Acer s5200, p5205 PDF

Projector Service Manual
Model : S5200/P5205 series

Version: Rev1
First Edition (Oct. 2009)
RESTRICTIONS ON USE OF MATERIALS:
Index
REVISION LIST ................................................................................................................... 3
CHAPTER 1
SYSTEM SPECIFICATION......................................................................... 4
Product Specification ..................................................................................................................4

Electrical Specification.......................................................................................... 10
Power Supply Specification .................................................................................. 16
System Block Diagram .............................................................................................................17
Product Overview ......................................................................................................................18
CHAPTER 2
SYSTEM UTILITIES ................................................................................. 22
Firmware Upgrade SOP...........................................................................................................22

Method to enter factory menu .................................................................................................31
EDID Upgrade SOP ..................................................................................................................32
Serial Number Upgrade SOP ..................................................................................................35
CHAPTER 3
SYSTEM DISASSEMBLING AND REPLACEMENT ............................... 37
Main Unit Disassembling..........................................................................................................37

Module Assembly Key Point - Optical Engine ......................................................................42
Module Assembly Key Point Mechanical ...........................................................................57
CHAPTER 4
TROUBLESHOOTING ............................................................................. 78
System Analysis ........................................................................................................................78

Optical & Optical Engine Trouble Shooting Guide ...............................................................79
Power Supply Trouble Shooting Guide..................................................................................80
LED Messages Definition.........................................................................................................82
Error Count Messages Definition............................................................................................83
RS232 Connection ....................................................................................................................84
Adjustment / Alignment Procedure .........................................................................................86
CHAPTER 5
FRU LIST.................................................................................................. 90
Exploded Diagram.....................................................................................................................90
Module 1 Total Exploded View.............................................................................................90
Module 2 ASSY UPPER CASE ...........................................................................................94
Module 3 ASSY LOWER CASE ..........................................................................................95
Module 4 ASSY FRONT CASE ...........................................................................................96
FRU List ......................................................................................................................................97
APPENDIX A - CODE LIST: IR / RS232 / DDC DATA ..................................................... 102
1. Remote Control Code: .......................................................................................................102
2. RS-232 Command Code ...................................................................................................103
3. DDC Data .............................................................................................................................105
Revision List
Version
Rev0
Vendor
Release
Revision History
Date
Model
Name
2009.10.16
First Release
Rev1
2009.10.22
Add P5205 different part

(1) Ch1-SPEC
(2) Ch3- Disassembly process, Module Assembly Key Point
(3) Ch5-FRU List
(4) Appd. A- DDC table
Rev1
2009.10.27
P5205 Photo in FRU List
Chapter 1
System Specification
Product Specification
1.0
Optical Performance
2.0
3.0
4.0
5.0
Image Quality
Mechanical Specification
Packaging
Thermal Specification
6.0
7.0
8.0
9.0
Environmental
Regulatory
Reliability
Power Requirements
10.0
11.0
12.0
Panel Specification
Compatibility
Image Interface
13.0
14.0
Control Interface
User Interface
1.0 Optical Performance

1.1 ANSI Brightness
Tested under 60 (diagonal) image size with Wide projection

lens position unless other specified.
S5200 : Minimum 2400 Lumens
P5205 : Minimum 3200 Lumens
1.2 Brightness Uniformity

1.2.1 ANSI Uniformity
1.2.2 JBMA Uniformity
1.2.3 Upper-Down
unbalance
1.2.4 Left-Right unbalance
1.3 Contrast Ratio
1.3.1 ANSI Contrast
1.3.2 FOFO Contrast without
APM
1.3.3 FOFO Contrast with APM
1.4 Light Leakage
1.4.1 Light Leakage in Active
Area
1.4.2 Light Leakage out of

Active Area
(Except DMD Defect)
S5200 : Minimum 45%

P5205 : Minimum 55%
S5200 : Minimum 65%
P5205 : Minimum 75%
0.5~2
0.6~1.67
Minimum 150:1
S5200 : Minimum 1450:1
P5205 : Minimum 1600:1
Minimum 1800:1
<0.5 lux compared to center point within 60 (Diagonal at
0.74m) image size. Note: This light leakage in Active area is
only described as the spot light with obvious shape. It is not
included the uniformity difference of the projector for black
pattern.
S5200 : <0.5 lux with 60~80(Diagonal at 0.74m) image
size
P5205 : <0.5 lux with 60~80(Diagonal at 1.85m, Wide)
image size
1.5 Color
1.5.1 White
1.5.2 Red
1.5.3 Green
1.5.4 Blue
1.6 Color Uniformity
1.6.1 White
1.6.2 Red
1.6.3 Green
1.6.4 Blue
1.7 Color Gamut
2.0 Image Quality
2.1 Throw Ratio
2.2 Zoom Ratio (tolerance
applied)
2.3 Distortion
2.3.1 Keystone Distortion
x
S5200 : 0.3140.04
P5205 : 0.3150.04
S5200/P5205 : 0.6470.04
S5200 : 0.3440.04
P5205 : 0.3470.04
S5200 : 0.1390.03
P5205 : 0.1430.03
x
0.040
0.040
0.040
0.040
Typ 60% compare NTSC
y
S5200 : 0.3770.04
P5205 : 0.3800.04
S5200 : 0.3410.04
P5205 : 0.3440.04
S5200 : 0.5870.04
P5205 : 0.5900.04
S5200 : 0.0900.03
P5205 : 0.0950.03
y
0.040
0.040
0.040
0.040
S5200 : 813% Diagonal at 1m

P5205 : 653% Diagonal at 2m, Wide
S5200 : 1(Fixed)
P5205 : 1.3:12%
S5200/P5205 : <1.0%
5
2.3.2 Vertical TV
Distortion
2.3.3 Screen distortion
2.4 Projection Offset
S5200/P5205 : <1.0%
S5200 : |A| <= 4.5 mm, |B| <= 4.0 mm, |C| <= 3.5 mm with
81 image size (Adhere to Appendix A8)
P5205 : None
S5200 : 130% 5%
P5205 : 115% 5%
2.5 Focus Range

2.5.1 Visible Range
2.5.2 Clearly Focus
Range
2.6 Focus
2.6.1 Pattern
2.6.2 Defocus and Flare
2.6.3 Focus unbalance
2.7 Lateral Color
S5200 : 0.5~2m
P5205 : 1~8 m(Focus on center of screen)
S5200 : 0.75~1.6 m
P5205 : 1.5~6 m
If pattern can be uniformly focused (not worse than Limit
Sample), then pass!
S5200 : Defocus: R<=3.0; G<=3.0; B<=3.0 pixel
Flare: R<=3.5; G<=3.5; B<=3.5 pixel
Slight flare is not counted as flare.
P5205 : Defocus: R<=3.0; G<=3.0; B<=3.0 pixel
Flare: R<=4.0; G<=3.5; B<=4.0 pixel
Slight flare is not counted as flare.
Adjust focus from near to far until one corner clear,
difference less than 50 cm
Center of
All other area
49diagonal area
R-G
<2/3
<1
G-B
<2/3
<1
R-B
<1
<1
2.8 Image Quality

2.8.1 DMD Image Quality
2.8.2 Image Imperfection
2.9 Lamp Type
3.0 Mechanical Specification
3.1 Dimensions
3.2 Weight
3.3 Security Slot
3.5 Lens Cover
3.6 Feet
S5200 : Philips UHP 210-160W 0.9 E20.9 AC Lamp

P5205 : Philips UHP 280-245W 1.1 E21.7 AC Lamp
290 x98.5x 254 mm (W x H x D)
S5200 : <3500g
P5205 : <3250g
Kensington compatible slot 36kgf break away force
Detached lens cover
Fast adjustable foot in front, Adjustable foot in rear.
Front/ Rear foot Tilt:0-6,Right/Left: 2.2
4.0 Packaging
4.1 Outside Dimensions
4.2 Weight
4.3 Transportation
S5200 : 375 x 216 x 370 mm (W x H x D)

P5205 : 375 x 216 x 345 mm (W x H x D)
S5200 : <5.5 kg (Including Accessories, Projector)
P5205 : <5 kg (Including Accessories, Projector)
S5200 : 18 EA by Air;
1620 EA @ 40 container, or 810 EA @ 20 container by Sea
P5205 : 24 EA by Air;
5.0 Thermal Specification

5.1 Surface held or
touched for short periods
5.2 Surface which may be
touched
5.3 Exhaust Air
6.0 Environmental
6.1 Temperature
6.2 Humidity
1944 EA @ 40 container, or 972 EA @ 20 container by Sea

Mechanical component temperature at ambience 0~35
Metal < 65C; Plastic<85C
Metal
<65C
<95C
Plastic
<85C
Operating
Storage
Operating
Storage
0~35C, without condensation

-30~65C, without condensation
10~90%RH, without condensation
10~90%RH, without condensation
S5200 :
Normal mode: 36dBA @ 232C, CW x2 speed

Eco mode: 31dBA @ 232C, CW x2 speed
Typical
P5205 :
Normal mode: 37dBA @ 23 2C, CW x2 speed

Eco mode: 32dBA @ 23 2C, CW x2 speed
6.3 Audible Noise Level
S5200 :

Maximum
P5205 :

Operating:
1. 12,000 feet @ 25C (3.5 hours)
6.4 Altitude
7.0 Regulatory
2. Altitude Ramp rate: <= 3500 feet per minute (1 hour)

Non-operating:
40,000 feet @ -30 C (1 hour)
Safety
CB, GS, cTUVus, PSE, CCC
EMC
CE, FCC, VCCI
ESD
8.0 Reliability
8.1 MTBF
8.2 Lamp Lifetime
9.0 Power Requirements
9.1 Power Supply (Normal)
25000 hours except Lamp

S5200 : Normal : 3000 hours, Eco: 4000 hours
(50% of Projector will have 50% initial minimum brightness)
P5205 : Normal : 2000 hours, Eco: 3000 hours
(50% of Projector will have 50% initial minimum brightness)
See Power Supply Specification
VAC 90 264 (47 ~ 63Hz),
7
S5200 : 315W Max.

P5205 : 425W Max.
S5200 : 1W Max. at 100 ~ 240VAC, disable
loop through, LAN control
Standby
P5205 : 1W Max. at 100 ~ 240VAC, disable
loop through LAN control and 12V output
function.
IEC-60320C14
Typical
9.2 Power consumption
9.3 Power Connector

10.0 Panel Specification
10.1 Type
10.2 Pixels
10.3 Color Depth
11.0 Compatibility
11.1 PC
11.2 Video
11.3 YpbPr
11.4 DDC
12.0 Image Interface
12.1 Analog RGB Input
12.2 Video Input

12.3 S-Video Input
12.4 YPbPr Input
12.5 HDMI Input

12.6 Analog RGB Output
13.0 Control Interface

13.1 IR Receiver
13.2 Serial Connector
13.3 Lan Control
14.0 User Interface
14.1 Operator Keypad
14.2 Indicators
14.3 Electric Keystone
15.0 Audio
0.55 XGA 2xLVDS Type-X DMD

H: 1024 X V: 768
27 Bits (134,200,000 colors)
Adhere to Electrical Specification
PC Compatible 640X480 1024X768, compressed
1600X1200; Composite-Sync; Sync-on-Green
NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/
PAL60/
NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/ 1080P)
EDID1.3 Adhere to Appendix A(DDC data)
15 pin D-Sub (Female) x 2
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75
HD/VD/CS: TTL Level
RCA jack (Yellow)
Video amplitude 1.0 Vp-p : Impedance 75
4 pin Mini-Din (Female)
Y: Luminance amplitude 1.0 Vp-p : Impedance 75
C: Chroma amplitude 0.268 Vp-p : Impedance 75
15 pin D-Sub (Female) x 2
Y: Luminance amplitude 1.0 Vp-p: Impedance 75
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75
HDMI 1.3 x1 ( HDCP )
15 pin D-Sub (Female) x 1 ( D-sub 1 only )
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75
HD/VD/CS: TTL Level
IR Receiver x2 (Front, Rear) Angle: 30 Distance 0~8m
RS232 9pin(male type), command table adhere to Appendix
A
RJ45 x1 follow IEEE 802.3u
9 Keys:
Power ; Source ; Resync ; e ; Menu ; Left ; Right ;
Up(Keystone-) ; Down(Keystone+)
3 LEDs:
Power On/Off Status; Lamp Status; Temperature Status
Manual vertical keystone and adjustable range 40
15.1 PC Audio Input

15.2 Video Audio Input
15.3 Audio output
15.2 Speaker
16.0 Lamp hour
17.0 Closed Caption (CC)
17.1 CC version
18.0 3D Projection
3.5mm stereo mini jack

500mVrms 10 K or more
RCA Audio Jack right and left
3.5mm mono mini jack
Speaker 4 5W X 2, Amplifier 4W X 2
S5200 : Lamp hour = [Hour used in Normal Mode] + 3/4
*[Hour used in Eco. Mode]
P5205 : Lamp hour = [Hour used in Normal Mode] + 2/3
*[Hour used in Eco. Mode]
CC1/CC2/CC3/CC4
Electrical Specification
1. Timing Table
The PC timing is as following:
Resolution
640 x 480
720 x 400
800 x 600
1024 x 768
1152 x 864
1152 x 864
1280 x 1024
1280 x 960
1400 x 1050
1600 x 1200
640x480@60Hz
640x480@67Hz
800x600@60Hz
832x624@75Hz
1024x768@60Hz
1024x768@75Hz
1152x870@75Hz
1280 X 768
1280 x 720
1280 x 800
1440 x 900
1680 x 1050
1920 x1080
1920 x1080
1366 x 768
1024 x 600
Mode
VGA_60
VGA_72
VGA_75
VGA_85
VGA_70
VGA_85
SVGA_56
SVGA_60
SVGA_72
SVGA_75
SVGA_85
XGA_60
XGA_70
XGA_75
XGA_85
SXGA_70
SXGA_75
SXGA_85
SXGA_60
SXGA_72
SXGA_75
SXGA_85
QuadVGA_60
QuadVGA_75
SXGA+_60
UXGA_60
Mac G4
MAC13
Mac G4
MAC16
Mac G4
MAC19
MAC21
WXGA_60
WXGA_75
WXGA_85
WXGA_60
WXGA_60
WXGA+_60
1680x1050_60
1920x1080_RB
1920x1080_EIA
acer_16:9
acer_timing
Refresh rate
(Hz)
59.940
72.809
75.000
85.008
70.087
85.039
56.250
60.317
72.188
75.000
85.061
60.004
70.069
75.029
84.997
70.012
75.000
84.990
60.020
72.000
75.025
85.024
60.000
75.000
59.978
60.000
59.940
66.667
60.317
74.546
60.004
75.020
75.061
59.870
74.893
84.837
60.000
59.810
59.887
59.954
60.000
60.000
59.790
60.000
10
H-frequency
(kHz)
31.469
37.861
37.500
43.269
31.469
37.927
35.156
37.879
48.077
46.875
53.674
48.363
56.476
60.023
68.677
63.851
67.500
77.094
63.981
76.970
79.976
91.146
60.000
75.000
65.317
75.000
31.469
35.000
37.879
49.722
48.363
60.241
68.681
47.776
60.289
68.633
45.000
49.702
55.935
65.290
66.587
67.500
47.712
37.500
Clock
(MHz)
25.175
31.500
31.500
36.000
28.3221
35.500
36.000
40.000
50.000
49.500
56.250
65.000
75.000
78.750
94.500
94.500
108.000
121.500
108.000
134.600
135.000
157.500
108.000
126.000
121.750
162.000
25.170
30.240
40.000
57.280
65.000
80.000
100.00
79.500
102.250
117.500
74.250
83.500
106.500
146.250
138.500
148.500
85.500
50.400
640 x 480
800 x 600
1024 x 768
VGA_120
SVGA_120
XGA_120
119.518
119.854
119.804
61.910
77.425
98.958
The DVI_D & HDMI (HDCP) Established timing is as following:

Refresh rate
H-frequency
Resolution
Mode
(Hz)
(kHz)
VGA_60
59.940
31.469
VGA_72
72.809
37.861
640 x 480
VGA_75
75.000
37.500
VGA_85
85.008
43.269
VGA_120
119.518
61.910
VGA_70
70.087
31.469
720 x 400
VGA_85
85.039
37.927
SVGA_56
56.250
35.156
SVGA_60
60.317
37.879
SVGA_72
72.188
48.077
800 x 600
SVGA_75
75.000
46.875
SVGA_85
85.061
53.674
SVGA_120
119.854
77.425
XGA_60
60.004
48.363
XGA_70
70.069
56.476
1024 x 768
XGA_75
75.029
60.023
XGA_85
84.997
68.677
XGA_120
119.804
98.958
SXGA_70
70.012
63.851
1152 x 864
SXGA_75
75.000
67.500
1152 x 864
SXGA_85
84.990
77.094
SXGA_60
60.020
63.981
SXGA_72
72.000
76.970
1280 x 1024
SXGA_75
75.025
79.976
SXGA_85
85.024
91.146
QuadVGA_60
60.000
60.000
1280 x 960
QuadVGA_75
75.000
75.000
1400 x 1050
SXGA+_60
59.978
65.317
1600 x 1200
UXGA_60
60.000
75.000
640x480@60Hz
Mac G4
59.940
31.469
640x480@67Hz
MAC13
66.667
35.000
800x600@60Hz
Mac G4
60.317
37.879
832x624@75Hz
MAC16
74.546
49.722
1024x768@60Hz
Mac G4
60.004
48.363
1024x768@75Hz
MAC19
75.020
60.241
1152x870@75Hz
MAC21
75.061
68.681
WXGA_60
59.870
47.776
1280 x 768
WXGA_75
74.893
60.289
WXGA_85
84.837
68.633
1280 x 720
WXGA_60
60.000
45.000
1280 x 800
WXGA_60
59.810
49.702
1440 x 900
WXGA+_60
59.887
55.935
1680 x 1050
1680x1050_60
59.954
65.290
11
52.500
83.000
137.750
Clock
(MHz)
25.175
31.500
31.500
36.000
52.500
28.3221
35.500
36.000
40.000
50.000
49.500
56.250
83.000
65.000
75.000
78.750
94.500
137.750
94.500
108.000
121.500
108.000
134.600
135.000
157.500
108.000
126.000
121.750
162.000
25.170
30.240
40.000
57.280
65.000
80.000
100.00
79.500
102.250
117.500
74.250
83.500
106.500
146.250
1920 x1080
1920 x1080
1366 x 768
1024 x 600
Vedio(HDMI)
1920x1080_RB
1920x1080_EIA
acer_16:9
acer_timing
480p
576p
720p_60
720p_50
1080i_60
1080i_50
1080p
1080P
60.000
60.000
59.790
60.000
60
50
60
50
60
50
60
50
66.587
67.500
47.712
37.500
31.47
31.25
45.00
37.50
33.75
28.13
67.5
56.26
YPbPr support timing is as following:

Signal format
fh(kHz)
480i(525i)@60Hz
15.73
480p(525p)@60Hz
31.47
576i(625i)@50Hz
15.63
576p(625p)@50Hz
31.25
720p(750p)@60Hz
45.00
720p(750p)@50Hz
37.50
1080i(1125i)@60Hz
33.75
1080i(1125i)@50Hz
28.13
1080P@60HZ
67.5
1080P@50Hz
56.26
fv(Hz)
59.94
59.94
50.00
50.00
60.00
50.00
60.00
50.00
60.00
50.00
Video, S-Video support timing is as following:

Video mode
fh(kHz)
NTSC
15.73
PAL
15.63
SECAM
15.63
PAL-M
15.73
PAL-N
15.63
PAL-60
15.73
NTSC4.43
15.73
fv(Hz)
60
50
50
60
50
60
60
12
138.500
148.500
85.500
50.400
27
27.000
74.25
74.25
74.25
74.25
148.5
148.5
fsc(MHz)
3.58
4.43
4.25 or 4.41
3.58
3.58
4.43
4.43
2. Characteristics of inputs/outputs
Signal
Parameter
RDATA
Impedance
GDATA
Amplitude
BDATA
Black pedestal
Pixel Clock
GDATA_SO Impedance
G
Amplitude
HDATA
VDATA
SDADATA
SCLDATA
RXD
TXD
CVBS
Luminance
CVBS
Chroma
Audio
Min
Type
75
0.7
0
170
75
1
Video amplitude
0.7
Sync amplitude
0.3
Black pedestal
Pixel Clock
Impedance
Amplitude, low level
Amplitude, high level
Frequency
Impedance
Frequency
Amplitude
Amplitude
Amplitude, total (video+
sync)
Amplitude, video
0
170
1
0
2.5
31
0.8
5
93
1
0
2.5
48
0
2.5
0
2.5
-25
-13.2
0.8
5
120
0.8
5
0.8
5
25
13.2
1
0.7
Amplitude, sync
0.3
Impedance
Amplitude
75
300
Impedance
Impedance (audio in)
Amplitude (audio in)
Bandwidth
75
10
500
S/N Ratio
Total Harmonic
Distortion
Max
300H
z
Ohm
Volts
peak-to-peak
Volts
M Hz
Ohm
Volts
peak-to-peak
Volts
peak-to-peak
Volts
peak-to-peak
Volts
M Hz
K ohm
volt
Volt
K Hz
K ohm
volt
Volt
Hz
volt
Volt
volt
Volt
Volt
Volt
Volts peak to
peak
Volts peak to
peak
Volts peak to
peak
ohm
m Volts peak to
peak
ohm
Kohm
mVolts rms
16kH
z
40
10
13
%
%
3. Electrical Interface Character

Interface Definition
15 pin definition of the mini D-sub male for DDC2B protocol
5
1
6
10
15
11
Pin
2
Definition
Red video
(Pr)
NC
DDCP 5V
13
Horizontal
Sync
Pin
1
Pin
3
10
Definition
Green Video
(Y)
Red Video
Return
GND
14
Vertical Sync
15
7
11
Definition
Blue Video
(Pb)
Green Video
Return
GND
Pin
4
Definition
NC
Blue Video
Return
Bi-directional data
(SDA)
12
Data clock
(SCL)
Video & Component Input

1
Pin
1
Definition
Composite video input
Composite input
S-Video input
3
2
Pin
1
2
3
4
Description
GND
GND
Luminance
Chroma
RS232 Control Port
Pin
1
3
5
7
9
Description
NC
TX
GND
RTSZ
NC
14
Pin
2
4
6
8
Description
RX
NC
NC
CTSZ
LAN Control Port

Pin Signal
Pin
TD+
TD-
RD+
Common Mode
Termination
HDMI Input
15
Signal
Common Mode
Termination
RDCommon Mode
Termination
Common Mode
Termination
Power Supply Specification

1. Input Power Specification
Specification
Description
Input Voltage Range
The unit shall meet all the operating requirements with the range
90 ~ 264 VAC
Frequency Range
The unit shall meet all the operating requirements with an input
frequency range 47 Hz ~ 63 Hz
Power Consumption
Normal operation:
S5200 : 315W (Max), P5205 : Normal operation: 425W (Max)
standby mode:
< 1W, at 100 ~ 240VAC, loop through off, LAN and 12V output off
Regulation Efficiency
80 % (typical) measuring at 115Vac and full load
2. Output Power Requirement
The power supply can provide DC output as below
Load Current Range
NO.
Voltage Regulation
1
+12 V
10 %
0A~2A
2
+5V
5 %
0.03 ~ 0.1A
3
+380V
370~400
0.2A
Ripple & Noise

240 mV
100mV
25V
3. Lamp Power specifications

Specification
Description
Applicable Lamp
S5200 : Nor: 210W, Eco: 170W, AC operation
P5205 : Nor: 280W, Eco: 245W, AC operation
Starting pulse from Ignitor S5200 : 2.1KV Min.
P5205 : 4KV Min.
4. Power Protection
Item
Short protection
OVP
OPP
Criteria
No damage
5V: 6 ~6.5V, 12V: 13 ~16V, 380V: 450 ~490V 30ms
DC-DC 120~160%
5. Surge test: Meet EN61000-4-5

L N 1KV, L, N PE 2KV, Criteria B
6. Electrical Fast Transients (EFT):Meet EN61000-4-4
2 KV, Criteria B
7. Voltage Dips: Meet EN61000-4-11
0% 250 cycle; 40%, 70% reduction 5 cycle, no damage
8. Harmonic current test: Meet EN61000-3-2
16
System Block Diagram
17
Product Overview
18
19
20
21
Chapter 2
System Utilities
Firmware Upgrade SOP

Basic Operating
Standby Mode
This mode is applied for normal situation. If you want

to enter this mode, you could just plug in power cord.
Power LED will show Red for 1 sec then show Orange.
When the power LED shows Red, it means system is
not ready for low-power standby. In another word, if the
power LED shows Orange, it means system is in
low-power standby mode and the whole system is not
supported by power except MCU and its related circuits.
Meanwhile, the power consumption should under 1W.
Download Mode
This mode is applied for Download firmware or

debug.
One method to enter this mode is that you should
press and hold keypad Power and Menu together, then
plug in power cord. Release the two keypads until the
Power LED show Purple continuously.
The other method is to type RS-232 Command
<CR>*Stby=H#<CR>
In download mode, system will be supported by full
power but not turn on projector. You can use DLP
composer and communicate with DLP ASIC. Thus, you
should download firmware in this mode.
Standby Mode
Download Mode
Download WT6702 MCU Code, LAN Code
System needs a few sec to download WT6702 MCU automatically. (in Low-Power
Standby)
When DownloadingPOWER and Temp LED will show red.
When Download SuccessSystem will go back Low-Power standby mode and Power
LED will show red.
When Download Fail: POWER and Lamp LED will show red.
<NoticeDo NOT interrupt power when downloading.>
Download LAN Code
System needs 1 or 2 mins to download CS6209G automatically.

When Downloading
POWER and Lamp LED will show red.
When Download Success
System will go back Low-Power standby mode and Power
LED will show red.
When Download Fail: POWER and Temp LED will show red.
22
<NoticeDo NOT interrupt power when downloading.>
DLP Composer LIte Installation Process

(1) Installation
Installation (All Platforms)
1. Double click the Setup file for DLP Composer Lite to start to install program.
2. When the Installation Wizard appears, click Next.
3. Select to accept the License Agreement, than click Next
4. Click Next in the following steps to continue installation process.
23
Note:
The default installation directory is:
C:\Program Files\DLP Composer Lite 7.2
If you want to install to a different directory
(perhaps alongside a prior release of DLP
Composer Lite), click the "Browse" button on the
"Select Features" page.
5. When finishing installation, click Finish, and then restart your computer to complete the
installation process.
24
(2) Setting for your first use

Select Library:
1. When start to use this program to download at first time, you need to check if the library
folder is existed under the path of Library.
Click Browse to
select path for library
files
Click the library

folder to assign
the path.
Then Click
OK.
2. Check if there are library files in the assigned path. If not, unzip the file
library_20070830.zip into the path.
Set communication (for download by RS232):

1. Select Edit->Preference.
25
2. Select Communications-> Serial Port -> Config.
3. Make sure the settings are the same as below figure-> Click OK.
4. Click OK.
26
Download Procedure
How to download
Hardware required
1. Standard RS232 Download cable
2. D-sub 9-pin Female for Both terminals
<pin assignment for this two end>
Pin
1
3
5
7
9
Description
NC
TXD
GND
RTS
NC
Pin
2
4
6
8
Description
RXD
NC
NC
CTS
2
6
3
7
4
8
5
9
3. Personal computer or laptop computer

Software required
1. DLP Composer Lite program
2. New version FW
Download procedure
1. Connect RS-232 cable to PC and projector
2. Let projector be in Full-power standby mode :

-> Press and hold keypad Power and Menu together, then plug in power cord.
-> Release the two keypads.
-> Power LED will show Purple light continuously as below figure.
3. Execute DLP Composer Lite program
27
START menu
-> Program files
->DLP Composer
Lite
4. To select the RS-232 communications interface, choose "Preferences" from the "Edit"
menu, click the "Communications" page and choose "Serial Port".
5. Check communication is RS232 (Serial Port):
Select Edit->Preference->Communications->Serial Port
Then select the connection port between projector and your computer.
Select the connection

port between projector
and your computer.
6. Select Flash Loader and make sure to check on Skip boot Loader Area. (Select
32KB).
28
7. Click on Flash Loader and Browse->select file->Open to select the path of the image
file(new version firmware)
29
8. Click Reset Bus and then check the status that shows Bus Reset.
9. Select Start download.
When FW is
downloading, Start
Download
becomes disabled.
10. After download complete, program will show Download complete message, and
projector will reset to stand by mode.
11. If program pops out another checksum error message after download complete, its ok to
skip the error message.
12. After download completing, its necessary to unplug power cord, then re-plug power cord
and restart projector.
13. When download complete, LED signal on projector will show standby status.
30
Method to enter factory menu

1.
2.
Press keypad Power and image will show Power Down OSD function
Press keypad Left twice then press Menu, then enter the Factory mode.
Step 1
Step 2
31
EDID Upgrade SOP

Equipment List
1. PC : with parallel (printer) port
2. EDID Board
3. Printer cable : 25pin male-female (connect PC to EDID board)
4. D-sub cable* : with full 15pin (connect EDID board to Projector)
5. HDMI cable*(connect EDID board to Projector)
6. DVI cable* (connect EDID board to Projector)
(*Note: Not every models EDID input (D-sub, DVI, HDMI) is the same. Need to check what
kind of file you need before download.)
Setup Equipment
1. Connect between PC, EDID board and the Projector:
Link to Projector : For
DVI-D DDC download
(no need in X1130/ X1230/
X1230S/ X1235/ X1230K
series)
Link to Projector :
For HDMI DDC
download (no need in
X1130/ X1230/ X1230S/
X1235/ X1230K series)
Please ignore this

connector
25pin male-female
cable (normal
printer cable)
EDID board
PC with parallel
(printer) port
2. Need to set Jumper before using EDID board :

<Jumper setting :>
J6 : 1,2 short
J8 : 1,2 short
J10 : short
3. How to use Download Tool :
32
Link to Main
board :
For D-sub DDC
download
Software Installation, Un-installation :

Unzip the Q-EDID program files in the same directory.
Install Q-EDID tool : Execute Install Q-EDID.BAT to install & register EDID Board
into the computer.
Un-install Q-EDID tool : If you want to uninstall this tool, execute Uninstall
Q-EDID.BAT, then it will remove EDID Board from the computer.
How to use Download Tool :

(1) Execute EDID Tools V0.16:
1. Run Q-EDID-V016.exe.
2.
Program will appear as below picture.
(2) Write EDID:

When write D-SUB/DVI EDID:
1. EDID Type Selection : Choose EDID 128 Bytes.
2. Open Files : Click Open File to select file *.DDC
(Note : If your DDC file name is not like *.DDC (e.g. *.2dc), please rename it to *.DDC)
3. Write EDID : Click Write EDID, and it will execute writing process.
4. While complete, it will show message as Write EDID OK.
(Note : Check cable connection before write. It will show Write EDID OK even the connection
is not stable.)
33
Step3
Step2
Step1
Step4
(3) Read EDID:

Read D-SUB/DVI EDID:
1. EDID Type Selection : Choose EDID 128 Bytes
2. Read EDID : Click Read EDID.
3. While complete, it will show message Read EDID OK , and the read-out DDC will
show in the table in program.
Step2
Step1
Step3
Ste
Important Note :
Be reminded to connect Only One port every time, because the software will not be able
to identify the command signal from which port.
After connecting all equipment, always read DDC before writing DDC to ensure the
connection status is OK for writing DDC.
34
Serial Number Upgrade SOP

Hardware required
1. Standard RS232 Download cable
2. Personal computer or laptop computer
Software required
1. Acer_Service_Tool(Data)_3.1.exe
When need to use this Serial Number Upgrade program:
When its time to replace Main board for repair, its necessary to rewrite original S/N and
some adjustment values into new Main board by the following process.
Upgrade procedure
1. Prepare the download equipment: RS232 cable connect to PC and projector
2. Plug power cord into projector, and the projector will be in stand by mode.
3. Execute Acer_Service_Tool(Data)_3.1.exe, and it will appear as below picture.
4. Change to connected COM port and Click Port Open icon.
4-1. Change to
connected COM Port
number
4-2. Click Port

Open
5. Read data from original Main board:

Click Read system Data, and it will read the Adjustment data (except Auto
keystone data) & Serial Number from projector and show the Read complete
message in information block.
5-1. Click this icon to

read all data
5-2. Show Read

Complete!
35
6. Click Save to save data into the assigned file name.

6-2. This window will
pop out, and it shows
the file saving folder.
6-3. Enter file name here.
Suggest to use Serial
Num as the file name.
6-4. Click Save to save
data.
6-1. Click Save icon.
7. Change new Main board:

(1) Unplug power cable and RS232 cable from projector, and change new Main board
into Projector.
(2) After changing Main board, reconnect power cable and RS232 cable into
Projector.
8. Write S/N & data into new Main board:
Press Retrieve System and write Data & SN to projector.
9. Load from data & Retrieve System :
(1) Click Load from data and select load file.
(2) Click Retrieve System to write the values into main board.
9-1. Click Load From
Data to load data.
9-2. Select the file

source
9-3. Click Load to

finish file load.
10. Click Retrieve System
to write data.
36
Chapter 3
System Disassembling and Replacement
Main Unit Disassembling

Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.Engine :M2)
Process :
S5200/P5205 Dismantle SOP

Step Discription
Tool
4
(1) Disassemble the

screws*5(M3*L8) in the lower
case.
(2) Disassemble the
screws*2(M2.5*L10) in the inlet
and outlet case.
(3) Take off the lamp-door.
screw
driver
2
Lamp door
(1) Disassemble the screws*3

(M3*L6) connecting the U/C with
the machine(you may need to
disclose the film on the upper
case).
(2) Hit the inlet-case to loose the
hook and at the same time lift the
upper case.
Hook in U/C
Hit the inlet case to

loose the hook
Figure1
Figure2
at the same
time lift the
upper case
Figure3
IR 3pin Wire
(1) Untie the tie in the engine and

loose the wire in it(Figure1).
(2) Disassemble the
screw*1(M3*L8) connecting the
F/C with the L/C.(Figure2).
(3) Extract the IR 3pin wire in the
main board and take off the front
case. (Figure 3)
Attention : DON'T TOUCH OR
BREAK THE LEN.
Notice: Please release

the IR wire before take
off the Front Case.
37
Figure2
Figure1
(STAND OFF XH4#-40*6L) and
the screw*1(M3*L8) and the
2 3 4 5
HDMI screw*1(M3*L6), then take
off the R/C.(Figure1).
(M3*L6)
(M3*L6) and loose the wires
connecting the engine and the
main board, and then take off the
SHD of the main board(Figure2).
(M3*L8)
loose these wires
1
3 screw
driver
5
4
Figure2
Figure1
CW wire
inlet fan
wire
CW 3pin
wire
speaker
wire
IR
wire
twins fan wire

blower
wire
outlet speaker wire
ballast 5pin
wire
(1) Extract all the wires in the

main board and loose the wire in
clips.(Figure1,2)
(2) Take off the ourlet case and
the Fans*2.
(3) Take off the main board.
Attention: DON'T TWIST THE
PIN UNDER THE MB.
Main BD
2
Note: Circuit boards > 10cm has been highlighted with the yellow
rectangle as above image shows. Please detach the Circuit boards
and follow local regulations for disposal.
38
screw
driver
(1) Dismantle the screws*2

(M3*L6) to loose the two
nozzles.(Figure1)
(2) Dismantle the Grounding
screw*1(M4*L6) in the shield and
loose the Grounding wire.
(Figure2)
Figure1
Figure2
2
1
Figure1
1
2
3
screw
driver
Figure2

(M3*L8) connecting the PowerBD
shield and the L/C, then take off
the shield.(Figure1)
(2) Take off the inlet case
following the way indicated as
Figure2, then extract all the wires
in the power board.
(3) Take off the power board
(Figure3).
Figure3
2
Figure 2
(1) Extract the white lamp wire in Figure 1

the lamp box and disassemble
the screw*1(M3*L6) connecting
the lamp module in the machine,
screw
then take off the lamp
module.(Figure1)
(M3*L6) of the BKT in the neck of
the engine and take off the
BKT.(Figure2)
lamp wire
2
screw
driver
1
39
Figure 1
Figure 2

(M2.5*L10), then take off the
engine.(Figure1)
(M3*L8), and take off BKT under
the engine.(Figure2)
(3) Take off the ballast mylar.
(Figure 3)
1
2
screw
driver
Figure 3
Figure1
Figure3
1
(1) Extract all the wire in the

ballast and dismantle the
screws*2(M3*L6), then take off
the ballast.(Figure1)
(2) Dismantle screws*2 (M3*L6)
connecting the blower with the
10
machine and take off the the
blower.(Figure2)
(3) Dismantle screws*3 (M3*L8)
connecting the lamp box with the
machine and take off the
lampbox.(Figure3)
2
Figure2
screw
driver
1
2
rectangle as above image shows. Please detach the Circuit boards and
follow local regulations for disposal.
S5200/P5205 Optical Engine Dismantle SOP

Step Discription
S5200 :
(1) Disassemble the ring
focus.(pull it out with force.)
(M3*L6) connecting the len and
take off the len carefully.
ATTENTION: DON'T TOUCH
THE LEN'S SURFACE OR
BREAK THE LEN.
Tool
3
PULL

(M3*L4) connecting the frame
and take off the frame.
40
screw
driver
P5205 :
(1) Disassemble the ring
focus.(pull it out with force.)
(M2*L3.5) in Figure 1 and take off
the ring zoom carefully.
(M3*L4) in Figure 2 and take off
the lens carefully.
ATTENTION: DON'T TOUCH
THE LEN'S SURFACE OR
BREAK THE LEN.
Figure 1
Figure 2
PULL
2
3
screw
driver
(1) Disassemble the spring

screws*4(M3*L15.15) connecting
the Hsink and take it off.
(2) Take off the chip under the
Heatsink and the baffle under the
chip.
(3) Rotate the switch to loose the
chip and take it off.
screw
driver
Note: Circuit boards > 10cm2 has been highlighted with the yellow
(1) Disassemble screws*2

(M3*L4) connecting the BKT and
take it off.
(2) Disassemble screw*1(M3*L4)
and take off the C/W module.
M3*L4
screw
driver
2
C/W module
BKT
(1) Dismantle screws*2(M2.5*L5)

connecting the ILL module and
take it off.
(2) Take off the detail parts in the
ILL module if necessary.
screw
driver
1
2
M2*L
3R0
(1)Take off the Sphere len in the

HSG
(2) Dismantle screws*2(M2*L3) to
loose the clip covering the L/P
module.
(3) Take off the L/P module.
Sphere len
L/P clip
L/P
41
L/P clip
screw
driver
Module Assembly Key Point - Optical Engine

1. Light Pipe Module assembly and overfill alignment
1.1 Assembly LP Module to HSG DMD
(1) Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1).
** Adjustment criteria refer to below item
(2) Assembly Clip LP and lock with screw well (Fig. 1-2).
(3) Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-3).
(4) Placed LP Module on LP datum of DMD HSG and adjustment screw well (Fig.1-4).
(5) Assembly Baffle LP first (Fig. 1-5-1) & push Baffle LP to hook DMD HSG, and
then lock with screw well (Fig. 1-5-2).
1.2 Overfill Adjustment @ LP Module
Overfill Adjustment Criteria:
(1) Pre-assembly 2 adjusting screws. Criteria shown as Fig.1-6.
(2) Alignment Sequence:
a. To adjust Horizontal Adjustment Screw firstly, and then Vertical Adjustment
Screw.
b. Refer to Fig. 1-6.
(3) For Overfill Re-adjustment:
a. Those 2 Adjustment Screws must be released closely to the Pre-assembly
positions first.
b. Follow adjustment steps shown in Item 1.2.
Clip LP
Overfill Vertical
Adjustment Screw
Overfill Horizontal
Adjustment Screw
Fig. 1-1
Fig. 1-2
42
1. Press down
the Clip
2. Insert
the LP
Module
Fig. 1-3
LP Datum of DMD HSG
Fig. 1-4
43
Overfill adjustment screws
1. Place Clips on
BKT surface
3. Lock screw
2. Push Baffle LP
to hook DMD HSG
Fig. 1-5-1
Fig. 1-5-2
Pre assemble this screw

not over the side surface.
Pre assemble this screw not

over the bottom surface.
Fig. 1-6
44
2. Assembly FM Module:
Place FM on HLD FM surface(Fig. 2-1) and use Clip FM to fix FM(Fig. 2-2).
Clip FM hook
the punch
points
Touch the
side surface
Fig. 2-1
Fig. 2-2
3. Assembly HSG ILL Module:

3.1 CM Assembly
I.
Insert Clip CM Side first, and then place Clip Front CM to fixed-shaft of ILL SUB
before locking screw (Fig. 3-1, Fig. 3-2).
II. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL
Well (Fig. 3-3).
III. Assemble CLIP TOP CM (with forceps) to the HSG IL (Fig. 3-4,).
IV. To check and make sure CLIP of CM hooks the HSG ILL very Well (Fig. 3-5).
V. Paste Sponge tube AL on cannelure of HSG ILL (Fig. 3-6).
6.2 FM Module Assembly
1.
FM Module must be placed to fixed shaft and on the datum surface of ILL SUB
Fixed shafts
and then lock with screw well (Fig. 3-7).
of ILL SUB
Clip CM Side
Screw
Fig. 3-1
Fig. 3-2
45
Datum3
Datum1
Datum2
Fig. 3-3
Clip UP CM
Fig. 3-4
Fig. 3-5
Sponge
Fig. 3-6
46
screw
Fig. 3-7
4. AL, HSG ILL and HSG DMD Assembly:
4.1 Placed AL on the HSG DMD. The raised surface of AL shall toward DMD
direction (Fig. 4-1).
4.2 To assemble HSG ILL SUB Module with HSG DMD and cover over on AL and the
then lock with screws (Fig. 4-2).
Fixed shafts& holes
AL
screw
DMD Direction
Fig. 4-1
Fig. 4-2
47
5. DMD and Chip B/D Module:

5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).
5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).
5.3. Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation)
DMD on Chip B/D (Fig. 5-4).
Fig. 5-1
Alignment keying
Fig. 5-2
Open notation
Button
Fig. 5-3
Fig. 5-4
5.4 Place Damper on the surface of Chip-BD Fig. 5-5.
Damper
.
Fig. 5-5
5.5 Place Damper on the surface of Chip-BD (Fig. 5-6).
48
Damper
Fig. 5-6
5.6 Place EMI Gasket on the surface of Chip B/D (Fig. 5-7). (only for P5205)
EMI Gasket
Fig. 5-7
6. Assembly Optical Engine:
6.1 Assemble BKT Link Lamp & CW shield on DMD HSG and then lock with screws well
(Fig. 6-1).
Shield CW
BKT Link Lamp
Screws*2
Fig. 6-1
49
7. Assembly OP ENG
7.1 Assemble Baffle DMD to HSG DMD (Fig.7-1).
7.2 Assemble Chip B/D Module to HSG DMD (Fig. 7-2).
Fixed shafts of
DMD HSG
Fixed holes of
ILL SUB HSG
Fig.7-1
Fixed shafts of
DMD HSG
Fixed holes of DMD
Fig.7-2-1
Fig. 7-2-2
7.3 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD(Fig. 7-3Fig. 7-3-1)
7.3.1 Press center of Heatsink before assemble spring screws*4, then keep pressing until
spring screws assembly finish.
7.3.2 Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].
7.3.3 Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ].
7.3.4 Screw Torque must be confirmed to be 6 kg-cm.
7.3.5 Assemble Gasket to DMD HSG.
50
Press Heatsink when

assemble spring screw
Fig. 7-3
Gasket
4
Fig. 7-3-1
7.4 Assemble CW Module to DMD HSG and lock with screws well (Fig.7-4).
Screw
Fixed
shafts of
DMD
HSG
Fig.7-4
51
7.5 Assemble Mylar Antidust well (Fig. 7-5).

Fixed shafts
of DMD HSG
Mylar Antidust
Fig.7-5
For S5200:
7.6 Assemble Frame B-ST and lock with screws well (Fig. 7-6).
Note: Overfill Adjustment @LP Module must be done before this step.
Screws*3
Fixed shafts of DMD HSG
Fig. 7-6
7.7 Assemble TH Pad to Lens well (Fig. 7-7, Fig. 7-8).
52
Insert TH Pad well
This surface must be covered
Fig. 7-7
1. Concentric Circle
Fig. 7-8
7.8 Assemble PL Lens and lock with screws well (Fig. 7-9, Fig 7-10).
The Assembly direction must be horizontaland do not impact CM.
Assemble horizontally
Fig. 7-9-1
53
Dont impact CM
Fig. 7-9-2
Screws
Fixed shafts of Frame B-ST
Fig. 7-10
7.9 Assemble Ring Focus (Fig. 7-11).
Ring Focus
Fig. 7-11
54
7.10 Assemble Lamp Module to BKT Link Lamp and then lock with screw well (Fig. 7-12).
Screw insert
Fig. 7-12
For P5205 :
7.11 Assemble PL Lens and lock with screws well (Fig.7-13).
screw
Fig. 7-13
55
7.12 Assemble Ring Zoom and lock with 2 screws well (Fig. 7-14).
screw
screw
Fig. 7-14
7.13 Assemble Ring Focus well (Fig. 7-15).
Fig. 7-15
7.14 Assemble Lamp Module to BKT Link Lamp and then lock with screw well (Fig. 7-16).
Fig. 7-16
56
Module Assembly Key Point Mechanical

1. Appearance Case assembly concern
1.1 Lower Case module
Sub_Assy M2.5 Heat

melt nut*3
Adjust Foot x1
(Free drop)
Sub_Assy M3 Heat
melt nut*2
Label
Mold in nut*3
Adjust Foot x2
(thread)
Sub_Assy M4 Heat
melt nut*2
Add glue on thread
Stand off*2
Spring
Push button
foot
Tape Light
Leakage
Mylar align to
the Rib on LC
Sponge Align the boss

Sponge adjust
57
M3 Screw
Please make sure:

1. Press all rubber close to upper case.
2. After assembled please check rubber surface even.
1.2 Upper Case module
Align Pin
DOOR LAMP
LED
LED LENS
KEYPAD
Rubber keypad
58
Align these ribs
Mylar for U/C light leakage
1.3 Lamp door module

nut location
1.4 Front Case and Rear Case module

(S5200)
(P5205)
Front Case
Front Case Module
ASSY_SUB:
Heat Melt IR
LENS
Please make
sure IR lens
fixed close to
front case.
ASSY_SUB: IR_board &wire

Please make sure IR board fixed
close to front case.
59
ASSY_SUB:
Heat Melt IR
LENS
Please make
sure IR lens
fixed close to
front case.
use M3 screw to fix it

on F/C
hook
IR LENS Rear
Please make sure IR lens
fixed close to rear case.
Tape PLATE RC
CONNECTOR and
NAME PLATE on RC
1.5 Inlet Case and Outlet Case module

Inlet Case Module
Please notice wire dressing route
60
Align pin on
inlet-case
Notice: The align pin must
insert to fan 6013 completely
fan wire direction

Inlet Case Module & Fan
FAN60*60*13
Outlet Case Module
61
2. Lamp Box & Blower, Power Board assembly concern

Blower:
(S5200)
Assy_Nozzl
BKT
Cu plate: Opening
face outside.
Nozzle
Blower
Plastic mount
Thermal breakerText face outside

Plastic mount*2 direction
Blower & BKTText face outside
(P5205)
Assy_Nozzle
BKT
Cu plate:
Opening face
outside.
Nozzle
Blower
Plastic mount
Thermal breakerText face outside
62
Plastic mount*2 direction
Blower & BKTText face outside
M3*6L
Lamp Box:
Lamp Box module

Louver Lamp Box
Please press to bottom and
check hook position.
Door Switch
Lamp
connector
Door Switch
Align the BKT

Mylar on
BKT lamp
box
Align the BKT
63
The two pin with heat

shrinkage tube away from
the lamp box
(S5200)
align the edge

first
attach tape on lampbox

(P5205)
TAPE LIGHT-LEAK Align the two edges
64
then align the

edge secend
3. Ballast wire alignment concern
Wire ballast dressing

Ballast
Notice wire cross dressing
fix the wire at the slot
fix the wire at the slot
blower
Lamp
box
Wire under the lamp box

65
(S5200)
Ballast to lamp wire addressing
Ballast to lamp
wire addressing
(P5205)
Ballast to lamp wire addressing
lamp wire through

the hole
Wire Blower
Mylar ballast align pin
66
4. Power Board wire alignment
Power Board
Wire Ballast
BOSS*2
5. Opt Engine assembly alignment

(S5200)
BKT ST Lens Bottom
Rubber for light leakage on

ST lens
OPTICAL ENG.
The arrow align the line on

ST lens
67
BKT ST Lens Top
Notice: The Engine screw Priority

Notice: Dont press the
rubber arrow
Clip on Eng screw-2
(P5205)
OPTICAL ENG.
Second screw with clip cable

Screw First
Screw Third
68
6. Common parts assembly notice:

Assy the inlet-case before PW-BKT
Notice wire
Mylar BKT
Wire clip
slot
Wire clip
Notice: The Bkt. Not pressed

the part on power board
Fan 9225
Fan 8025
Fan 8025 wire
69
Grounding
Yellow
Green
wire goes
through
here.
Clip
Fix --Wire Fan8025 & 9225
FixWire speaker
7. Main Board wire alignment

(S5200)
Clip Wire
ESD
CW wire
Wire dressing
regular and avoid to
wire break.
Fix this screw at first
Wire saddle
70
Use clip to bind

fan wire , speaker wire,IR wire, & CW wire
Ballast wire: insert to main-board

directly
This screw fixed with

U/C
Wire ballast
(P5205)
Let the saddle fix the

wire fan & speaker
Connector Speaker
(Outlet side)
Connector Fan8025 & 9225
Connector Blower
71
Fix this screw at first
Connector
Speaker
Connector
Front IR
Connector Color
Wheel Signal
Wire ballast
Connector Fan 6013
Ballast wire insert to main-board directly

Connector Color Wheel power
Light Leakage Mylartape to

this wall
72
FC use one M3 screw assembly

with LC
8. Shield, rear case, upper case, lamp module assembly notice

SHD Main-Board: first assemble back side then front side.
Upper Case
Rear Case
Put upper case

Push rear cover
vertically.
Secend
Attach mylar on UC
align this edge
First
73
M3 screw
74
Before fixed screw, please check all hooks.
Notice wire dressing

and dont interfere
with lamp holder
Film lamp exploded
75
9. Overall wire review

(S5200)
(P5205)
IR wire should be fixed to this groove
Let the Clip Cable to fix the wire IR, CW single wire,
Speaker & Fan6013
76
77
Chapter 4
Troubleshooting
System Analysis
Keypad LED OK
No
Step:
1. Check Lamp Door
2. Check Power Board and Interlock
3. Check Connection between PWR
BD and Main BD
4. Check Main Board
Yes
No
If Power On, Lamp
On?
1. Check Lampen wire , Lamp wire and

Ballast wire
2. Check C/W and wire connection
3. Check Main board
4. Check Lamp
5. Check Ballast
Yes
Yes
No Signal?
1. Check Input Cable

2. Check OSD Source set up
3. Check Main board
No
Power Auto Turn Off
Yes
1.
2.
3.
4.
5.
Check OSD Lamp Hours

Check Lamp Door
Check Lamp still light or not?
Check Fan still spin or not?
Check Thermal status
1.
2.
3.
4.
Check Remote module battery

Check Remote module
Check IR Reciver on Main board
Check IR Reciver on IR board
No
IR Remote Control
NG?
Yes
No
Pixel Fail?
Yes
1. Check the connection between

Main BD and Chip BD
2. Check the connection between OP
engine and DMD Chip
3. Check Chip board
4. Check Main board
78
Optical & Optical Engine Trouble Shooting Guide

No. Item
Trouble Shooting Guide
1
Brightness
Change lamp
2
Uniformity
Change lamp
Check ADC calibration
Check users menu brightness & contrast are default
3
FOFO Contrast
Clean DMD
Clean PL
Check ILL stop assy
Clean PL
4
ANSI Contrast
Clean DMD
Change PL
Check color wheel delay
5
Color
Check CW 50% point. Replace CW if necessary
6
Color Uniformity
Change lamp
Refer to Item#2-1 (attached below)
7
Blue Edge
Change CM
Change SUB HSG
Refer to Item#2-1(attached below)
8
Blue/Purple Border Change CM
Change SUB HSG
Change Projection Lens
9
Focus
Check parallel between PL datum and DMD
10
Dust
Clean DMD
Check connector between chipBD and MainBD
Re-install DMD with chipBD
Horizontal/Vertical
11
Check if any pin of C-Spring is missing, damaged or dirty
Strips
Change new ChipBD/C-Spring
Change new DMD
12
Pixel Fail
Change new DMD
2-1. Blue Edge Trouble Shooting:
1. Re-adjust Overfill first.
2. For Overfill Re-adjustment: Those 2 Adjustment Screws must be released for around
2 mm first.
3. Alignment Sequence:
3.1. To adjust Horizontal Adjustment Screw firstly, then Vertical Adjustment Screw.
3.2. Refer to Figure 2-1..
(2) Overfill Vertical
Adjustment Screw
(1) Overfill Horizontal

Adjustment Screw
4.
Fig. 2-1
Re-assemble LP moduleinclude LP, LP Baffle, LP clip.
79
Power Supply Trouble Shooting Guide
80
81
LED Messages Definition

Temp_LED
Red
Flash ON to OFF
--
Power_LED
Red
Flash ON to OFF
ON
Power_LED
Blue
---
Power button ON --
--
--
Lamp retry
--
--
Cooling state
Power button
OFF: Cooling
completed;
Standby Mode
Firmware
Download
Thermal sensor
error (T285)
(Lamp Over
Temperature)
OSD shows
Projector
Overheated
Thermal sensor
error (T140)
OSD shows
Projector
Overheated
Fan lock error
OSD shows red
Fan Fail, Will
automatically turn
off soon
Lamp error
(Lamp, ballast)
--
--
-0.5 second
H(ON), 0.5
second L(OFF)
flashing
ON
0.5 second H(On),
0.5 second L(Off)
flashing
--
--
ON
--
--
--
ON
ON
--
ON
--
ON
--
ON
--
ON
--
0.5 second H(On),

0.5 second L(Off)
flashing
--
ON
--
--
ON
--
--
ON
Power Plug
Standby
Color Wheel fail
Lamp_LED
Red
Flash ON to OFF
--
ON
0.5 second
H(ON), 0.5
second L(OFF)
flashing
82
--
Error Count Messages Definition

Error Count
Definition
Specification
LAMP Fail error
LAMP OFF
DETECT LAMPLIT
FAN 1 Speed Error
LAMP FAN SPEED ERROR
FAN 2 Speed Error
BALLAST FAN SPEED

ERROR
BLOWER FAN SPEED
ERROR
FAN 3 Speed Error

FAN 4 Speed Error
Lens FAN SPEED ERROR
SPEED OVER
20%
SPEED OVER
20%
SPEED OVER
20%
SPEED OVER
20%
Sensor 1 Open Error
Main Board SENSOR ERROR DETECT Sensor 1
Sensor 2 Open Error
Power board SENSOR ERROR N/A
Sensor 1 Short Error
Main Board SENSOR ERROR DETECT Sensor 1
Sensor 2 Short Error
Power board SENSOR ERROR N/A
Temperature 1 Error
over limited temperature
DETECT Sensor 1
Temperature 2 Error
over limited temperature
N/A
FANIC 1 I2C ERROR
I2C communication error
DETECT Fan IC
FANIC 2 I2C ERROR
I2C communication error
N/A
83
RS232 Connection
1. Connection:
Below shows the illustration of connection between PC and Projector.
<CAUTION>
Make sure that your computer and projector are turned off before connection.
Power on the computer first, and then plug the power cord of the projector. (It may
cause Com port incorrect function, if you do not follow this instruction)
Adapters may be necessary depending on the PC connected to this projector. Please
contact with your dealer for further details.
2. Hardware connection
<download cable 1>

WIRE ARRANGEMENT
P1
COLOR
P2
1
BLACK
1
2
BROWN
3
3
RED
2
4
ORANGE
4
5
YELLOW
5
6
GREEN
6
7
BLUE
8
8
PURPLE
7
9
GRAY
9
CASE DRAIN WIRE CASE

Pin
1
3
5
7
9
Description
NC
TXD
GND
RTS
NC
Pin
2
4
6
8
Description
RXD
NC
NC
CTS
84
2
6
3
7
4
8
5
9
Interface Settings
RS-232
protocol
Baud Rate
115200 bps
Data Length
8 bit
Parity Check
None
Stop Bit
1 bit
Flow Control
None
Command Category
Refer to Appendix A
85
Adjustment / Alignment Procedure

Content :
1. Color Wheel Delay Alignment
2. Overfill adjustment
3. PC Alignment Procedure
86
1. Color Wheel Delay Alignment

Procedure:
1. Enter Factory Mode
2. Enter Block 1
3. Change CW Delay by adjusting the following gray pattern to smooth
32 Gray pattern
87
2. Overfill adjustment (Blue Edge adjustment)

1. Full White Pattern is suggested for this alignment.
2. Adjust 2 LP-alignment Screws (upper side / lower front side of Optical Engine) behind
Color Wheel.
3. Alignment Criteria is to adjust these 2 screws until No Dark Edges and No
Shadows can be observed in image.
88
3.
PC Alignment Procedure
Equipment:
- Pattern generator (Chroma-2250)
OSD Default value:
Item
Cal R Offset
Cal G Offset
Cal B Offset
Cal R Gain
Cal G Gain
Cal B Gain
YPbPr R Offset
YPbPr B Offset
Procedure:
Value
127
127
127
127
127
127
127
127
Gray Level:
1.
Connect power, D-sub, into projector.
2.
3.
4.
Change Timing and pattern of pattern generator:

Timing: 1024*768 @60Hz (XGA)
Pattern: As Figure1 {A near white color (240,240,240) and a near black
5.
6.
7.
color(16,16,16)}
Light on projector
Set user OSD values to default.
Enter factory mode.
8.
9.
Set Factory values to default.

Press Calibration RGB to let the black level to just distinguish, and the light output
of white level to just max.
10. Check the 32 levels of gray. All steps must appear.

11. Calibrate Dsub_1 only .( Dsub_2 follows Dsub_1 )
White-black pattern
89
Chapter 5
FRU List
Exploded Diagram
Module 1 Total Exploded View
(S5200)
90
91
(P5205)
92
93
Module 2 ASSY UPPER CASE
94
Module 3 ASSY LOWER CASE
95
Module 4 ASSY FRONT CASE

(S5200)
(P5205)
96
FRU List
Model CATEGORY
PARTNAME
ACER PART
NO.
S5200/
ACCESSORY
P5205
REMOTE
CONTROLLER
(25 keys w/o
Laser)
VZ.J9000.001
S5200/
BOARD
P5205
DMD CHIP
BAOD
55.J900Q.004
S5200/
BOARD
P5205
IR SENSOR
BOARD
55.J900Q.005
S5200/
P5205
TOOL KIT FOR

EDID UPLOAD
6K.J900Q.001
Photo
BOARD
P5205 BOARD
BALLAST (LAMP
55.K130Q.002
DRIVER)
S5200 BOARD
POWER BOARD 55.K140Q.003
P5205 BOARD
POWER BOARD 55.K130Q.003
S5200 BOARD
MAIN BOARD
55.K140Q.001
P5205 BOARD
MAIN BOARD
55.K130Q.001
S5200 BOARD
BALLAST (LAMP
55.K140Q.002
DRIVER)
S5200/
CABLE
P5205
POWER CORD
27.J900Q.001
THAILAND
97
S5200/
CABLE
P5205
POWER CORD
27.LBJ0Q.001
EUR
S5200/
CABLE
P5205
POWER CORD
27.LBJ0Q.002
US
S5200/
CABLE
P5205
POWER CORD
27.LBJ0Q.004
AUS
S5200/
CABLE
P5205
POWER CORD
27.LCE0Q.001
INDIA
S5200/
CABLE
P5205
POWER CORD
27.LCE0Q.002
ARF
S5200/
CABLE
P5205
POWER CORD
27.LDW0Q.001
UK
S5200/
CABLE
P5205
POWER CORD
27.LE20Q.001
JP
S5200/
CABLE
P5205
D-SUB CABLE
50.J900Q.001
S5200/
CABLE
P5205
RCA CABLE
50.J900Q.002
S5200/
CABLE
P5205
POWER CORD
50.LE10Q.004
CHINA
S5200/
CABLE
P5205
POWER CORD
50.LE20Q.004
SWIS
P5205 CABLE
CABLE
BALLAST TO
LAMP
S5200/
CABLE
P5205
CABLE M/B TO
50.K140Q.004
BALLAST
P5205 CABLE
CABLE LAMP
50.K130Q.003
DOOR SWITCH
S5200/
CABLE
P5205
CABLE M/B TO
50.K140Q.001
IR BOARD
S5200 CABLE
CABLE- LAMP
50.K140Q.005
DOOR SWITCH
S5200 CABLE
CABLE
BALLAST TO
LAMP
98
50.K130Q.001
50.K140Q.002
S5200 CABLE
CABLE POWER
BOARD TO
50.K140Q.003
BALLAST
P5205 CABLE
CABLE POWER
BOARD TO
50.K130Q.002
BALLAST
S5200
CASE/COVER/BRACKET
FOCUS RING
ASSEMBLY
60.K140Q.007
P5205
CASE/COVER/BRACKET
FOCUS RING
ASSEMBLY
60.K130Q.004
P5205
CASE/COVER/BRACKET
ZOOM RING
ASSEMBLY
60.K130Q.005
S5200/ CASE/COVER/BRACKET
INTEL CASE
P5205 ASSEMBLY
60.K140Q.002
OUTLET CASE
P5205 ASSEMBLY
60.K140Q.003
S5200
CASE/COVER/BRACKET FRONT CASE

60.K140Q.006
ASSEMBLY
(W/O IR BOARD)
P5205
CASE/COVER/BRACKET FRONT CASE

60.K130Q.002
ASSEMBLY
(W/O IR BOARD)
S5200
CASE/COVER/BRACKET
LAMP DOOR
ASSEMBLY
60.K140Q.008
P5205
CASE/COVER/BRACKET
LAMP DOOR
ASSEMBLY
60.K130Q.003
99
UPPER CASE
S5200/ CASE/COVER/BRACKET (W/ KEYPAD
P5205 ASSEMBLY
RUBBER&
BRACKET)
60.K140Q.004
LOWER CASE
CASE/COVER/BRACKET
(W/ ADJUST
S5200
ASSEMBLY
FOOT)
60.K140Q.005
LOWER CASE
CASE/COVER/BRACKET
(W/ ADJUST
ASSEMBLY
FOOT)
60.K130Q.001
P5205
REAR CASE
P5205 ASSEMBLY
60.K140Q.001
S5200 DIGITAL LIGHT DEVICE LIGHT PIPE
57.J900Q.002
P5205 DIGITAL LIGHT DEVICE LENS
57.K130Q.002
S5200 DIGITAL LIGHT DEVICE LENS
57.K140Q.002
S5200/
DIGITAL LIGHT DEVICE DMD CHIP
P5205
57.K140Q.003
P5205 DIGITAL LIGHT DEVICE LIGHT PIPE
57.K130Q.001
COLOR WHEEL
MODULE(W/
S5200/
DIGITAL LIGHT DEVICE
57.K140Q.001
SENSOR BD &
P5205
CABLE)
S5200 Lamp
S5200 DIGITAL LIGHT DEVICE Module 210W,
E20.9
100
EC.K1400.001
S5200 DIGITAL LIGHT DEVICE
ENGINE
MODULE
57.K140Q.004
Philips P5205
P5205 DIGITAL LIGHT DEVICE Lamp Module
280W, E21.7
EC.K1300.001
P5205 DIGITAL LIGHT DEVICE
ENGINE
MODULE
57.K130Q.003
S5200/
FAN
P5205
FAN (X2)
23.K140Q.001
S5200/
FAN
P5205
FAN
23.K140Q.002
P5205 FAN
FAN BLOWER
MODULE
23.K130Q.001
S5200 FAN
FAN BLOWER
MODULE
23.K140Q.005
S5200/
MISCELLANEOUS
P5205
FOOT ADJFOOT 47.J900Q.001
S5200/
MISCELLANEOUS
P5205
RUBBER
47.K140Q.001
ADJFOOT PAD
S5200/
MISCELLANEOUS
P5205
FILM LAMP
EXPLODE
SATURN4
47.K140Q.002
S5200/
SPEAKER
P5205
SPEAKER
23.K140Q.003
S5200/
SPEAKER
P5205
SPEAKER
23.K140Q.004
(Note) The updated P/N refers to latest Spare Part List
101
Appendix A - Code List: IR / RS232 / DDC Data

1. Remote Control Code:
IR setting value
Frequency: 38kHz
Protocal: NEC format
b. IR command code
a. IR setting value
Frequency: 38kHz
Protocal: NEC format
b.IR command code
Customer code
0813
102
2. RS-232 Command Code

General command type (Projector receives commands)
No
Code (character)
Function feature
Note
OKOKOKOKOK
Power On
support
* 0 IR 001
Power On
support
* 0 IR 002
Power Off
support
* 0 IR 004
Keystone
support
* 0 IR 006
Mute
support
* 0 IR 007
Freeze
support
* 0 IR 008
Menu
support
* 0 IR 009
Up
support
* 0 IR 010
Down
support
10
* 0 IR 011
Right
support
11
* 0 IR 012
Left
support
12
* 0 IR 013
Enter
13
* 0 IR 014
Re-Sync
support
14
* 0 IR 015
Source Analog RGB for D-sub
support
15
* 0 IR 016
Source Digital RGB
16
* 0 IR 017
Source PbPr for D-sub
support
17
* 0 IR 018
Source S-Video
support
18
* 0 IR 019
Source Composite Video
support
19
* 0 IR 020
Source Component Video
support
20
* 0 IR 021
Aspect ratio 16:9
support
21
* 0 IR 022
Aspect ratio 4:3
support
22
* 0 IR 023
Volume +
support
23
* 0 IR 024
Volume
support
24
* 0 IR 025
Brightness
support
25
* 0 IR 026
Contrast
support
26
* 0 IR 027
Color Temperature
support
27
* 0 IR 028
Source Analog RGB for DVI Port
Unsupport
28
* 0 IR 029
Source Analog YPbPr for DVI Port
Unsupport
29
* 0 IR 030
Hide
support
30
* 0 IR 031
Source
support
31
* 0 IR 032
Video: Color saturation adjustment
support
32
* 0 IR 033
Video: Hue adjustment
support
33
* 0 IR 034
Video: Sharpness adjustment
support
34
* 0 IR 035
Query Model name
support
35
* 0 IR 036
Query Native display resolution
support
36
* 0 IR 037
Query company name
support
37
* 0 IR 040
Aspect ratioL.Box
Unsupport
38
* 0 IR 041
Aspect ratio 1:1
Unsupport
Unsupport
Unsupport
103
39
* 0 IR 042
Keystone Up
support
40
* 0 IR 043
Keystone Down
support
41
* 0 IR 044
Keystone Left
Unsupport
42
* 0 IR 045
Keystone Right
Unsupport
43
* 0 IR 046
Zoom
support
44
* 0 IR 047
e-Key
support
45
* 0 IR 048
Color RGB
support
46
* 0 IR 049
Language
support
47
* 0 IR 050
Source HDMI
support
General command type (Projector transmits commands)

NO
1
2
3
Code (character)
Function feature
Model XXXXXXXX Return the Model name

Return
the
Native
display
Res XXXXX
resolution
Name XXXXXXXX Return the company name
Note
support
support
support
Lamp command type (Projector receives commands)

NO
Code (character)
Function feature
Note
* 0 Lamp ?
Query the lamp ON/OFF
support
* 0 Lamp
Query the lamp hours
support
Lamp command type (Projector transmits commands)

NO
Code (character)
Function feature
Note
Lamp 0
Return Lamp OFF status
support
Lamp 1
Return Lamp ON status
support
XXXX
Return Lamp hours
support
Source command type (Projector receives commands)

NO
1
Code (character)
* 0 Src ?
Function feature
Query source input type
Note
support
104
3. DDC Data
S5200 Analog DDC:
EDID Version # 1, Revision # 3
______________________________________________________________________
______________________________________________________________________
EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3
0
1
2
3
4
5
6
7
8
9 A B
C
D
E
F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 04 72 05 14 01 00 00 00
10 | 01 13 01 03 0E 00 00 78 0A D1 B9 A3 57 5A 96 23
20 | 16 52 63 3F CF 80 31 7C 45 7C 61 7C 81 80 81 C0
30 | 81 00 95 00 B3 00 64 19 00 40 41 00 26 30 18 88
40 | 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F
50 | 5D 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 53
60 | 35 32 30 30 0A 20 20 20 20 20 20 20 00 00 00 FF
70 | 00 4B 31 34 30 35 30 30 31 38 34 30 31 0A 00 CE
______________________________________________________________________
(08H-09H) ID Manufacturer Name _________________________
= ACR
(0AH-0BH) Product ID Code ______________________________
= 1405
(0CH-0FH) Last 5 Digits of Serial Number _______________
= 00001
(10H)
Week of Manufacture __________________________
= 01
(11H)
Year of Manufacture __________________________
= 2009
(12H)
EDID Version Number __________________________
=1
(13H)
EDID Revision Number _________________________
=3
(14H)
VIDEO INPUT DEFINITION:
Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs
Error: (0-5) Incorrect Video Information Byte
(15H)
Maximum Horizontal Image Size ________________
=
mm
(16H)
Maximum Vertical Image Size __________________
=
mm
(17H)
Display Gamma ________________________________
= 2.20
(18H)
DPMS and Supported Feature(s):
Preferred Timing Mode
Display Type = R/G/B Color
(19H-22H) CHROMA INFO:
Red x - 0.640 Green x - 0.352 Blue x - 0.139 White x - 0.322
Red y - 0.341 Green y - 0.587 Blue y - 0.089 White y - 0.388
(23H)
ESTABLISHED TIMING I:
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 67Hz (Apple,Mac II)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 56Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H)
ESTABLISHED TIMING II:
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)
(25H)
Manufacturer's Reserved Timing:
(38-53) Standard Timing Identification:
Standard Timing ID 1: 640 x 480 @120Hz
105

______________________________________________________________________
(36H-47H) Detailed Timing / Descriptor Block 1:
______________________________________________________________________
Monitor Range Limits:
Min Vertical Freq - 48 Hz
Max Vertical Freq - 120 Hz
Min Horiz. Freq - 31 kHz
Max Horiz. Freq - 93 kHz
Pixel Clock - 170 MHz
GTF - Not Used
______________________________________________________________________
(5AH-6BH) Detailed Timing / Descriptor Block 3:
Monitor Name:
S5200
______________________________________________________________________
(6CH-7DH) Detailed Timing / Descriptor Block 4:
Monitor Serial Number:
K14050018401
(7EH) Block No: No Extension EDID Block(s)
Error: (0-3) Incorrect Extension Flag
(7FH)
CheckSum OK
106
S5200 HDMI DDC:

EDID Version # 1, Revision # 3
______________________________________________________________________
______________________________________________________________________
0
10
20
30
40
50
60
70
0
1
2
3
4
5
6
7
8
9 A B
C
D
E
F
________________________________________________________________
| 00 FF FF FF FF FF FF 00 04 72 05 14 01 00 00 00
| 01 13 01 03 80 00 00 78 0A D1 B9 A3 57 5A 96 23
| 16 52 63 3F CF 80 31 7C 45 7C 61 7C 81 80 81 C0
| 81 00 95 00 B3 00 64 19 00 40 41 00 26 30 18 88
| 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F
| 5D 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 53
| 35 32 30 30 0A 20 20 20 20 20 20 20 00 00 00 FF
| 00 4B 31 34 30 35 30 30 31 38 34 30 31 0A 01 5B
______________________________________________________________________
(08H-09H)
(0AH-0BH)
(0CH-0FH)
(10H)
(11H)
(12H)
(13H)
(14H)
(15H)
(16H)
(17H)
(18H)
ID Manufacturer Name _________________________

= ACR
Product ID Code ______________________________
= 1405
Last 5 Digits of Serial Number _______________
= 00001
= 01
= 2009
=1
=3

Digital Signal

=
=
Display Gamma ________________________________

(23H)
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 56Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H)

800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)
(25H)
107
mm
mm
= 2.20

(38-53)
Standard Timing Identification:

______________________________________________________________________
1024x768 Pixel Clock: 65.00 MHz
______________________________________________________________________
Horizontal Image Size: 0 mm
Vertical Image Size: 0 mm
Refreshed Mode: Non-Interlaced
Normal Display - No Stereo
Horizontal:
Active Count: 1024 pixels
Sync Offset: 24 pixels
Border: 0 pixels
Blanking Count: 320 pixels

Sync Pulse Width: 136 pixels
Frequency: 48.36 kHz
Vertical:
Active Count: 768 lines
Sync Offset: 3 lines
Border: 0 lines
Blanking Count: 38 lines

Sync Pulse Width: 6 lines
Frequency: 60.00 Hz
Digital Separate, Horizontal Polarity (-) Vertical Polarity (-)
______________________________________________________________________
GTF - Not Used
______________________________________________________________________
Monitor Name:
S5200
______________________________________________________________________
K14050018401
(7EH) Block No:

(7FH)
(01) Extension EDID Block(s)

CheckSum OK
108
EDID Timing Extension Version 3

______________________________________________________________________
______________________________________________________________________
EDID Block 1, Bytes 128-255 [80H-FFH]
Block Type: CEA EDID Timing Extension Version 3
0
10
20
30
40
50
60
70
0
1
2
3
4
5
6
7
8
9 A B
C
D
E
F
________________________________________________________________
| 02 03 1F 31 4A 06 02 95 11 84 13 05 14 10 1F 23
| 09 17 07 83 01 00 00 65 03 0C 00 10 00 00 00 01
| 1D 80 18 71 1C 16 20 58 2C 25 00 40 84 63 00 00
| 9E 01 1D 80 D0 72 1C 16 20 10 2C 25 80 40 84 63
| 00 00 9E 01 1D 00 BC 52 D0 1E 20 B8 28 55 40 40
| 84 63 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E 96
| 00 35 E8 53 00 00 18 8C 0A D0 90 20 40 31 20 0C
| 40 55 00 35 E8 53 00 00 18 00 00 00 00 00 00 66
______________________________________________________________________
Extended Block Type: CEA 861B
Detailed Timing Blocks start at Byte:(1FH)
Native Format: (0x1)
(03H) YCbCr (4:4:4)
(03H) YCbCr (4:2:2)
Video Short Block Description:
(05H) 720(1440) x 480 I 59.94/60Hz 4:3
(06H) 720 x 480 P 59.94/60Hz 4:3
(07H) 720(1440) x 576 I 50Hz 4:3
Native Mode
(08H) 720 x 576 P 50Hz 4:3
(09H) 1280 x 720 P 59.94/60Hz 16:9
Native Mode
(0AH) 1280 x 720 P 50Hz 16:9
(0BH) 1920 x 1080 I 59.94/60Hz 16:9
(0CH) 1920 x 1080 I 50Hz 16:9
(0DH) 1920 x 1080 P 59.94/60Hz 16:9
(0EH) 1920 x 1080 P 50Hz 16.9
Audio Short Block Description:

Numbers of Audio Channels (2)
(10H)
Linear PCM(IEC60958)
Audio Supported:
32kHz, 44.1kHz, 48kHz, 96kHz
Audio Bit Rate:
16bit, 20Bit, 24Bit
Speaker Short Block Description:

Playload(3 bytes 14H-16H)
Speakers (14H):
15H:
16H:
FL/FR
Reserved
Reserved
Vendor Specific Short Block Description:

Bytes:
03H, 0CH, 00H, 10H, 00H
(1FH - 31H) Detailed Timing Descriptions:
______________________________________________________________________
Refreshed Mode: Interlaced
109
Horizontal:
Border: 0 pixels

Vertical:
Border: 0 lines

Frequency: 60.05 Hz
Digital Separate, Horizontal Polarity (+) Vertical Polarity (+)

(31H - 43H) Detailed Timing Descriptions:
______________________________________________________________________
Refreshed Mode: Interlaced
Horizontal:
Border: 0 pixels

Vertical:
Border: 0 lines

Frequency: 50.04 Hz

______________________________________________________________________
Horizontal:
Border: 0 pixels

Vertical:
Border: 0 lines

Frequency: 50.00 Hz

______________________________________________________________________
Horizontal:
Border: 0 pixels

Vertical:
110

Border: 0 lines

Frequency: 59.94 Hz

______________________________________________________________________
Horizontal:
Border: 0 pixels

Vertical:
Border: 0 lines

Frequency: 50.00 Hz

(7FH)
CheckSum Valid
111
P5205 Analog DDC:

0
1
2
3
4
5
6
7
8
9 A B
C
D
E
F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 04 72 05 13 01 00 00 00
10 | 01 13 01 03 0E 00 00 78 0A D1 B9 A3 57 5A 96 23
20 | 16 52 63 3F CF 80 31 7C 45 7C 61 7C 81 80 81 C0
30 | 81 00 95 00 B3 00 64 19 00 40 41 00 26 30 18 88
40 | 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F
50 | 5D 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 50
60 | 35 32 30 35 0A 20 20 20 20 20 20 20 00 00 00 FF
70 | 00 4B 31 33 30 35 30 30 31 38 34 30 31 0A 00 CE
______________________________________________________________________
= ACR
= 1305
= 00001
(10H)
= 01
(11H)
= 2009
(12H)
=1
(13H)
=3
(14H)
Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs
Error: (0-5) Incorrect Video Information Byte
(15H)
=
mm
(16H)
=
mm
(17H)
Display Gamma ________________________________
= 2.20
(18H)
(23H)
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 56Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H)
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)
(25H)
______________________________________________________________________
112

______________________________________________________________________
Horizontal:
Border: 0 pixels

Vertical:
Border: 0 lines

Frequency: 60.00 Hz

______________________________________________________________________
GTF - Not Used
______________________________________________________________________
Monitor Name:
P5205
______________________________________________________________________
K13050018401
(7EH) Block No: No Extension EDID Block(s)
Error: (0-3) Incorrect Extension Flag
(7FH)
CheckSum OK
113
P5205 HDMI DDC:

0
1
2
3
4
5
6
7
8
9 A B
C
D
E
F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 04 72 05 13 01 00 00 00
10 | 01 13 01 03 80 00 00 78 0A D1 B9 A3 57 5A 96 23
20 | 16 52 63 3F CF 80 31 7C 45 7C 61 7C 81 80 81 C0
30 | 81 00 95 00 B3 00 64 19 00 40 41 00 26 30 18 88
40 | 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F
50 | 5D 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 50
60 | 35 32 30 35 0A 20 20 20 20 20 20 20 00 00 00 FF
70 | 00 4B 31 33 30 35 30 30 31 38 34 30 31 0A 01 5B
______________________________________________________________________
= ACR
= 1305
= 00001
(10H)
= 01
(11H)
= 2009
(12H)
=1
(13H)
=3
(14H)
Digital Signal
(15H)
(16H)
(17H)
(18H)

=
mm
=
mm
Display Gamma ________________________________
= 2.20
(23H)
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 56Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H)
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)
1280 x 1024 @ 75Hz (VESA)
(25H)
______________________________________________________________________
114
______________________________________________________________________
GTF - Not Used
______________________________________________________________________
Monitor Name:
P5205
______________________________________________________________________
K13050018401
(7EH) Block No: (01) Extension EDID Block(s)
(7FH)
CheckSum OK
______________________________________________________________________
EDID Timing Extension Version 3

______________________________________________________________________
______________________________________________________________________
EDID Block 1, Bytes 128-255 [80H-FFH]
Block Type: CEA EDID Timing Extension Version 3
0
1
2
3
4
5
6
7
8
9 A B
C
D
E
F
________________________________________________________________
0 | 02 03 1F 31 4A 06 02 95 11 84 13 05 14 10 1F 23
10 | 09 17 07 83 01 00 00 65 03 0C 00 10 00 00 00 01
20 | 1D 80 18 71 1C 16 20 58 2C 25 00 40 84 63 00 00
30 | 9E 01 1D 80 D0 72 1C 16 20 10 2C 25 80 40 84 63
40 | 00 00 9E 01 1D 00 BC 52 D0 1E 20 B8 28 55 40 40
50 | 84 63 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E 96
60 | 00 35 E8 53 00 00 18 8C 0A D0 90 20 40 31 20 0C
70 | 40 55 00 35 E8 53 00 00 18 00 00 00 00 00 00 66
______________________________________________________________________
Extended Block Type: CEA 861B
Detailed Timing Blocks start at Byte:(1FH)
Native Format: (0x1)
(03H) YCbCr (4:4:4)
(03H) YCbCr (4:2:2)
Video Short Block Description:
(05H) 720(1440) x 480 I 59.94/60Hz 4:3
(06H) 720 x 480 P 59.94/60Hz 4:3
(07H) 720(1440) x 576 I 50Hz 4:3
Native Mode
(08H) 720 x 576 P 50Hz 4:3
(09H) 1280 x 720 P 59.94/60Hz 16:9
Native Mode
(0AH) 1280 x 720 P 50Hz 16:9
(0BH) 1920 x 1080 I 59.94/60Hz 16:9
(0CH) 1920 x 1080 I 50Hz 16:9
(0DH) 1920 x 1080 P 59.94/60Hz 16:9
(0EH) 1920 x 1080 P 50Hz 16.9
Audio Short Block Description:
Numbers of Audio Channels (2)
(10H)
Linear PCM(IEC60958)
Audio Supported:
32kHz, 44.1kHz, 48kHz, 96kHz
115
Audio Bit Rate:

16bit, 20Bit, 24Bit
Speaker Short Block Description:
Playload(3 bytes 14H-16H)
Speakers (14H):
FL/FR
15H:
Reserved
16H:
Reserved
Vendor Specific Short Block Description:
Bytes:
03H, 0CH, 00H, 10H, 00H
(7FH)
CheckSum Valid
116

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Projector Service Manual

Model : S5200/P5205 series

RESTRICTIONS ON USE OF MATERIALS:

Product Specification ..................................................................................................................4

SYSTEM UTILITIES ................................................................................. 22

Firmware Upgrade SOP...........................................................................................................22

SYSTEM DISASSEMBLING AND REPLACEMENT ............................... 37

Main Unit Disassembling..........................................................................................................37

System Analysis ........................................................................................................................78

Add P5205 different part

P5205 Photo in FRU List

1.0 Optical Performance

Tested under 60 (diagonal) image size with Wide projection

1.2 Brightness Uniformity

1.4.2 Light Leakage out of

S5200 : Minimum 45%

S5200 : 813% Diagonal at 1m

2.5 Focus Range

2.6.2 Defocus and Flare

2.6.3 Focus unbalance

2.7 Lateral Color

2.8 Image Quality

S5200 : Philips UHP 210-160W 0.9 E20.9 AC Lamp

S5200 : 375 x 216 x 370 mm (W x H x D)

5.0 Thermal Specification

1944 EA @ 40 container, or 972 EA @ 20 container by Sea

0~35C, without condensation

Normal mode: 36dBA @ 232C, CW x2 speed

Normal mode: 37dBA @ 23 2C, CW x2 speed

6.3 Audible Noise Level

Normal mode: 38dBA @ 232C, CW x2 speed

Normal mode: 39dBA @ 23 2C, CW x2 speed

2. Altitude Ramp rate: <= 3500 feet per minute (1 hour)

25000 hours except Lamp

S5200 : 315W Max.

9.2 Power consumption

9.3 Power Connector

12.2 Video Input

12.5 HDMI Input

13.0 Control Interface

0.55 XGA 2xLVDS Type-X DMD

15.1 PC Audio Input

3.5mm stereo mini jack

The DVI_D & HDMI (HDCP) Established timing is as following:

YPbPr support timing is as following:

Video, S-Video support timing is as following:

3. Electrical Interface Character

Video & Component Input

RS232 Control Port

LAN Control Port

Power Supply Specification

Ripple & Noise

3. Lamp Power specifications

5. Surge test: Meet EN61000-4-5

System Block Diagram

Firmware Upgrade SOP

This mode is applied for normal situation. If you want

This mode is applied for Download firmware or

Download WT6702 MCU Code, LAN Code

Download LAN Code

System needs 1 or 2 mins to download CS6209G automatically.

<NoticeDo NOT interrupt power when downloading.>

(1) Dismantle screws2(M2.5L5)