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longitudinal strain
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velocity Palmgren-Miner hypothesis
ultrasonic pulse
Fracture Mechanics
Input:
Initial defect (from inspection or assumed length from welding defect)
Critical crack size (through thickness, plastic or brittle failure)
Stress range
Number of load cycles
Geometry of (welded) connection
Crack growth material parameters
Theory - stress in crack tip
C=
where C
2 E . e
where
The term
is dependent only on the applied stress and crack size, and
defines the gradient of stress with inverse square root of distance away from the
singularity at the crack tip. The term
e is
intensity factor and given the symbol K. It should be noted that K is not a stress
concentration factor, and that K has dimensions and units of stress x
2
E
The description of the stress intensity factor given earlier is based on the
simple case of an infinite plate with a central crack of length 2a subject to
remote tension stress. This mode of loading is known as Mode 1 and the
stress intensity factor resulting from this loading is strictly K1. There are
two other forms of loading which produce a similar effect of a stress
singularity because forces cannot be transmitted across the free surfaces
of a crack. These forms are shear loadings parallel to the crack surfaces
either in the plane of the plate, also known as edge sliding, (Mode II stress
intensity factor KII), or perpendicular to the plane of the plate, also known
as skew sliding or antiplane strain, (Mode III stress intensity factor KIII).
These three different forms of loading are shown in Figure 2. In practice in
structural components there may be combinations of the different modes
to consider.
Plastic zone
In real materials used for structural purposes, such as structural steels, the
infinite stresses predicted by elastic theory at a crack tip are relieved by the
occurrence of yielding. A first approximation to the size of the plastic zone at a
crack tip is given by finding the distance r y from the crack tip at which the elastic
stress level is equal to the yield strength.
= C(K)m (1)
or
where
da/dN is crack growth rate per cycle
C and m are material constants,
K
Strain gauges
Crack marking
Etc.
Clip gauge
What is the difference between the stress concentration factor and stress intensity factorThe stress concentration
factor is a number that raises stress locally due to factors such asholes and change in cross section. In the latter
case, the sharper the radius at he crosssection change, the higher the stress concentration. Typically, these factors
range from 1to 3 and sometimes more.Stress intensity factor is a bit different; it is an inherent property of the
material that istested and defined for cracks or flaws. For cracks and flaws, the radius is very small,approaching
zero for sharp corners, and stress concentration factors become very veryhigh, approaching infinity. In this case
we use the measured stress intensity factor andequations of fracture mechanics to calculate allowable stresses.
Stress concentration factors are due to geometrial changes of cross sections and regardless of
the load condition such as bending,stretching,shearing,.... Therefore, you can find these
factors mentioned in tables or figures in handbooks .No matter of what kind of load condition,
you can choose the one corresponding to your geometry during your design.
However , when there is a crack in your model, the stress intensity factor comes into design
which not only is dependent to geometry also extremely to load condition and that's why you
can't find these factors easily in handbooks. They are determined experimentally according to
each part geometry and load condition.