Beruflich Dokumente
Kultur Dokumente
NUMBER
SPE
3504
Effects
of
Drilling
Fluids
Productivity
on
Gas
well
By
Norbert E. Methven, Member AIME, Oil Base, Inc.
@
American
Institute of Mining,
Copyright 1971
Metallurgical, and Petroleum
Engineers,
inc.
This mQer was DreDared for the &th Annual Fall Meeting of the Society of Petroleum Engineers
of AIME, t: ~e held ;n fiewOrleans, La., Oct. 3-6, 1971. Permissionto copy is restrictedto an
abstractof not more than 300 words. Illustrationsmay not be copied. The abstract should contain
conspicuousacknowledgmentof where and by whom the paper is presented. Publicationelsewhereafter
publicationin the JOURNAL OF PETROLEUMTECHNOLOGYor the SOCIETY OF PETROLEUMENGINEERSJOURNAL is
usually granted upon request to the Editor of the appropriatejournalprovided agreementto give
proper credit is made.
Discussionof this paper is invited. Three copies of any discussionshould be sent to the
Society of Petroleum Engineersoffice. Such discussionmay be presented at the above meeting and,
with the paper, may be consideredfor publicationin one of the two SPE magazines.
ABSTRACT
This paper defines a method ofincreas.-._ --ing gas recovery and reserves by ~i~~unlzing natural gas well deliverabilities.This
method involvesprevention of formation damage while drilling,completing, and working
over gas wells.
Included is the definitionofthe formationdamage mechanisms attributabletodrilling, completing, and working-over operations.
Formation damage, the principledeterrentto
maximum productivityand recovery, involves
thephysicochemical relationshipsof fluidsystems with the formation. These relationships
are herein defined and then specifically
extended toincludethe
effects on gas reservoirs.
Of particular importance is a treatiseon
the
effects on the relative
permeability
to gas
from hydrocarbon
invasion. This treatise includes a means to evaluate the vaporizationequilibrium
constants of the invading comh..
plex hydrocarbons.
--
lllese
prmcipks
~la ve
then been used to develop an oil base fluid
system that precludes
formation damage and
References
and illustrations
at end of paper.
by
Also presented are computed data, laboratory data, and field data from wells drilled
and completed
with various
fluid systems.
These data include core data, return permeability data, back-pressure
tests, well productility histories,
andpressure
buildup surveys. These data show substantially increased
initial and ultimate income from gas wells
when non-damaged
completions
are effected.
INTRODUCTION
The current and forecasted
naturai gas
shortages
increase
the importance of maximizingthe initial productivity and ultimate recovery from gas wells.
A frequent impedimentto maximum wellproductivityandhydrocarbon recovery
isformationdamage
thatmay
occurduringthe
drilling or completion operaThtanwincinal
damage mechA..- F. ...-.=-. f~~rn.at~on
anisms are attributable to the physiochemical reactions of the drilling and completion
+innc
.....
EFFECTS
OF DRILLING
MUDS
D.
Capillary
Blocking
E.
F.
Reduction of Relative
ability to Gas by Oil
DRILLING FLUIDS
A.
Base
clay
Emul. ion
Oil Base
(clay
Asphalt
Water
Water)
+ Oil.
+ (water.)
(1 I
+ Chemicals
+ cuttings
+ Wetght
0,1
+ Chenw.ls
+ cuttings
+ Wetght
(2)
Oil
+ Chemicals
+ Cuttings
+ Weight
(3)
These expressions
for the basic fluid systems
are generalized
expansions of the simplified
three-part
system. 1 That is, (a) the colloidal or reactive
portion, (b) the liquid phase,
and (c) the inert fraction.
The function of the parts of drillin fluids
has been well defined in the literature F-4 and
therefore will not be repeated here. However,
the physical and chemical effects of these ingredients on the drilled formations
must be
developed
in order to assess the formation
damage mechanisms
caused by the various
fluid systems.
FORMATION
DAMAGE
~we~}@
ap~d U.rr+7.9+inn
.LJ .
s....
=..
of
In Situ Clays
B.
Dispersion
of In Situ Clays
C.
Non - Gauge
Wellbores
or
Unstable
Phenomena
SPE 3504
or Water
Perme-
N. E. METHVEN
PE 3504
Such
resulting in co apse of the wellbore.
swelling or shrinking can be partially inhib with asited by, say, coating the wellbore
phalt. 46
However,
it cannot be completely
eliminated in ~ater base mud systems.
Non-gauge wellbores
probably account
for the majority of the primary
cement job
failures
and s ~bsequent squeeze
job costs.
Also, it is likl?ly that errant cement from
inh=
n=IIQne
nrndtln+ivs
interval
~~rn.at,~n-a
WU=Q-JVU
e--
y.
w--u..
..-.
reservoir.
Such an increase will cause a reduction in relative permeability
to gas.
This
is of particular significance
in a dry gas reservoir (two phases:
gas and water),
where
the relative permeability
to gas could be reduced to about 30?70,even after removal by the
flow process of the mobile portion of the invaded third phase.
These principles will be
further
developed in a later section of this
paper.
--
age.
DISCUSSION
D.
Capillary
Phenomena
or Water
A capillary
phenomena,
referred
Blocking.
to as water blocking, is caused by water saturation changes within the reservoir.
For example, when aqueous fluids from mud filtrate
or completion fluids are introduced into a hydrocarbon-bearing
reservoir,
the water saturation necessarily
increases.
This increased
water saturation causes a reduction in relative
permeability
to gas (or oil).
This reduction
or it can
in permeability
may be partial,
amount to total plugging when a water globule
plugs a pore channel between
sand grains.
Water blocking is often not reversible,
or at
best, requires
long periods of time, sometimes years, especially
in gas wells, for even
1 -- -...
1 l ----+Le
..ea
. . ..n.-.-....4:.
pcu LLaL 1 cllluvaL
lL UL1l LIJC L C=ci
VU* I .
E. Migration of Clays from Fluid ForClays are often included in varimulations.
ous fluid systems to provide rheology and fluid
10Ss properties.
The clays are usually bentonite (montmorillonite)
and are in a colloidalsize range (i. e. , approximately
0.01 to 2 microns).
These clay colloids may be carried
into the formation with the filtrate from the
fluid system.
These particles
can then be
flocculated
and permanently
deposited in the
formation when the chemical properties
of the
filtrate are altered by mixing with the connate
water. Subsequently, the flocculated clay particles will impede the flow of reservoir fluids
and aggravate any pore plugging by swollen
clays previously described.
Laboratory tests
indicate that such migration can occur through
24-inch long cores. g
F.
Reduction of Relative Permeability
to Gas bv Oil. A Dotential damage mechanism
is the reduction in relative permeability to gas
by oil invasion. This is a condition somewhat
similar to Mechanism
D above, in that it involves an increase in liquid saturation in the
-.
BASE MUD
One other reason that water filtrate reductions dont help much is that the invasion
of water is seldom less than two feet, even
with low water loss water base mud systems.
If the invasion or formation
damage is anywhere near two feet or over, then the resultant
reduction in productivity
will be substantial.
This can be appreciated by referring to Figure
1. This figure presents a family of curves
of the well productivity
versus depth of the
damage zone.
The family of curves are for
the return permeability y in percent as may be
determined
from formation
damage tests in
the laboratory.
For example,
if the return
permeability
is 1070 in the damage zone of two
feet, the well will produce about 35!Joof what
it would have had there been no damage, or,
if there had been damage to four feet, the well
would have produced about 32!L0of the virgin
it deem! t nmtter much
capability.
Hence,
whether the damage is two or four feet or beyond, as a substantial amount of well productivity and ultimate hydrocarbon
recovery would
be lost in each case.
DAMAGE FROM INVERT EMULSION MUDS
Invert emulsion muds * incorporate
the
principal low- cost products of water base mud
-- clay and water, the principle
formation
damage culprits -- in their formulation.
The
invert systems generally
have oil as the ex ternal phas e and must have water in the internal phase, as indicated in Formula (2).
The invert oil muds include clay** in
their formulation
to provide
rheology
and
fluid loss control at formation temperatures.
These muds also include substantial quantities
of water. These clays and the water can cause
the damage mechanisms
of A, B, C, D, and E
as defined in the previous
section.
This is
particularly
true because water is frequently
* Invert emulsion
muds are defined as oil
muds that require water in their formulation.
An oil base mud is defined as an oil
mud that does not require water or clay in
its formulation.
~*These clays are oil-wetted montmorillonite,
attapulgite,
and / or other clays and are
sometimes referred to as Synthetic Organo phillic Colloids.
The oil-wetting
agent is
often a quaternary amine - a cationic sur f actant.
IN GAS RESERVOIRS
The significance
of invasion of oil into
a gas reservoir
can best be developed by re -
N. E. METHVEN
;PE 3504
ferring
to the known relative
permeability
principles and the known gas reservoir
phase
diagrams.
Subsequently,
recently developed
vaporization- equilibrium constants for com plex hydrocarbons
and their adaptation for oil
filtrates will be presented.
Relative
Permeability
to Gas
Phase Dia~rams
Gas reservoirs
can be categorized
as
three general types through the use of a schematic phase diagram as shown in Figure 4.
Reservoir
A initially occurs below the
dew point, which means that there will be free
oil, or condensate,
throughout the reservoir,
even under static conditions.
Also, when gas
is produced,
the pressure will be reduced (at
least around the wellbore) and the oil (condensate) saturation will be increased.
Hence, invasion of a compatible oil filtrate would often
not be an increase in immovable oil and would
not reduce the relative permeability
to gas.
Reservoir
B depicts a retrograde
condensat e reservoir.
A retrograde
reservoir
occurs above the dew point, which means there
will be only two phases, gas and water, in the
reservoir
under virgin conditions.
When the
Figure 6 presents
the dis -
It is difficult,
if not usually impossible,
to define the amount of productivity
impairment that is attributable to the particular damage Mechanisms A through F.
However,
for
a particular reservoir
rock, the effects of A,
B, D, and E can be isolated from C and F in
the laboratory by saturating the cores with oil,
subjecting the cores to various mud systems,
and then determining
the return permeability
to gas.
Also, Mechanism C can be evaluated
from sorption isotherms. 9
Oil or Condensate
We have conducted
formation
damage
tests by flowing oil through undamaged or restored cores to determine the initial permeability.
Subsequently,
mud is circulated past
the face of the core at differential and confining pressure and temperature conditions simi ----- .----.-A
:- - A
LC1lVCU
.1.
Ur.+lli
. ..r.g
iar to what w-OiiiC.ibe CApCI
well.
These tests have included the use of
water base, invert emulsion,
and oil base
muds. An example of the results of such tests
are shown in Figure 11 and aiso in Tabie L
For various formations,
the results would be
t-nrr~.qnnndin~lv
--.
. -- r-----.-=
LABORATORY
Flow
-U
different,
RESULTS
N. E. it
PE 3504
Completion
Efficiency-7
Water Base
Invert Emulsion
Oil Base
<50
80
>95
Gas Flow
Laboratory
tests have also been conducted by flowing gas through a core in a manFigner similar to the preceding
section.
ure 12 indicates
the return
permeabilities
that have been experienced
after mudding off
Figure
with water base and oil base muds.
12a presents data after mudding off with oil
base mud. These data indicate return permeabilities to gas after subjection to water muds
of Oto 6070. The oil base return permeabilities
were 40 to 9070 (and still increasing)
at comparable differential
pressures.
These data
give an indication of the effects of formation
damage Mechanisms A, B, D, E, and F.
FIELD RESULTS
Field data have been obtained from wells
drilled with various mud systems subsequent
to conducting the laboratory formation damage
tests discussed above.
The field data include
core analysis, production performance,
pres sure buildup analyses,
and back - pressure
tests. Data have been collected from oil wells
which are likened to gas-condensate
reservoirs and from gas wells for comparative purposes.
n+l u.
n- Uau
P.. ._Pn
Anc!l+a IXTS1l
WA.
Lu.nu-a.-ti... ...-!Q
Production and pressure data from water
base-drilled,
invert emulsion- drilled, and oil
base-drilled
wells corroborate
the laboratory
formation damage tests.
An example is from
the Cotton Valley formation
as reported
in
Table II which is an extension of Table I.
Based on the laboratory f ormation damage studies,
completion
efficiencies
of 5070
were predicted
after use of water base mud,
approximately 8070after use of an invert emulsion mud, and over 95% was predicted
after
use of the oil base mud. The actual field data
indicate that the water base-drilled
wells indi -
7TH VF!N
cated normalized
completion
efficiencies
of
44- 69Y0, while the invert-drilled
and -completed well gave 7470 efficiency,
and the oil
base- completed well gave approximately
1009o
completion efficiency.
The mechanisms
of well impairment experienced in this field are attributed primarily
to the effects of water filtrate.
In the case of
the water base mud, the filtrate is surely water, and an analysis of the formation indicates
the presence of swelling and dispersible
clays
in situ.
It also appears that there is some
permeability
loss due to water blocking.
In the case of the invert-drilled
well,
the invert emulsion had water in its filtrate as
tabulated in Table III, wherein the properties
of the mud were obtained from a field sample.
Note that the filtrate had 5070 water.
This is
perhaps contrary to the advertised
claims of
the invert emulsion muds; however,
it has
been noted many times in the past that field invert emulsion muds often have water in their
filtrate.
This is particularly
true when the
invert emulsions
are operated at the higher
reservoir temperatures.
Laboratory~repared
samples of inverts may not have water in their
filtrate; however,
when this mud is hot rolled
-- which is a method for simulating the temperatures to which the mud would be subjected
downhole -- and then test ed, the invert muds,
as shown in Figure 2, will have water in their
filtrate and may have high fluid loss characteristics.
Gas Wells
sent
AmillaA
in+m with
u. ...=.
...
v.
. .
watcsr
. .
-.-.
hats
--u-
mild.
.
-----
~~qiu~p-~~y,
the production
performance
and pressure
buildup surveys indicate a substantial amount
of formation damage.
Examples are given in
References
14 and 15.
Figures 13, 14, and 15 present comparative well performance
data on wells that were
drilled with water base mud and oil base mud.
These examples are in the Frio formation in
Texas.
The four-point production tests indicate that the oil base completions have greater
deliverabilities
and absolute open-flow potentials, even in those cases where less sand was
encountered.
EFFECTS
PRODUCTIVITY
k = permeability
ka = permeability
kb = permeability
krg = permeability
k=
k~~l = permeability
h = thickness
SPE 350
- md
after damage - md
virgin or before damage-md
to gas
to oil
of pay - ft.
Sw = water saturation
CONCLUSIONS
Data preserlt,ed irl this
computed laboratory and field
ing and completing in oil and
These data compare the effects
invert emulsion,
and oil base
Conclusions that can be drawn
s ults include the following:
reqmrt ~lmie~,d~e
results of drillgas reservoirs.
of water base,
mud systems.
from these re -
1.
2.
Theoretical,
laboratory,
and
field data indicate that an oil
base fluid system can eliminate
. . .
GA-6+
1
fnwmn+inn
.T. i.n.HT.l
Z ~
AU.
.... .. . ..
=. Least
damage in gas zones as well as
gas - condensate or oil zones.
3.
SUMMARY
OF RESULTS
+iva
. ..-
4.
nsrmeahilitv
y. ..--W.
-...J
~0
g~se
NOMENCLATURE
qa = productivity with damage
tv w~~h~[u~
d~.m~ge
qb . nrodllc+
=. W-..-- . i. w
. ..J
PE 3504
N. E. h ;THVEN
uponthe reservoir pressures
and temperatures.
b. Most dry gas reservoirs will
occur at higher temperatures
and pressures
and, in these
cases, oil filtrates that have
distillation
temperatures
of
600F or below will be readily
vaporized by the produced gas
and thereby will not signifi cantly reduce
the relative
permeability
to gas.
6.
7.
ii.
9.
10.
5.
11.
12.
13.
REFERENCES
1.
~,
3.
4.
5.
Principles
of Drilling
Fluid Control,
Petroleum Extension Service,
1969.
P.ogers, W. J, , Composition and Properties of Oil Well Drilling Fluids, Gulf Publishing Company, Houston, Texas, 1963.
Black Magic Handbook, Published by oil
Base, Inc. , Houston, Texas,
196 .
The Word is Oil Base, Published by Oil
Base, Inc. , Houston, Texas, 1967.
Gray, D. H. and Rex, R. W.,
Formation
Damage in Sandstones Caused by Clay
Dispersion
and Migration,
Fourteenth
National Conference
on Clays and Clay
Minerals.
14.
15.
16.
TABLE
TABLE
II
Water
Base
Sample
Depth - Feet
Permeability
to Oil - md
Return Permeability
Completion
*Black
Eff.
MagicR
Calc.
COTTON VALLEY
JOINES COUNTY,
- ~,
- YO
MUD TYPE
Invert
Emulsion
WELL
FORMATION
MISSISSIPPI
PERFORMANCE
REVIEW
Oi~
Base+
14, 020
14,060
14,060
2.1
12.6
1.1
30-40
50-60
90-94
<50
80
>95
Permeability
to Oil - md
Return Permeabi].ity
- %
Completion Eff. caic. - %
Well Number
Kh - md ft.
Kavg.
- md
Skin Effect
Completion Eff.
Completion
* Black Magic13
MUD TYPE
Invert
Emulsion
Oi
Bas
2.1
30-.40
<50
12.6
50-60
80
1.
90>9
4-1
85
3.2
-1.6
127
75
2
-3.
1
74
3-1
282
9.7
-1.6
119
Eff. Normalized
=ter
Base
~.
69
6-1
537
12.8
3.5
75
44
TABLE
INVERT
EMULSION
IV
MUD PROPERTIES
WELL
Density - ppg
Retort - ~.
Water
Oil
Solids
Hot Rol]
Farm Properties @ 151t1F
Va - cps
Vp - Cps
YP - lb/100 ft2
Gels - lo~-lol - 16/100 ftz
HP-HT Fluid Loss
@ 300F, 500 psi - 30
Oil - cc corr.
Water - cc corr.
Total - cc corr.
PERFORMANCE
AND
PRESSURE BUILDUP ANALYSIS
11.6
21
63
16
WILCOX
Before
After
26
23
6
3-5
26
24
4
2-3
2.0
T
2. o+
2.8
2.8
5.6
FORMATION,
HARR [S COUNTY,
TEXAS
1-1
3-1
Invert
C)il Base*
kh - Cores-red ft.
h - Cores - ft.
h - Perfs - ft.
88
36
31
47.2
41
45
kh - Buildup - md ft.
Completion Eff. -70
Completion Eff. Normalized
22.3
76
88
20.8
88
100
MMCF/ D - Initial
Pwf -psi
2.007
7175
3.915
3762
MMCF/ D - Recent
Tubing Pressure - psi
2.3
1425
3.65
1425
WELL
DRILLING
FLUI:D
YO
*Black MagicR
11670
12670
17070
>0
100 %
100
90
5070
80
70
30%
60
50
40
3C
I
I
I
2C
10
I
0
0
12
lb
20
24
28
32
36
40
44
DEPTH
OF
INCHES
DAMAGE,
~L!trzIte
Wilcox
After
Static
Invert
!.Yorn
Formation,
HarrM
L.
Texas
15. 8#/gal.
3500F
500 psi
No Control
after
16 mm
~~.o
cc
- ,Lcrzlte
,.-..,,.,,,
F,ltrate
Filtrate
Filtrate
Mud
Aging@ 350F-4ooPSI-N2
Imposed 16 Hrs.
Mud Weight
Temperature
Pressure
Time
Run
P
Oil
County,
IL.=
Water
Content
Emulsion
Content
Water
Percent
Fig.
1.5 cc
0.8 CC
4.87,
-L
48
52
1-
\
i
>
lx
vIRGIN
GAS
.
PERMEABILITY
50
w
c1.
:
\A
J\;
w
I
30
40
bkg :
~\
:
a
~
tl
I
20
I
I
10
I
o o
20
30
TOTAL
LIQUID
SATURATION,
I)0
90
lo VO
RESERVOIR
qzINITIAL
A
PRESSURES
<;
/4
!
I
I
~ASSUMED
IsOTHERMAL
I
I
I
TEMPERATURE~
EXPANSION
m
In
u
o
E
CL
\
PERMEABILITY
nr
._
~
L
z,
AT 10N- j~A
J
i
SWJ \\:
n
o
10
AFTER
-----l
SS
20
30
TOTAL
I
c//
6
v
\
I
-_
40
50
gas
%(I 1-
60
70
SATURATION,
LIQUID
P,ela:i:epermeability
Fig,:-
kro~
CY
I
I
I
I
PERMEABILITY
.
FLOW
~ROC;
G
z>
LIJ
80
90
)0
/o Vo
FILTRATE
J/
f
(\
>OB
SOLVENT
20
40
Fig.
-..
+, - uIl
.
Irac
Lion
distribution
100
80
60
DISTRIBUTION
PERCENTAGE
Bbck
Magic
filtrate
.. .
.Hu
nm
UU
.-1
. ..-+
.V4. =L1..
o-kl
/
1
//
.//.
+x
II
m-
FRACTION
10-5
15
II
/-
,.-3
/
/
~//,
10-4
$
<
N
//
/-,
$, ,;
/b$.
/
%
10-5
7.
I
1000
18
3000
19
5000
3000
5000
PRESSURE,
psio
20
3000
5000
15
through
20.
175 F-2000
CUMULATIVE
PER
BARREL
GAS
OF
psi
PRODUCTION
FILTRATE
MCF/STB
100 /9
100
s
o
g
50%
IMPROVEMENT
;
WITH
VAPORIZATION
70
=
:
60
s~
Z
50
40
3o1-
G
g
n
20
10
>
30
1
I
I
I
t!
10Y.
30 1.
J2
16
20
DEPTH
Fig.
24
OF
28
DAMAGE,
32
36
40
INCHES
44
48
52
OIL
INVASION
OIL
INVASION
q = 1,000
MC F/DAY
($ = 300/0
h = 20
PAY
S.w = 38.8
rw
O/.
= 3
T = 175
pf
= 2600
psi
~1
GAS
Fig.
10
- Well
15
10
FLOW
PERIOD-
20
25
HOURS
productivity
50 psi
100
CORE
KOil
psi
B -14,020
12.6
INVERT
md
100 psi
EMULSION
MUD
Ic
CORE
7
I
KOil
CLAY
25
psi
I/
I
10
I
20
30
I
40
TIME,
C -14,060
2.1 md
WATER
MUD
50
60
70
80
90
HGURS
Fig. 11 - Return permeability result: of Cotton Valley cores after exposure to various muds for
24 hours at 240 F and 900-1400 psi differential pressure.
I
100
50
v
-8.5
Ppo
gas
BLACK
= 20.7 md
8,8 pw
)y
8
MAGIC
WATER
k~a~ = 4.4
BASE
md
50
Wwl
100
200
400
300
500
TIME-MINUTES
UN LABLED
~~g. u
NUMBERS
= DIFF
PRESS.
-psi
100
80
Ap=
10
30
20
7psi
30
40
TIME -HOJRS
@
*
9.2
PP9
BLACK
MAGIC
v!.
Germany.
100
16
No.
3-2
WATER
FEET OF PERFS.
BASE
10
No, 2-2
BLACK
MAGIC
o
L
.
m:
N
~.
1.0
-/
COMPARATIVE AOFPS
3.5
2.1
o.1
GAS
I I 11 I
100
10
1.0
0.1
I I I
I II
BLACK MAGIC
PRODUCTION -MMCF/D
loo~
FEET
OF
NO. 3-2
PERFS.
9
WATER
BLACK MAGIC
NO. 2-2
COMPARATIVE
12.0
4.2
1
0.1
1 I
]11
BLACK MAGIC
IT-II(1
I II
10
1.0
GAS
AOF Ps
PRODUCTION
-MMCF/D
100
FEET OF
NO.
NO.
3-2
WATER
wATER
PERFS
BASE >
BASE
NO.
1- /
01.
-.
0.1
COMPARATIVE AOFPS
B.9 11.o 16.3
I
I I I Ill
BLACK MAGIC
I
I I I II
1,0
GAS
?ig,. IJ . :;ell
I I I
I 00
10
PRODUCTION -MMCFID
productivitycmpris~ns,
BLACK
MAGIC
10
a
g
w..
1
~.
I .0
Ft
t
t
o,~
10
1.0
01
wELL
PRODUCTIVITY
-M
10
MCF/D