AHU Type01 Functional Test

AHU and VFD (Type 01) Functional
Test Package
SKY ORYX JOINT VENTURE
Passenger Terminal Complex

CONTRACTORS VERIFICATION STAMP
PURSUANT TO SPECIAL CONDITION 6, WE, SKY ORYX JOINT VENTURE, VERIFY THAT THIS SUBMITTAL
SATISFIES ALL REQUIREMENTS OF THE CONTRACT, WITH THE EXCEPTION OF THE FOLLOWING
CLARIFICATIONS / PROPOSALS ACCEPTED BY THE ENGINEER:
CONTRACTORS PROJECT MANAGER:
M. HORIKAWA
PRINT NAME
SIGNATURE
DATE
DOCUMENT REVIEW STATUS
STATUS 1: WORK MAY PROCEED.

STATUS 2: REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF
COMMENTS INDICATED.
STATUS 3: REVISE & RESUBMIT. WORK MAY NOT PROCEED.
STATUS 4: REVIEW NOT REQUIRED. WORK MAY PROCEED.
PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS,
CALCULATIONS, ANALYSES, TEST METHODS, OR MATERIALS DEVELOPED OR SELECTED BY
CONTRACTOR AND SHALL NOT RELIEVE CONTRACTOR FROM FULL COMPLIANCE WITH THE CONTRACT
TECHNICAL SPECIFICATIONS AND DRAWINGS.
----------------------------------------------Overseas Bechtel, Inc.

Date
Document No: 25045-A1000-18-UT1-J-1102000 Rev 003
Issued by:
Rev.No
Date Description
Prepared
Engr.
Checked
Comm.
Mgr.
QA/Q
C
Approved
Fet.
Eng
Project
Mgr
Mgr.
K.
J.
Rosenbaum Gillen
Second
K.
J.
28-Feb-12
M.Hammodeh
Issue
Rosenbaum Gillen
K.
13-Jun-11 Third Issue M.Hammodeh
B.Titus
Rosenbaum
Fourth
K.
14-Oct-12
Chitti.Babu
B.Titus
Issue
Rosenbaum
000
13-Jun-11 First Issue M.Hammodeh
001
002
003
System:
r.
H.
Atsuta
H.
Atsuta
H.
Atsuta
H.
Atsuta
M.
Horikawa
M.
Horikawa
M.
Horikawa
M.
Horikawa
AHU A1121-003
Building:
CP 18: Passenger Terminal CONCOURSE A
AHU and VFD FUNCTIONAL

TEST PACKAGE
HBMS AHU and VFD Functional Testing Final Sign of
Address
Siemens
PO Box 21757, Doha, State of Qatar
OBI:
EKIN:
SOJV
Accepted By:
Siemens
EKIN
OBI
Name:
Name:
Name:
Signed:
Signed:
Signed:
Date:
Date:
Date:
SOJV
Name:
Signed:
Date:
Functional Test Description

The Functional Testing is to be completed after the Testing, Adjusting and Balancing
Works have been completed by the nominated sub-contractors.
The Functional Testing serves a singular purpose, that it has been developed to test
that the control loops, field devices and the HBMS System implement the required
control strategies and control sequences as defined by the design drawing.
The Functional Test as a singular test which when successfully completed in
conjunction with the Test &Balancing and HBMS tests will prove that the systems
operate as per the design intent described in the IFC M6 drawings.
Site Observation Report
Engineer:
On behalf of:
Signed:
Date:
Engineers Functional Test Report
Engineer:
On behalf of:
Signed:
Date:
Functional Test for AHU and VFD

(Type-01)
AHU Ref:
Location:
Date of Test:
General Description
This is a variable volume cooling air handling unit with Supply fan, Relief fan and
Heat Recovery Wheel. This test document is applicable for the below listed Air
handling units.
No
1.
2.
3.
4.
5.
6.
7.
8.
AHU Reference
AHU-A1121-003
AHU-A1121-004
AHU-A1121-007
AHU-A1121-010
AHU-A1122-003
AHU-A1122-004
AHU-A1122-007
AHU-A1122-010
IFC Reference
A1121-18-M6-M003
A1121-18-M6-M004
A1121-18-M6-M007
A1121-18-M6-M010
A1122-18-M6-M003
A1122-18-M6-M004
A1122-18-M6-M007
A1122-18-M6-M010
DDC Reference
DDC-A1121-003
DDC-A1121-004
DDC-A1121-007+CHP
DDC-A1121-010
DDC-A1122-002
DDC-A1122-004
DDC-A1122-007+CHP
DDC-A1122-010
Requirements for Functional Testing.

The pre-functional & operational checklist completed.
Validation of AHU in Stopped condition.
The function has been checked and its adhered control sequences as per the
requirements
1. Return Air Damper (D1) is fully open
_____Yes ______No
2. Relief Air Damper (D2) is fully closed
_____Yes ______No
3. Outside Air damper (D3) is fully closed
_____Yes ______No
4. Cooling coil face damper (D4) is open
_____Yes ______No
5. Cooling coil bypass damper (D5) is closed
_____Yes ______No
6. Chilled water valve is closed
_____Yes ______No
7. Supply fan and relief fan is de-energized
_____Yes ______No
8. Heat wheel command is de-energized
_____Yes ______No
Unit Start-up Functionality (Occupied Mode).

Simulate occupied mode by changing time schedule by PXM-20 (HMI)
When the Air Handler is started:
9. Return air damper positioned to minimum outside air
_____Yes ______No
10. Relief air damper is open
_____Yes ______No
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
11. Outside air damper positioned to minimum outside air _____Yes ______No
12. Cooling coil face damper (D4) is open
_____Yes ______No
13. Cooling coil bypass damper (D5) is closed
_____Yes ______No
14. Supply Fan is enabled
_____Yes ______No
15. Supply Fan Speed
______ Hz
16. Relief Fan is enabled
_____Yes ______No
17. Relief Fan Speed
______ Hz
18. Heat Recovery wheel is enabled
_____Yes ______No
Occupied Mode Start-up fuctional test result
_____Pass ______Fail
19. Supply fan Run Hours
______ Hrs
20. Relief fan Run Hours
______ Hrs
21. Heat wheel Run Hours
______ Hrs
Supply Duct Static pressure Control

Function Description: The AHU is scheduled for a nominal supply air flow of
________ L/Sec. Supply fan is modulated to maintain supply duct static pressure.
Make the static pressure set point as nominal value by PXM-20 (HMI)
22. Supply duct static pressure set point
______KPa
23. Current duct static pressure
______ KPa
24. Current supply fan VFD speed Command
______ %
25. Current supply fan VFD speed Feedback
______ Hz
26. Current duct supply air flow
______LPS
27. Current Relief fan VFD speed Command
______ %
28. Current Relief fan VFD speed Feedback
______ Hz
29. Current relief air flow
______LPS
Function Description: Supply fan VFD speed is increased if the supply duct
pressure value is less than setpoint.
Increase the supply duct static pressure setpoint using PXM-20 (HMI)
30. New supply duct static pressure setpoint
______KPa
31. New supply duct static pressure
______ KPa
32. New supply air flow
______LPS
33. New supply fan VFD speed Command
______ %
34. New supply fan VFD speed Feedback
______ Hz
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
35. New relief air damper Command
______ %
36. New relief air damper position
______ %
37. New Relief fan VFD speed Command
______ %
38. New Relief fan VFD speed Feedback
______ Hz
39. New relief air flow
______LPS
Supply duct static pressure functional test result according to the function description
Function Description: Supply fan VFD speed is decreased if the supply duct
pressure value becomes higher than the setpoint.
Decrease the supply duct static pressure setpoint using PXM-20 (HMI)
40. New supply duct static pressure setpoint
______KPa
41. New supply duct static pressure
______ KPa
42. New supply air flow
______LPS
43. New supply fan VFD speed Command
______ %
44. New supply fan VFD speed Feedback
______ Hz
45. New relief air damper Command
______ %
46. New relief air damper position
______ %
47. New Relief fan VFD speed Command
______ %
48. New Relief fan VFD speed Feedback
______ Hz
______LPS
Supply duct static pressure functional test result according to the function description
Supply fan flow control with VAV position
Function Description: Supply fan is modulated to maintain nominal flow at normal
load condition.
Set all the VAV temperature setpoint through PXM-20 to attain the nominal supply fan
flow
50. Current VAV temperature setpoint
______ C
51. Current supply fan flow
______LPS
52. Current duct static pressure setpoint
______KPa
53. Current duct static pressure
______KPa
54. Current Supply fan VFD speed Command
______%
55. Current Supply fan VFD speed Feedback
______Hz
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
56. Current Relief Fan VFD speed Command
______%
57. Current Relief Fan VFD speed Feedbak
______Hz
58. Current Relief fan flow
______LPS
59. Current OA flow setpoint
______LPS
60. Current OA flow
______LPS
Supply fan flow control with VAV position functional test result according to function
description
Function Description: Supply fan is modulated to maintain minimum flow at partial

load condition.
Override all the VAV temperature setpoint through PXM-20 to attain minimum supply
flow
61. New VAV temperature setpoint
______ C
62. New supply fan flow
______LPS
63. New duct static pressure setpoint
______KPa
64. New duct static pressure
______KPa
65. New Supply fan VFD speed Command
______%
66. New Supply fan VFD speed Feedback
______Hz
67. New Relief Fan VFD speed Command
______%
68. New Relief Fan VFD speed Feedback
______Hz
69. New Relief fan flow
______LPS
70. New OA flow setpoint
______LPS
71. New OA flow
______LPS
Supply fan flow control with VAV position functional test result according to function
description
Outside air flow control

Function Description: Outside air flow is controlled by modulating the return air
damper and outside air damper. The outside air flow set point is varied from
minimum to maximum in response to the CO sensor setpoint.
72. Current CO2 sensor feedback
______ PPM
73. Current CO2 sensor setpoint (Set as normal)
______ PPM
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
74. Current outside air flow setpoint
______LPS
75. Current Relief air damper command
______ %
76. Current Reliefair damper position
______ %
77. Current Relief air flow
______LPS
78. Current Outside air damper command
______ %
79. Current Outside air damper position
______ %
80. Current outside air flow
______LPS
Override/ simulate the CO2 sensor feedback above setpoint by PXM-20 (HMI)
81. New CO sensor feedback
______ PPM
82. New outside air flow setpoint
______LPS
83. New Return air command
______ %
______LPS
85. New Outside air damper command
______ %
86. New outside air flow
______LPS
Override/ simulate the CO sensor feedback below setpoint by PXM-20 (HMI)

87. New CO sensor feedback
______ PPM
88. New outside air flow setpoint
______LPS
89. New Return air command
______ %
______LPS
91. New Outside air damper command
______ %
92. New outside air flow
______LPS
Outside air flow functional test result as per the function description
Optimization
Function Description: Duct static pressure setpoint is reset upward or downward in
response to the system VAV terminal damper positions to maintain the most
demanding VAV damper position 90%
93. Current static pressure setpoint
______ KPa
94. Current static pressure
______ KPa
95. Current Supply fan flow
______ LPS
96. Most demanding damper positon
______ %
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Function Description: In partial load condition the static pressure setpoint is reset
(decreases) to modulate the most demanding VAV damper position to 90%
Simulate a condition to maintain all VAV damper position near to minimum value by
increasing the temperature setpoint of each unit to ________ C
97. New static pressure setpoint
______ KPa
98. New static pressure
______ KPa
99. Most demanding damper position
______ %
100.
New supply fan flow
______ LPS
Static pressure optimization functional test result as per the function description
Function Description: In full load condition the static pressure setpoint is reset
(increases) to modulate the most demanding VAV damper position to 90%
Simulate a condition to maintain all VAV damper position above 90% by decreasing
the temperature setpoint to ________ C
101.
New static pressure setpoint
______ KPa
102.
New static pressure
______ KPa
103.
Most demanding damper position
______ %
104.
New supply fan flow
______ LPS
Static pressure optimization functional test result as per the function description
Relief fan control
Function Description: Relief fan modulates in response to relief air flow sensor to
maintain a constant differential flow between outside air flow and relief air flow.
105.
Current relief flow setpoint (FA2 Diff flow Sp)
______ LPS
106.
Current Relief air flow
______ LPS
107.
Current Outside air flow
______ LPS
108.
Current differential flow
______ LPS
109.
Current Relief fan VFD Speed
______ Hz
Relief fan control functional test result as per the function description
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Function Description: Relief fan modulates (increased) in response to relief air flow
sensor to maintain a constant differential flow between outside air flow and relief air
flow.
Increase the outside air flow setpoint by PXM-20 (HMI)
110.
New relief flow setpoint (FA2 Diff flow Sp)
______ LPS
111.
New Relief air flow
______ LPS
112.
New Outside air flow
______ LPS
113.
New differential flow
______ LPS
114.
New Relief fan VFD Speed
______ Hz
Function Description: Relief fan modulates (decreased) in response to relief air
flow sensor to maintain a constant differential flow between outside air flow and relief
air flow.
Decrease the outside air flow setpoint by PXM-20 (HMI)
115.
New relief flow setpoint (FA2 Diff flow Sp)
______ LPS
116.
New Relief air flow
______ LPS
117.
New Outside air flow
______ LPS
118.
New differential flow
______ LPS
119.
New Relief fan VFD Speed
______ Hz
Cooling Coil Discharge air Temperature Control
Function Description: The two way chilled water valve is modulated in accordance
with the cooling coil discharge air temperature and cooling coil discharge air
temperature set point. The cooling coil discharge temperature is maintained at set
point of ______C (Nominal).
120.
Cooling coil discharge air temperature setpoint
______ C
121.
Current cooling coil discharge temperature
______ C
122.
Current face damper command
______%
123.
Current face damper position
______%
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
124.
Current bypass damper command
______%
125.
Current bypass damper position
______%
CC discharge temperature control functional test result as per the function

description.
Function Description: The two way chilled water valve is modulated to close in
accordance with the cooling coil discharge air temperature and increased cooling coil
discharge air temperature set point. The cooling coil discharge temperature is
maintained at the new setpoint.
Increase cooling coil discharge temperature setpoint to ______ C
126.
New cooling coil discharge temperature
______ C
127.
New face damper command
______%
128.
New face damper position
______%
129.
New bypass damper command
______%
130.
New bypass damper position
______%

description.
Function Description: The two way chilled water valve is modulated to open in
accordance with the cooling coil discharge air temperature and increased cooling coil
discharge air temperature set point. The cooling coil discharge temperature is
maintained at the new setpoint.
Decrease cooling coil discharge temperature setpoint to ______ C
131.
______ C
132.
New face damper command
______%
133.
______%
134.
New bypass damper command
______%
135.
______%

description.
De- Humidification mode

Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Function Description: When the space relative humidity is between 45% and 55%
the CC discharge air temperature set point will be the nominal value.
136.
Set relative humidity setpoint as
______ %Rh
137.
Current cooling coil discharge air temperature setpoint
______ C
138.
______ C
Function Description: If the space relative humidity exceeds 55%, the cooling coil
discharge air temperature setpoint will automatically adjusted to downward at 0.1
deg C per minute
Relative humidity increased to (Override Rh by PXM-20 (HMI))
139.
______ %
New cooling coil discharge air temperature setpoint

(after 1 min)
140.
______ C

(after 2 min)
141.
______ C

(after 3 min)
______ C
De-humidification control functional test result as per the function description.

Function Description: If the space relative humidity decrease below 45%, the
cooling coil discharge air temperature setpoint will automatically adjusted to upward
at 0.1 deg C per minute until it reaches nominal setpoint.
Relative humidity decreased to (Override Rh by PXM-20 (HMI))
142.
______ %

(after 1 min)
143.
______ C

(after 2 min)
144.
______ C

(after 3 min)
______ C
De-humidification control functional test result as per the function description.

Face and Bypass modulation to maintain Space air temperature TA2
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Face and bypass damper is modulated in response with the supply air temperature
and setpoint.
145.
Current Space air temperature setpoint
______ C
146.
Current Space air temperature
______ C
147.
Current Cooling coil discharge air temperature setpoint
______ C
148.
______ C
149.
Current face damper position
______ %
150.
Current bypass damper position
______ %
Function Description: If the supply air temperature is above setpoint, bypass

damper modulated to close position and face damper modulates to open position.
Simulate the Space air temperature setpoint above the maximum value through
PXM-20
151.
New Space air temperature setpoint
______ C
152.
New Space air temperature
______ C
153.
New Cooling coil discharge air temperature setpoint ______ C
154.
______ C
155.
______ %
156.
______ %
Face & bypass damper control functional test result as per the function description.
Function Description: If the supply air temperature is below setpoint, bypass
damper modulated to open position and face damper modulates to close position.
Simulate the Space air temperature setpoint below the minimum value through PXM20
157.
New Space air temperature setpoint
______ C
158.
New Space air temperature
______ C
159.
New Cooling coil discharge air temperature setpoint ______ C
160.
______ C
161.
______ %
162.
______ %
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Face & bypass damper control functional test result as per the function description.
Interlock functions
Supply Fan
Function DescriptionThe Supply fan starts when all the dampers are proven open.
Fail alarm of any damper will shutdown the Supply fan
163.
Current Return air damper status
______%
164.
Current Outside air damper status
______ %
165.
Current Relief air damper status
______ %
166.
Current Cooling coil face damper status
______ %
167.
Current Cooling coil bypass damper status
168.
Current Supply fan enable/disable command
_______%
____OFF _____ON
Override the Alarm status of any damper through PXM-20 (HMI)

169.
New Return air damper status
______%
170.
New Outside air damper status
______ %
171.
New Relief air damper status
______ %
172.
New Cooling coil face damper status
______ %
173.
New Cooling coil bypass damper status
174.
New Supply fan enable/disable command
______ %
____OFF _____ON
Supply fan interlock functional test result according to the function description
Relief fan
Function Description: The Relief fan is interlocked to supply fan status. The Relief
fan will shutdown if supply fan fail is detected.
175.
Current supply fan status
____OFF _____ON
176.
Current Return fan enable/disable command
____OFF _____ON
Override the Supply fan status through PXM-20 (HMI)

177.
New supply fan status
____OFF _____ON
178.
New Return fan enable/disable command
____OFF _____ON
Relief fan interlock functional test result according to the function description
Heat recovery wheel
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Function Description: Heat recovery wheel is interlocked with Supply and Relief fan
Status. If any of them fails Heat recovery wheel disabled.
179.
Current Supply fan status
____OFF _____ON
180.
Current Relief fan status
____OFF _____ON
181.
Current Heat Recovery wheel enable/disable command

____OFF _____ON
Override the status of Supply/ Relief fan through PXM-20 (HMI)

182.
New Supply fan status
____OFF _____ON
183.
New Return fan status
____OFF _____ON
184.
New Heat Recovery wheel enable/disable command

____OFF _____ON
Heat recovery wheel interlock functional test result according to the function
description
Cooling Coil Control Valve

Function Description: The control valve is interlocked with the run status of supply
air fan. Incase the supply fan fails the cooling coil temperature control loops will be
disabled and control valve close will modulate to close.
185.
Current Supply fan run status
186.
Control valve command
_____ON _____OFF
______ %
Supply fan run status (Override run status to OFF)

187.
______ %
Cooling coil valve interlock functional test result according to the function description
Function Description: The control valve is interlocked with the face damper open
status. Incase face damper fails the cooling coil temperature control loops will be
disabled and control valve will modulate to close.
188.
Current Face damper open status
189.
_____ON _____OFF
______ %
Face damper open status (Override status to Close)

190.
______ %
Cooling coil control valve functional test result _____Pass ______Fail

Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Cooling coil valve interlock functional test result according to the function description
Unoccupied Mode:
Function Description: In unoccupied mode the supply fan willstart after 15 minutes
when any VAV box calls for heating or cooling.
Simulate unoccupied mode by changing the time schedule with PXM20 (HMI)
Simulate heating demand (Override any space temperature value below heating
setback temperature setpoint by PXM-20)
191.
Return Air Damper is open
_____Yes ______No
192.
Relief Air Damper is closed
_____Yes ______No
193.
Outside Air Damper is closed
_____Yes ______No
194.
Cooling coil face Damper is open
_____Yes ______No
195.
Cooling coil bypass Damper is closed
_____Yes ______No
196.
Fan commanded to On position
_____Yes ______No
197.
Cooling coil valve commanded to open
_____Yes ______No
198.
Fan stopped when temperature reached above heating setback
temperature setpoint plus 5C after a time delay of 15 mins.

_____Yes ______No
Unoccupied mode functional test result according to the function description
___Pass ______Fail
Simulate cooling demand (Override any space temperature value above cooling
setback temperature setpoint by PXM-20)
199.
Return Air Damper is open
_____Yes ______No
200.
Relief Air Damper is closed
_____Yes ______No
201.
Outside Air Damper is closed
_____Yes ______No
202.
Cooling coil face Damper is Open
_____Yes ______No
203.
Cooling coil bypass Damper is Closed
_____Yes ______No
204.
Fan commanded to On position
_____Yes ______No
205.
Cooling coil valve modulate to maintain the discharge air temperature

_____Yes ______No
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
206.
Fan stopped when temperature reached below cooling setback
temperature setpoint minus 5C after a time delay of 15 mins.

_____Yes ______No
Unoccupied mode functional test result according to the function description
___Pass ______Fail
Verify maintenance schedule run hours:
Function Description: An alarm is generated once the runhour reachessetpoint or
above.
Verify the following conditions:
207.
Supply fan Run Hours
______ Hrs
208.
Relief fan Run Hours
______ Hrs
209.
Heat wheel Run Hours
______ Hrs
210.
Supply fan predefine run hours
______Hrs
211.
Relief fan predefine run hours
______Hrs
212.
Heat wheel predefine run hours
______Hrs
Override run hour above setpoint by PXM-20 (HMI) for each.

213.
Supply fan maintenance alarm initiated
_____Yes ______No
214.
Relief fan maintenance alarm initiated
_____Yes ______No
215.
Heat wheel maintenance alarm initiated
_____Yes ______No
Maintenance schedule run hours functional test result according to the function
description
Smoke/Fire Control Function:

Function Description: AHU commanded to shutdown as described in the following
points.
Simulate fire Alarm Global point by PXM-20 (HMI)
216.
AHU commanded to shutdown condition
_____Yes ______No

217.
Supply fan command off
_____Yes ______No
218.
Supply fan Status
_____Off ______On
219.
Relief fan command off
_____Yes ______No
220.
Relief fan Status
_____Off ______On
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
221.
Heat wheel command off
_____Yes ______No
222.
Heat wheel Status
_____Off ______On
223.
Return Air Damper (D1) is fully open
_____Yes ______No
224.
Relief Air Damper (D2) is fully closed
_____Yes ______No
225.
Outside Air damper (D3) is fully closed
_____Yes ______No
226.
Cooling coil face damper (D4) is open
_____Yes ______No
227.
Cooling coil bypass damper (D5) is closed
_____Yes ______No
228.
Chilled water valve is closed
_____Yes ______No
Smoke/Fire Control functional test result according to the function description

ALARMS
FILTERS
The following filter alarm points are checked and verified.
Note: Filters to be blocked to simulate clogged condition or Remove the tube from
the ve side of DPS and suck to create ve pressure
229.
Final filter Differential pressure switch setpoint
______KPa
230.
Current Final Filter alarm status
_____Normal ______Alarm
231.
New Final Filter status (Ref: Note)
Final Filter Alarm functional test result
232.
Dust filter Differential pressure switch setpoint
233.
Current Dust Filter alarm status
234.
New Dust filter status (Ref: Note)
Dust FilterAlarm functional test result
______KPa
235.
Relief filter Differential pressure switch setpoint
236.
Current Relief air Filter alarm status
237.
New Relief air filter status (Ref: Note)
Relief FilterAlarm functional test result
______KPa
Return Damper
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Function Description: If the damper status is not available according to the damper
command an alarm will generated
238.
Current Return damper command
_____%
239.
Current Return damper feedback
_____%
240.
Current Return damper Alarm status
Remove the feedback cable from the damper actuator or override the feedback
signal through PXM-20 (HMI) below commanded value (Command% 5)
241.
New Return damper command
_____%
242.
New Return damper feedback
_____%
243.
Newt return damper Alarm status
Return damper alarm functional test result according to the function description
Relief Damper
244.
Current Relief damper command
_____%
245.
Current Relief damper feedback
_____%
246.
Current Relief damper Alarm status
247.
New Relief damper command
_____%
248.
New Relief damper feedback
_____%
249.
New Relief damper Alarm status
Relief damper alarm functional test result according to the function description
Outside Damper
250.
Current Outside damper command
_____%
251.
Current Outside damper feedback
_____%
252.
Current Outside damper Alarm status
253.
New Outside damper command
_____%
254.
New Outside damper feedback
_____%
255.
New Outside damper Alarm status
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Outside damper alarm functional test result according to the function description
Cooling coil face damper
256.
Current Cooling Coil Face damper command
_____%
257.
Current Cooling Coil Face damper feedback
258.
Current Cooling Coil Face damper Alarm status
_____%
____Normal ____Alarm
259.
New Cooiling Coil Face damper command
_____%
260.
New Cooiling Coil Face damper feedback
_____%
261.
New Cooiling Coil Face damper Alarm status ____Normal ___Alarm
CC face damper alarm functional test result according to the function description
Cooling Coil bypass damper
262.
Current cooling coil bypass damper command
_____%
263.
Current cooling coil bypass damper feedback
_____%
264.
Current cooling coil damper Alarm status
____Normal____Alarm
265.
New Cooling coil bypass damper command
_____%
266.
New Cooling coil bypass damper feedback
_____%
267.
New Cooling coil bypass damper Alarm status ____Normal ___Alarm
CC bypass damper alarm functional test result according to the function

description
Supply fan
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Function Description: If the fan status is not available according to the command,
after 60 Sec a fan fail alarm will generated.
Simulate fan fail by removing power to fan
268.
Supply fan fail alarm initiated
_____Yes ______No
Supply fan alarm functional test result according to function description

Relief fan
If the fan status is not available according to the command, after 60 Sec a fan fail
alarm will generated.
Simulate fan fail by removing power to fan
269.
Relief fan fail alarm initiated
_____Yes ______No
Relief fan alarm functional test result according to function description

Common Alarms
270.
Duct Static Pressure alarm activated when the supply duct pressure
exceeds the high limit (Override static pressure greater than high limit or
reduce the alarm setpoint less than current pressure value)
_____Yes ______No
Duct static pressure alarm functional test result
271.
High differential flow alarm is generated if the differential flow is
greater than setpoint and relief fan is running in maximum speed (Override
differential flow greater than setpoint and fan command to 100%)
_____Yes ______No
High differential flow alarm functional test result
272.
If the outside air flow measured is low when the outside damper is
fully open an alarm is generated (Override flow to minimum value and damper
command to 100%)
_____Yes ______No
Outside air flow alarm functional test result
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
273.
If the CO2 level is high even when the outside air flow is maximum; an
alarm is generated (Override CO2 level higher than setpoint and outside air
flow to maximum value)
_____Yes ______No
CO2 high level alarm functional test result
Cooling coil discharge temperature Alarms

Function Description: If the temperature exceeds the maximum setpoint, a high
temperature alarm will be generated and if temperature reaches below the minimum
setpoint a low temperature alarm will be generated.
274.
High temperature Alarm status
____Normal ___Alarm
275.
Low temperature Alarm status
____Normal ___Alarm
276.
CC discharge temperature
______ C
Override the temperature above high limit setpoint

277.
____Normal ___Alarm
High temperature alarm functional test result as per the function description
Override the temperature below low limit setpoint
278.
____Normal ___Alarm
Low temperature alarm functional test result as per the function description
Supply temperature Alarms

Function Description: If the temperature exceeds the maximum setpoint, a high
temperature alarm will be generated and if temperature reaches below the minimum
setpoint a low temperature alarm will be generated.
279.
____Normal ___Alarm
280.
____Normal ___Alarm
281.
Supply air temperature
______ C
Override the temperature above high limit setpoint

282.
____Normal ___Alarm
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
High temperature alarm functional test result as per the function description
Override the temperature below low limit setpoint
283.
____Normal ___Alarm
Low temperature alarm functional test result as per the function description
High space humidity Alarm
Function Description: If the relative humidity exceeds the maximum setpoint, a high
humidity alarm will be generated.
284.
High Humidity Alarm status
285.
Space Humidity
____Normal ___Alarm
______% Rh
Override the humidity above high limit setpoint

286.
High Humidity Alarm status
____Normal ___Alarm
High humidity alarm functional test result as per the function description
Supply air flow Alarms

Function Description: If the supply flow exceeds the maximum setpoint, a high flow
alarm will be generated and when supply flow reaches below the minimum setpoint a
low flow alarm will be generated.
287.
High Flow Alarm status
____Normal ___Alarm
288.
Low Flow Alarm status
____Normal ___Alarm
289.
Supply air flow
_____LPS
Override the flow above high limit setpoint

290.
____Normal ___Alarm
High flow alarm functional test result as per the function description
Override the flow below low limit setpoint
291.
____Normal ___Alarm
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Low flow alarm functional test result as per the function description
Relief air flow Alarms
Function Description: If the Relief flow exceeds the maximum setpoint, a high flow
alarm will be generated and when relief flow reaches below the minimum setpoint a
low flow alarm will be generated.
292.
____Normal ___Alarm
293.
____Normal ___Alarm
294.
Relief air flow
_____LPS
Override the flow above high limit setpoint

295.
____Normal ___Alarm
High flow alarm functional test result as per the function description
Override the flow below low limit setpoint

296.
____Normal ___Alarm
Low flow alarm functional test result as per the function description
Alarms and its effects on operation.
297.
When the damper fail alarm generated during the normal operation
the AHU got shut down (Override alarm by PXM-20)

_____Yes ______No
Functional test result as per the description
298.
When the fan fail alarm generated during the normal operation the
AHU got shut down (Override alarm by PXM-20)

_____Yes ______No
299.
When the High duct pressure alarm is activated the supply fan of the
AHU got shut down (Override alarm by PXM-20)

_____Yes ______No
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
Verify Unit Shut down condition:

300.
Supply fan command off
_____Yes ______No
301.
Relief fan command off
_____Yes ______No
302.
Heat wheel command off
303.
Return Air Damper (D1) is fully open
_____Yes ______No
304.
Relief Air Damper (D2) is fully closed
_____Yes ______No
305.
Outside Air damper (D3) is fully closed
_____Yes ______No
306.
Cooling coil face damper (D4) is open
_____Yes ______No
307.
Cooling coil bypass damper (D5) is closed
_____Yes ______No
308.
Chilled water valve is closed
_____Yes ______No
Unit shutdown functional test result
_____Yes ______No
SF VFD Interface points and Alarms

309.
VFD Current (SFAMP)_____Amp
VFD high Current Alarm simulate VFD current high using PXM(HMI)
Normal/Alarm
310.
VFD Power (SFKW)_______Kw
VFD high power Alarm: simulate VFD low power using PXM(HMI)
Normal/Alarm
311.
VFD Voltage (SFV)
_______V
VFD high Voltage alarm simulate VFD high voltage using PXM(HMI)
Normal/Alarm
312.
VFD Frequency (SFHZ)
_______Hz
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
VFD low Frequency Alarm: simulate VFD low frequency using PXM(HMI)
Normal/Alarm
VFD high frequency alarm simulate VFD high frequency using PXM(HMI)
Normal/Alarm
313.
VFD Temperature Alarm (SFTMP)
VFD temp Alarm simulate VFD temp using PXM(HMI)

314.
VFD Run hours
Normal/Alarm
_____Hrs (SFRT)
VFD Run hours exceed Alarm simulate VFD run Hours equal to the set value using
PXM(HMI)
Normal/Alarm
315.
VFD Communication Loss (SFCOMM)
Remove VFD communication cable all VFD values are with alarm
Normal/Alarm
316. General Alarm
Remove load from VFD by putting the MCC in bypass mode and enable the VFD
_______Alarm
RF VFD Interface points and Alarms
317.
VFD current
_____Amp (RFAMP)
VFD high Current Alarm simulate VFD current high using PXM(HMI)
Normal/Alarm
318.
VFD Power (RFKW)
_______Kw
VFD low power Alarm: simulate VFD low power using PXM(HMI)
Normal/Alarm
319.
VFD Voltage (RFV)
_______V
VFD low Voltage Alarm: simulate VFD low voltage using PXM(HMI)
Normal/Alarm
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
320.
VFD Frequency (RFHZ)
_______Hz
VFD low Frequency Alarm: simulate VFD low frequency using PXM(HMI)
Normal/Alarm
321.
VFD Temperature Alarm (RFTMP)
VFD temperature Alarm simulate VFD temp using PXM(HMI)

Normal/Alarm
322.
VFD Run hours
_____Hrs (RFRT)
VFD Run hours exceed Alarm simulate VFD run Hours equal to the set value using
PXM(HMI)
Normal/Alarm
323.
VFD Communication Loss (RFCOMM)
Remove VFD communication cable all VFD values are with alarm
Normal/Alarm
324.
VFD General Alarm
Remove load from VFD by putting the MCC in bypass mode and enable the VFD
_______Alarm
Heat Wheel Alarms
325.
Heat wheel Enable/Disable alarm
Simulate the Heat Wheel Enable/ Disable alarm using PXM(HMI)

Normal/Alarm
326.
Heat wheel trip alarm
Simulate the Heat Wheel trip alarm using PXM(HMI)

Normal/Alarm
REMARKS
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_____________________________________________________________
Witnessed By:
For:
Name:
Signed:
Date:
Remarks:
Siemens
Ekin
SOJV
OBI

AHU Type01 Functional Test

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AHU Type01 Functional Test

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AHU and VFD (Type 01) Functional

Passenger Terminal Complex

STATUS 1: WORK MAY PROCEED.

----------------------------------------------Overseas Bechtel, Inc.

13-Jun-11 First Issue M.Hammodeh

CP 18: Passenger Terminal CONCOURSE A

AHU and VFD FUNCTIONAL

PO Box 21757, Doha, State of Qatar

PO Box 24117, Doha, State of Qatar

PO Box 23486, Doha, State of Qatar

PO Box 55873, Doha, State of Qatar

Functional Test Description

Site Observation Report

Engineers Functional Test Report

Functional Test for AHU and VFD

Requirements for Functional Testing.

3. Outside Air damper (D3) is fully closed

4. Cooling coil face damper (D4) is open

5. Cooling coil bypass damper (D5) is closed

6. Chilled water valve is closed

7. Supply fan and relief fan is de-energized

8. Heat wheel command is de-energized

Unit Start-up Functionality (Occupied Mode).

10. Relief air damper is open

13. Cooling coil bypass damper (D5) is closed

14. Supply Fan is enabled

15. Supply Fan Speed

16. Relief Fan is enabled

17. Relief Fan Speed

18. Heat Recovery wheel is enabled

Occupied Mode Start-up fuctional test result

19. Supply fan Run Hours

20. Relief fan Run Hours

21. Heat wheel Run Hours

Supply Duct Static pressure Control

23. Current duct static pressure

24. Current supply fan VFD speed Command

25. Current supply fan VFD speed Feedback

26. Current duct supply air flow

27. Current Relief fan VFD speed Command

28. Current Relief fan VFD speed Feedback

29. Current relief air flow

31. New supply duct static pressure

32. New supply air flow

33. New supply fan VFD speed Command

34. New supply fan VFD speed Feedback

35. New relief air damper Command

36. New relief air damper position

37. New Relief fan VFD speed Command

38. New Relief fan VFD speed Feedback

39. New relief air flow

41. New supply duct static pressure

42. New supply air flow

43. New supply fan VFD speed Command

44. New supply fan VFD speed Feedback

45. New relief air damper Command

46. New relief air damper position

47. New Relief fan VFD speed Command

48. New Relief fan VFD speed Feedback

49. New relief air flow

51. Current supply fan flow

52. Current duct static pressure setpoint