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User information

06/2008
999800302

Method statement

GB

Doka load-bearing tower


Staxo 100

98003-287-01

The Formwork Experts

User information Doka load-bearing tower Staxo 100

Introduction

by Doka Industrie GmbH, A-3300 Amstetten

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Contents

Introduction

Page

Introduction .................................................................................................. 2
Elementary safety warnings ........................................................................ 4
Eurocodes at Doka........................................................................................ 6
System description ...................................................................................... 8
System overview ........................................................................................ 10
The Staxo 100 frame in detail.................................................................... 12
Practical examples...................................................................................... 14
Adapts to different ground plans, heights, floor shapes and loads ....... 16
Assembly (overview).................................................................................. 19
Horizontal assembly................................................................................... 20
Assembling towers in the upright ............................................................ 25
Assembling towers in the upright with mounted-ahead railings....... 25
Assembling towers in the upright:
with mounted-ahead 1.20m frames ...................................................... 30
Assembling towers in the upright by forklift truck .................................. 34
Examples of the system in action ............................................................. 36
Repositioning.............................................................................................. 37
Repositioning using wheel units ............................................................... 38
Lifting by crane ........................................................................................... 40
Lifting by forklift truck ................................................................................ 42
Structural design (overview)..................................................................... 43
Standard application: Load capacity up to 70 kN ................................... 44
Custom application: Load capacity up to 85 kN...................................... 56
Custom application: Load capacity up to 97 kN...................................... 58
General remarks ......................................................................................... 62
Combining Staxo 100 with Staxo.............................................................. 62
Anchoring on the structure........................................................................ 63
Back-stays/shoring supports for the load-bearing towers ...................... 64
Adapting to the building layout with single legs ..................................... 66
Inclination adjustment................................................................................ 69
Transporting, stacking and storing ........................................................... 70
Floor prop Eurex 60 550 ............................................................................. 72
Component overview................................................................................. 74

999800302 - 06/2008

The Formwork Experts

Introduction

User information Doka load-bearing tower Staxo 100

Elementary safety warnings


User target groups
This User Information booklet (Method Statement) is aimed at everyone who will be working
with the Doka product or system it describes. It
contains information on how to set up this system, and on correct, compliant utilisation of the
system.
All persons working with the product described
herein must be familiar with the contents of this
manual and with all the safety instructions it contains.
Persons who are incapable of reading and understanding this booklet, or who can do so only with
difficulty, must be instructed and trained by the
customer.
The customer is to ensure that the information
materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use,
Operating Instruction manuals, plans etc.) are
available to all users, and that they have been
made aware of them and have easy access to
them at the usage location.

Remarks on this document


This User Information booklet can also be used
as a generic method statement or incorporated
with a site-specific method statement.
Many of the illustrations in this booklet show the
situation during formwork assembly and are
therefore not always complete from the safety
point of view.
Further safety instructions, especially warnings,
will be found in the individual sections of this
document!

Planning
Provide safe workplaces for those using the
formwork (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be
possible to get to and from these workplaces via
safe access routes!
If you are considering any deviation from the
details and instructions given in this booklet, or
any application which goes beyond those
described in the booklet, then revised static calculations must be produced for checking, as well
as supplementary assembly instructions.

The Formwork Experts

Rules applying during all phases of


the assignment:
The customer must ensure that this product is
erected and dismantled, reset and generally used
for its intended purpose under the direction and
supervision of suitably skilled persons with the
authority to issue instructions.
Doka products are ONLY to be used in accordance with the Doka User Information booklets or
other technical documentation provided by
Doka.
The stability of all components and units must be
ensured during all phases of the construction
work!
The functional/technical instructions, safety
warnings and loading data must all be strictly
observed and complied with. Failure to do so can
cause accidents and severe (even life-threatening) damage to health, as well as very great
material damage.
Fire-sources are not permitted anywhere near
the formwork. Heating appliances are only
allowed if properly and expertly used, and set up
a safe distance away from the formwork.
The work must take account of the weather conditions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard
the equipment, and the immediate vicinity of the
equipment, and to protect employees.
All connections must be checked regularly to
ensure that they still fit properly and are functioning correctly.
It is very important to check all screw-type connections and wedge-clamped joins whenever the
construction operations require (particularly
after exceptional events such as storms), and to
tighten them if necessary.

Assembly
The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the
use of any components that are damaged,
deformed, or weakened due to wear, corrosion or
rot.
Combining our formwork systems with those of
other manufacturers could be dangerous, risking
damage to both health and property. If you
intend to combine different systems, please contact Doka for advice first.
The assembly work must be carried out by suitably qualified employees of the client's.

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Introduction

Erecting the formwork

Symbols used

Doka products and systems must be set up in


such a way that all loads acting upon them are
safely transferred!

The following symbols are used in this booklet:

Pouring
Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to
formwork overload, cause greater deflection and
risk causing breakage.

Striking the formwork


Do not strike the formwork until the concrete has
reached sufficient strength and the person in
charge has given the order for the formwork to
be struck!
When striking the formwork, never use the crane
to break concrete cohesion. Use suitable tools
such as timber wedges, special pry-bars or system features such as Framax stripping corners.
When striking the formwork, do not endanger the
stability of any part of the structure, or of any
scaffolding, platforms or formwork that is still in
place!

Transporting, stacking and storing


Observe all regulations applying to the handling
of formwork and scaffolding. In addition, the
Doka slinging means must be used - this is a
mandatory requirement.
Remove any loose parts or fix them in place so
that they cannot be dislodged or fall free!
All components must be stored safely, following
all the special Doka instructions given in the relevant sections of this User Information booklet!

Regulations; industrial safety


Always observe all industrial safety regulations
and other safety rules applying to the application
and utilisation of our products in the country and/
or region in which you are operating.

Important note
Failure to observe this may lead to malfunction or damage.

Caution / warning / danger


Failure to observe this may lead to material damage, and to injury to health which
may range up to the severe or even lifethreatening.

Instruction
This symbol indicates that actions need to
be taken by the user.

Sight-check
Indicates that you need to do a sightcheck to make sure that necessary actions
have been carried out.

Tip
Points out useful practical tips.

Reference
Refers to other documents and materials.

Miscellaneous
We reserve the right to make alterations in the interests of technical progress.
Unless otherwise stated, all dimensions are given
in cm.

Instruction as required by EN 13374:


If a person or object falls against, or into, the
sideguard system and/or any of its accessories,
the sideguard component affected may only continue in use after it has been inspected and
passed by an expert.

Maintenance
Only original Doka components may be used as
spare parts.

999800302 - 06/2008

The Formwork Experts

Introduction

User information Doka load-bearing tower Staxo 100

Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for
product specifications, tenders and mathematical
verification.
The EC are the world's most highly developed
Standards in the construction field.
In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede

Ed
Ed

Fd

Fk

Design value of effect of actions


(E ... effect; d ... design)
Internal forces from action Fd
(VEd, NEd, MEd)
Design value of an action
Fd = F Fk
(F ... force)
Characteristic value of an action
"actual load"
(k ... characteristic)
e.g. dead weight, live load, concrete pressure, wind
Partial factor for actions
(in terms of load; F ... force)
e.g. for dead weight, live load, concrete pressure, wind
Values from EN 12812

the DIN norms as the "Doka standard" for product


design.
The widely used "Permissible stress design" (comparing the actual stresses with the permissible
stresses) has been superseded by a new safety concept in the EC.
The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the
permissible stresses is now divided into several
partial factors. The safety level remains the same!

Rd
Rd

Design value of the resistance


(R ... resistance; d ... design)
Design capacity of cross-section
(VRd, NRd, MRd)
Rk
Rk
Timber: Rd = kmod
Steel: Rd =
M
M

Rk

Characteristic value of the resistance


e.g. moment resistance to yield stress

Partial factor for a material property


(in terms of material; M...material)
e.g. for steel or timber
Values from EN 12812

kmod Modification factor (only for timber to take


account of the moisture and the duration of
load action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)
Permissible stress design

115.5 [kN]

Fyield

EC/DIN concept

115.5 [kN]
90<105 [kN]

n ~ 1.65
90 [kN]

Factual

Ed

gF = 1.5

Fpermissible
A

98013-100

60 [kN]

Rd gM = 1.1

98013-102

60<70 [kN]

Rk

Factual Fpermissible

The "permissible values" communicated in


Doka documents (e.g.: Qpermissible = 70 kN) do
not correspond to the design values (e.g.:
VRd = 105 kN)!
Avoid any confusion between the two!
Our documents will continue to state the
permissible values.
Allowance has been made for the following
partial factors:
F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in
an EC design calculation can be ascertained
from the permissible values.

E d Rd

A Load factor

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

999800302 - 06/2008

Introduction

The Formwork Experts

System description

User information Doka load-bearing tower Staxo 100

System description
Load-bearing tower Staxo 100 the
extra-high-capacity, fast load-bearing tower made of steel, with integral safety features
Staxo 100 comes with all the field-proven advantages of Staxo meaning that it is robust, fast and
versatile. On top of all this, Staxo 100 has been
given an extensive package of built-in safety features, and its load capacity greatly increased.
Sturdy galvanised steel frames, in three different
heights, are the basis of this high-speed, high-performance load-bearing tower system.
High load-bearing capacity, quick and easy assembly using integrated connectors, and great versatility - these are the outstanding characteristics of
Staxo.
Wherever high loads occur, in either the buildingconstruction or civil-engineering fields, this loadbearing tower is the ideal solution.

... is economical
The tower units are quick and easy to assemble:
- either on their sides or in the upright
- for tall towers, tower units can be pre-assembled on their sides, and then simply stacked by
crane
- clip-on assembly battens make it easy to erect
and dismantle the tower and the superstructure
with special wheel units, complete tableforms
can quickly be wheeled to their next location
the Forklift shifting device TG makes the job of
erecting, dismantling and transporting Doka
load-bearing towers very much easier.

The high-performance load-bearing tower


high capacity of up to 97 kN per leg
with lightweight components (frames up to
h=1.20 m can be manhandled)
ergonomical: easy-to-handle parts

... speeds up work


the small number of system components makes
for easier handling and means that no time is
wasted searching for parts
the connector components are captively integrated into the frames and so cannot be lost
no tools are needed for assembling the towers

... provides optimum safety


high stability, due to its 1.52 m wide frames
slip-proof ladders integrated in the frames
suspension points for chest harness

... is flexible
the inter-frame spacing can be varied (from
0.60 m to 3.00 m), for optimum utilisation of the
frames' load-bearing capacity. (From 1.00m, in
50 cm increments).
different frame heights - 0.90 m, 1.20 m and
1.80 m - for rough height adjustment in 30 cm
increments: 0.90, 1.20 and 1.80 m
fine adjustment by means of screw-jack U-heads
and feet
can be used in conjunction with floor props and
Dokaflex

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

System description

Areas of use
The Load-bearing tower Staxo is ideal:
as falsework for use in bridge-building, where
high loads occur and where great stability is
called for in that horizontal forces such as wind
loads have to be safely transferred
in the building construction field, e.g. for administration buildings and multistorey car-park
decks, where large-area tableform units reduce
forming-times
in the industrial and power-station construction
field, as a load-bearing tower for all manner of
applications

Doka stair tower 250


The Doka stair tower 250 consists of 1.20 m frames
and a small number of lightweight aluminium stairway elements.
Quick to erect, the stair tower provides "high-level"
safety and lets the site crew get quickly to their
workplaces.
Follow the directions in the "Doka stair tower
250" User Information!

999800302 - 06/2008

The Formwork Experts

System description

User information Doka load-bearing tower Staxo 100

System overview
How to erect

The Staxo 100 system components


Head units (A)

4-way screwjack head

b
A

Heavy duty
Screw jack U- screw jack 70
top + Split nut
head
B

U-head D

B
C

Top height-adjustment spindles for load-bear- Rotatable, but


ing towers. For holding the superstructure and with no height
adjusting its height.
adjustment.
For holding
the primary
May be used
beams (e.g.
For holding the primary beams
with either one
WS10 steel
(e.g. steel walings, steel girdor two Doka
walings or
ers).
H20 beams.
double H20
beams).
The primary
beams are
fixed so that
they cannot tip
over.

Staxo 100 frames (B)


Staxo 100 frame
1.80m

Staxo 100 frame


1.20m

Staxo 100 frame


0.90m

Hot-dip galvanised steel frames. Connectors for upward stacking of the frames are captively integrated into each frame.

98003-228-01

a ... Inter-frame spacing = 60* / 100 / 150 / 200 / 250 / 300 cm


b ... Frame width = 152 cm
* only for 1.20 and 0.90m frames
A Head unit
B Staxo 100 frame
C Diagonal cross
D Base unit
E Assembly batten

10

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

System description

Base units (D)

Diagonal crosses (C)

Designation
Diagonal cross 9.060
Diagonal cross 9.100
Diagonal cross 9.150
Diagonal cross 9.200
Diagonal cross 9.250
Diagonal cross 9.300
Diagonal cross 12.060
Diagonal cross 12.100
Diagonal cross 12.150
Diagonal cross 12.200
Diagonal cross 12.250
Diagonal cross 12.300
Diagonal cross 18.100
Diagonal cross 18.150
Diagonal cross 18.200
Diagonal cross 18.250
Diagonal cross 18.300

Slot-in bracing crosses made of


tubular steel, for mounting
between the frames.
Identified by:
Embossed marking (G) e.g.
18.250
- 18 = frame height 1.80 m
- 250 = inter-frame spacing
250 cm
Notched, colour-coded clips
(H) (see table)
Colour-coded
clip
Black
Green
Red
Blue
Yellow
Orange
Black
Green
Red
Blue
Yellow
Orange
Green
Red
Blue
Yellow
Orange

Screw jack foot

Heavy duty screw


jack 70
+ Split nut B

Heavy duty screw


jack 130 + Split nut B

Notches

1
1
1
1
1
1
3
3
3
3
3

Note:
For horizontal bracing of the frames, always use
Diagonal crosses 9.xxx.
In levels in which assembly battens are mounted,
horizontal bracing with diagonal crosses is no
longer needed. This only applies, of course, if the
assembly battens are left in place in this "storey"
until the very end of the assignment (assembly,
pouring etc.).

Bottom height-adjustment spindle for load-bearing towers.


The Split nut B can be swung apart, meaning that it does not need to be turned
through the full length of the threaded
spindle.
Specially for height
mis-matches such
as on steps. Otherwise identical to
Heavy duty screw
jack 70. For details,
see the section
headed "Structural
design".

Assembly battens (E)


Assembly batten

Assembly batten with manhole

Aluminium assembly battens with or without self-locking


cover, for making safe platforms.
Integral anti-liftout guard
Width 60 cm. Lengths from 100 to 300 cm, in 50 cm increments.

Permitted service load: 1.5 kN/m2 (150 kg/m2)


Load Class 2 to EN 12811-1:2003

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The Formwork Experts

11

System description

User information Doka load-bearing tower Staxo 100

The Staxo 100 frame in detail


Integral interconnection system
The crane-handling-safe link between the frames
uses a captive locking spring plus built-in safety
bolt. It can be locked or released in an instant with no need for any tools.

Mode of functioning for upward stacking


Connection sleeve (A) fixed =
yellow locking spring (B) is
pushed out.

Frames linked in a crane-handling-safe manner = blue locking spring (C) is pushed out.

9716-236-01

The Staxo 100 frames have the following characteristic features differentiating them from the previous
Staxo frames.

9716-211-01

Features of the Staxo 100 frames


A
C

Important note:
Only Staxo 100 frames meet the loading
capacity data stated in this manual!

Mode of functioning for fitting the base units


Connection sleeve (A) unfixed = yellow locking
spring (B) is pushed in.

F
B

98003-206-01

98003-229-02

Mode of functioning for fitting the head units


Blue locking spring (C) is pushed in.

98003-229-03

Attachment point for safety


harnesses only

It is forbidden to attach the lifting chain here!

A "Staxo 100" sticker


B Stamped-in type designation: 18, 12 or 9
C Arrow to make clear where "top and bottom" are
D Attachment point for safety harness

12

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

System description

Safety catch

Vertical access system

tried-and-tested interconnection system (captive)


secures the diagonal crosses
two defined positions (closed open)

integral ladder
extra "handles" to pick the frame up by

Closed

Open

98003-255-01

98003-223-01

Connecting the couplers


a

Warning!
Never climb up or down the outside of the
tower! You risk falling and/or causing the
tower to tip over!
Only ever climb up the inside of the
tower. When doing this, make sure that
the assembly battens are in the correct
positions (as intermediate landings)!

98003-222-01

c
a ... max. 16 cm (exception: where tubes are being connected for
constructional design purposes)
b ... Diameter 48 mm
c ... Diameter 75 mm
A Transition swivel coupler 48/76mm.
This type of link is not in conformity with DIN 4421
(DIN EN 74). No loads may be introduced parallel to the
Staxo tubes.
B Swivel coupler 48mm or Normal coupler 48mm

Profile form

98003-257-01

98003-257-01

low weight, yet high load-bearing capacity


sturdy

Profile seal
prevents connection sleeve falling out
protects against damage
sliding contact surface for nuts

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The Formwork Experts

13

System description

User information Doka load-bearing tower Staxo 100

Practical examples
Tableforms and tower frames are both assembled
from the same system components.

Tableform units
For repetitive use, the load-bearing tower can be
assembled into complete table-forms.

Tower frames
With a load-bearing capacity of up to 97 kN per leg,
Staxo 100 is an extremely strong load-bearing
tower system.
It safely withstands horizontal forces such as wind
loads.
The wide frames make for high stability right from
the word "go".
Close inter-frame spacing is possible, for transferring high loads.

Combined with Dokaflex


For floor-beams, load-bearing towers and beamforming supports can be combined very effectively
with Dokaflex 1-2-4.

Edge floor-beam

98003-231-01

The Spindle wrench makes it easier to turn


the Split nut B - even when it is under higher
loads.

E
B

F
98003-230-01

A Load-bearing tower
B Dokaflex 1-2-4
C Beam forming support 20
D Handrail post T 1.80m, Handrail clamp S or Handrail post
1.50m
E Lashing strap 5.00 m
F Doka Express anchor 16x125mm and Doka coil 16mm

14

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

System description

Shoring load-bearing structures


On bridges, culverts and industrial structures, the
load-bearing tower and Doka large-area formwork
Top 50 together make an ideal combination.
In this way, even complex structures can be formed
using mostly standard parts - at lower cost.
Falsework beneath arched bridge

9716-222-01

Typical cross-section - Falsework beneath superstructure formwork

98003-232-01

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The Formwork Experts

15

System description

User information Doka load-bearing tower Staxo 100

Adapts to different ground plans, heights, floor shapes and


loads
The different sizes of diagonal brace for each height
of frame enable the frames to be spaced close
together or further apart, depending on the load.

In this way, only as much material is used as is


really needed.

e.g. heavy loads frames spaced close together

98003-309-01

e.g. light loads frames spaced further apart

98003-311-01

Plan view

Plan view

98003-310-01

9716-263-01

e.g. adapting to irregular shaped layouts


by using single legs

98003-268-01
98003-269-01

16

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Height adjustment
The 3 different heights of frame (0.90 m, 1.20 m
and 1.80 m) enable coarse adjustment to within
30 cm.
Fine adjustment, down to the last millimetre, is
done using the various head and base units.

Important note:
The structural design of the load-bearing
tower may make it necessary to plan for
shorter extension lengths. For details, see
the section headed "Structural design".

System dimensions
on multi-section towers
Regarding Table A ("Height ranges and materials
schedule"), use the version of this table given in the
chapter for the usage situation concerned.
Table B: Head zone
Heavy duty screw jack 70 top

U-head D

1.80 / 1.20 / 0.90m


45.8
7.8

LK max.
LK min.

98003-236-01

98003-237-01

98003-219-04

LK

LK

LK

Screw jack U-head and


4-way screw-jack head

Frames in the top "storey"


1.80m
1.20m
0.90m
71.2
71.2
71.2
8.4
8.4
24.9

1.80 / 1.20 / 0.90m


1.6
1.6

Heavy duty screw jack 70


+ Split nut B

Heavy duty screw jack 130


+ Split nut B

Values in cm
Min. values with no formwork-striking play

Table C: Base zone

LF max.
LF min.

1.80m
46.2
8.2

1.20m
46.2
8.2

0.90m
46.2
26.3

98003-236-03

LF

98003-236-02

LF

98003-219-03

LF

Screw jack foot

Frames in the bottom "storey"


1.80m
1.20m
0.90m
71.2
71.2
71.2
8.8
28.2
58.1

1.80m
131.2
40.0

1.20m
131.2
100.0

0.90m
---

Values in cm
Min. values with no formwork-striking play

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The Formwork Experts

17

User information Doka load-bearing tower Staxo 100

on single-section towers
Note:
For towers consisting of one section only, the min.
values LK and LF given in Tables B and C for the
head and base units respectively will often not be
reached.
Reason: The lengths of the head and base units and
the integrated connector (V) in the frame add up to
a larger dimension than the height of the frame.
These constraint points have already been allowed
for in the operational height data given in Table A.

Close-up: Cut-away view of frame tube

98003-238-01

a
b
c
Connector
30.5
--Screw jack foot
-69.2
-Heavy duty screw jack 70
-- 101.2
-Heavy duty screw jack 130
-- 173.0
-Screw jack U-head
--68.8
4-way screw-jack head
--68.8
Heavy duty screw jack 70 top --100.9
U-head D
--10.0

18

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Assembly (overview)

Assembly
Approaches to assembling the Staxo load-bearing tower 100

Horizontal assembly
(standard set-up)

Assembling in the upright

98003-211-01

98003-213-01

using the Forklift shifting device TG

by hand

98003-101

Railings mounted-ahead

999800302 - 06/2008

98003-293-01

1.20m frames and diagonals


mounted-ahead

98003-294-01

The Formwork Experts

19

User information Doka load-bearing tower Staxo 100

Horizontal assembly

Horizontal assembly
Preliminary remark:
The terms "vertical" and "horizontal" (e.g. referring to the diagonal crosses) are always used
here with reference to their installation situation
in the finished, upright tower.
The job of erecting the load-bearing tower begins
with the bottom (i.e. first) section.
Arrow on frame must be pointing upwards.
(= yellow locking spring at bottom)

Erecting the first section


Having regard to the instructions given above,
place the tower frames on their sides on timber
supports (min. 4cm high).

Bracing the frames in the vertical


Link the frames with diagonal crosses (F) .

98003-206-01

General remarks:
As soon as you have slotted a diagonal
cross onto the latch-type peg, secure it
with the safety catch.

98003-216-01

Plan-bracing the frames (in the horizontal)

98003-216-02

Basic rule:

When erecting the tower, make sure that the


climbing rungs are in the right position relative to the tower.

Horizontal diagonal crosses 9.xxx are needed:


at intervals of every two storeys - beginning
with the first storey.
Slot diagonal crosses (K) onto the gravity latches
of the horizontal frame tubes and secure them.
D
E

98003-286-01

98003-215-01

Seen from outside, the ladder must always


be on the left-hand side.
This makes it possible to use assembly battens where needed (see "Assembling towers
in the upright with mounted-ahead railings").

20

The Formwork Experts

Press the yellow locking springs (E) on the frame


(D) inwards (to open) the connection sleeves
can now be moved freely.
Push in and secure the base units. See the section headed "Lifting by crane".

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User information Doka load-bearing tower Staxo 100

Horizontal assembly

Install assembly battens where needed


Close the anti-liftout guard.

Erecting further sections


Note:
Do not pre-assemble units any higher than 10 m.
Lock the connection sleeves (H) on the frames
that you are about to add, by pressing the yellow
locking springs (E) towards the outside.
E
H

98003-213-02

98003-303-01

Place these frames onto the finished section, and


push the blue locking springs of the bottom
frames outward (to join the frames).

Fit and secure diagonal crosses (F) in the same


way as in the first section.

98003-213-01

h ... max. 10 m

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The Formwork Experts

21

User information Doka load-bearing tower Staxo 100

Optionally: Railings on the top "storey"


To meet very stringent safety requirements,
mounted-ahead railings can be fitted in the top
section.
This is done in line with the instructions given in
"Assembling towers in the upright with mountedahead railings".

1
M

2
M

3
L

98003-312-01

L Staxo 100 side railing


M Staxo 100 front railing

Mount the Staxo 100 side railing and secure it


with a spring-locked connecting pin 16mm (N) to
prevent accidental lift-out.

98003-312-02

Close-up 1

Mount the Staxo 100 front railing and secure it


with a Spring cotter 4mm (O) to prevent accidental lift-out.

22

The Formwork Experts

98003-312-04

98003-312-03

Close-ups 2 and 3

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Lifting into the upright by crane


Check before attaching the crane suspension
tackle:
All the locking springs must be closed =
pushed outwards (to link the frames).
All safety catches must be closed.
All base units must be secured.

Max. extension length of the base units


when the tower is being lifted into the
upright: 35 cm!

Lifting into the upright

Important note:
Erect the load-bearing tower in the vertical on ground that is statically capable of
supporting the load.
If the load-bearing tower is over 6 m high,
back-stay it or combine it with other towers.

Horizontal assembly

Detaching the crane suspension tackle near


ground level:
This method must not be used for placing
the tower back on its side!
Items needed:
3 x Scaffolding tube 48.3mm (G)
- Minimum length:
Inter-frame space + 1.00 m
6 x normal or swivel couplers, 48mm (H)
Attach the scaffolding tubes:
- one between the bottom frames
- two between the top frames
Attach two chains or lifting straps to the
bottom scaffolding tube.
Lead the chains or lifting straps along the
outside of the tower and between the top
scaffolding tubes.

Attach the crane suspension tackle to the frames


of the top section and lift the entire tower into the
upright.

98003-218-01

a ... min. 0.5 m


b ... max. 0.2 m

After the tower has been lifted into the


upright, the chains or lifting straps are
detached by a crewman working from
ground level.

Dismantling
After the tower has been placed back on its side, it
can be dismantled in reverse order.

98003-214-01

When the tower is standing in the upright,


check once again to make sure that all the
safety catches are closed.

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The Formwork Experts

23

Horizontal assembly

24

The Formwork Experts

User information Doka load-bearing tower Staxo 100

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright

Assembling towers in the upright with mounted-ahead


railings

Important note:
Erect the load-bearing tower in the vertical on ground that is statically capable of
supporting the load.
If the load-bearing tower is over 6 m high,
back-stay it or combine it with other towers.

When erecting the tower, make sure that the


climbing rungs are in the right position relative to the assembly battens.

98003-256-01

98003-206-01

General remarks:
Arrow on frame must be pointing upwards.
(= yellow locking spring at bottom)

98003-233-01

As soon as you have slotted a diagonal cross


onto the latch-type peg, secure it with the safety
catch.

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The Formwork Experts

25

Assembling towers in the upright

User information Doka load-bearing tower Staxo 100

e.g. with Heavy duty screw jack 70 and 4-way


screw-jack head.

Erecting the second section

Erecting the first section

Fitting the mounted-ahead railings

Place a Split nut B (A) on the Heavy duty screw


jack 70 (B) , push the two halves together and
secure it with the spring locking pin.

Mount Staxo 100 side railings (L) above the diagonal crosses.
L

Make sure that the spring locking pin (C)


points downwards when it is secured.
Press the yellow locking springs (E) on the frame
(D) inwards (to open) the connection sleeves
can now be moved freely.
Insert the Heavy duty screw jacks 70 into the
frames.
D
A

98003-251-01

E
E

Close-up of how to hang into place

98003-251-02

B
98003-234-01

Link the frames with diagonal crosses (F) .

Mount Staxo 100 front railings (M) above the


Staxo 100 frames.
M

M
F

98003-210-01

98003-250-01

26

The Formwork Experts

98003-250-02

98003-250-03

Close-up of how to hang into place

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright

Mounting the assembly battens

Stacking the frames

Place an assembly batten (G) on the finished section.

Climb up onto the assembly battens.


Lock the connection sleeves on the frames that
you are about to add, by pressing the yellow locking springs (E) towards the outside.
Place these frames onto the finished section, and
push the blue locking springs of the bottom
frames outward (to join the frames).

98003-209-01

Close the anti-liftout guard.

98003-272-01

98003-209-02

Connection sleeve (A) fixed =


yellow locking spring (E) is
pushed out.

Frames linked in a crane-handling-safe manner = blue locking spring (C) is pushed out.

98003-229-04

98003-229-01

Bracing the frames in the vertical


Fit and secure diagonal crosses (F) in the same
way as in the first section.

98003-207-01

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The Formwork Experts

27

Assembling towers in the upright

User information Doka load-bearing tower Staxo 100

To meet very stringent safety requirements,


the mounted-ahead railings can be left in
place on all levels ("storeys") with assembly
battens.

Erecting the third section


Raising the mounted-ahead railings
1) Push the Staxo 100 front railings down into the
stand-by position.
2) Move the Staxo 100 side railings up one section
("storey").
3) Move the Staxo 100 front railings up again.

Horizontal bracing

Important note:
If no assembly battens are used, or if these
are removed before the end of the assignment, the following rule applies.

Basic rule:

2
2

Horizontal diagonal crosses 9.xxx are needed:


at intervals of every two storeys - beginning
with the first storey.
Slot diagonal crosses (K) onto the gravity latches
of the horizontal frame tubes and secure them.

98003-285-01
98003-208-01

Mount the assembly battens.


Climb up onto the assembly battens.
Fix on the frames in the same way as on the 2nd
section.
Fit and secure diagonal crosses (F) in the same
way as on the 2nd section.

Erecting further sections


Add further frames in the same way as for the 3rd
section, and brace them in the vertical with diagonal crosses.

98003-211-01

28

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright

Head zone

Dismantling

Fitting the head unit

To dismantle, perform the above steps in reverse


order.

Press the blue locking springs (I) of the top


frames towards the inside (to open them).
Insert the head unit (J) .

98003-212-02

Always place the primary beams (single or double


formwork beams) centrally.
On the Screw-jack U-head, too, it is also possible to
twist the head so as to hold single beams centrally.

9716-215-01

Warning!
Where the primary beams cantilever out
a long way, protect them against being
lifted out or tipped over (e.g. by nailing
board-plates over the beam joins, or by
fastening them to the head unit).

Important note:
When lifting and repositioning the entire
tower unit (or pre-assembled sub-units)
by crane: Follow the instructions in the
section headed "Lifting by crane"!

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The Formwork Experts

29

Assembling towers in the upright

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright: with mounted-ahead


1.20m frames

Important note:
Erect the load-bearing tower in the vertical on ground that is statically capable of
supporting the load.
If the load-bearing tower is over 6 m high,
back-stay it or combine it with other towers.

General remarks:
Arrow on frame must be pointing upwards.
(= yellow locking spring at bottom)

e.g. with Heavy duty screw jack 70 and 4-way


screw-jack head.

Erecting the first section


Place a Split nut B (A) on the Heavy duty screw
jack 70 (B) , push the two halves together and
secure it with the spring locking pin.
Make sure that the spring locking pin (C)
points downwards when it is secured.
Press the yellow locking springs (E) on the frame
(D) inwards (to open) the connection sleeves
can now be moved freely.
Insert the Heavy duty screw jacks 70 into the
frames.

98003-205-01

As soon as you have slotted a diagonal cross


onto the latch-type peg, secure it with the safety
catch.

C
E

98003-265-01

Link the frames with diagonal crosses (F) .

98003-233-01

30

98003-263-01

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright

Mounting the assembly battens

Erecting the second section

Place the assembly batten (G) onto the bottom


level.

Stacking the frames

98003-273-01

Lock the connection sleeves on the frames that


you are about to add, by pressing the yellow locking springs (E) towards the outside.
Place these frames onto the finished section, and
push the blue locking springs of the bottom
frames outward (to join the frames).
Push the diagonal crosses (F) onto the bottom
latch-type pegs and secure them with the safety
catches.

Close the anti-liftout guard.

98003-209-02

98003-262-01

Connection sleeve (A) fixed =


yellow locking spring (E) is
pushed out.

Frames linked in a crane-handling-safe manner = blue locking spring (C) is pushed out.

98003-229-04

98003-229-01

Bracing the frames in the vertical


Move the assembly battens (G) up to the next
level.
Push the diagonal crosses (F) onto the top latchtype pegs and secure them with the safety
catches.

98003-274-01

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The Formwork Experts

31

Assembling towers in the upright

User information Doka load-bearing tower Staxo 100

Erecting the third section


Stacking the frames
Add 1.20 m frames in the same way as for the
2nd section.
Push the diagonal crosses (F) onto the bottom
latch-type pegs and secure them with the safety
catches.

Horizontal bracing

Important note:
If no assembly battens are used, or if these
are removed before the end of the assignment, the following rule applies.

Basic rule:
Horizontal diagonal crosses 9.xxx are needed:
at intervals of every two storeys - beginning
with the first storey.
Slot diagonal crosses (K) onto the gravity latches
of the horizontal frame tubes and secure them.

98003-285-01

98003-264-01

Mounting the assembly battens and bracing


the frames in the vertical
Place an assembly batten (G) on the finished section.
Push the diagonal crosses (F) onto the top latchtype pegs and secure them with the safety
catches.

98003-261-01

32

The Formwork Experts

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User information Doka load-bearing tower Staxo 100

Assembling towers in the upright

Erecting further sections

Head zone

Add further frames in the same way as for the 3rd


section, and brace them in the vertical with diagonal crosses.

Fitting the head unit

Arrange the assembly battens on alternate


sides from one "storey" to the next.
In the same way as in the first "storey", 2
assembly battens are used in the final "storey", one of them with manhole. Make sure
that the manhole is in the right position
here.

Press the blue locking springs (I) of the top


frames towards the inside (to open them).
Insert the head unit (J) .

98003-212-02

Always place the primary beams (single or double


formwork beams) centrally.
On the Screw-jack U-head, too, it is also possible to
twist the head so as to hold single beams centrally.

9716-215-01

98003-259-01

Warning!
Where the primary beams cantilever out
a long way, protect them against being
lifted out or tipped over (e.g. by nailing
board-plates over the beam joins, or by
fastening them to the head unit).

Important note:
When lifting and repositioning the entire
tower unit (or pre-assembled sub-units)
by crane: Follow the instructions in the
section headed "Lifting by crane"!

Dismantling
To dismantle, perform the above steps in reverse
order.

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The Formwork Experts

33

Assembling towers in the upright

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright by forklift truck


Max. heights of load-bearing towers

Forklift shifting device TG


The Forklift shifting device TG may only be used for
erecting, dismantling and transporting Doka loadbearing towers Staxo and d2.

with superstructure

without superstructure

Follow the directions in the Operating


Instructions!

Tr745-200-05

92807-201-01

a
b
c
d
G

Min. load carrying capacity: 4000 kg


Driver protection roof
Centre-to-centre distance of the fork prongs:
850 mm

Items needed:
Designation
Forklift shifting device TG
Multi-purpose walings WS10 Top50 2.00m
Connecting pins 10cm
Spring cotters 6mm
Scaffolding tubes 48.3mm 1.00m
Screw-on couplers 48mm 50
Scaffolding tube 48.3mm 2.00m
Swivel couplers 48mm
Operating cord, site-provided (optional)

When being lifted


max. 9.00 m
max. 12.60 m
max. 9.00 m
max. 3.60 m

Requirements for fork-lift trucks or telescoping stacker trucks

H
C D

Item
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)

When being travelled


max. 7.20 m
max. 9.00 m
max. 5.40 m
max. 3.60 m

Q'ty
1
2
4
4
2
4
1
2
1

Warning!
It is not permitted to use non-enclosed
(open) fork extensions.
92807-208-01

92807-207-01

A Box-style fork extension

Warning!
While load-bearing towers are being
erected or dismantled, lifted or lowered: It
is forbidden to walk or stand beneath suspended loads.
Max. load:
when using box-style fork extensions: 1000 kg
when using telescopic fork prongs: 600 kg

B Open fork extension

Permitted types of fork extension:


- box-style fork extensions 1)
- telescopic fork prongs
Min. fork length:
Distance between the frames of the load-bearing
tower + 400 mm
Max. fork width: 195 mm
Max. fork height: 71 mm
1) observe the following manufacturer data:
load carrying capacity of the fork extension
required length of the fork prongs

34

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Assembling towers in the upright

Travelling the towerframe units

Important points to remember when wheeling load-bearing towers:


As well as the fork-lift driver, a specially
trained watchman must also be on hand
during all lifting, assembly and travelling
operations:
max. inclination of trackway: 2%.
The floor must be stable, firm and sufficiently smooth (e.g. concrete).

Assembling the towerframe units

For details of how to assemble and join


together the individual sections ("towerframe storeys"), see "Assembling towers
in the upright"!

Build each section at ground level.


Use a forklift truck to stack the towerframe storeys into a single towerframe unit.

Tr745-200-05

Dismantling
To dismantle, perform the above steps in reverse
order.

Important note:
Always only dismantle the bottom "storey"
of the towerframe unit.

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The Formwork Experts

35

User information Doka load-bearing tower Staxo 100

Examples of the system in action

36

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Repositioning

Repositioning
Different ways of repositioning

Using traveller units:

Transport winches

98003-298-01

999800302 - 06/2008

By crane

By forklift truck or
telescoping stacker truck

Shifting carriage TG

98003-296-01

98003-299-01

98003-300-01

The Formwork Experts

37

Repositioning

User information Doka load-bearing tower Staxo 100

Repositioning using wheel units


Completely assembled tableforms can be wheeled
to their next location, quickly and easily, using
wheel units.
The following different types of wheel unit are
available for this. The crane is only needed when
the tower has to be lifted up to the next storey.
All types of wheel unit can perform the following
functions:
Lifting
Wheeling
Lining-and-levelling
Lowering
Example with Winch 70:

Modular system (with winches)


Optimum adaptability to on-site requirements.
There is a choice of 2 types of winch and 2 types of
wheel.
Max. load:
1000 kg per Winch 70
(lifting height 70 cm) with solid-tyre wheel
1500 kg per Winch 125
(lifting height 125 cm) with Heavy-duty wheel
15 kN

The floor must be stable, firm and sufficiently smooth (e.g. concrete).
Follow the directions in the Operating
Instructions!

Clamp the winch to the frame of the load-bearing


tower, using the "Frame for Staxo/d2 winch".
Secure the foot-pieces to prevent them dropping
out. See the section headed "Lifting by crane".
B

9716-259-01

Wheel-unit variants:
Shifting carriage TG
Modular system (with winches)

Important note:
On standard superstructures, the max.
width-to-height ratio of the table+tower is
1:3 (W:H). A statical check must be performed on custom constructions.

D
C
98003-226-01

Equipment needed for one shifting unit


Item
A
B
C
D

38

The Formwork Experts

Designation
N of items
Winch 70 or 125
4
Frame for Staxo/d2 winch
4
Solid-tyre wheel or Heavy-duty wheel 15kN
4
Double wheeled transporter
4

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Accessory for transporting the winches when


empty:
The Double-wheeled transporter (A) is bolted into
the connecting sockets on the wheel flange and
makes it easier to wheel the (empty) wheel units.

Repositioning

Shifting carriage TG
This is an easy-to-operate, manual hydraulic lifting
carriage for shifting light to medium-weight tableform units. As well as making the tableforms easier
to move around, it also makes it easier to erect and
strike the formwork.
Hydraulic, for near-effortless lifting.
Tables can be "inched" down slowly with handlecontrol.
3 guide-rolls, for maximum manoeuvrability.
With an overall width of only 82 cm, the carriage
can pass easily through any doorway when
empty.

Max. load per Shifting carriage TG 1000 kg


9716-220-01

The floor must be stable, firm and sufficiently smooth (e.g. concrete).
Max. gradient of floor: 5 %.
Max. configuration that can be transported using 2 Shifting carriages TG:
Tables with 3 cross-frames per section
and a max. height of 5.0 m.
Follow the directions in the Operating
Instructions!

Push the Shifting carriage TG (A) up against the


front and rear faces of the tableform - the slot-in
lifting profile (B) reaches under the bottom
crossbar of the frame.
Secure the foot-pieces to prevent them dropping
out. See the section headed "Lifting by crane".

A
98003-225-01

Equipment needed for one shifting unit


Item
A

999800302 - 06/2008

Designation
Shifting carriage TG

N of items
2

The Formwork Experts

39

Repositioning

User information Doka load-bearing tower Staxo 100

Lifting by crane

Important note:
The max. height of towerframe unit that can
be lifted in one piece is 20 m!

Where the tableforms are to be repositioned in the


vertical, i.e. crane-lifted, they must be fitted with a
Lifting rod 15.0 and Retaining plate 15.0 , which
make it easy to attach the transfer cables.

Connect the superstructure to the head units


e.g. with Locking rod 15.0 (D) , Clamping plate (E)
and Wing nut 15.0 (F) .
On Screw jack U-head

On 4-way screw-jack head

Max. load:
1000 kg per Lifting rod 15.0 - where the load is
applied centrally

Mounting instructions
Only possible with Clamping
plate a = 28 cm (2002 models
onward)

Mount the Lifting rod 15.0 (A) and Retaining


plate 15.0 (B) .
5.1

5.1

Secure the head units so that they cannot be


lifted out

Slot the fixing-handle (G) into the cross-bar of


the frame.
9720-276-01

9716-285-01

Use a 20 mm diam. bit to drill the hole


through the form-ply. It can later be filled
with a Universal plug R20/25.
G

Follow the directions in the Operating


Instructions!

Preparations
Warning!
Danger from loose and unsecured parts.
Observe the following points before lifting!

Secure the base units to prevent them dropping out: On Screw jack foot (H) and Heavy
duty screw jack 70 or 130 using Split nut B
Slot the fixing-handle (I) into the cross-bar of the
frame.

Connect superstructure components together

e.g. connect the primary and secondary beams to


rafter plates, and nail on the form-ply.
H

9716-239-01

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The Formwork Experts

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User information Doka load-bearing tower Staxo 100

Link the frames in a crane-handling-safe manner


Close the yellow (K) and blue (L) locking springs,
by pressing them towards the outside.

Repositioning

Shifting the table in skeleton construction


Take the load off the table by turning the
threaded spindles.
Clamp on the wheel-units.
Push in and secure the base units.

98003-229-04

L
9716-230-01

Lifting operation
Attach the crane sling to the Lifting rods 15.0 and
lift the tableform to its next location.
Spread-angle max. 30.

Using the wheel-units, lower the table, and wheel


it out as far as the stop (M) .
Remove the front wheel-units.
Screw the Lifting rod 15.0 into the previously
mounted Retaining plate 15.0.
Attach the crane sling to the Lifting rod 15.0, then
raise the crane until the front legs are just off the
floor.

M
9716-231-01

9716-229-01

While the tableform is being lifted, there


must NOT be any loose parts, tools or
other items on the tableform!

Push the table outwards until only the innermost


legs are still over the floor.
Mount more lifting rods and attach crane slings.
Use a pulley-type adjuster (N) to shorten the rear
cables until the table is suspended in the horizontal.
Manoeuvre the table all the way out with the
crane, then lift it to the next storey.
N

9716-232-01

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The Formwork Experts

41

Repositioning

User information Doka load-bearing tower Staxo 100

Lifting by forklift truck


Forklift shifting device TG
For product information on the Forklift shifting
device TG and the requirements in respect of the
forklift truck, see "Assembling towers in the upright
by forklift truck".
Follow the directions in the Operating
Instructions!

Max. heights of load-bearing towers


without superstructure

with superstructure

Tr745-200-05

a
b
c
d

When being travelled


max. 7.20 m
max. 9.00 m
max. 5.40 m
max. 3.60 m

When being lifted


max. 9.00 m
max. 12.60 m
max. 9.00 m
max. 3.60 m

Travelling the towerframe units

42

Important points to remember when wheeling load-bearing towers:


As well as the fork-lift driver, a specially
trained watchman must also be on hand
during all lifting, assembly and travelling
operations:
max. inclination of trackway: 2%.
The floor must be stable, firm and sufficiently smooth (e.g. concrete).

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Structural design (overview)

Structural design
Structural-design configurations
Load-bearing tower Staxo 100

Standard application

max. 97 kN per leg

98003-254-01

98003-240-01

1.80 m
1.20 m
0.90 m

Types of frame that can be used

max. 85 kN per leg

98003-253-01

max. 70 kN per leg

Custom applications

1.20 m
0.90 m

1.20 m
0.90 m
Top and bottom "storeys" MUST
be with 0.90m frames

Max. extension lengths of the


Head units LK

Load-bearing
tower held at
top
45 cm
70 cm*

Free-standing
load-bearing
tower
30 cm
45 cm*

Max. extension lengths of the


Base units LF

70 cm
130 cm*

30 cm
45 cm*

Load-bearing tower held at top

Load-bearing tower held at top

30 cm
45 cm*

25 cm**
40 cm*

30 cm
45 cm*

25 cm**
40 cm*

Important note:
For the extension lengths marked with an *,
suitable bracing of the head and base units
is required.
For the extension lengths marked **, the
integrated connection sleeve must be
removed from the frame.

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43

Standard application: Load capacity up to 70 kN

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN per leg


Height ranges and materials schedule
Choose the right diagonal crosses for the distance
between the frames.
The minimum values "hmin." given in
Table A are only applicable if the biggest
possible frame is always used in the base
section.
The lowering distance of 6 cm is already
allowed for in Table A!
LK and LF are in accordance with the
dimensioning diagrams. In some cases,
the structural design will permit greater
extension lengths see Page 15 "System
dimensions", Tables B and C.

LF

LF

h
Fh

LK

98003-219-01

1.80m, 1.20m and 0.90m frames are possible here.

44

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN

Table A

Staxo 100 frame 0.90m

Staxo 100 frame 1.20m

Staxo 100 frame 1.80m

Diagonal cross 9.xxx

Diagonal cross 12.xxx

Diagonal cross 18.xxx

2.78 - 2.95
2.78 - 3.55
--3.24 - 3.85
3.54 - 4.15
3.24 - 4.45
3.54 - 4.75
4.44 - 5.05
4.14 - 5.35
4.44 - 5.65
4.74 - 5.95
5.04 - 6.25
5.34 - 6.55
5.64 - 6.85
5.94 - 7.15
6.24 - 7.45
6.54 - 7.75
6.84 - 8.05
7.14 - 8.35
7.44 - 8.65
7.74 - 8.95
8.04 - 9.25
8.34 - 9.55
8.64 - 9.85
8.94 - 10.15
9.24 - 10.45
9.54 - 10.75
9.84 - 11.05

Heavy duty screw jack 130 + Split nut B

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

h [m]
min. - max.

Basic items

4-way screw-jack head, Screw jack U-head


or Heavy duty screw jack 70 top

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

2.06 - 2.35
2.06 - 2.95
2.52 - 2.95
2.52 - 3.25
2.82 - 3.55
2.92 - 3.85
3.22 - 4.15
3.52 - 4.45
3.82 - 4.75
4.12 - 5.05
4.42 - 5.35
4.72 - 5.65
5.02 - 5.95
5.32 -6.25
5.62 - 6.55
5.92 - 6.85
6.22 - 7.15
6.52 - 7.45
6.82 - 7.75
7.12 - 8.05
7.42 - 8.35
7.72 - 8.65
8.02 - 8.95
8.32 - 9.12
8.62 - 9.55
8.92 - 9.85
9.22 - 10.15
9.52 - 10.45

98003-113

Screw jack foot or


Heavy duty screw jack 70 + Split nut B

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

98003-113

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

h [m]
min. - max.

Variant 3
LK = max. 45 cm
LF = max. 130 cm

4-way screw-jack head, Screw jack U-head


or Heavy duty screw jack 70 top

1.75 - 1.80
2.02 - 2.40
2.20 - 2.40
2.32 - 2.70
2.62 - 3.00
2.92 - 3.30
3.22 - 3.60
3.52 - 3.90
3.82 - 4.20
4.12 - 4.50
4.42 - 4.80
4.72 - 5.10
5.02 - 5.40
5.32 - 5.70
5.62 - 6.00
5.92 - 6.30
6.22 - 6.60
6.52 - 6.90
6.82 - 7.20
7.12 - 7.50
7.42 - 7.80
7.72 - 8.10
8.02 - 8.40
8.32 - 8.70
8.62 - 9.00
8.92 - 9.30
9.22 - 9.60
9.52 - 9.90

Screw jack foot

h [m]
min. - max.

Variant 2
LK = max. 45 cm
LF = max. 70 cm

4-way screw-jack head, Screw jack U-head


or Heavy duty screw jack 70 top

1.20
1.80
1.80
2.10
2.40
2.70
3.00
3.30
3.60
3.90
4.20
4.50
4.80
5.10
5.40
5.70
6.00
6.30
6.60
6.90
7.20
7.50
7.80
8.10
8.40
8.70
9.00
9.30

98003-113

Fixed height of frame Fh [m]

Variant 1
LK = max. 30 cm
LF = max. 30 cm

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

4
2
2
2
2
2
2
2
2
2
2
2
2
2

2
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2

2
2
2
4
2
2
4
4
2
6
4
4
6
6
4
8
6
6
8
8
6
10
8

1
1
5
3
1
3
1
4
1
4
2
4
2
4
2
4
2
4
2
5
2
5
3
5
3
5
3
5

2
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2

2
2
2
4
2
2
4
4
2
6
4
4
6
6
4
8
6
6
8
8
6
10
8

The schedule of materials does not include assembly battens.


The assembly battens have to be planned separately for each set-up configuration. Provided they are located in the same level, they
replace the Diagonal crosses 9.xxx needed for horizontal bracing. This reduction in the number of diagonal crosses needed must be
allowed for in the schedule of materials.

999800302 - 06/2008

The Formwork Experts

45

Standard application: Load capacity up to 70 kN

User information Doka load-bearing tower Staxo 100

Selection diagram
Staxo 100 load-bearing tower

Held at top

Free-standing

98003-305-01

9716-314-01

e 50 cm
Inter-frame space 1.5 - 3.0 m
Diagrams 2 and 3
Inter-frame space 0.6 - 1.0 m
Diagrams 6 and 7

46

Head units restrained in one


plane only

9716-314-02

Inter-frame space 1.5 - 3.0 m


Diagrams 4 and 5
Inter-frame space 0.6 - 1.0 m
Diagrams 8 and 9

Important note:
Separate proof must be provided, by a suitably skilled person, regarding the foundation. Particular attention must be paid here
to the ground-bearing pressure!

The Formwork Experts

9716-314-05

Head units restrained in both


planes
e

Head units restrained in both


planes
e

9716-314-01

Head units restrained in one


plane only

9716-314-02

9716-314-05

98003-304-01

e 50 cm
Inter-frame space 1.5 - 3.0 m
Inter-frame space 1.5 - 3.0 m
Diagrams 14 and 15
Diagrams 16 and 17
Inter-frame space 1.0 m
Inter-frame space 1.0 m
Diagrams 18 and 19
Diagrams 20 and 21
Statical proof must be provided for both the bracing-strut plane and
the frame plane.

Inclination adjustment
Inclination is adjusted with a wooden wedge = no
effect on the restraint situation.
- e.g. with Wedge for screw jack U-head or
Staxo wedge support
Inclination is adjusted with a centering strip =
Screw jack U-head not restrained.
- e.g. with Hexagon screw M20x230

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN

Practical example: Height adjustment to steps


(mixture of Range B1 and B2)

Basic points regarding the statical proof:


1. On the basis of the extension lengths of the
screw-jacks in the base zone (LF1 and LF2), ascertain the relevant range A or B in Diagram 1.
See the legend to Diagram 1 for details of the
resulting limitations in the head zone.
Range B is divided into 2 sub-ranges:
- B1 ... No need to brace the spindles
- B2 ... Spindles must be braced with a scaffolding tube (Z) .
2. Use the result obtained (Range A or B) to ascertain the permitted vertical load and height of the
load-bearing tower from the following Diagrams
2 to 9.
Diagram 1: Finding the applicable Range
130

W
E

F
Z
D
98003-228-02

Load-bearing tower held at top

Bracing-strut plane:
e.g. LF1 = 25 cm, LF2 = 75 cm: B1 (no need for bracing with scaffolding tubes)
Frame plane 1: (on the right in the illustration)
e.g. LF1 = 75 cm, LF2 = 75 cm: B2 (bracing with scaffolding tubes
required)
Frame plane 2: (on the left in the illustration)
e.g. LF1 = 25 cm, LF2 = 25 cm: A (no need for bracing with scaffolding tubes)

Extension length of Screw jack foot


or Heavy duty screw jack 1 LF1 [cm]

Practical example: All spindles extended by more


than 70 cm (all planes in Range B2)

B2

70

F
Z

B1

A
0

30

130

70

Extension length of Screw jack foot or Heavy duty screw


jack 2 LF2 [cm]

E Diagonal cross
F Split nut B
W Staxo frame
Z Scaffolding tube 48.3mm

B Extension length of Screw jack U-head LK max. 45 cm

Frame plane

LK

LK

D Swivel coupler 48mm

X Heavy duty screw jack 130

A Extension length of Screw jack U-head LK max. 30 cm

Bracing-strut plane

98003-248-01

98003-112

30

When using "Heavy duty screw jacks 70 top"


extended by more than 30 or 45 cm, always
brace these with scaffolding tubes!
To do this, the scaffolding tube must be fastened to the cross-bar of the Staxo frame.
This still applies even if the "Heavy duty
screw jacks 70 top" are not joined to Multipurpose walings or Doka beams.

W
Y
Z

LF2

LF2
a

LF1

LF1

98003-243-01

V Screw jack U-head, 4-way screw-jack head, Heavy duty


screw jack 70 top or U-head D

98003-288-01

a ... Max. eccentricity of junction or coupling: 10 cm

W Staxo 100 frames 1.80/1.20/0.90m


X Screw jack foot or Heavy duty screw jack
Z Scaffolding tube 48.3mm with Swivel couplers 48mm (only
required in Range B2 as shown in Diagram 1)

999800302 - 06/2008

V Heavy duty screw jack 70 top


Y Bracing is only necessary if the screw-jack heads are not
connected with one another by way of the formwork base.

The Formwork Experts

47

Standard application: Load capacity up to 70 kN

User information Doka load-bearing tower Staxo 100

Load-bearing tower held at top


Inter-frame space 1.5 - 3.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV

a ... 1.5 - 3.0 m


h ... see diagrams

FV

LK

V Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
W Staxo 100 frames 1.80/1.20/0.90m
X Screw jack foot or Heavy duty screw jack
Z Scaffolding tube 48.3mm with Swivel couplers 48mm (only required
in Range B2 as shown in Diagram 1)
The following diagrams do not apply to load-bearing towers that are
only one Staxo 100 frame high.

LF

X
X
Z

98003-244-01

Head units restrained in both planes


e

9716-314-01

Diagram 3 (Ranges B1 and B2 from Diagram 1)

100

100

90

90

65.0
61.0

63.8

A 65.4
B 62.4

50
40
30

70
60
55.2 55.2

50

10

15

20.40 m

98003-102

13.20 m

6.00 m

16.80 m

10

9.60 m

10

50.7

50.8
47.2

A
B

49.3
44.6

43.2

48.1
42.4

30
20

49.4 49.4

40

20

53.3

53.8 53.8

20

Height of load-bearing tower h [m]

10

15

20.95 m
98003-103

65.8

17.35 m

66.2

13.75 m

64.0

60

66.2
65.4
62.9

10.15 m

66.2
65.7

70.0
69.6
68.2

70

80

6.55 m

80

4.75 m

Permitted vertical load Fv per leg [kN]

Diagram 2 (Range A from Diagram 1)

4.20 m

Permitted vertical load Fv per leg [kN]

e 50 cm

20

Height of load-bearing tower h [m]

To ascertain the relevant range A or B, see Diagram 1.


The relevant wind loads are to be taken from the applicable local Standards.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)

48

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN

Load-bearing tower held at top


Inter-frame space 1.5 - 3.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV

a ... 1.5 - 3.0 m


h ... see diagrams

FV

LK

V Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
W Staxo 100 frames 1.80/1.20/0.90m
X Screw jack foot or Heavy duty screw jack
Z Scaffolding tube 48.3mm with Swivel couplers 48mm (only required
in Range B2 as shown in Diagram 1)
The following diagrams do not apply to load-bearing towers that are
only one Staxo 100 frame 1.80m high.

LF

X
X
Z

98003-244-01

9716-314-05

Head units restrained in one plane only

Diagram 5 (Ranges B1 and B2 from Diagram 1)

100

100

90

90

54.6

50

56.4
55.4
52.3

55.8

55.3

A 55.0
53.5 B 52.7

54.4
50.2

40
30

60
50
40

10

15

98003-104

20.40 m

13.20 m

6.00 m

16.80 m

10

9.60 m

10

45.2

43.6

42.6

20

Height of load-bearing tower h [m]

A
B

45.2

45.0

41.2

39.8

C
33.8

30
20

45.2

37.6

20

45.2 45.2
43.9 43.9
40.3 40.3

10

15

20.95 m
98003-105

60

70

17.35 m

57.3
56.6

13.75 m

67.2
66.4
63.9

10.15 m

70

80

6.55 m

80

4.75 m

Permitted vertical load Fv per leg [kN]

Diagram 4 (Range A from Diagram 1)

4.20 m

Permitted vertical load Fv per leg [kN]

9716-314-02

20

Height of load-bearing tower h [m]

To ascertain the relevant range A or B, see Diagram 1.


The relevant wind loads are to be taken from the applicable local Standards.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)

999800302 - 06/2008

The Formwork Experts

49

Standard application: Load capacity up to 70 kN

User information Doka load-bearing tower Staxo 100

Load-bearing tower held at top


Inter-frame space 1.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV

FV

a ... 1.0 m
h ... see diagrams

LK

V Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
W Staxo 100 frames 1.80/1.20/0.90m
X Screw jack foot or Heavy duty screw jack
Z Scaffolding tube 48.3mm with Swivel couplers 48mm (only required
in Range B2 as shown in Diagram 1)

The following diagrams do not apply to load-bearing towers that are


only one Staxo 100 frame 1.80m high.

LF

98003-245-01

Head units restrained in both planes


e

9716-314-01

Diagram 7 (Ranges B1 and B2 from Diagram 1)

100

100

90

90

65.0
62.0

65.7

A
63.7 B

64.9

63.7

61.3

57.9

56.8

50
40
30

70
60
52.3 52.3

50

44.9

40

10

15

20.40 m

98003-106

13.20 m

6.00 m

16.80 m

10

9.60 m

10

44.9

44.3

42.3

42.1
38.7

30
20

A 46.5
46.1
36.8

20

49.2

50.5 50.5

20

Height of load-bearing tower h [m]

10

15

20.95 m
98003-107

63.6

60

66.0

17.35 m

66.0
65.4

13.75 m

70

80

10.15 m

70.3
70.0
68.9

6.55 m

80

4.75 m

Permitted vertical load Fv per leg [kN]

Diagram 6 (Range A from Diagram 1)

4.20 m

Permitted vertical load Fv per leg [kN]

e 50 cm

20

Height of load-bearing tower h [m]

To ascertain the relevant range A or B, see Diagram 1.


The relevant wind loads are to be taken from the applicable local Standards.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)

50

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN

Load-bearing tower held at top


Inter-frame space 1.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV

FV

a ... 1.0 m
h ... see diagrams

LK

V Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
W Staxo 100 frames 1.80/1.20/0.90m
X Screw jack foot or Heavy duty screw jack
Z Scaffolding tube 48.3mm with Swivel couplers 48mm (only required
in Range B2 as shown in Diagram 1)

The following diagrams do not apply to load-bearing towers that are


only one Staxo 100 frame 1.80m high.

LF

98003-245-01

9716-314-05

Head units restrained in one plane only

Diagram 9 (Ranges B1 and B2 from Diagram 1)

100

100

90

90

54.8
53.0

50

53.6
49.9

54.0

A
52.1 B

53.6
50.8

46.1

53.2
47.9

40
30

60
50
43.6 43.6

40

37.7 37.7

10

15

20.40 m

13.20 m

6.00 m

98003-108

10

16.80 m

10

9.60 m

20

20

Height of load-bearing tower h [m]

40.6 B

42.3

41.2

38.5

39.9

36.0

32.7

30

20

43.2 A

42.1 42.1

10

15

20.95 m
98003-109

55.9
55.2

17.35 m

60

70

13.75 m

63.2
62.3
59.6

10.15 m

70

80

6.55 m

80

4.75 m

Permitted vertical load Fv per leg [kN]

Diagram 8 (Range A from Diagram 1)

4.20 m

Permitted vertical load Fv per leg [kN]

9716-314-02

20

Height of load-bearing tower h [m]

To ascertain the relevant range A or B, see Diagram 1.


The relevant wind loads are to be taken from the applicable local Standards.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)

999800302 - 06/2008

The Formwork Experts

51

Standard application: Load capacity up to 70 kN

User information Doka load-bearing tower Staxo 100

Free-standing load-bearing tower


Inter-frame space 1.5 - 3.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV
FH

FH

FH

LK max. ... 30 cm (with scaffolding-tube bracing: 45 cm)


LF max. ... 30 cm (with scaffolding-tube bracing: 45 cm)
For bracing-solutions, see Page 47
a ... 1.5 - 3.0 m
h ... max. 6.0 m

FV

FH

LK

Statical proof must be provided for both the bracing-strut plane and
the frame plane.
For the dimensioning calculation, it is the smaller of the two results
that is relevant.

LF

h
B

A Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
B Staxo 100 frames 1.80/1.20/0.90m
C Screw jack foot or Heavy duty screw jack

98003-290-01

Head units restrained


in bracing-strut plane

in frame plane

98003-306-02

Diagram 15

100

100

63.5

60

61.7
56.5

50

59.3

A
57.7
55.6 B
49.1 C

50.0
50.1

40
35.0

30

D 30.0
17.0
3.3

0
0.0

8.5

0.5

1.0

E
1.70

20
10

36.5
29.5

1.5

2.0

70

66.2

60

64.5
60.4

50

A
B

60.4

53.8

40

40.3
34.0

30
20
9.3

10

7.5

2.0

0
0.0

0.5

1.0

D
E

1.5

15.5

16.3

98003-115-01

66.2

98003-114-01

70

80

1.70

80

90

1.35

90

Permitted vertical load Fv per leg [kN]

Diagram 14

1.35

Permitted vertical load Fv per leg [kN]

98003-306-02

2.0

Permitted horizontal load FH per leg [kN]


Permitted horizontal load FH per leg [kN]
The diagrams apply in cases where the superstructure is constructed with multipurpose walings and Doka beams H20 with maximum
beam centres 'e' of 50 cm.
The values derived from the diagram "in frame plane" are not dependent upon the spacing of the frame planes.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)
D Min. imposed load against slippage = 0.3 where qk =
0.8 kN/m2 (v=35.8 m/s = 129 km/h)
E Min. imposed load against slippage = 0.3 where qk =
0.0 kN/m2
(v=0 m/s = 0 km/h)

52

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN

Free-standing load-bearing tower


Inter-frame space 1.5 - 3.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV
FH

FH

FH

LK max. ... 30 cm (with scaffolding-tube bracing: 45 cm)


LF max. ... 30 cm (with scaffolding-tube bracing: 45 cm)
For bracing-solutions, see Page 47
a ... 1.5 - 3.0 m
h ... max. 6.0 m

FV

FH

LK

Statical proof must be provided for both the bracing-strut plane and
the frame plane.
For the dimensioning calculation, it is the smaller of the two results
that is relevant.

LF

h
B

A Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
B Staxo 100 frames 1.80/1.20/0.90m
C Screw jack foot or Heavy duty screw jack

98003-290-01

Head units not restrained


in bracing-strut plane

in frame plane

98003-306-01

Diagram 17

100

100

60

56.9

A B C

50

48.2

43.7

40

37.0
35.0

30
23.2

20
3.3

0
0.0

0.5

8.5

1.0

1.5

98003-116-01

10

17.0

2.0

70
60
57.3

A B C

54.2

52.0

50
40
34.0

30
20
9.3

10

7.5

2.0

0
0.0

0.5

1.0

15.5

D
E

13.7

1.5

98003-117-01

70

80

1.70

80

90

1.20

90

Permitted vertical load Fv per leg [kN]

Diagram 16

1.70

Permitted vertical load Fv per leg [kN]

98003-306-01

2.0

Permitted horizontal load FH per leg [kN]


Permitted horizontal load FH per leg [kN]
The values derived from the diagram "in frame plane" are not dependent upon the spacing of the frame planes.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)
D Min. imposed load against slippage = 0.3 where qk =
0.8 kN/m2 (v=35.8 m/s = 129 km/h)
E Min. imposed load against slippage = 0.3 where qk =
0.0 kN/m2
(v=0 m/s = 0 km/h)

999800302 - 06/2008

The Formwork Experts

53

Standard application: Load capacity up to 70 kN

User information Doka load-bearing tower Staxo 100

Free-standing load-bearing tower


Inter-frame space 1.0 m
Number of frame planes 3
Bracing-strut plane

Frame plane

FVR*1.25
FVR
FVR
FH

FH

FV
FH

FH

LK max. ... 30 cm (with scaffolding-tube bracing: 45 cm)


LF max. ... 30 cm (with scaffolding-tube bracing: 45 cm)
For bracing-solutions, see Page 47
FVR ... Vertical load on edge leg
a ... 1.0 m
h ... max. 6.0 m
A Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
B Staxo 100 frames 1.80/1.20/0.90m
C Screw jack foot or Heavy duty screw jack

FV
FH

LK

LF

Statical proof must be provided for both the bracing-strut plane and
the frame plane.
For the dimensioning calculation, it is the smaller of the two results
that is relevant.

9800-291-01

Head units restrained


in bracing-strut plane

in frame plane

98003-306-02

Diagram 19

100

100

60

56.4
56.0

50

54.8

52.4
51.5

49.1

48.7

47.2

40

A
B

42.0
41.5

41.3

31.3

30

27.0

12.0

10

10.0

2.6

0
0.0

D
E

0.5

1.0

1.80

20

1.5

98003-118-01

22.0

19.6

2.0

70

66.2

60

64.5
60.4

50

A
B

60.4

53.8

40

40.3
34.0

30
20
9.3

10

7.5

2.0

0
0.0

0.5

1.0

D
E

1.5

15.5

16.3

98003-119-01

70

80

1.70

80

90

1.35

90

Permitted vertical load Fv per leg [kN]

Diagram 18

1.70

Permitted vertical load Fv per leg [kN]

98003-306-02

2.0

Permitted horizontal load FH per leg [kN]


Permitted horizontal load FH per leg [kN]
The diagrams apply in cases where the superstructure is constructed with multipurpose walings and Doka beams H20 with maximum
beam centres 'e' of 50 cm.
The values derived from the diagram "in frame plane" are not dependent upon the spacing of the frame planes.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)
D Min. imposed load against slippage = 0.3 where qk =
0.8 kN/m2 (v=35.8 m/s = 129 km/h)
E Min. imposed load against slippage = 0.3 where qk =
0.0 kN/m2
(v=0 m/s = 0 km/h)

54

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Standard application: Load capacity up to 70 kN

Free-standing load-bearing tower


Inter-frame space 1.0 m
Number of frame planes 3
Bracing-strut plane

Frame plane

FVR *1.25
FVR
FVR
FH

FH

FV
FH

FH

LK max. ... 30 cm (with scaffolding-tube bracing: 45 cm)


LF max. ... 30 cm (with scaffolding-tube bracing: 45 cm)
For bracing-solutions, see Page 47
FVR ... Vertical load on edge leg
a ... 1.0 m
h ... max. 6.0 m
A Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
B Staxo 100 frames 1.80/1.20/0.90m
C Screw jack foot or Heavy duty screw jack

FV
FH

LK

LF

Statical proof must be provided for both the bracing-strut plane and
the frame plane.
For the dimensioning calculation, it is the smaller of the two results
that is relevant.

9800-291-01

Head units not restrained


in bracing-strut plane

in frame plane

98003-306-01

Diagram 21

100

100

60
46.4

A B C

40

38.6
34.4
32.8

30

27.0
19.6

20
12.0

10

18.4

10.0

2.6

0
0.0

D
E

0.5

1.0

1.5

98003-120-01

50

2.0

70
60
57.3

A B C

54.2

52.0

50
40
34.0

30
20
9.3

10

7.5

2.0

0
0.0

0.5

1.0

15.5

D
E

13.7

1.5

98003-121-01

70

80

1.70

80

90

1.20

90

Permitted vertical load Fv per leg [kN]

Diagram 20

1.70

Permitted vertical load Fv per leg [kN]

98003-306-01

2.0

Permitted horizontal load FH per leg [kN]


Permitted horizontal load FH per leg [kN]
The values derived from the diagram "in frame plane" are not dependent upon the spacing of the frame planes.
A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)
D Min. imposed load against slippage = 0.3 where qk =
0.8 kN/m2 (v=35.8 m/s = 129 km/h)
E Min. imposed load against slippage = 0.3 where qk =
0.0 kN/m2
(v=0 m/s = 0 km/h)

999800302 - 06/2008

The Formwork Experts

55

User information Doka load-bearing tower Staxo 100

Custom application: Load capacity up to 85 kN

Custom application: Load capacity up to 85 kN per leg


Table A
LK = max. 30 cm
LF = max. 30 cm

Staxo 100 frame 1.20m

Diagonal cross 9.xxx

Diagonal cross 12.xxx

1.75 - 1.80
2.18 - 2.40
2.32 - 2.70
2.62 - 3.00
3.10 - 3.30
3.22 - 3.60
3.52 - 3.90
3.82 - 4.20
4.12 - 4.50
4.42 - 4.80
4.72 - 5.10
5.02 - 5.40
5.32 - 5.70
5.62 - 6.00
5.92 - 6.30
6.22 - 6.60
6.52 - 6.90
6.82 - 7.20
7.12 - 7.50
7.42 - 7.80
7.72 - 8.10
8.02 - 8.40
8.32 - 8.70
8.62 - 9.00
8.92 - 9.30
9.22 - 9.60
9.52 - 9.90

Staxo 100 frame 0.90m

LF

1.20m and 0.90m frames are possible here.

h [m]
min. - max.

Screw jack foot

h
Fh
LF
98003-220-01

1.20
1.80
2.10
2.40
2.70
3.00
3.30
3.60
3.90
4.20
4.50
4.80
5.10
5.40
5.70
6.00
6.30
6.60
6.90
7.20
7.50
7.80
8.10
8.40
8.70
9.00
9.30

98003-113

The minimum values "hmin." given in


Table A are only applicable if the biggest
possible frame is always used in the base
section.
The lowering distance of 6 cm is already
allowed for in Table A!
LK and LF are in accordance with the
dimensioning diagrams. In some cases,
the structural design will permit greater
extension lengths see Page 15 "System
dimensions", Tables B and C.
LK

Fixed height of frame Fh [m]

Choose the right diagonal crosses for the distance


between the frames.

Basic items

4-way screw-jack head or Screw jack U-head

Height ranges and materials schedule

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

4
2
6
4
2
6
4
2
6
4
2
6
4
2
6
4
2
6
4
2

2
2
4
2
4
6
2
4
6
8
4
6
8
10
6
8
10
12
8
10
12
14
10
12
14

1
5
3
1
8
6
4
2
8
6
4
2
9
7
5
3
9
7
5
3
10
8
6
4
10
8
6

2
2
4
2
4
6
2
4
6
8
4
6
8
10
6
8
10
12
8
10
12
14
10
12
14

The schedule of materials does not include assembly battens.


The assembly battens have to be planned separately for each
set-up configuration. Provided they are located in the same level,
they replace the Diagonal crosses 9.xxx needed for horizontal
bracing. This reduction in the number of diagonal crosses
needed must be allowed for in the schedule of materials.

56

The Formwork Experts

Important note:
Greater extension lengths are possible
(up to max. 45 cm) if the head units and/or
base units are given suitable scaffoldingtube bracing.
In principle, it is possible to use Heavy
duty screw jacks 70 and "Heavy duty
screw jacks 70 top". However, when these
are combined with the small frames, the
limitations given in Tables B and C on
Page 15 "System dimensions" must be
observed.

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Custom application: Load capacity up to 85 kN

Load-bearing tower held at top


Inter-frame space 0.6 - 3.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV

a ... 0.6 - 3.0 m


h ... see diagrams
LK max. ... 30 cm (with scaffolding-tube bracing: 45 cm)
LF max. ... 30 cm (with scaffolding-tube bracing: 45 cm)

FV

LK

V Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
W Staxo 100 frames 1.20/0.90m
X Screw jack foot or Heavy duty screw jack 70
Z Scaffolding tube 48.3mm with Swivel couplers 48mm

X
Z

The following diagram does not apply to load-bearing towers that are
only one Staxo 100 frame high.

LF

98003-292-01

Permitted vertical load Fv per leg for a = 1.0 m and


0.6 m

Head units restrained in both planes

a = 1.0 m
a = 0.6 m
A
84.5 kN
80.9 kN
B
82.9 kN
74.4 kN
C
78.1 kN
54.9 kN
Max. height of load-bearing tower: 11.4 m

9716-314-01

Bracing in the head zone

e 50 cm

This is required if the extension-length in the head


zone LK is between 30 and 45 cm.

Diagram 10 for 'a' = 1.5 - 3.0 m


100

Y
85.0

83.8

83.7

82.4

80

79.7

81.6

A
B

82.3

LK

85.7
84.9

85.8
85.3
83.9

78.3

75.2

70
D
98003-289-01

Permitted vertical load Fv per leg [kN]

90

60
50

D Swivel coupler 48mm

40

F Split nut B

30

V 4-way screw-jack head, Screw jack U-head or Heavy duty


screw jack 70 top

10

15

21.00 m
98003-110

16.20 m

6.60 m

4.20 m

10

11.40 m

20

Z Scaffolding tube 48.3mm

20

Height of load-bearing tower h [m]


A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)

999800302 - 06/2008

Y If the "Heavy duty screw jacks 70 top" are not joined by multipurpose walings and Doka beams, then horizontal bracing
(with scaffolding tubes) must be fitted in the direction concerned.

Bracing in the base zone


This is required if the extension-length in the base
zone LF is between 30 and 45 cm.
See "Bracing in the head zone" for details of how to
carry out.

The Formwork Experts

57

User information Doka load-bearing tower Staxo 100

Custom application: Load capacity up to 97 kN

Custom application: Load capacity up to 97 kN per leg


Table A
LK = max. 25 cm
LF = max. 25 cm

Diagonal cross 12.xxx

In the top and bottom "storeys", 0.90m


frames MUST be used.
The minimum values given in the table
can only be obtained if the integrated connection sleeve is removed from the
frame.

Diagonal cross 9.xxx

Important note:

Staxo 100 frame 1.20m

2.18 - 2.30
3.08 - 3.20
3.38 - 3.50
3.98 - 4.10
4.28 - 4.40
4.58 - 4.70
4.88 - 5.00
5.18 - 5.30
5.48 - 5.60
5.78 - 5.90
6.08 - 6.20
6.38 - 6.50
6.52 - 6.80
6.82 - 7.10
7.12 - 7.40
7.42 - 7.70
7.72 - 8.00
8.02 - 8.30
8.32 - 8.60
8.62 - 8.90
8.92 - 9.20
9.22 - 9.50
9.52 - 9.80

Staxo 100 frame 0.90m

LF

1.20m and 0.90m frames are possible here.

h [m]
min. - max.

Screw jack foot

h
Fh
LF
98003-221-01

1.80
2.70
3.00
3.60
3.90
4.20
4.50
4.80
5.10
5.40
5.70
6.00
6.30
6.60
6.90
7.20
7.50
7.80
8.10
8.40
8.70
9.00
9.30

98003-113

The lowering distance of 6 cm is already


allowed for in Table A!
LK and LF are in accordance with the
dimensioning diagrams. In some cases,
the structural design will permit greater
extension lengths see Page 15 "System
dimensions", Tables B and C.
LK

Fixed height of frame Fh [m]

Choose the right diagonal crosses for the distance


between the frames.

Basic items

4-way screw-jack head or Screw jack U-head

Height ranges and materials schedule

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

4
6
4
8
6
4
10
8
6
4
10
8
6
4
10
8
6
4
10
8
6
4
10

2
2
4
2
4
6
2
4
6
8
4
6
8
10
6
8
10
12
8

5
8
6
10
8
6
13
11
9
7
13
11
9
7
14
12
10
8
14
12
10
8
15

2
2
4
0
2
4
6
2
4
6
8
4
6
8
10
6
8
10
12
8

The schedule of materials does not include assembly battens.


98003-302-01

Greater extension lengths are possible


(up to max. 40 cm) if the head units and/or
base units are given suitable scaffoldingtube bracing.
In principle, it is possible to use Heavy
duty screw jacks 70 and "Heavy duty
screw jacks 70 top". However, when these
are combined with the small frames, the
limitations given in Tables B and C on
Page 15 "System dimensions" must be
observed.

58

The Formwork Experts

The assembly battens have to be planned separately for each


set-up configuration. Provided they are located in the same level,
they replace the Diagonal crosses 9.xxx needed for horizontal
bracing. This reduction in the number of diagonal crosses
needed must be allowed for in the schedule of materials.

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Custom application: Load capacity up to 97 kN

Load-bearing tower held at top


Inter-frame space 1.5 - 3.0 m
Number of frame planes 2
Bracing-strut plane

FV

Frame plane

FV

FV

a ... 1.5 - 3.0 m


h ... see diagrams
LK ... max. 25 cm (with scaffolding-tube bracing: 40 cm)
LF ... max. 25 cm (with scaffolding-tube bracing: 40 cm)

FV

LK

V Screw jack U-head, 4-way screw-jack head, Heavy duty screw jack 70
top or U-head D
W Staxo 100 frames 1.20/0.90m
(0.90m compulsory in the bottom and top "storeys")
X Screw jack foot or Heavy duty screw jack 70
Z Scaffolding tube 48.3mm with Swivel couplers 48mm

W
X
Z

The following diagram does not apply to load-bearing towers that are
only one Staxo 100 frame high.

LF

X
98003-295-01

Head units restrained in both planes

Bracing in the head zone


This is required if the extension-length in the head
zone LK is between 25 and 40 cm.

9716-314-01

LK

e 50 cm
D

Diagram 11
97.0
96.8
96.0

Permitted vertical load Fv per leg [kN]

90

95.9
95.5
94.3

94.7
93.9
91.4

93.0

91.5

A
B

87.0

98003-289-01

100

91.2
88.5

80

D Swivel coupler 48mm


F Split nut B

70

V 4-way screw-jack head, Screw jack U-head or Heavy duty


screw jack 70 top

60
50

Y If the "Heavy duty screw jacks 70 top" are not joined by multipurpose walings and Doka beams, then horizontal bracing
(with scaffolding tubes) must be fitted in the direction concerned.

40

Z Scaffolding tube 48.3mm

30

Bracing in the base zone

10

15

20.30 m

98003-111

15.50 m

5.90 m

3.50 m

10

10.70 m

20

This is required if the extension-length in the base


zone LF is between 25 and 40 cm.
See "Bracing in the head zone" for details of how to
carry out.

20

Height of load-bearing tower h [m]


A Impact pressure qk=0 kN/m2 (v=0 m/s = 0 km/h)
B Impact pressure qk=0.2 kN/m2 (v=17.9 m/s = 64.4 km/h)
C Impact pressure qk=0.8 kN/m2 (v=35.8 m/s = 129 km/h)

999800302 - 06/2008

The Formwork Experts

59

Custom application: Load capacity up to 97 kN

Removing and refitting the connection sleeve

User information Doka load-bearing tower Staxo 100

Pull out the connection sleeve as far as the stop.


Stick a pointed object (e.g. a nail) into the hole in
the connection sleeve until the spring no longer
reaches over the stop.

Removing
Using e.g. a tie-rod, push the connection sleeve
upwards until it hits the stop.

98003-301-01
98003-301-03

Completely pull out the connection sleeve.

Use a screwdriver to press the spring out of the


way.

98003-301-04
98003-301-02

Keep the loose connection sleeve in a safe place so


that it can be fitted back into the Staxo frame once
work is completed.

60

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Custom application: Load capacity up to 97 kN

Use a screwdriver to press the rear stop out of


the way.

Installation
Use a screwdriver to press the spring out of the
way.
Push the connection sleeve into the frame tube
from below, until it hits the stop (make sure that
the spring (A) is in the right position).

98003-313-02

98003-313-01

Keep pushing in the connection sleeve until the


spring snaps into place.
Press the yellow security spring to the outside.
This fixes the connection sleeve in the frame.

98003-313-03

The Staxo frame is now back in delivery condition.

999800302 - 06/2008

The Formwork Experts

61

General remarks

User information Doka load-bearing tower Staxo 100

Combining Staxo 100 with Staxo

62

Important note:
In principle, the system frames of the Loadbearing towers Staxo and Staxo 100 are
compatible with one another. Ideally, however, tower frames should each be assembled from components of the same system
(i.e. "mono-system"). The diagrams in the
User Information booklet and type-test only
apply to mono-system tower frames.
If this is not possible, then the following
points must be remembered:
The lower leg loads permitted for the
Staxo system must be assumed.
- Custom applications with permitted
capacities of 85 or 97 kN per leg are not
possible
- No type-test
At the very least, each "storey" must be
assembled from components of the same
system (because the two systems use different horizontal diagonal braces).

The Formwork Experts

For details regarding structural design, setup and use, see the User Information booklet
"Doka load-bearing tower Staxo" !

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

General remarks

Anchoring on the structure


With "Anchoring shoe for stair
tower"

Vertical distance between the anchoring


levels
will depend on the assembly method, the wind
loads and the design assumptions
near junctions (frame-joins)

At the level of the anchoring point, the loadbearing tower must be stiffened with a diagonal cross (H) .

The anchoring shoe is fastened in the concrete with


either one or two dowels (diameter of hole drilled in
the anchoring shoe = 18 mm).

Design of the anchoring levels


The load-bearing tower is connected to the
"Anchoring shoe for stair tower" (D) by scaffolding
tubes and couplers.

When designing units assembled from


tubes and couplers, all applicable standards
and regulations must be observed, in particular DIN 4421 "Falsework: Calculation,
design and construction", EN 39 "Loose
steel tubes for tube and coupler scaffolds",
EN 74 "Couplers, loose spigots and baseplates for use in working scaffolds and falsework made of steel tubes".
A

B
C
H
E
D

98003-282-01

A Scaffolding tube 48.3mm (L min = distance from structure)


B Scaffolding tube 48.3mm (L = variable)
C Scaffolding tube 48.3mm (L = variable)

D Anchoring shoe for stair tower


E Swivel coupler 48mm
F Normal coupler 48mm
G Transition swivel coupler 48/76mm
H Horizontal diagonal brace

999800302 - 06/2008

98003-247-01

The actual design of the anchoring levels,


and the maximum permitted distances
from the structure, must be reviewed separately for each project.
Adjacent load-bearing towers must be
braced to one another as statically
required, in a similar way to when towers
are anchored to the structure.

The Formwork Experts

63

General remarks

User information Doka load-bearing tower Staxo 100

Back-stays/shoring supports for the load-bearing towers


Back-stay on the superstructure
For transferring horizontal forces such as wind
loads or concrete loads, or in custom applications
(e.g. inclined load-bearing towers).

A ... Back-stay force


Q ... Shear force (corresponds to horizontal force H)
R ... Resulting anchor force
Z ... Anchor tensile force

When calculating the leg loads, allow for the


additional forces imposed by the back-stay!
With high loads and long back-stays, watch
out for any elongation of the back-stay!

Back-stay force Ak = 30 kN (Ad = 45 kN)


Anchor force [kN]
30 a)
45 a)
60 a)

X Tie-rod 15.0 (not included in scope of supply).


Length = a minus 119 cm.
This leaves a 17 cm adjustment range available

Zk Qk = Hk
18.2 26.0
27.6 21.2
44.8 15.0

Rk Zd Qd = Hd Rd
31.7 27.3 39.0 47.6
34.8 41.4 31.8 52.2
47.2 67.2 22.5 70.8

Back-stay force Ak = 40 kN (Ad = 60 kN)

D E

Anchor force [kN]


30 a)
45 a)
60 c)

Zk Qk = Hk
24.3 34.6
36.8 28.3
59.7 20.0

Rk Zd Qd = Hd Rd
42.3 36.5 51.9 63.5
46.4 55.2 42.5 69.6
62.9 89.6 30.0 94.4

A
V

Back-stay force Ak = 50 kN (Ad = 75 kN)

Anchor force [kN]


30 b)
45 b)
60 c)

Z k Q k = Hk R k
Zd Qd = Hd Rd
30.4 43.3 52.9 45.6
65.0
79.4
46.0 35.4 58.0 69.0
53.1
87.0
74.6 25.0 78.7 111.9 37.5 118.1

Examples of anchor points in uncracked C 25/30 concrete:


a) HILTI heavy duty anchor HSL M20
b) HILTI self-undercutting anchor HUC M16
c) HILTI self-undercutting anchor HUC-I M20
or equivalent products from other manufacturers.
Follow the manufacturer's applicable fitting instructions.

C
98003-249-01

H ... Horizontal force


V ... Resulting vertical force from H
A ... Back-stay/shoring force

Caution!
The "Back-stay for load-bearing towers"
must not be dismounted until it is certain
that there is sufficient stability for the
load-bearing tower.

B Staxo or d2 load-bearing tower


C Back-stay for load-bearing towers
D Multi-purpose waling or steel waling
E Connecting pin 10cm
F Spring cotter 6mm

64

Screw the tie-rods all the way in to the rod


connectors of the back-stay (i.e. until they
are fully engaged)!

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Shoring to the superstructure


For transferring horizontal forces such as wind
loads or concrete loads, or in custom applications
(e.g. inclined load-bearing towers).

General remarks

Loading capacity data for Eurex 60 550 (compressive force)*


- when used as a shoring & plumbing accessory
35

Permitted load [kN]

30
25
20
15
10
5
0

9745-101

10

11

12

13

14

Length extended [m]

B
A

* 15 kN tensile force at any extension length


30 kN tensile force at any extension length and when anchored
with 2 dowels

For more detailed information, see the User


Information booklet "Eurex 60 550"
C
98003-307-01

Back-stays directly on the load-bearing tower, for site-erection

H ... Horizontal force


V ... Resulting vertical force from H
A ... Back-stay/shoring force

A
C

A Staxo or d2 load-bearing tower


B Plumbing strut Eurex 60 550
C Plumbing strut shoe Eurex 60
D Prop head Eurex 60 Top50

Required load-bearing capacity of the dowels


used:
Rd 25.5 kN (Rperm. 17 kN) in any direction when 2
dowels are used.
E

Caution!
The plumbing strut must not be dismounted until it is certain that there is
sufficient stability for the load-bearing
tower.

98003-308-01

Follow the manufacturer's applicable fitting instructions.

A Scaffolding tube 48.3mm (with drilled hole 17mm)


B Normal coupler 48mm
C Spindle connecting plate T
D Back-stay for load-bearing towers
E Tie-rod 15.0mm

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The Formwork Experts

65

General remarks

User information Doka load-bearing tower Staxo 100

Adapting to the building layout with single legs

98003-276-01

A Staxo 100 single leg 1.80, 1.20 or 0.90 m


B Scaffolding tube 48.3mm
C Swivel coupler 48mm

Warning!
Allow for the reduced loading capacities!
For standard applications (perm. Fv =
70 kN per leg) the rule is:
The permitted vertical load on the single
leg must be reduced by 30% as compared
with the loading capacity data given for
the various loading cases (in the dimensioning diagrams)!
For custom applications (perm. Fv = 85 or
97 kN per leg) the rule is:
Permitted capacity max 50 kN per leg.
Max. height of tower: 10.0 m
Can only be used on top-held load-bearing towers.

66

The Formwork Experts

Note:
To facilitate the assembly work, we recommend
using a Doka mobile scaffold tower Z or a standard
platform trolley.

It is not possible to use Diagonal crosses


9.060 and 12.060 in single-leg configurations.

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Tower-type solution

General remarks

Triangle-type solution

a
C

E
B
A

C
98003-275-01

98003-267-01

a ... 25 - 150 cm
A Staxo 100 single leg 1.80, 1.20 or 0.90 m

a ... 25 - 150 cm
A Staxo 100 single leg 1.80, 1.20 or 0.90 m

B Scaffolding tube 48.3mm


C Swivel coupler 48mm

E Diagonal cross
(the type will depend on the size of frame and the interframe space)

Practical examples

F Diagonal cross 9.xxx (in range 'a' from 120 - 150 cm otherwise use a scaffolding tube as bracing)

Adapting to angled or curved layouts.

Basic rule:
Horizontal diagonal crosses 9.xxx are needed:
at intervals of every two storeys - beginning
with the first storey.
98003-270-01

Practical examples
Reducing the number of legs (instead of 2 tower
units, an extra leg-plane is added to one side of
the tower).

Wheeling

Important note:
Before a Staxo tower with extra legs can be
wheeled, vertical bracing (G) must be added
in the bottom "storey" between these single
legs and the Staxo 100 tower!
C

G
98003-271-01

Adapting to angled or curved layouts.

98003-284-01

C Swivel coupler 48mm


G Scaffolding tube 48.3mm
98003-268-01
98003-269-01

999800302 - 06/2008

The Formwork Experts

67

General remarks

68

The Formwork Experts

User information Doka load-bearing tower Staxo 100

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

General remarks

Inclination adjustment
If the superstructure or the ground are inclined at
an angle of 1% or more, slope compensation must
be provided.

using Wedges for screw-jack ..... %


These prefabricated birch plywood wedges make it
possible to stand load-bearing towers in the perpendicular on surfaces with various inclinations,
even when utilising the full leg load.
Caution!
Excessively steep wedges may slip away!
Maximum inclination: 20%!
For this reason, wedges must NOT be
placed on top of one another in an attempt
to compensate for inclinations that are
greater than 20%.

using Staxo wedge support WS10


Used with timber wedges, this component provides
angle adjustment to floor-slab constructions with a
max. inclination of 45.
Bolted into the multipurpose waling or steel waling,
this wedge support prevents the timber wedges
slipping and ensures that the loads are safely transferred.

This type of connection is no substitute for


extra structural design measures such as
back-stays.
View without superstructure

Inclined superstructures
Securing the superstructure at angles of over 12%:
Connect the head-plate to the longitudinal beam
(e.g. with Locking rod 15.0/33cm and Super-plate
15.0 or Angle anchor plate 12/18)

a ... min. 15 cm
A Staxo wedge support WS10
B Timber wedge, project-specific
C Multi-purpose waling or Steel waling WS10 Top50
D Nailed connection

The grain of the timber wedges must always


be in the vertical!

Note:
If the legs of the load-bearing tower have to be
located outside the pattern of drilled holes in the
multi-purpose waling or steel waling, then a suitable 20 mm diam. hole must be drilled in the web of
the waling.

9703-255-01

A Wedge for screw-jack ..... %


B Locking rod 15.0/33cm
C Super-plate 15.0

using an M20 hexagonal bolt


Inclined ground surface

In this case, the superstructure rests on e.g. an


M20x240 hexagonal bolt (A) . This bolt is inserted
through the recessed opening in the Screw jack Uhead and is secured with a self-locking M20 hexagon nut.
Caution!
Maximum inclination: 8%!

D
9703-254-01

D Wedge for screw-jack ..... %

A
9716-292-01

999800302 - 06/2008

The Formwork Experts

69

General remarks

User information Doka load-bearing tower Staxo 100

Transporting, stacking and storing


Doka stacking pallet

Doka multi-trip packaging


Utilise the benefits of Doka multi-trip packaging
on your site.
When it comes to streamlining the transport and
handling of formwork equipment, Doka offers
tried-and-tested help by delivering it in multi-trip
packaging. Any packaging items that are no longer
needed can simply be returned to your nearest
Doka branch.

Ideal for all sizes of floor props, timber formwork


beams, Dokadur panels and formwork sheets.
Galvanised - stackable - safe to lift by crane.

Doka pallet for Staxo/Aluxo


Holds up to 20 Staxo or Aluxo frames.
Integral lashing strap for fixing the tower frames
The connection sleeves on the frames remain
extended.
Can be handled by forklift truck, crane (with fourpart lifting chain) or pallet stacking truck
1.20 m wide - ideal for transporting by truck

Max. load: 1100 kg


Follow the directions in the Operating
Instructions!

98003-246-01

Bolt-on castor set B


The Bolt-on caster set B turns the stacking pallet
into a fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.

Max. load: 750 kg


Permitted imposed load: Pallets may be stacked
max. 3 high

The Bolt-on caster set B can be mounted to the following multi-trip packaging items:
Doka stacking pallets
Doka accessory box

Follow the directions in the Operating


Instructions!

70

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

General remarks

Doka multi-trip transport box 1.20x0.80m galv.


The ideal container for all small components:
durable
stackable
safe to lift by crane

Max. load: 1500 kg


Follow the directions in the Operating
Instructions!
The multi-trip transport box is used for delivering
e.g.:
Screw jack U-heads - 40 units
4-way screw-jack heads - 20 units
Screw jack feet - 50 units
Multi-trip transport box partition
Different items in the Multi-trip transport box can
be kept separate with the Multi-trip transport box
partitions 1.20m or 0.80m.

Tr755-200-02

A Slide-bolt for fixing the partition

Possible ways of dividing the box


Multi-trip transport
box partition
1.20m
0.80m

Lengthways

Crossways

max. 3 partitions

max. 3 partitions

Tr755-200-04

999800302 - 06/2008

Tr755-200-05

The Formwork Experts

71

User information Doka load-bearing tower Staxo 100

Floor prop Eurex 60 550

Eurex 60 550 used as a floor prop


Follow the directions in the "Eurex 60 550"
User Information!

Product description
The perfect complement to all Doka load-bearing
towers.
Transfers loads economically, also in confined
spaces.
Extension range: 3.50 to 5.50 m
For even greater heights, the prop can be lengthened to 7.50 m or 11.0 m. In this case, allow for
the reduction in capacity as shown in the diagram!
Meets "DIB" - German Institute of Building Technology - approvals criteria.
Special aluminium profile tubes give the prop its
low weight of only 47.0 kg.

9745-211-01

Can be telescoped in 10 cm increments, with continuous fine adjustment.


All parts are captively integrated - telescopic tube
has anti-dropout safeguard.
Permitted capacity: 60 kN at any extension length
from 3.50 to 5.50 m.
If the prop is lengthened, allow for the reduction in
capacity as shown in the diagram!

Load-bearing capacity data for


Eurex 60 550
- when used as a floor prop
60

Max. load [kN]

50
40
30
20
10
0
98003-314-01

72

The Formwork Experts

9745-100

10

11

12

Length extended [m]

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Holding primary beams


U-head Eurex 60 for steel girders (e.g. WS10), squared timbers or formwork beams H20

Four-way head Eurex 60 for


single or double formwork
beams H 20

Floor prop Eurex 60 550

Holding Eurex 60 550 floor props


upright during erection
Removable folding tripod 1.20m

9745-201-01

9745-201-01

Mounting instructions
Place the U-head or four-way head on the prop
and fix with spring-steel stirrup.

9745-212-01

98003-315-01

A Floor prop Eurex 60 550

Bracing

B Removable folding tripod 1.20m

Swivel couplers Eurex 60 can be fixed at any height


on the outer tube. This means that bracing tubes
can be attached wherever needed.

Plumbing strut for pre-cast members

Examples:
between prop and load-bearing tower frame
between two or more props
to facilitate erection of the prop (as a "handle" for
workers to hold onto)

9745-203-01

C
B
A

A Floor prop Eurex 60 550


B Swivel coupler Eurex 60

9703-256-01

C Scaffolding tube 48.3mm

A Floor prop Eurex 60 550


B Plumbing strut 340 or 540 for pre-cast members

999800302 - 06/2008

The Formwork Experts

73

User information Doka load-bearing tower Staxo 100

Component overview
[kg] Article n

[kg] Article n

Doka Load-bearing
Load-bearing
tower Towers
Staxo

Staxo 100 frame 1.80m


Staxo 100 frame 1.20m
Staxo 100 frame 0.90m

37.0 582300000
28.0 582301000
24.0 582302000

Staxo 100-Rahmen

Heavy duty screw jack 70 top


Lastspindel 70 oben

9.2 582327000

Height: 106 cm

Galvanised

Split nut B

2.0 582634000

Spannmutter B

Diagonal cross 9.060


Diagonal cross 9.100
Diagonal cross 9.150
Diagonal cross 9.165
Diagonal cross 9.200
Diagonal cross 9.250
Diagonal cross 9.300
Diagonal cross 12.060
Diagonal cross 12.100
Diagonal cross 12.150
Diagonal cross 12.165
Diagonal cross 12.200
Diagonal cross 12.250
Diagonal cross 12.300
Diagonal cross 18.100
Diagonal cross 18.150
Diagonal cross 18.165
Diagonal cross 18.200
Diagonal cross 18.250
Diagonal cross 18.300

3.1
4.1
5.2
5.7
6.6
8.0
10.0
4.2
4.6
5.7
6.1
6.9
8.3
9.0
6.1
6.9
7.3
7.8
9.1
10.3

Diagonalkreuz

582322000
582772000
582773000
582627000
582774000
582775000
582323000
582324000
582610000
582612000
582628000
582614000
582616000
582325000
582620000
582622000
582629000
582624000
582626000
582326000

Galvanised
The split nut B must not be opened
until the heavy-duty screw jack has
had the load taken off it.

Clamping plate for U-head

2.0 502709030

Klemmplatte fr Gabelkopf

Galvanised
Length: 24 cm
Width: 9 cm

Wing nut 15.0

0.31 581961000

Flgelmutter 15,0

Galvanised
Length: 10 cm
Height: 5 cm
Width-across: 27 mm
Packed in units of 80
Perm. capacity with safety factor of
1.6: 120 kN
Perm. capacity to DIN 18216: 90 kN
Breaking load: > rod breaking load (>
195 kN)

Galvanised

Locking rod 15.0 330mm

0.48 582641000

Quetschteil 15,0

Galvanised
Width-across: 24 mm
Never weld or heat tie-rods - risk of
fracture!

Staxo wedge support WS10


U-head D

6.7 582709000

Gabelkopf D

8.7 582796000

Staxo-Keilauflager WS10

Galvanised
Length: 31 cm
Width: 15 cm
Height: 23 cm

Galvanised
Length: 20 cm
Width: 22 cm
Height: 37 cm

Wedge for screw jack ..... %


4-way screw-jack head

10.4 582638000

Vierwegkopfspindel

0.46 176071000

Spindelkeil ..... %

Length: 20 cm
Width: 16 cm

Galvanised
Height: 86 cm

Screw jack foot

9.0 582637000

Fuspindel

Galvanised
Height: 69 cm

Screw jack U-head

9.2 582636000

Kopfspindel

Galvanised
Height: 74 cm

74

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Component overview

[kg] Article n
Heavy duty screw jack 70

8.8 582639000

Lastspindel 70

[kg] Article n
Extension Eurex 60 2.00m
Powder-coated, blue
Aluminium
Length: 250 cm

Galvanised
Height: 101 cm
During shifting, this must be pushed
up into the frame and secured.

Heavy duty screw jack 130

18.0 582651000

Verlngerung Eurex 60 2,00m

13.0 582711000

Lastspindel 130

Galvanised
Height: 173 cm
During shifting, this must be pushed
up into the frame and secured.

Coupler Eurex 60

8.6 582652000

Kupplungsstck Eurex 60
Aluminium
Length: 100 cm
Diameter: 12.8 cm

U-head Eurex 60

2.9 582656000

Gabelkopf Eurex 60

Staxo 100 single leg 1.80m


Staxo 100 single leg 1.20m
Staxo 100 single leg 0.90m

24.0 582303000
21.5 582304000
20.2 582305000

Staxo 100-Einzelstiel

Galvanised
Length: 22 cm
Width: 20 cm
Height: 12 cm

4-way head Eurex 60

4.5 582655000

Vierwegkopf Eurex 60

Galvanised

Galvanised
Length: 25 cm
Width: 21 cm
Height: 21 cm

Plumbing strut Eurex 60 550

42.5 582658000

Justiersttze Eurex 60 550

Doka floor prop Eurex 60 550


Doka-Deckensttze Eurex 60 550

47.0 582650000

Powder-coated, blue
Aluminium
Length: 343 - 553 cm

Aluminium
Height: 345 - 555 cm
Perm. capacity: 60 kN at any telescoping length

Prop head Eurex 60 Top50

7.1 582665000

Sttzenkopf Eurex 60 Top50

Galvanised
Height: 50 cm

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The Formwork Experts

75

Component overview

User information Doka load-bearing tower Staxo 100


[kg] Article n

Connector Eurex 60

3.9 582657000

Verbindungsstck Eurex 60

[kg] Article n
Removable folding tripod 1.20m

Galvanised
Length: 15 cm
Width: 15 cm
Height: 30 cm

Plumbing strut shoe Eurex 60


Justiersttzenfu Eurex 60

Galvanised
Height: 120 cm

8.5 582660000

Galvanised
Length: 31 cm
Width: 12 cm
Height: 33 cm

Swivel coupler 48mm Eurex 60


Drehkupplung 48mm Eurex 60

20.7 586145000

Sttzbein 1,20m

Doka express anchor 16x125mm

0.31 588631000

Doka-Expressanker 16x125mm

Galvanised
Length: 18 cm
Packed in units of 10
Follow fitting instructions!

1.0 582654000

Galvanised
Width-across: 22 mm

Doka coil 16mm

0.009 588633000

Doka-Coil 16mm

Plumbing strut 340 for precast members


Justiersttze 340 fr Fertigteile

Galvanised
Diameter: 1.6 cm
Packed in units of 100
Follow fitting instructions!

18.2 588296000

Galvanised
Length: 190 - 341 cm
Observe all applicable safety regulations.

Assembly batten 60/100cm


Assembly batten 60/150cm
Assembly batten 60/200cm
Assembly batten 60/250cm
Assembly batten 60/300cm
Montagebelag

8.5
12.0
17.5
21.0
24.8

582306000
582307000
582308000
582309000
582310000

10.2
16.5
17.5
21.0
24.8

582311000
582312000
582313000
582314000
582315000

Aluminium

Plumbing strut 540 for precast members


Justiersttze 540 fr Fertigteile

33.3 588297000

Galvanised
Length: 309 - 550 cm
Observe all applicable safety regulations.

Assembly batten 60/100cm with manhole


Assembly batten 60/150cm with manhole
Assembly batten 60/200cm with manhole
Assembly batten 60/250cm with manhole
Assembly batten 60/300cm with manhole
Montagebelag mit Durchstieg

Aluminium

Staxo 100 front railing

10.5 582316000

Staxo 100-Stirngelnder

Galvanised
Length: 140 cm
Height: 152 cm

Universal dismantling tool

3.7 582768000

Universal-Lsewerkzeug

Galvanised
Length: 75.5 cm

76

The Formwork Experts

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Component overview

[kg] Article n
Staxo 100 side railing 100
Staxo 100 side railing 150
Staxo 100 side railing 200
Staxo 100 side railing 250
Staxo 100 side railing 300

13.5
16.0
18.0
22.0
23.0

Staxo 100-Seitengelnder

582317000
582318000
582319000
582320000
582321000

[kg] Article n
Brace stirrup 8

2.7 582751000

Spannbgel 8

Galvanised
Width: 19 cm
Height: 46 cm
Width-across: 30 mm
Never weld or heat tie-rods - risk of
fracture!

Galvanised
Height: 152 cm

Rafter plate right

0.09 582521000

Rafter plate left

0.09 582522000

Packed in units of 100


Packed in units of 100
Sparrenpfettenanker
Galvanised
Length: 17 cm

Spring locked connecting pin 16mm


Federbolzen 16mm

0.25 582528000
Handrail post 1.50m

Galvanised
Length: 15 cm
Packed in units of 100

Scaffold tube 48.3mm 1.00m


Scaffold tube 48.3mm 1.50m
Scaffold tube 48.3mm 2.00m
Scaffold tube 48.3mm 2.50m
Scaffold tube 48.3mm 3.00m
Scaffold tube 48.3mm 3.50m
Scaffold tube 48.3mm 4.00m
Scaffold tube 48.3mm 4.50m
Scaffold tube 48.3mm 5.00m
Scaffold tube 48.3mm 5.50m
Scaffold tube 48.3mm 6.00m
Scaffold tube 48.3mm .....m
Gerstrohr 48,3mm

Galvanised

4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
4.0

682014000
682015000
682016000
682017000
682018000
682019000
682021000
682022000
682023000
682024000
682025000
682001000

Handrail clamp S

bergangsdrehkupplung 48/76mm
Galvanised
Width-across: 22 mm

11.5 580470000

Schutzgelnderzwinge S
Galvanised
Height: 123 - 171 cm

Galvanised

Transition swivel coupler 48/76mm

12.4 582754000

Gelnder 1,50m

1.9 582563000

Handrail post T 1.80m

17.7 584373000

Einschubgelnder T 1,80m
Galvanised

Swivel coupler 48mm

1.5 582560000

Drehkupplung 48mm

Galvanised
Width-across: 22 mm

Normal coupler 48mm

1.2 682004000

Normalkupplung 48mm

Scaffold tube connection

Galvanised
Width-across: 22 mm

Pin coupling 60mm


Galvanised
Width-across: 22 mm

999800302 - 06/2008

Galvanised
Height: 7 cm

1.0 582546000

Zapfenkupplung 60mm

0.27 584375000

Gerstrohranschluss

Lifting rod 15.0

1.9 586074000

Umsetzstab 15,0

Painted blue
Height: 57 cm
Max. load: 300 kg for single beams;
1000 kg for double beams in conjunction with retaining plate 15.0.
Never weld or heat tie-rods - risk of
fracture!
Follow the directions in the "Operating Instructions"!

The Formwork Experts

77

Component overview

User information Doka load-bearing tower Staxo 100


[kg] Article n

Retaining plate 15.0

1.8 586073000

Jochplatte 15,0

[kg] Article n
Heavy duty wheel 15kN

Galvanised
Length: 17 cm
Width: 12 cm
Height: 11 cm

Bracing for load-bearing towers


Abspannung fr Traggerste

33.0 582575000

Schwerlastrad 15kN

Painted blue
Height: 41 cm
Max. load: 1500 kg

11.6 582795000

Galvanised
Painted blue
Perm. tensile force: 50 kN
Tie rod 15.0mm non-treated .....m
(art. no.: 581873000) not included

Double wheeled transporter

5.0 582558000

Zweirad-Transportroller

Painted blue
Width: 57 cm

Shifting carriage TG

168.0 582778000

Hubwagen TG

Spindle connecting plate T

Galvanised
Length: 99 cm
Width: 152 cm
Height: 148 cm
Max. load: 1000 kg
Follow the directions in the "Operating Instructions"!

3.1 584371000

Spindellasche T

Galvanised
Width: 20 cm
Height: 25 cm

Universal plug R20/25

0.003 588180000

Kombi Ankerstopfen R20/25


Blue
Diameter: 3 cm
Packed in units of 100

Fork lift shifting device TG

83.0 582797000

Umsetzgert TG fr Stapler

Winch 70

Galvanised
Length: 60 cm
Width: 113 cm
Height: 52 cm
Follow the directions in the "Operating Instructions"!

31.0 582779000

Zahnstangenwinde 70

Painted blue
Height: 126 cm
Max. load: 1000 kg
Follow the directions in the "Operating Instructions"!
Only wheel tableforms when the
toothed rack has been retracted!

Winch 125

63.8 582780000

Zahnstangenwinde 125

Painted blue
Height: 189 cm
Max. load: 1500 kg
Follow the directions in the "Operating Instructions"!
Only wheel tableforms when the
toothed rack has been retracted!

Multi-purpose waling WS10 Top50 2.00m

38.9 580007000

Connecting pin 10cm

0.34 580201000

Mehrzweckriegel WS10 Top50 2,00m


Painted blue
Space between flange profiles: 5.3
cm
Moment of inertia: 412.0 cm4
Section modulus: 82.4 cm3

Verbindungsbolzen 10cm

Galvanised
Length: 14 cm
Packed in units of 100

Spring cotter 6mm


Staxo/d2 adapter frame

14.1 582781000

Staxo/d2-Adapter

Painted blue
Length: 37 cm
Width: 36 cm
Height: 36 cm

Galvanised
Length: 13 cm
Packed in units of 250

Pallet for Staxo/Aluxo


Doka-Traggerstpalette

Solid tire wheel

34.5 582573000

Vollelastikrad

Painted blue
Height: 45 cm
Max. load: 1000 kg

78

The Formwork Experts

0.06 580204000

Federvorstecker 6mm

64.6 582783000
Galvanised
Length: 180 cm
Width: 120 cm
Height: 29 cm
Max. load: 700 kg
Follow the directions in the "Operating Instructions"!

999800302 - 06/2008

User information Doka load-bearing tower Staxo 100

Component overview

[kg] Article n
Doka stacking pallet 1.55x0.85m
Doka-Stapelpalette 1,55x0,85m

42.0 586151000

[kg] Article n
Outer railing 250

19.5 582672000

Auengelnder 250

Galvanised
Height: 77 cm
Max. load: 1100 kg
Follow the directions in the "Operating Instructions"!

Galvanised
Length: 255 cm
Height: 111 cm

Landing railing 250

6.3 582673000

Podestgelnder 250

Bolt-on castor set B

Galvanised
Length: 160 cm
Height: 48 cm

33.6 586168000

Anklemm-Radsatz B

Painted blue
Max. load: 1100 kg

Access support 250

12.6 582674000

Einstiegsadapter 250

Doka multi-trip transport box 1.20x0.80m

Galvanised
Height: 238 cm

75.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Max. load: 1500 kg
Follow the directions in the "Operating Instructions"!

Multi-trip transport box partition 0.80m


Multi-trip transport box partition 1.20m
Mehrwegcontainer Unterteilung

3.7 583018000
5.5 583017000

Access railing 250


Galvanised
Length: 255 cm
Height: 117 cm

Timber parts varnished yellow


Steel parts galvanised

Stair tower-set

39.5 582675000

Einstiegsgelnder 250

Anchoring shoe for stair tower

3.4 582680000

Ankerschuh fr Treppenturm

Alu stair bracket 250

33.2 582670000

Alu-Treppenlauf 250

Aluminium
Length: 263 cm
Width: 80 cm
Height: 112 cm

Inner railing 250

Galvanised
Length: 22 cm
Width: 12 cm
Height: 22 cm

7.0 582671000

Innengelnder 250

Galvanised
Height: 155 cm

999800302 - 06/2008

The Formwork Experts

79

Staxo 100 the extra-high-capacity, fast load-bearing tower


made of steel, with integral safety features.
Staxo 100 is exceptionally sturdy, quick to assemble, and versatile.
It also comes with an extensive package of safety features
and the extremely high load capacity of up to 97 kN per leg.
The Doka load-bearing tower Staxo 100 is available for rental, leasing or purchase.
At any of the Doka branches in your region.
Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

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999800302 - 06/2008

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