Beruflich Dokumente
Kultur Dokumente
SECTION 1
COURSE INTRODUCTION
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COURSE DESCRIPTION
This training course will provide adequate system and subsystem operational information to
achieve maximum equipment efficiency. The correct interpretation of this information will
lead to safe, reliable operation and extended equipment life.
This course will cover the following:
Gas turbine fundamentals, theory of operation, and details of construction
Gas turbine support systems and equipment flow and instrument diagrams (F&ID)
Generator fundamentals, theory of operation, details of construction
Control system fundamentals, theory of operation, details of construction
This course should be considered a mandatory prerequisite to maintenance training, which is a
separate discipline requiring disassembly and reassembly instructions, as well as
troubleshooting techniques using special tools and test equipment.
CLASS HOURS
The minimum course length is five calendar days, eight hours per day with a one-hour lunch
break and a fifteen-minute break every one and one-half hours. The class start time is
normally 8 a.m., and the finish time is 4 p.m.
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TYPICAL LM6000
SAFETY
The following are general safety precautions that are not related to any specific procedures
and do not appear elsewhere in this manual. Personnel must understand and apply these
precautions during all phases of operation and maintenance.
HEALTH HAZARDS
Use all cleaning solvents, fuels, oil adhesives, epoxies, and catalysts in a well-ventilated
area. Avoid frequent and prolonged inhalation of fumes. Concentrations of fumes of
many cleaners, adhesives, and esters are toxic and will cause serious adverse health effects
and possible death if inhaled frequently. Wear protective gloves and wash thoroughly
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with soap and water, as soon as possible, after exposure to such materials. Take special
precautions to prevent materials from entering the eyes. If exposed, rinse the eyes in an
eyebath fountain immediately and report to a physician. Avoid spilling solvents on the
skid. Review the hazard information on the appropriate Material Safety Data Sheet and
follow all applicable personal protection requirements.
ENVIRONMENTAL HAZARDS
The disposal of many cleaning solvents, fuels, oils, adhesives, epoxies, and catalysts is
regulated and, if mismanaged, could cause environmental damage. Review Material
Safety Data Sheets, product bulletin information, and applicable local, state, and federal
disposal requirements for proper waste management practices.
FIRE HAZARDS
Keep all cleaning solvents, fuels, oil, esters, and adhesives away from exposed-element
electric heaters, sparks, or flame. Do not smoke when using flammable materials, in the
vicinity of flammable materials, or in areas where flammable materials are stored.
Provide adequate ventilation to disperse concentrations of potentially explosive fumes or
vapors. Provide approved containers for bulk storage of flammable materials, and
approved dispensers in the working areas. Keep all containers tightly closed when not in
use.
ELECTRICAL HAZARDS
Use extreme care when working with electricity. Electricity can cause shock, burns, or
death. Electrical power must be off before connecting or disconnecting electrical
connectors. Lethal output voltages are generated by the ignition exciter. Do not energize
the exciter unless the output connection is properly isolated. Be sure all leads are
connected and the plug is installed, or that all personnel are cleared to at least 5 feet before
firing the exciter.
PROCEDURAL HAZARDS
Observe all specified and logical safety practices when assembling or disassembling the
engine. Wear safety glasses or other appropriate eye protection at all times. Do not allow
safety wire or wire clippings to fly from the cutter when removing or installing wire. Do
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not use fingers as guides when installing parts or checking alignment of holes. Use only
correct tools and fixtures. Avoid shortcuts, such as using fewer-than-recommended
attaching bolts or inferior-grade bolts. Heed all warnings in this manual and in all vendor
manuals, to avoid injury to personnel or damage to gas turbine parts.
TOOLING HAZARDS
Improperly maintained tools and support equipment can be dangerous to personnel, and
can damage gas turbine parts. Observe recommended inspection schedules to avoid
unanticipated failures. Use tooling only for the purpose for which it was designed, and
avoid abuse. Be constantly alert for damaged equipment, and initiate appropriate action
for approved repair immediately.
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Product Bulletins
Product Bulletins are issued by SSEP to inform customers of changes to and improvements in
the gas turbine product. All Product Bulletins issued by SSEP and cross-reference of Product
Bulletins, are available on the SSEP Bulletin Board System (BBS).
The files on the BBS are compressed, self-extracting, Microsoft Word document files. In
addition to Product Bulletins, other technical information is available, and there are extended
BBS features such as e-mail available for your use. If you require further information
concerning BBS operation or account status, please fax your inquiry to BBS operation or
account status, please fax your inquiry to BBS System Operator, SSEP at (281) 457-8412.
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1.
INTRODUCTION
If followed good engineering practices dictates that three different types of walk-around by
conducted on the package, a pre-start walk around, a running walk around, and a post
shutdown walk around. The following are some typical checks to be conducted during each
of these types of walk-around.
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Pre-start walk around is to be conducted with no machinery running. Starting at the left door
of the generator end of the package.
CHECKED BY
Open door.
Check enclosure lights are working correctly.
Check condition of jacking oil pump.
Check for standing oil around jacking oil pump.
Check the lube oil reservoir for standing oil.
Check overhead tanks for oil leaks.
Check duplex filters are set to one side or the other.
Check duplex filters for leaks.
Check lube oil thermostatic control valve for leaks.
Check jacking oil pump filters for leaks.
Check that all instrumentation is in place and securely mounted.
Check exciter bearing for leakage.
Check exciter-cooling airway is clean and clear of any debris.
Close door and check door is secure.
CHECKED BY
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2.3
CHECKED BY
Open door.
Check drive end bearing for leakage.
Check that all instrumentation is in place and securely mounted.
Check coupling guard is in place and secure.
Check overhead tanks for oil leaks.
Close door and check door is secure.
CHECKED BY
CHECKED BY
CHECKED BY
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CHECKED BY
CHECKED BY
CHECKED BY
Open door.
Check drive end bearing for leakage.
Check that all instrumentation is in place and securely mounted.
Check coupling guard is in place and secure.
Check all generator oil pump gauges are reading 0, not above or
below.
Check overhead tanks for oil leaks.
Check Emergency Stop button is in correct position.
Close door and check door is secure.
CHECKED BY
Open door.
Check enclosure lights are working correctly.
Check condition of auxiliary oil pump.
Check for standing oil around auxiliary oil pump.
Check condition of attached oil pump.
Check for standing oil around attached oil pump.
Check the lube oil reservoir for standing oil.
Check overhead tanks for oil leaks.
Check that all instrumentation is in place and securely mounted.
Check exciter bearing for leakage.
Check exciter-cooling airway is clean and clear of any debris.
Check condition of Fire-Eye.
Check Fire-Eye for correct position.
Close door and check door is secure.
Checked By
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Check lube oil cooler valve alignment to ensure proper water and
oil flow.
Check lube oil thermostatic control valve for leaks.
Check lube oil coolers for leaks.
Check lube oil cooler valve alignment to ensure proper water and
oil flow.
CHECKED BY
CHECKED BY
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This section contains information about the owner of the manual, revision history,
a list of effective pages, the general table of contents, the introduction to the
manual, how to use this manual, and a warnings and cautions summary.
Maintenance
Parts
Drawings
Vendor Publications
Lubricant Specifications
Fuel Water
Specifications
Abbreviations and
Acronyms
This section contains the published Factory Test Report as issued by GE Aero
Energy Products. This report contains an equipment identification record, general
information on the factory operational load test, test conditions, test
instrumentation, data documenting the safety alarm and shutdown test, and a list
of recorded data.
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Chapter-Section
Title Page
Front Matter
Record of Ownership
Record of Revisions
List of Effective Pages
Table of Contents
Notice of Liability
Introduction
Warning and Caution Summary
Site-specific Warnings and Cautions
Product Bulletins
Metric and SI Conversions
Front Matter
Front Matter
Front Matter
Front Matter
Front Matter
Front Matter
Front Matter
Front Matter
Front Matter
Front Matter
1
1-1
1-2
1-3
1-4
Maintenance
General Information
Servicing
Troubleshooting
Engine Alignment, Repairs, and Adjustments
2
2-1
2-2
2-3
2-4
Parts
Spare Parts
Recommended Spare Parts
3
3-1
3-2
Drawings
Drawings
Drawing Lists
4
4-1
4-2
I thru IV
Vendor Publications
Vendor Information
List of Vendor Publications
5
5-1
5-2
V thru XVII
Lubricant Specifications
Fuel-Water Specifications
Abbreviations and Acronyms
Factory Test Procedures
Appendix A
Appendix B
Appendix C
Appendix D
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Volume
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