF -
Technology > Adjustment > Power Supply Assembly
5-33
Fan
This equipment is equipped with 3 fans.
Code
Fan
Function
FM1
FM2
FM3
This equipment receives 4 systems (24, 6, 5, 4.5 V) of power supply from the reader unit.
24V is mainly used for the motor, the solenoid, the fan, and the LED lamp unit.
5V is mainly used for the sensor.
The converter in the DADF driver PCB (PCB1) generates 3.3V, and supplies to the original
width volume (VR).
24V
24V
Reader
controller
PCB
24V
DADF driver
PCB
5V
24V
6V
4.5V
Scanner Unit
PCB
24V
5V
Motor
Solenoid
Fan
Sensor
3.3V
Original
width volume
24V
LED
lamp unit
Error Code
E227 (Error in power supply (24V))
-0101 When the power supply is charged in DADF 24V port is off.
-0102 When the job starts in DADF, 24V port is off.
-0103 When the job is completed in DADF, the 24V port is off.
Scanner unit
ADF -
Technology > Adjustment > Power Supply Assembly
5-33
ADF -
Technology > Adjustment > Power Supply Assembly > Periodical Service
5-34
Measurement during Parts Replacement
Periodical Service
Perform adjustment and clear counters for the below parts replacement.
When it gets close to its duration period, be sure to clean or replace the concerned parts.
DADF Refit/Replace
Scanner unit
Item
Measure
Reference
p. 8-3
p. 8-4
p. 8-4
p. 8-4
p. 8-5
p. 8-5
p. 8-7
p. 8-11
p. 8-12
p. 8-13
p. 8-15
Parts name
Periodically
replacement parts
Pickup roller
Feed roller 1
Separation roller
Consumables
Dust-colleting
Dust-colleting type E
Scanning glass
p. 8-15
Periodic service
p. 8-4
p. 8-4
ADF -
Technology > Adjustment > Power Supply Assembly > Periodical Service
Platen roller 1
Platen roller 2
White plate
Post-separation sensor 1
Post-separation sensor 2
Post-separation sensor 3
Lead sensor 1
Registration sensor
Delivery sensor
Registration roller
Lead roller 1
Lead roller 2
Lead roller 3
Pullout roller
Feed roller 2
Interval
-
Measure
Reference
Replace
p. 7-14
p. 7-14
p. 7-15
-
80K sheets
Timely or
per 10K sheet
Timely
Cleaning
per 80K sheets or
6 months period
Delivery roller
Each roller/wheel
Each scraper
DADF height
Adjustment
5-34
ADF Periodic
Servicing
List of Work for Scheduled
Servicing
ADF -
Periodic Servicing
ADF -
Periodic Servicing > Periodic Servicing List
6-2
CL: Cleaning
LU: Lubricate
AD: Adjustment
CH: Inspection
Work interval
Other
160K
80K
Number
10K
Parts No.
7K
Timely
Category
Installation
No.
Reference
Adjustment
Reference
for
Procedure
Counter
Pickup roller
FC8-5577-000
CR
DRBL-2
DF-PU-RL
p. 7-14
Separation roller
FL2-9608-000
CR
DRBL-2
DF-SP-RL
p. 7-15
Feed roller 1
FB2-7777-020
CR
DRBL-2
DF-FD-RL
p. 7-14
Dust-colleting
FC8-5726-000
CR
DRBL-2
LNT-TAP1
Dust-colleting typeE
FC8-5727-000
CR
DRBL-2
LNT-TAP2
FL2-9578-000
CL
CL
Platen roller 1
FC8-5487-000
CL
Platen roller 2
FC8-5488-000
CL
CL
White plate
FC5-4265-000
10
Post-separation sensor 1
FK2-6470-000
CL
11
Post-separation sensor 2
FK2-6470-000
CL
12
13
DADF
Post-separation sensor 3
FM2-1022-000
CL
Lead sensor 1
FM2-1022-000
CL
CL
p. 7-20
14
Registration sensor
FM2-1022-000
CL
CL
15
Delivery sensor
FM2-1022-000
CL
CL
16
Registration roller
FC8-5680-000
CL
17
Lead roller 1
FC8-5681-000
CL
18
Lead roller 2
FC8-5682-000
CL
CL
19
Lead roller 3
FC8-5683-000
CL
CL
20
Pullout roller
FC8-5580-000
CL
CL
21
Feed roller 2
FC8-5679-000
CL
CL
22
Delivery roller
FC8-5814-000
CL
CL
23
Each roller/wheel
12
CL
CL
24
Each scraper
CL
CL
25
DADF height
AD
DRBL-2
STAMP
Stamp
F26-7610-000
CL
ADF -
Periodic Servicing > Periodic Servicing List
6-2
ADF -
Periodic Servicing > Periodic Servicing List
6-3
MEMO:
The indication of replacement is described on the central value of the evaluation result date.
The indication of replacement might change, depending on the environment setting and condition.
Part No. might change following the design change etc.
[4]
[5]
[5]
[5]
[16] [13] [21]
[5]
[18]
[8]
[19]
[15]
[1]
[22]
[9]
ADF -
Periodic Servicing > Periodic Servicing List
6-3
ADF Parts
Replacement
and Cleaning
Procedure
List of Parts
External Covers
Main Units
Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points
7
Main Unit
External Covers
No.
Parts Name
Reference
No.
Parts Name
Front cover
Scanner unit
Left cover
Rear cover
Feeder cover
Feeder cover
Scanner unit
Front cover
Reference
p. 7-11
p. 7-13
Rear cover
Left cover
Parts No.
FM3-5471-000
Solenoid
No.
SL1
Motor
Parts Name
Parts No.
Disengaging solenoid
FK2-7179-000
Reference
-
No.
Parts Name
Parts No.
Reference
M1
Pickup motor
FK2-7174-000
M2
Feed motor
FK2-7175-000
M3
Registration motor
FK2-7181-000
M4
Read motor
FK2-7173-000
M5
Delivery motor
FK2-3714-000
M6
Disengaging motor 1
FK2-7646-000
M7
Disengaging motor 2
FK2-7646-000
M8
FK2-7176-000
M9
FK2-7178-000
M10
FK2-7177-000
Fan
No.
FM1
Parts Name
Read motor cooling fan
Parts No.
FL2-9587-000
Reference
-
FM2
FK2-7243-000
FM3
FK2-3149-000
No.
LED
Parts Name
Original display LED PCB
Parts No.
Reference
FM2-1023-000
Sensor
No.
SR1
Parts No.
Reference
Original sensor
Parts Name
WG8-5783-000
SR2
Post-separation sensor 1
FK2-6470-000
SR3
Post-separation sensor 2
FK2-6470-000
SR4
Delay sensor
WG8-5783-000
SR5
Lead sensor 2
WG8-5783-000
SR6
WG8-5783-000
SR7
WG8-5783-000
SR8
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
WG8-5783-000
FM2-1022-000
FM2-1022-000
FM2-1022-000
FM2-1022-000
SR9
VR
FM2-1024-000
SR8
SR12
SR9
SR7
SR6
SR13
SR3
SR4
SR5
SR1
SR10
SR2
SR11
VR
PCB2
SR22
SR20
PCB3
SR18
SR19
SR17
PCB5
SR16
PCB4
SR15
PCB
No.
Parts Name
Parts No.
Reference
FM3-7561-000
7-7
x2
7-7
Parts Replacement and Cleaning Procedure
7-8
3) Remove the cable from the wire saddle.
x4
wire saddle
x2
7-8
Parts Replacement and Cleaning Procedure
7-9
MEMO: Remove the flat cable.
1 reuse band
1 edge saddle
1 harness retainer
3 connectors
x4
x3
x3
Note: Be sure not to get scratches on the White Sheet on the removed ADF.
7-9
Parts Replacement and Cleaning Procedure
7-10
Note: Be careful not to damage the Reader Communication Cable Guide when placing
it.
7-10
Parts Replacement and Cleaning Procedure
7-11
2 screws
1 connector
2 wire saddles
x2
x2
x1
x2
7-11
Parts Replacement and Cleaning Procedure
7-12
5) Remove the cooling fan duct.
2 claws
CAUTION:
Do not touch the scanner unit by hand, except for the both edges (the place where it
fixes in the guide). Specially be sure not to touch Scanner Unit PCB and mirror.
x2
6) Disconnect the connector and remove the Scanner Unit in the direction of the arrow.
2 claws
x2
7-12
Parts Replacement and Cleaning Procedure
7-13
x3
7-13
Parts Replacement and Cleaning Procedure
7-14
1) Remove the pickup roller and the roller shaft from the pickup roller unit.
2 resin rings
2 bushings
3) Remove the feed roller and the roller shaft from the pickup roller unit.
2 resin rings
2 bushings
7-14
Parts Replacement and Cleaning Procedure
7-15
x2
x2
3) Remove the separation roller and the roller 4) Remove the separation roller.
shaft.
1 bearing
7-15
Parts Replacement and Cleaning Procedure
7-16
7-16
7-17
4) Remove the Stamp Solenoid
7-17
Parts Replacement and Cleaning Procedure
7-18
x1
CAUTION:
When moving the LED
lamp unit, be sure not to
put too much tension on
the connected harness,
as it might break.
7-18
Parts Replacement and Cleaning Procedure
7-19
3) Clean the turndown mirror and free curved mirror.
turndown mirror
x2
7-19
Parts Replacement and Cleaning Procedure
7-20
Scanning Glass
Claw
3) Wipe the backside of Scanning Glass with cloth or lint-free paper moistened with water
and tightly wrung.
4) Install the Scanning Glass and the Front Cover in the original position.
Scanning Glass
Caution:
Film Sheet
7-20
Parts Replacement and Cleaning Procedure
Adjustment
Adjustment
Adjustment
8-2
Overview
The following is adjustment items list.
At main parts replacement
Item
Scanner unit
Original width
volume
(Refer to page
7-11)
1
2
3
4
5
6
7
As needed
basis
1
1
Yes
Yes
8
9
10
11
Yes
1
Reference
p. 8-3
p. 8-4
p. 8-4
p. 8-4
p. 8-5
p. 8-5
p. 8-7
p. 8-9
p. 8-10
p. 8-11
p. 8-12
p. 8-13
p. 8-15
p. 8-15
p. 8-16
*1: [Preparation or creation of test chart] is required for [Right angle adjustment], [Registration roller wheel skew adjustment], [Side registration adjustment],
[Leading edge registration adjustment] and [Magnification adjustment].
Refer to the readers manual for the operation when the reader controller PCB is replaced (or EEPROM is cleared).
MEMO:
The number indicates step for each work.
8-2
8-3
Service mode backup
The machine is adjusted one by one at the factory shipment and the adjustment values are
written on the service label.
When the adjustment is carried out at a field and the service mode values are changed, be
sure to write the changed values on the service label.
If there is no corresponding items on the service label, write the value to a blank field.
10 mm
Service label
10 mm
10 mm
10 mm
PCB cover
MEMO:
Be sure to write a character or mark to identify the printed image direction.
8-3
8-4
Execute either [a. AB type adjustment] or [b. Inch type adjustment] in this adjustment.
a. AB type adjustment
MEMO:
Increasing the opening angle of DADF makes some operation easier.
TRY-A4
1) Open the rubber cover and remove the angle restriction plate.
2 screws
Rubber cover
Lv.
TRY- A5R
Screw
CAUTION:
TRY-LTR
Lv.
TRY- LTRR
CAUTION:
When the sensor is replaced, be sure to clean the surface of prism before
adjustment.
SENS-INT
8-4
8-5
Tilt Adjustment
Height Adjustment
1. Check the height.
CAUTION:
Execute this adjustment after releasing the angle restriction (opening angle at 90 deg).
2) Check that the 2 height adjustment rolls on the front/rear left come contact with the stream
reading glass.
MEMO:
Turning ON the LED helps the check operation.
(Lv.1) COPIER > FUNCTION > MISC-R > SCANLAMP
8-5
8-6
1) Push the paper (plain paper) to the protrusion of the stream reading glass and set it in the
1) Push the paper (plain paper) to the protrusion of the stream reading glass and set it in the
position where the sheet of the stream reading glass is fully covered.
position where the sheet of the stream reading glass is fully covered.
Protrusion Sheet
Protrusion
Sheet
Reading position
Paper
Protrusion
Sheet
Paper
Protrusion Sheet
Reading position
Reading position
CAUTION:
CAUTION:
Do not set it in the position where the original read position is covered by the paper.
2) Close the DADF.
3) Pull out the paper in the direction of the arrow and check that there is resistance.
Reading position
Do not set it in the position where the original read position is covered by the paper.
2) Close the DADF.
3) Pull out the paper in the direction of the arrow and check that there is resistance.
8-6
8-7
2. Adjustment procedure
1) Rotate the fixing screw on top of the left hinge to adjust it.
To remove the space on the front: rotate it clockwise (black arrow direction)
To remove the space on the rear or both sides: rotate it counterclockwise (white arrow
direction)
Blanking cover
MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit).
Fixing screw
2) Check the height again and make sure that the height is appropriate.
Feed direction
8-7
8-8
3) Loosen the 2 knurled screws on front of right hinge unit.
4) Open the rubber cover on the back of right hinge unit and loosen the screw, and then make
an adjustment by the hexagon socket bolt.
an adjustment.
Rubber cover
Fixing nut
Feed direction
Knurled screw
Guide
8-8
8-9
2. Adjustment procedure
1) Remove the front cover.
2) Remove the left cover.
CAUTION:
E-ring
Arm
MEMO:
On this machine, same registration roller/roller wheel is used to correct the skew on
both sides.
Connector
Reuse band
E-ring
Plate
Arm
Plate
Reuse band
Connector
Feed direction
8-9
8-10
Screw hole
1) Create a read position adjustment paper with the paper that is used by customer (white
Plate
paper).
1-1) Prepare the paper with 40 mm or more in width and 50 mm or more in height.
Tolerance of width 14 mm: -/+ 0.3
1-2) Draw a straight line 15 mm or more away from the right edge on the paper created
in step 1-1) with a pencil (black). Right angle accuracy of paper with line: unnecessary
(right angle does not affect the adjustment accuracy).
1-3) Draw a straight line 14 mm left from the line in step 1-2) (tolerance: -/+ 0.3) with a
pencil (black).
Approx. 40 mm
Screw
Approx. 50 mm
14 mm
15 mm
or more
Marking line
Screw
8-10
8-11
2) Align the straight line with the clearance between the miler and the mold, and fix the read
position adjustment paper with a piece of elastic tape.
Position accuracy of read position adjustment paper: -/+0.3 mm
MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit).
Elastic tape
Straight line
Miler
Rear side of
printed image
Mold
STRD-POS
A
Image rear side of
test chart
Feed direction
Rear side of
printed image
Feed direction
ADJ-Y-DF
If the image is displaced toward rear, increase the value (image is moved toward front).
If the image is displaced toward front, decrease the value (image is moved toward rear).
8-11
8-12
b. Adjustment for back side reading
1) Set a test chart on the original pickup tray upside down and make a 2-sided print.
MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit).
Rear side of
printed image
Leading edge of
printed image
Leading edge of
printed image
Rear side of
printed image
A
Feed direction
Feed direction
ADJY-DF2
Feed direction
If the image is displaced toward front, increase the value (image is moved toward rear).
If the image is displaced toward rear, decrease the value (image is moved toward front).
Feed direction
DOCST
If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved
backward).
8-12
8-13
Magnification Adjustment
Leading edge of
printed image
MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and for
back side reading (DADF side scanner unit).
Compare the image printed by stream reading and printed by copyboard reading to adjust.
Standard: A </= 1 mm
< If the image of print 2 is longer >
Trailing edge of
print 1
Feed direction
DOCST2
Trailing edge of
print 2
Trailing edge of
print 1
Feed direction
Trailing edge of
print 2
If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved
backward).
Feed direction
Feed direction
5) Printout a test chart again and check that the image is within the standard.
8-13
8-14
b. Adjustment for back side reading
LA-SPEED
1) Set a test chart on the copyboard glass of the connected device and make a print. This is
deemed as print1.
2) Set a test chart on the original pickup tray upside down and make a 2-sided print. This is
If the image of print2 is longer, increase the value (make the stream reading speed faster).
deemed as print2.
If the image of print2 is shorter, decrease the value (make the stream reading speed
slower).
4) Check that the trailing edge of the image of print2 is within the standard.
Standard: A </= 1 mm
6) Printout a test chart again and check that the image is within the standard.
Trailing edge of
print 2
Feed direction
Trailing edge of
print 1
Feed direction
LA-SPD2
If the image of print2 is longer, increase the value (make the sub scanning width shorter).
If the image of print2 is shorter, decrease the value (make the sub scanning width longer).
8-14
8-15
1) Set A4 or LTR paper on the copyboard glass and close the DADF.
1) Open the DADF and measure the lowest position where the DADF opens by itself.
2) Check that the height of the position measured in step 1) is within the standard.
CAUTION:
Standard: 7 cm to 20 cm
If the paper with narrow width is used for white level adjustment, the adjustment may
not be complete properly.
DF-WLVL1
MEMO:
Service tool: hex wrench (10 mm)
3) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.
4) Execute the service mode item.
Lv.
DF-WLVL2
5) Set the paper to the copyboard glass again and close the DADF.
6) Execute the service mode item.
Lv.
DF-WLVL3
7 to 20 cm
Hex wrench
7) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.
8) Execute the service mode item.
Lv.
DF-WLVL4
8-15
8-16
BW-TGT
1) Input the service label value packaged in the Scanner Unit content.
CAUTION:
a. Reader
Lv.
If white level is adjusted in the small width paper, there is possibility that it will not
adjust.
100-RG
100-GB
DF-WLVL1
3-3) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-4) Perform service mode item.
Lv.
DF-WLVL2
3-5) Again, Set A4 or LTR paper in the copyboard glass, close the DADF.
3-6) Perform service mode item.
b. DADF
Lv.
1
100DF2GB
Lv.
DF-WLVL3
3-7) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-8) Perform service mode item.
Lv.
DF-WLVL4
8-16
8-17
4) Set the scanner unit replacement flag.
a. Reader
Lv.
CCD-CHNG
b. DADF
Lv.
CCD- CHG2
MTFSCL
MTFMBW
MTFSBW
b. DADF
Lv.
1
MTF2SCL
MTF2MBW
MTF2SBW
DFTAR-G
-
DFTAR-B
-
DFTAR-BW
-
b. DADF
Lv.
1
DFTBK-G
DFTBK-B
DFTBK-BW
8-17
Appendix
Special Tools
General Circuit Diagram
II
Service Tools
Special Tools
In addition to the standard tools set, the following special tools are required when servicing
the machine:
No.
Tool Name
Tool No.
Rank
FY9-2002-000
Figure
Use/Remarks
Reference: Category
A: Must be kept by each service engineer.
B: Must be kept by each group of about five engineers.
C: Must be kept by each warkshop.
II
III
Adjustment > General Circuit Diagram > General Circuit Diagram (1/2)
VR1
AB/ Inch
identification
sensor
SOLD3
SR1
LTR-R/ LGL
idenfication
sensor
PCB2
SR9
SR4
Post-separation
PostPostsensor 3
separation separation
sensor 2
sensor 1
Original
sensor
SR3
SR2
SR13
J601
SOLD2
3
Paper surface
sensor
J604
J602
3
J605
J603
MT3
J606
J607
J610
2
J611
3
J612
J613
FM1
J600D
FM2
Motor driver
cooling fan
J1004L
J600L
J600DH
SR12
SR6
Tray
open/closed
sensor
Delay
sensor
3
2
SOLD1
SR8
SR7
Original
width
volume
Read motor
cooling fan
MT4
3 21
J1004D
J1004DH
END5
END7
J1006L
1
J1006LH
J1006D
J614L
9 10 11 12 13 14 15 16 17
17 16 15 14 13 12 11 10 9
J1125L
3 21
J615L
J614D
J615D
J614DH
J615DH
J1026L
1
J1026D
J1027L
1
J1027D
12 11 10 9
5
8
6
7
9
4
9 10 11 12 13 14 15 16 17
17 16 15 14 13 12 11 10 9
J1026LH
END3
10 11 12
J1125D
J1125DH
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
J413
J414
D
END6
GND
FAN1 ALARM
FAN1 ON
GND
FAN1 ALARM
FAN1 ON
N.C.
+5R
+5R
GND
PICKUP_HP_S
GND
+5R
PAPER_FACE_S
GND
+5R
TRAY_OPEN_S
FEED_S
GND
GND
SEPA3_AD
+5R
SEPA3_S_LED
+5R
GND
+5R
+5R
EMP_S
9 10 11 12 13 14 15
+5R
GND
GND
LGL_S
+5R
6
GND
A4LT_S
5
SEPA2_S
GND
+5R
SEPA1_S
GND
+3.3S
VR
GND
TRAY_HP_S
J1027DH
J404
PCB1
10 11 12
ADF Power
LIET MOT B-
LIET MOT A-
LIET MOT B+
LIET MOT A+
RESI MOTOR B-
RESI MOTOR B+
J617DH
J618D
6
J999_BUS[0:31]
31
To READER
M10
M5
J999
J620D
J620DH
M
1
J621M
COR1
J620L
1
J622F
J622M
Delivery motor
J618DH
J618L
J1126L
J621F
J617L
J1126DH
J617D
10
J998
To READER
RESI MOTOR A-
EJCT MOT A-
EJCT MOT A+
EJCT MOT B+
J1126D
EJCT MOT B-
PICKUP MOTOR B-
PICKUP MOTOR B+
PICKUP MOTOR A-
PICKUP MOTOR A+
RESI_S
LEAD_S
2LEAD_S
EJCT_S
SEPA3_S
FEED_S
MOVE_HP_S
DF_AUTO_IDENTIFICATION(GND)
LEAD_AD
SEPA3_AD
EJCT_AD
RESI_AD
VR
AD_5
JACKAL1-RX0+
JACKAL1-RX0JACKAL1-TX0JACKAL1-TX0+
JACKAL1-SCLK0+
JACKAL1-SCLK0NC
DA LOAD
DA DATA
DA CLK
ADF_RESET
MOT_CLK
READ_MOT_CLK
SEPA_MOT_CLK
EJCT_MOT_CLK
RESI_MOT_CLK
FEED_MOT_CLK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
+24V
J401_BUS[0:31]
J406
J407
3
SEPA MOT B+
SEPA MOT B-
SEPA MOT A+
SEPA MOT A-
READ MOT B-
READ MOT B+
READ MOT A-
J416
J402
3
READ MOT A+
RESI MOTOR A+
J408
3
FEED MOTOR B+
GND
FEED MOTOR B-
FEED MOTOR A+
FEED MOTOR A-
+5V
J403
J418
31
J401
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Adjustment > General Circuit Diagram > General Circuit Diagram (1/2)
M4
M8
Read motor
M1
Pickup motor
M2
Feed motor
M3
Registration motor
P.1
III
IV
PCB1
J1100D
J1100LH
J1100L
J1101D
J1101LH
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
J1101L
J1102D
J1102LH
J1102L
13 12 11 10 9
J1107LH
14 13 12 11 10 9
J1113DH
9 10 11 12
J1107L
9 10 11 12 13 14
J1104L
+24V
9 10
+24V
KA SOL
STMP1_SOL
KAIJO1 MOT A-
KAIJO1 MOT B-
CLU
J1104D
KAIJO1 MOT B+
+24V
KAIJO2 MOT B+
KAIJO1 MOT A+
KAIJO2 MOT A-
KAIJO2 MOT B-
MOVE MOT B-
MOVE MOT A-
9 10 11 12 13
KAIJO2 MOT A+
J1105D
J1105L
J1105LH
J1104LH
END2
J1113D
12 11 10 9
MOVE MOT A+
END1
J1107D
MOVE MOT B+
+5R
9 10 11 12 13
GND
RESI_AD
GND
RESI_S_LED
+5R
LEAD_AD
J405
J409
J415
GND
LEAD_S_LED
+5R
EJCT_AD
+5R
EJCT_S_LED
+5R
GND
KAIJO2_HP_S
+5R
GND
GND
MOVE_HP_S
+5R
+5R
4
EMP_LED
GND
+5R
7
COVER_S
GND
+5R
27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
EDGE_S
GND
+5R
SIZE3_S
GND
+5R
SIZE1_S
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
GND
+5R
KAIJO1_HP_S
GND
+5R
SIZE4_S
SIZE2_S
GND
FAN2 ON
J412
J411
GND
2LEAD_S
J410
Adjustment > General Circuit Diagram > General Circuit Diagram (2/2)
10
FAN2_ALARM
J1113L
J1108D
J1115D
J1108LH
J1115LH
J1108L
J1115L
J1109D
J1109LH
J1109L
J1122D
J1119D
J1124D
J1121DH
J1122L
2
J1121L
J1112D
1
1
Cover
open/closed
sensor
J1123D
J1123DH
J1123L
J1112L
Original
display LED
PCB
J1114DH
SR15
Disengaging
home
position
sensor 1
J705
J704
1
SR17
Original
size
sensor 1
3
3
2
2
J707
J1114L
SR16
MT1
J702
Original
size
sensor 4
Original
size
sensor 2
10
SR20
SR18
J701
J700
2
J1119LH
J1116D
J1117D
J1116DH
J1117DH
J715D
J714D
J716D
J715DH
J714DH
J1114D
LED
J1116L
1
J714L
J1117L
4
MT2
M9
J709
J711
J715L
Glass shifting
motor
J712
M7
Disengaging
motor 2
J716H
Disengaging
home
position
sensor 2
3
J708
J1112LH
SR10
J609
Scanner unit
cooling fan
PCB5
FM3
Delivery sensor
321
J608
J616L
J710
J616D
J616DH
J1122LH
4
J718DH
J1119L
J718D
J1121D
N.C.
Adjustment > General Circuit Diagram > General Circuit Diagram (2/2)
J716L
J718L
4
1
M6
SL
SL1
Disengaging
solenoid
Disengaging
motor 1
J706
1
SR19
Original
size
sensor 3
SR11
SR22
Leading
edge
position
sensor
Glass shifting
home position
sensor
SR5
PCB4
Lead
sensor 2
Lead sensor 1
PCB3
Registration
sensor
P.2
IV