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1.

Features
This product is applicable to: the use of new two-way high-power thyristor can be very convenient to adjust
the mains current up to 25 A, and solve the the overcurrent problem of the heating wire resistance is too small
in the case of cooling causing good; the output voltage is adjusted anywhere between 90 ---- 220 volts for use
with electrical appliances. Such as: electric stove, water heater tune thermal, lighting dimmer, small motor
speed, electric iron thermostat. So as to achieve dimming, thermostats, pressure regulator effect.
2. The electrical parameters
PCB Board Size: 4.1cm * 5.3cm;
Voltage: AC 220V;
MAX Power: 2000W;
Voltage Regulation: AC50-220V;
Size: FR - 4 a-class circuit board;
3. The wiring diagram

4. Schematic diagram

5. Mechanical drawing

5. The component list

DIY - silicon controlled dimmer module

serial number

Component

Label

Footprint

DB3 (The bidirectional trigger diode)

Q1

resistor

R1

resistor

R2

630V CBB 104 capacitance

C1,C2

DG7.62-2P socket

P1

500K potentiometer

R3

Potentiometer stents

BTA24-1200B

34*12*35 Heat sinks

10

M3*6 screw

AXIAL-0.8

Value

100

Number

Note

Cap with knob

Q2

TO-220

http://www.aliexpress.com/item/High-quality-2000W-Adjustable-Dimming-Dimmer50-220V-AC-25A-Voltage-Regulator-for-Lamps-speed-voltage/1697841628.html

2000W Adjustable Dimming Dimmer 50-220V AC 25A Voltage

http://electronics-diy.com/1000w-ac-motor-speed-controller.php

http://anycircuitfree.blogspot.com/2011/01/swing-machine-motor-speedcontroler.html

Swing Machine Motor Speed Controler Circuit

Motor operated stitching machines have a series of carbon buttons in an enclosure


operated by foot pedal. As the pressure on the foot pedal is increased or decreased by
the foot, these buttons come close or move farther away, their resistance changes
and hence the speed of the motor. Even though crude, it seemed to be okay, until my
wife complained.
She said that the speed is little too fast even at the minimum pressure on the foot
pedal, particularly for some repair work or at embroidery. Most of the housewives
also like a little more control over speed of the machine. So here you have it.
The circuit is shown in above is a standard triac speed control circuit much similar to
domestic fan control circuit. Contrary to other triac circuits, you will find that an
additional component known as diac is used in this circuit.

Triacsfire more symmetrically when used along with diac in AC power control
applications. The diac is a bidirectional trigger diode which does not conduct (except
for a small leakage current) until the break over voltage is reached. Its function is
designed specifically to trigger a triac or SCR.
In the beginning triac Ql is not conducting; C1 is charged through variable resistor
R3. This charge is coupled to Diac through R1, R3. When trigger level of the diac is
reached (about 36 V), D1 fires and Triac TR1 is switched on. R3 and C1 combination
sets the firing point of the triac from zero crossing along with Rl and R2. LI and C3
combination acts radio frequency filter for the radio interference caused by triac
firing.
Entire circuit operates on mains. Care must be exercised when mounting
components on normal Veroboard is risky. Remove alternate tracks and mount
components. Triac should be mounted on a small heat sink as the triac tends to get
hot particularly at lower speeds. All capacitors are polyester or polycarbonate rated
at 600V or more. Rl is a preset for minimum speed control. Adjust this according to
your requirement. R2 is the linear variable resistor like the volume control in the
radios. Use the one with plastic shaft. L1 is a radio interference choke. Take 28 gage
winding wire and make 10 turns on a 6 mm former. It can be wound on a round
capacitor for C3 and even one end can be soldered to it also.

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