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INTRODUCTION
The principle of arc welding is to attach a ground cable to the work piece .The
machine was set to the correct amperage base on the thickness of the material.fit the
electrode in the electrode holder and with the head shield down the strike the rod against
the work to start a flow of current .That procedure intense heat and light and your seam
together. Welding thicker work piece requires more heat in the form of higher amperage
from the machine.
TOOL AND EQUIPMENT
1) Ac/Dc or combination of Ac/Dc machine. 2) Chipping hammer
3)Glove.
4) Apron
5)Wire brush.
6) Head shield
7)Electrode holder.
8) Pieces of metal.
PROCEDURE
1. Clean the surface of the metal plate with wire brush before welding. Place as close to
the weld as possible to the metal plate
2. Before striking an arc, insert an electrode to the electrode holder.
3. Adjust the electric current according to the electrode size I use 100V.Arc length
between the plate n electrode is 1/16 and 3/32 in diameter --- 1/16 in (1.6 mm).
4. Weld along the base from left to right.
5. Positioning electrode holder hold the electrode nearly perpendicular to the work,.
although tilting it ahead
RESULT
CONLUSION
To get a best result of this arc welding process, student must know the
angle that are used, concentration, and the movement of the electrode and
speed of moving the electrode.
The thickness of the metal and type of the electrode are used are the factor
in arc welding process.
OXYACETYLENE CUTTING
THEORY
Oxyacetylene cutting process is use to cut metal. The melting of metal during pre heated
is importing during the cutting, but the most important is the oxidation metal process
during metal heated until it color become red, release pour oxygen on it, this chemical
reacting called oxidation process.
TOOL AND EQUIPMENT
1) Wear safety equipment such as head shield, glove and apron before start welding.
2) Dont watch the ultraviolet rays spatters when welding using eye without a head
Shield.
3) Carry Out at a comfortable area and where the is good welding will be done away
from the flammable materials.
4) Do not disturbed other student that are still work.
BRAZING
THEORY
Brazing is a process that didnt melt the metal. Brazing is joined two metal that different
type, where the metal heated high than 800F (427C).Filler rod is added on the surface of
metal to make the easy to added filler rod put some flux on it tip.
TOOL AND EQUIPMENT
1) Tourch
2) Filler Rod
4) Wire brush
6)Fluxes
BRAZING PROCEDURE
1. Clean the metal from grease, oil or anything that useless on the surface of metal.
2. Joint two of metal with pengapit to make it closes.
3. Choose the flux that suitable for joining the metal.
4. Put some flux o the surface of metal.
5. Heats the metal on braze temperature, after that add the filler rod on the butt
surface of two metal.
6. Stop heat the metal when braze alloy close the surface joined. Do not make over
heated because it can make the ionic bond of the metal become weak.
BRAZING RESULT
CONLUSION
At the end of this experiment, students know:
The problem that occurs on the metal (in cutting process and brazing process.)