Page 1 of 15

ITEM REPORT
Processing Date : Sat Apr 25 10:04:11 PM 2015
Version : Aspen Process Economic Analyzer 30.0.2(Build 3064)
List of Items :
Project : steamCost
Scenario : Scenario1
T-2-reb

Project : STEAMCOST
Scenario : SCENARIO1

T-2-reb
Item Code: DRB U TUBE
Internal Name : DRB U TUBE T-2-reb
Process Data
Sizing Data
Design Data
Summary Costs

Process Data
Block Name : T-2
Description
Item model
Bottoms exit
Bottoms product
Bottoms return
Exit stream
Feed 1
Inlet stream
Overhead exit
Bottom stage liquid
flow
Bottom stage vapor
flow
Bottoms split exit to
reboiler

Value
RADFRAC
ICP-BE
BOT
ICP-BR
VAP ,BOT
FEED
FEED
VAP
610.994036

Units

KMOL/HR

102.48517

KMOL/HR

ICP-BSPLR

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Condenser duty
0
MMKCAL/HR
Condenser duty w/o
0
MMKCAL/HR
subcool
Feed liquid flow rates
T-2 - FEED LIQUID FLOW RATES
Feed mixed flow rates
T-2 - FEED MIXED FLOW RATES
Feed vapor flow rates
T-2 - FEED VAPOR FLOW RATES
Inlet stream stage
1
Interstage heaters
Molar boilup ratio
0.167735
(sim)
Molar reflux ratio (sim)
43.095554
New inlet
VAP
Number of stages
10
Product liquid rates
T-2 - PRODUCT LIQUID RATES
Product vapor rates
T-2 - PRODUCT VAPOR RATES
Reboiler duty
1
MMKCAL/HR
Reboiler exit pressure
1
BAR
Reboiler exit
99.622211
C
temperature
Side decanters
Stage density units
KMOL/CUM
Stage duty units
MMKCAL/HR
Stage flow rate units
KMOL/HR
Stage liquid density
T-2 - STAGE LIQUID DENSITY
T-2 - STAGE LIQUID FLOW
Stage liquid flow rates
RATES
Stage liquid molecular
T-2 - STAGE LIQUID
weight
MOLECULAR WEIGHT
Stage mass flow rate
KG/HR
units
Stage pressure
T-2 - STAGE PRESSURE
Stage pressure units
BAR
Stage temperature
T-2 - STAGE TEMPERATURE
Stage temperature units
C
T-2 - STAGE VAPOR FLOW
Stage vapor flow rates
RATES
Stage vapour density
T-2 - STAGE VAPOUR DENSITY
Stage vapour molecular
T-2 - STAGE VAPOUR
MOLECULAR WEIGHT
weight
Top stage liquid flow
710.784185
KMOL/HR

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Top stage vapor flow

Tray duty

16.493214
T-2 - TRAY DUTY

KMOL/HR

Sizing Data
Description
Raw surface area
Shell side fouling resistance
Shell side heat transfer coefficient
Side for hot stream
Temperature correction factor
Tube side fouling resistance
Tube side heat transfer coefficient
Ua

Value
153.65894
0.0006
526.315789
Tube
1
0.0003
1000
34065.062654

Units
SF
H SF DEG F/BTU
BTU/H/SF/DEG F

H SF DEG F/BTU
BTU/H/SF/DEG F
BTU/H/DEG F

Error(s)

Design Data
Parameter
Item type
Number of identical items
GENERAL DESIGN DATA
TEMA type
Heat exchanger design option
Heat exchanger design+cost tool
Heat transfer area
Number of shells
Number of tube passes
Number of shell passes
Vendor grade
SHELL DATA
Shell material
Shell diameter
Shell length
Shell design gauge pressure
Shell design temperature
Shell operating temperature

Value
U TUBE
1
BKU
STAND
ECON
176.708
1
2
1
HIGH
A285C
18.000
13.000
68.637
261.320
211.320

Units

SF

INCHES
FEET
PSIG
DEG F
DEG F

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Shell corrosion allowance

Shell wall thickness
ASA rating Shell side
Number of baffles
Shell fabrication type
Expansion joint
TUBE DATA
Tube material
Number of tubes per shell
Tube outside diameter
Tube port diameter
Tube length extended
Tube design gauge pressure
Tube design temperature
Tube operating temperature
Tube corrosion allowance
Tube wall thickness
Tube pitch symbol
Tube pitch
Tube seal type
TUBE SHEET DATA
Tube sheet material
Tube sheet thickness
Tube sheet corrosion allowance
Channel material
PROCESS DESIGN DATA
Duty
Heat of vaporization
Vaporization
Specific gravity tower bottoms
Molecular weight Bottoms
TUBE SIDE HEAD DATA
Head material Tube side
ASA rating Tube side
Head thickness Tube side
SHELL SIDE HEAD DATA
Head material Shell side
ASA rating Shell side

0.125000
0.375000
150
9
PIPE
NO
A 214
34
1.0000
12.000
20.000
110.304
377.800
327.800
0.002500
0.125000
TRIANGULAR
1.2500
SEALW
A 515
0.750000
0.125000
A 515
3.9683
150.000
90.000
0.500000
100.000

INCHES
INCHES
CLASS

INCHES
INCHES
FEET
PSIG
DEG F
DEG F
INCHES
INCHES
INCHES

INCHES
INCHES

MMBTU/H
BTU/LB
PERCENT

A 515
150
0.250000

CLASS
INCHES

A285C
150

CLASS

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Head thickness Shell side

WEIGHT DATA
Shell
Tubes
Heads
Internals and baffles
Nozzles
Flanges
Base ring and lugs
Tube sheet
Saddles
Total weight
VENDOR COST DATA
Material cost
Shop labor cost
Shop overhead cost
Office overhead cost
Profit
Total cost
Cost per unit weight
Cost per unit area

0.375000

INCHES

920
800
60
39
110
90
13
23
80
2100

LBS
LBS
LBS
LBS
LBS
LBS
LBS
LBS
LBS
LBS

3207
3261
3367
2182
2583
14600
6.9524
82.622

DOLLARS
DOLLARS
DOLLARS
DOLLARS
DOLLARS
DOLLARS
USD/LBS
USD/SF

Summary Costs
Item
Equipment&Setting
Piping
Civil
Structural Steel
Instrumentation
Electrical
Insulation
Paint
Subtotal

Material(USD)
14600.
13970.
1188.
0.
17645.
0.
3966.
443.
51812

Manpower(USD)
949.
12875.
1703.
0.
6587.
0.
3655.
1219.
26988

Manhours
32
423
71
0
215
0
160
54
955

Total material and manpower cost=USD 78800.

ITEM REPORT

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Processing Date : Sat Apr 25 10:04:11 PM 2015

Version : Aspen Process Economic Analyzer 30.0.2(Build 3064)
List of Items :
Additional Process Data Appendix

STREAM ICP-BE
Description
Description
Liquid mass density
Liquid mass flow
Liquid volumetric flow
Molecular weight
Pressure
Primary fluid component
Temperature
Total mass density
Total mass flow
Total molar flow
Total volumetric flow
Vapor fraction
Vapor mass density
Vapor mass flow
Vapor volumetric flow

Value
T-2-Bottoms Exit
59.822548
28336.683911
59.05607
18.015269
14.503263
Water
211.299089
59.822548
28336.683911
1572.925939
59.05607
0
0
0
0

Units
PCF
LB/H
GPM
PSIA
DEG F
PCF
LB/H
LBMOL/H
GPM
PCF
LB/H
GPM

STREAM BOT
Description
Item model
Component 1
Component 1 flow
Component 2
Component 2 flow
Component 3
Component 3 flow
Component flow rates
Component flow units

Value
STREAM
H2O
11006.9961
NH3
0.213747
H2S
0.012243
BOT - COMPONENT FLOW
RATES
KG/HR

Units

KG/HR
KG/HR
KG/HR

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Duty (sim)
Entropy flow
From (sim)
Liquid mass density
Liquid mass flow
Liquid molecular weight
Liquid phase fluid
component
Liquid volumetric flow
Mass specific enthalphy
(sim)
Molar flow
Molecular weight
Pressure
Primary fluid component
Solid fraction
Solid mass density
Solid mass flow
Solid volumetric flow
Temperature
Total mass density
Total mass flow
Total volumetric flow
Unit cost
Vapor mass density
Vapor mass flow
Vapor volumetric flow

-40.915454
-34.945418
T-2
958.453973
11007.2221
18.015269
Water

MMKCAL/HR
CAL/MOL-K

11.485187
-3717.14621

CUM/HR
KCAL/KG

610.994036
18.015269
1
Water

KMOL/HR

0
0
0
99.622211
958.384194
11007.2221
50.571749

PCF
KG/HR
GPM
C
KG/CUM
KG/HR
GPM

0
0
0

PCF
LB/H
GPM

KG/CUM
KG/HR

BAR

STREAM ICP-BR
Description
Description
Liquid mass density
Liquid mass flow
Liquid volumetric flow
Molecular weight
Pressure
Primary fluid component
Temperature

Value
T-2-Bottoms Return
0
0
0
18.015269
14.503263
Steam
211.31998

Units
PCF
LB/H
GPM
PSIA
DEG F

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Total mass density

Total mass flow
Total molar flow
Total volumetric flow
Vapor fraction
Vapor mass density
Vapor mass flow
Vapor volumetric flow

0
4070.321662
225.937324
0
1
0
4070.321662
0

PCF
LB/H
LBMOL/H
GPM
PCF
LB/H
GPM

STREAM VAP
Description
Item model
Component 1
Component 1 flow
Component 2
Component 2 flow
Component 3
Component 3 flow
Component flow rates
Component flow units
Duty (sim)
Entropy flow
From (sim)
Liquid mass density
Liquid mass flow
Liquid volumetric flow
Mass specific enthalphy
(sim)
Molar flow
Molecular weight
Pressure
Primary fluid component
Solid fraction
Solid mass density
Solid mass flow
Solid volumetric flow
Temperature

Value
STREAM
H2O
261.524612
NH3
33.637025
H2S
0.0441
VAP - COMPONENT FLOW
RATES
KG/HR
-0.85125
-9.677963
T-2
0
0
0
-2883.58188

Units

KG/HR
KG/HR
KG/HR

MMKCAL/HR
CAL/MOL-K
PCF
LB/H
GPM
KCAL/KG

16.493214
17.898618
1
Water

KMOL/HR

0
0
0
96.3333

PCF
KG/HR
GPM
C

BAR

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Total mass density

Total mass flow
Total volumetric flow
Unit cost
Vapor fraction
Vapor mass density
Vapor mass flow
Vapor molecular weight
Vapor phase fluid
component
Vapor volumetric flow

0.586625
295.205737
2215.818142
1
0.036621
295.205737
17.898618
Water
503.227701

KG/CUM
KG/HR
GPM

PCF
KG/HR

CUM/HR

STREAM FEED
Description
Item model
Component 1
Component 1 flow
Component 2
Component 2 flow
Component 3
Component 3 flow
Component flow rates
Component flow units
Duty (sim)
Entropy flow
Liquid mass density
Liquid mass flow
Liquid molecular weight
Liquid phase fluid
component
Liquid volumetric flow
Mass specific enthalphy
(sim)
Molar flow
Molecular weight
Pressure
Primary fluid component

Value
STREAM
H2O
11268.5207
NH3
33.850772
H2S
0.056343
FEED - COMPONENT FLOW
RATES
KG/HR
-42.766704
-38.96664
995.334307
11302.4278
18.012203
Water

Units

KG/HR
KG/HR
KG/HR

MMKCAL/HR
CAL/MOL-K
KG/CUM
KG/HR

11.356235
-3783.85114

CUM/HR
KCAL/KG

627.48725
18.012203
1
Water

KMOL/HR
BAR

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Solid fraction
Solid mass density
Solid mass flow
Solid volumetric flow
Temperature
To (sim)
Total mass density
Total mass flow
Total volumetric flow
Unit cost
Vapor mass density
Vapor mass flow
Vapor volumetric flow

0
0
0
25
T-2
995.261849
11302.4278
50.003945

PCF
KG/HR
GPM
C
KG/CUM
KG/HR
GPM

0
0
0

PCF
LB/H
GPM

T-2 - FEED LIQUID FLOW RATES

Description
1
10
2
3
4
5
6
7
8
9

Value
627.48725
0
0
0
0
0
0
0
0
0

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

T-2 - FEED MIXED FLOW RATES

Description
1
10
2
3
4
5
6

Value
0
0
0
0
0
0
0

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

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7
8
9

0
0
0

KMOL/HR
KMOL/HR
KMOL/HR

T-2 - FEED VAPOR FLOW RATES

Description
1
10
2
3
4
5
6
7
8
9

Value
0
0
0
0
0
0
0
0
0
0

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

T-2 - PRODUCT LIQUID RATES

Description
1
10
2
3
4
5
6
7
8
9

Value
0
610.994036
0
0
0
0
0
0
0
0

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

T-2 - PRODUCT VAPOR RATES

Description
1
10
2
3

Value
16.493214
0
0
0

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

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4
5
6
7
8
9

0
0
0
0
0
0

KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

T-2 - STAGE LIQUID DENSITY

Description
1
10
2
3
4
5
6
7
8
9

Value
52.852456
53.198439
52.989282
53.074022
53.127837
53.160153
53.178386
53.188485
53.194007
53.196948

Units

T-2 - STAGE LIQUID FLOW RATES

Description
1
10
2
3
4
5
6
7
8
9

Value
710.784185
610.994036
711.988427
712.656312
713.031554
713.243071
713.358673
713.426139
713.460468
713.479206

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

T-2 - STAGE LIQUID MOLECULAR WEIGHT

Description
1

Value
18.00705

Units

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10
2
3
4
5
6
7
8
9

18.015269
18.012244
18.014623
18.015298
18.015383
18.015341
18.015299
18.015275
18.015267

T-2 - STAGE PRESSURE

Description
1
10
2
3
4
5
6
7
8
9

Value
1
1
1
1
1
1
1
1
1
1

Units
BAR
BAR
BAR
BAR
BAR
BAR
BAR
BAR
BAR
BAR

T-2 - STAGE TEMPERATURE

Description
1
10
2
3
4
5
6
7
8
9

Value
96.3333
99.622211
97.829918
98.654995
99.100822
99.343919
99.477714
99.550032
99.589231
99.610605

Units
C
C
C
C
C
C
C
C
C
C

T-2 - STAGE VAPOR FLOW RATES

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Description
1
10
2
3
4
5
6
7
8
9

Value
16.493214
102.48517
99.790149
100.994391
101.662276
102.037518
102.249035
102.364637
102.432102
102.466431

Units
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR
KMOL/HR

T-2 - STAGE VAPOUR DENSITY

Description
1
10
2
3
4
5
6
7
8
9

Value
0.032775
0.032494
0.032646
0.032576
0.032538
0.032518
0.032507
0.0325
0.032497
0.032495

Units

T-2 - STAGE VAPOUR MOLECULAR WEIGHT

Description
1
2
3
4
5
6
7
8
9

Value
17.956725
17.993943
18.010742
18.015469
18.016066
18.01577
18.015474
18.015312
18.015255

Units

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T-2 - TRAY DUTY

Description
1
10
2
3
4
5
6
7
8
9

Value
0
1
0
0
0
0
0
0
0
0

Units
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR
MMKCAL/HR

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