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FOUNDATION:
In August 1956, the Oil and Natural Gas Commission was formed. Raised from mere Directorate status to
Commission, it had enhanced powers. In 1959, these powers were further enhanced by converting the
commission into a statutory body by an act of Indian Parliament.
1960-1990
Since its foundation stone was laid, ONGC is transforming Indias view towards Oil and Natural Gas by
emulating the countrys limited upstream capabilities into a large viable playing field. ONGC, since 1959,
has made its presence noted in most parts of India and in overseas territories. ONGC found new resources
in Assam and also established the new oil province in Cambay basin (Gujarat). In 1970 with the
discovery of Bombay High (now known as Mumbai High), ONGC went offshore. With this discovery
and subsequent discovery of huge oil fields in the Western offshore, a total of 5 billion tonnes of
hydrocarbon present in the country was discovered. The most important contribution of ONGC, however,
is its self-reliance and development of core competence in exploration and production activities at a
globally competitive level.
Post-1990
Post 1990, the liberalized economic policy was brought into effect; subsequently partial disinvestments of
government equity in Public Sector Undertakings were sought. As a result, ONGC was re-organized as a
limited company and after conversion of business of the erstwhile Oil & Natural Gas Commission to that
of Oil and Natural Gas Corporation Ltd in 1993, 2 percent of shares through competitive bidding were
disinvested. Further expansion of equity was done by 2 percent share offering to ONGC employees.
Another big leap was taken in March 1999, when ONGC, Indian Oil Corporation (IOC) and Gas
Authority of India Ltd. (GAIL) agreed to have cross holding in each others stock. Consequently the
Government sold off 10 per cent of its share holding in ONGC to IOC and 2.5 per cent to GAIL. With
this, the Government holding in ONGC came down to 84.11 per cent. In 2002-03 ONGC took over
Mangalore Refinery and Petrochemicals Limited (MRPL) from Birla Group and announced its entrance
into retailing business. ONGC also went to global fields through its subsidiary, ONGC Videsh Ltd.
(OVL). ONGC has made major investments in Vietnam, Sakhalin and Sudan and earned its first
hydrocarbon revenue from its investment in Vietnam. In 2009, ONGC discovered a massive oil field,
with up to 1 billion barrel reserves of heavy crude, in the Persian Gulf off the coast of Iran. Additionally,
ONGC also signed a deal with Iran to invest US$3 billion to extract 1.1 billion cubic feet of natural gas
from the Farzad B gas field.
INTERNATIONAL RANKING
ONGC has been ranked at 198 by the Forbes Magazine in their Forbes Global 2000 list for
the year 2007.
ONGC has featured in the 2008 list of Fortune Global 500 companies at position 335, a climb
of 34 positions from rank of 369 in 2007.
ONGC is ranked as Asias best Oil & Gas Company, as per a recent survey conducted by
US-based magazine Global Finance.
2nd biggest E&P company (and 1st in terms of profits), as per the Platts Energy Business
Technology (EBT) Survey 2004
Ranks 24th among Global Energy Companies by Market Capitalization in PFC Energy 50
(December 2004).
Economic Times 500, Business Today 500, Business Baron 500 and Business Week
recognized ONGC as most valuable Indian corporate, by Market Capitalization, Net Worth
and Net Profits.
2. MUD PUMP
A mud pump is a reciprocating piston/plunger device designed to circulate drilling fluid under high
pressure (up to 7,500 psi (52,000 kPa)) down the drill
string and back up the annulus.
It can be classified as follows:According to the acting type
Mud Pumps can be divided into single-acting pump
and double-acting pump according to the completion
times of the suction and drainage acting in one cycle
of the piston's reciprocating motion
3. DRAW WORKS
A draw-works is the primary hoisting machinery that is a component of a rotary drilling rig. Its main
function is to provide a means of raising and lowering the traveling blocks. The wire-rope drilling line
winds on the draw works drum and extends to the crown block and traveling blocks, allowing the drill
string to be moved up and down as the drum turns. The segment of drilling line from the draw-works to
the crown block is called the "fast line". The drilling line then enters the sheaves of the crown block and
is makes several passes between the crown block and traveling block pulleys for mechanical advantage.
The line then exits the last sheave on the crown block and is fastened to a derrick leg on the other side of
the rig floor. This section of drilling line is called the "dead line".
A modern draw-works consists of five main parts: the drum, the motor(s), the reduction gear, the brake,
and the auxiliary brake. The motors can be AC or DC-motors, or the draw-works may be connected
directly to diesel engines using metal chain-like belts. The number of gears could be one, two or three
speed combinations. The main brake, usually operated manually by a long handle, may be friction band
brake, a disc brake or a modified clutch. It serves as a parking brake when no motion is desired. The
auxiliary brake is connected to the drum, and absorbs the energy released as heavy loads are lowered.
This brake may use eddy current rotors or water turbine- like apparatus to convert to heat the kinetic
energy of a downward-moving load being stopped.
Power catheads (winches) located on each side provide the means of actuating the tongs used to couple
and uncouple threaded pipe members. Outboard catheads can be used manually with ropes for various
small hoisting jobs around the rig.
The draw-works often has a pulley drive arrangement on the front side to provide turning power to the
rotary table, although on many rigs the rotary table is independently powered.
Most rotary tables are chain driven. These chains resemble very large bicycle chains. The chains require
constant oiling to prevent burning and seizing. Virtually all rotary tables are equipped with a rotary lock'.
Engaging the lock can either prevent the rotary from turning in one particular direction, or from turning at
all. This is commonly used by crews in lieu of using a second pair of tongs to makeup or break out pipe.
The rotary bushings are located at the center of the rotary table. These can generally be removed in two
separate pieces to facilitate large items, i.e. drill bits, to pass through the rotary table. The large gap in the
center of the rotary bushings is referred to as the "bowl" due to its appearance. The bowl is where the
slips are set to hold up the drill string during connections and pipe trips as well as the point the drill string
passes through the floor into the wellbore. The rotary bushings connect to the kelly bushings to actually
induce the spin required for drilling.
rotational energy.
Applications of Drilling Mud Centrifugal Pump: - Drilling mud centrifugal pump is used for transporting
drilling fluids. It can be used as oilfield drilling feeding centrifugal pump for drilling mud desander,
drilling fluids desilter, or used as mixing pump for jet mud mixer. Also it can be used as trip pump and
supercharging pump for drilling rig mud pump.
Parts of Centrifugal Pump: - 1.Casing (6 *8 *14), 2.Impeller, 3.Shaft, 4.Wear plate, 5.Vane,
6.Discharge Nozzle, 7.Bearing Housing
8. MOTOR
An electric motor is an electric machine that converts electrical energy into mechanical energy. In normal
motoring mode, most electric motors operate through the interaction between an electric motor's magnetic
field and winding currents to generate force within the
motor. In certain applications, such as in the
transportation industry with traction motors, electric
motors can operate in both motoring and generating or
braking modes to also produce electrical energy from
mechanical energy.
Found in applications as diverse as industrial fans,
blowers and pumps, machine tools, household
appliances, power tools, and disk drives, electric motors
can be powered by direct current (DC) sources, such as
from batteries, motor vehicles or rectifiers, or
by alternating current (AC) sources, such as from the
power grid, inverters or generators. Small motors may be
found in electric watches. General-purpose motors with highly standardized dimensions and
characteristics provide convenient mechanical power for industrial use. The largest of electric motors are
used for ship propulsion, pipeline compression and pumped-storage applications with ratings reaching
100 megawatts. Electric motors may be classified by electric power source type, internal construction,
application, type of motion output, and so on.
Devices such as magnetic solenoids and loudspeakers that convert electricity into motion but do not
generate usable mechanical power are respectively referred to as actuators and transducers. Electric
motors are used to produce linear force or torque (rotary).
The drill bit is hollow and has jets to allow for the expulsion of the drilling fluid, or "mud", at high
velocity and high pressure to help clean the bit and, for softer formations, help to break apart the rock. A
tricone bit comprises three conical rollers with teeth made of a hard material, such as tungsten carbide.
The teeth break rock by crushing as the rollers move around the bottom of the borehole. A polycrystalline
diamond compact (PDC) bit has no moving parts and works by scraping the rock surface with diskshaped teeth made of a slug of synthetic diamond attached to a tungsten carbide cylinder.
into the top of the existing drill string. Mud circulation is resumed, and the drill string is lowered into the
hole until the bit takes weight at the bottom of the hole. Drilling then resumes.
The kelly hose is the flexible, high-pressure hose connected from the standpipe to a gooseneck pipe on a
swivel above the kelly and allows the free vertical movement of the kelly while facilitating the flow of the
drilling fluid down the drill string. It generally is of steel-reinforced rubber construction but also
assemblies of Chiksan steel pipe and swivels are used.
The name kelly is derived from the machine shop in which the first kelly was made. It was located in a
town formerly named Kellysburg, Pennsylvania.
24. GOOSE-NECK
Goose-neck is a thick metal elbow connected to the swivel and standpipe that supports the weight of and
provides a downward angle for the kelly hose to hang from.
26. AGITATOR
An agitator is a device or mechanism to put something into motion by shaking or stirring. There are three
main types of agitation machines the washing machine agitator, which rotates back and forth; the
magnetic agitator, which contains a magnetic bar which rotates about a magnetic field; manual agitation,
such as with a stirring rod.
1. SHALE SHAKER
Shale shakers are components of drilling equipment used in many industries, such as coal cleaning,
mining, oil and gas drilling. They are the first phase of a solids control system on a drilling rig, and are
used to remove large solids (cuttings) from the drilling fluid
("Mud").
Drilling fluids are integral to the drilling process and, among
other functions, serve to lubricate and cool the drill bit as
well as convey the drilled cuttings away from the bore hole.
These fluids are a mixture of various chemicals in water or
oil based solution and can be very expensive to make. For
both environmental reasons and to reduce the cost of drilling
operations, drilling fluid losses are minimized by stripping
them away from the drilled cuttings before the cuttings are
disposed of. This is done using a multitude of specialized
machines and tanks.
Shale shakers are the primary solids separation tool on a rig.
After returning to the surface of the well the used drilling fluid flows directly to the shale shakers where it
begins to be processed. Once processed by the shale shakers the drilling fluid is deposited into the mud
tanks where other solid control equipment begins to remove the finer solids from it. The solids removed
by the shale shaker are discharged out of the discharge port into a separate holding tank where they await
further treatment or disposal.
Shale shakers are considered by most of the drilling industry to be the most important device in the solid
control system as the performance of the successive equipment directly relates to the cleanliness of the
treated drilling fluid.
Mudloggers usually go out and check the shakers for rock samples that have circulated from bottom.
They separate the rock from the drilling fluid and take it into an onsite lab where they dry out the samples
and label them according to depth. They then look at the samples and analyze what kind of rock they have
at a certain depth. This helps determines what depth that type of rock was encountered.
2. DESANDER
Desanders are solid control equipment with a set of hydrocyclones that separate sand and silt from the
drilling fluids in drilling rigs. Desanders are installed on top of the mud tank following the shale shaker
and the degasser, but before the desilter. Desander removes the abrasive solids from the drilling fluids
which cannot be removed by shakers. Normally the solids diameter for desander to be separated would be
45~74m, and 15~44m for desilter.
A centrifugal pump is used to pump the drilling fluids from mud tank into the set of hydrocyclones.
Solids control
Desanders have moving parts. The larger the internal diameter of the desander is, the greater the amount
of drilling fluids it is able to process and the larger the size of the solids removed. A desander with a (10
inches (250 mm) cone) is able to remove 50% of solids within the 40-50 m (micrometer) range at a flow
rate of 500 US gallons per minute (32 L/s), while a desilter (4 inches (100 mm) Cone) is able to remove
50% of solids within the 15-20 m range at a flow rate of 60 US gallons per minute (3.8 L/s). Micro-fine
separators are able to remove 50% of solids within the 10-15 m range at a flow rate of 15 US gallons per
minute (0.95 L/s). A desander is typically positioned next-to-last in the arrangement of solids control
equipment, with a decanter centrifuge as the subsequent processing unit. Desanders are preceded by gas
busters, gumbo removal equipment (if utilized), shale shaker, mud cleaner (if utilized) and a vacuum
degasser. Desanders are widely used in oilfield drilling. Practice has proved that hydrocyclone desanders
are economic and effective equipment.
3. DESILTER
Desilter is the third stage solids control and fourth stage drilling mud cleaning equipment in the drilling
fluids recycling system. GN Desilter commonly adapts 4 cyclone which could separate the solid phase
particles with size of 15-25 microns. GN Desilter is designed 2 options of with and without underflow
screen for customers requirement.
The desilter with underflow shaker is also called Mini cleaner which is applicable for both weighted and
unweighted drilling mud, while traditional desander no underflow vibrating screen only for unweighted
drilling fluids. And comparing with large size desander and desilter assembly, the Mini Desander is costeffective. For compact mud system used in HDD, CBM, water well drilling and mining project, Mini
desilter cleaner is an ideal choice.
4. DEGASSER
A degasser is a device used in drilling to remove gasses from drilling fluid which could otherwise
form bubbles. For small amount of entrained gas in a drilling fluid, the degasser can play a major role of
removing small bubbles that a liquid film has enveloped and entrapped. In order for it to be released and
break out the air and gas such as methane, H2S and CO2 from the mud to the surface, the drilling fluid
must pass degassing technique and it can be accomplished by the equipment called degasser which is also
a major part of a mud systems.
CASING
Casing is large diameter pipe that is assembled and inserted into a
recently drilled section of a borehole and typically held into place
with cement.
Purpose :- Casing that is cemented in place aids the drilling
process in several ways:
Prevent contamination of fresh water well zones.
Prevent unstable upper formations from caving-in and
sticking the drill string or forming large caverns.
Provides a strong upper foundation to use highdensity drilling fluid to continue drilling deeper.
Isolates
different
zones,
that
may
have
different pressures or fluids - known as zonal isolation, in
the drilled formations from one another.
Seals off high pressure zones from the surface, avoiding
potential for a blowout.
Prevents fluid loss into or contamination of production
zones.
Provides a smooth internal bore for installing production
equipment.
Design :- In the planning stages of a well a drilling engineer, usually with input from geologists and
others, will pick strategic depths at which the hole will need to be cased in order for drilling to reach the
desired total depth. This decision is often based on subsurface data such as formation pressures, strengths,
and makeup, and is balanced against the cost objectives and desired drilling strategy.
With the casing set depths determined, hole sizes and casing sizes must follow. The hole drilled for
each casing string must be large enough to easily fit the casing inside it, allowing room for cement
between the outside of the casing and the hole. Also, the inside diameter of the first casing string must be
large enough to fit the second bit that will continue drilling. Thus, each casing string will have a
subsequently smaller diameter.
The inside diameter of the final casing string (or penultimate one in some instances of a liner completion)
must accommodate the production tubing and associated hardware such as packers, gas lift mandrels and
subsurface safety valves.
Casing design for each size is done by calculating the worst conditions that may be faced during drilling
and production. Mechanical properties of designed pipes such as collapse resistance, burst pressure, and
axial tensile strength must be sufficient for the worst conditions.
Casing strings are supported by casing hangers that are set in the wellhead, which later will be topped
with the Christmas tree. The wellhead usually is installed on top of the first casing string after it has been
cemented in place.
Typically, a well contains multiple intervals of casing successively placed within the previous casing run.
The following casing intervals are typically used in an oil or gas well:
Conductor casing
Surface casing
Production casing
Production liner
The conductor casing serves as a support during drilling operations, to flow back returns during drilling
and cementing of the surface casing, and to prevent collapse of the loose soil near the surface. It can
normally vary from sizes such as 18" to 30".
The purpose of surface casing is to isolate freshwater zones so that they are not contaminated during
drilling and completion. Surface casing is the most strictly regulated due to these environmental concerns,
which can include regulation of casing depth and cement quality. A typical size of surface casing is 13
inches.
Intermediate casing may be necessary on longer drilling intervals where necessary drilling mud weight to
prevent blowouts may cause a hydrostatic pressure that can fracture shallower or deeper formations.
Casing placement is selected so that the hydrostatic pressure of the drilling fluid remains between In order
to reduce cost, a liner may be used which extends just above the shoe (bottom) of the previous casing
interval and hung off downhole rather than at the surface. It may typically be 7", although many liners
match the diameter of the production tubing.
Few wells actually produce through casing, since producing fluids can corrode steel or form deposits such
as asphaltenes or paraffin waxes and the larger diameter can make flow unstable. Production tubing is
therefore installed inside the last casing string and the tubing annulus is usually sealed at the bottom of
the tubing by a packer. Tubing is easier to remove for maintenance, replacement, or for various types of
workover operations. It is significantly lighter than casing and does not require a drilling rig to run in and
out of hole; smaller "service rigs" are used for this purpose.
Cementing is performed by circulating a cement slurry through the inside of the casing and out into the
annulus through the casing shoe at the bottom of the casing string. In order to precisely place the cement
slurry at a required interval on the outside of the casing, a plug is pumped with a displacement fluid
behind the cement slurry column, which "bumps" in the casing shoe and prevents further flow of fluid
through the shoe. This bump can be seen at surface as a pressure spike at the cement pump. To prevent
the cement from flowing back into the inside of the casing, a float collar above the casing shoe acts as
a check valve and prevents fluid from flowing up through the shoe from the annulus.
Types of Casing Policies :- Generally there are two types of Casing Policies (CP)
1. 3 CP For lower depths
Depth(in metre)
1st Stage
< 400
2nd Stage
< 2000
3rd Stage
< 3000
13(3/8)
9(5/8)
5(1/2)
17(1/2)
9(5/8)
8(1/2)
2nd Stage
3rd Stage
4th Stage
Depth
400-450
2000-2500
3000-3500
> 4000
20
13(3/8)
9(5/8)
5(1/2)
26
17(1/2)
9(5/8)
8(1/2)
REFERENCES
1. MD Totco Manuals
2. Wikipedia
3. Google
4. Sensor Manuals
5. National Oil Varco (nov.com)