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Karara Dry Tailings

Storage Facility

Christian Trulsson - Business Development Manager MH


Brisbane, 5 June 2013

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Agenda

Project Background
Mobile Conveyor System Basics
System components
Operating Principle
Summary and Conclusion
Questions

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

FLSmidth
- Who are we?

FLSmidth supplies everything from single machines to complete minerals and cement
flow sheets including associated services One Source

+15,000 employees globally engaged in design, supply, construction, operation &


maintenance, and service support to the minerals and cement industries

17+ locations across Australia.

Head Office in Copenhagen/Denmark and listed on Danish Stock Exchange

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Iron Ore Project


- Location

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Iron Ore


- Process Flowsheet

Karara Mining is a 50-50 joint venture between Gindalbie Metals


Limited and AnSteel, one of Chinas biggest steel makers and iron
ore miners.

Courtesy of Gindalbie Melats Ltd

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- The FLSmidth Approach
Site Visit
Review conditions
Receive technical inputs

Conceptual material handling solutions


+/- 30%-50% accuracy CAPEX

Detailed Study
+/- 15%-25% CAPEX/OPEX

Final Engineering
Fabrication/Erection

We offer turnkey systems or assistance with installation, training


and commissioning in addition to post commissioning support.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Stacking Technologies

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Stacking Method Economics


TRUCKS (AND DOZERS)
GRASSHOPPER/PORTABLE
CONVEYORS

BOOM SPREADER

OPEX

MOBILE CONVEYOR
- PERMANENT
- REUSABLE

CAPEX

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyors

Satefy
Environment

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Worlds First
Mobile Stacking Conveyor
Client: PP&L 1975
Capacity: 1000 tph

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Worlds Largest Tailings Stack

Mantos de Oro La Coipa, Chile


Capacity 1,200tph
Commissioned 1990

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Applications

Overburden Removal and Stacking


Permanent and Reusable Heap
Leach Pads
Tailings Conveying and Stacking

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Environment

The plant is state of the art technology including significant


improvements on environmental impact of the waste and
the facility.

Ideal for:

Dry climates
Wet climates
Cold climates

Substantially reduced water requirements


Elimination of water loss through evaporation
Groundwater contamination eliminated
Vast reduction in environmental footprint => less CAPEX
Rehabilitation plan established including the use of native flora to
maintain
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Safety

Site access enhanced.


Equipment and vehicles can move freely around the storage site.
Truck traffic eliminated.
The risk of tailings overflow or run-out due to catastrophic failures
of storage pond walls is eliminated.
Can be established in high seismic regions.

Ajka Bauxite, Hungary 2010

Rio Pomba, Brazil 2007

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyor System Basics

Low ground pressure on crawler tracks (15-30psi)


Automatic alignment and leveling
Highly accurate positioning through GPS control
Robust systems with high availability (typically 90+%)
Low operational cost
Improved safety
Environmental benefits
Higher the capacity the greater the operational savings
Current capacities 500-12,000 tph. Up to 800m long

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Ground Bearing Pressure


- Interesting facts....

20 psi ground pressure over the whole machine.


35 psi when a tripper is directly over a given track
Can reach as low as 15 psi

Reference
D11 dozer is 19 psi
large haul truck is 70 psi.
A human wearing work
boots is 3-4 psi.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Stacking Conveyor

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyor Basics


- Single Belt

No transfer points
No spillage
No wear
No dust
Less noise
Single drive
Etc

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Alignment Control
(critical for belt tracking)

Retreat stacking copper ore onto leach pad


Note straightness of stacking face

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Alignment Control
(critical for belt tracking)

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyor Basics


- Tripper

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyor Basics


- Track Leveling

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyor Basics


- Track Leveling

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Mobile Conveyor Basics


- Joints Between Frames

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Operating on Irregular Terrain

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Mobile Conveyor Basics


- Ramp Construction

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Mobile Conveyor Basics


- Term Definitions

Advance Stacking

Retreat
Stacking

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Definition of Terms
Retreat Stack

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Definition of Terms
Advance Stack

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Operating Principle

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Simple Stacking Plan

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Complex Stacking Plan

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- System Components
Equipment #

Description

RADIAL STACKER

Secondary System Radial Stacker

CV-101

Ramp Conveyor

CV-104

Mobile Stacking Conveyor (MSC)

CV-105

MSCT Cross Conveyor

CV-106

Spreading Conveyor

CV-108

Reclaim Hopper Feeder

CV-103*

Extendable Moveable Conveyor

MOT-101*

Mobile Overland Tripper (for CV-103)

CV-102*

Extendable Feed Conveyor

*CV-102 , CV-103 and MOT-101 are not needed on day 1 for operation.

=> Total of ~3.3km conveying


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Secondary System Radial Stacker

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- CV-108 Reclaim Hopper Feeder

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- CV101-Ramp Conveyor

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- CV-104 Mobile Stacking Conveyor

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- CV-105 MSC Tripper Cross Conveyor

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- CV-106 Spreading Conveyor

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Automation and Control
The system is state of the art technology.
High level of automation and plant monitoring
Remote monitoring from FLS Perth ICE center
Mobile/email notification
My plan App for iPad and iPhone
Report card
KPI
Maintenance Planning
Remote Support

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

40

Karara Dry Tailings Storage Facility


- Conclusion Mobile Conveyors

Equipment and systems are proven

Equipment designed and built to withstand rugged mining


operations

Equipment and systems perform at highest availabilities

Lowest operating cost equipment and systems

All solutions are driven by mine plans, topography and material


characteristics

As a consequence suppliers need to be systems providers rather


than product suppliers

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Karara Dry Tailings Storage Facility


- Summary

Mobile tailings stacking system 2850tph 3.3km conveying


The technology allows for a process that enables dewatered
tailings material to be conveyed and stacked rather than pumped.
Environmental benefits

Smaller footprint => less CAPEX


Decrease environmental exposure
Reuse much of the water
Improves rehabilitation efficiency

Safety benefits

Site access enhanced

Traffic eliminated
Risk of pond failures eliminated

Significant reduction in OPEX

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Questions?

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Thank You!

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.