Beruflich Dokumente
Kultur Dokumente
Fax: (909)823-6204
www.teamairinc.com
Submittal Package
For
BIG LOTS
CUSTOM
AHU-1
Date: 02-13-15
REVISION 2
Index
Section 1: Construction Notes
Section 2: Engineering Data
Specifications: AHU-1
2.1.1 Mechanical Drawing
2.1.2 Electrical Schematic
2.1.3 Component Detail Sheet
2.1.4 Fan Selection
2.1.5 Pressure Drop Calculations
2.1.6 Coil Selections
Section 1
Construction Notes
BIGLOTSCUSTOM
CONSTRUCTIONDETAILSANDSPECIFICATIONS
UNITCONSTRUCTION
BASE:
The base is 6 Structural C channel, ASTM A572 GRADE 50, with 2" x 4" tubular structural cross supports in 24"
center.
FLOOR:
FloorMaterial:10Ga.AluminumtreadplateASTMA653.
Thefloorwillbeadrainpantypewitha2"flangearoundtheunitwithadrainconnection.
CASING:
CasingMaterial:16Ga.PaintgripgalvanizedASTMA653.
ROOF:
RoofMaterial:16Ga.PaintgripgalvanizedASTMA653.
LINER:
LinerMaterial(Walls/Roof):20Ga.BrightASTMA90andA653G60Galvanized.
LinerMaterial(Floor):20Ga.BrightASTMA90andA653G60Galvanized.
INSULATION:
Insulation(Casing):2FoamR13
Insulation(Floor):2FoamR13
Insulation(Roof):2FoamR13
Insulation(FanSection):2FoamR13
Insulation(Doors):2FoamR13
PAINT:
Paintiscertifiedfor2000hourssaltspraytestperASTMB117.
Standard paint color is Team Air Gray. If a different color is necessary please provide paint color before released
toproduction.
OPENINGS:
Openingswith3"collarconnections.
DOORS:
AllAccessdoorutilizedoubleskininsulated2"minimum,construction.
Alldoorssealagainstagasketlinedunitaryframe.
Doorsaretoopenagainstthepressure.
Alldoorstohave8"X8"viewportwindows.
BIGLOTSCUSTOM
SUPPLYFANS:
Directdrivefans,arrangement4areprovidedwithspringisolatedsupplyfanandmotorassemblies.
This is a rigid, galvanized steel base supported at four (4) corners on free floating spring isolators with seismic
restraints.
Fan assemblies are mounted on spring isolators to reduce transmission of the motor vibration to the unit
structure, spring isolated assemblies offer a highly efficient means of reducing transfer of vibration to the
buildingstructurebyisolatingtheenergyatitssource.
Formorefaninformationseefanselectiondatasheetinsubmittalcatalogdatasection.
MOTORS:
MotorsaretobeODP,premiumellficiency,andinvertedrated.
Formotorinformationseemotordatasheetinsubmittalcatalogdatasection.
VFD:
TeamAirwillprovidemountandwireVFD's.
PremiumefficiencymotorswillbewiredtoVFD's.
Pleaserefertotheelectricaldrawingformoredetails.
PREFILTERS:
2",MERV8,30%prefilters
Filterframeis16ga.Galvanized.
FiltergaugeisDwyer2001.
COOLINGCOILS:
CoilsarecertifiedandratedwithaccordancetoAHRIstandard410
Casingmaterialtobe304stainlesssteel.
Pleaserefertothecoolingcoilselectionformoredetail
DRAINPANS:
Drainpansareinthecoolingcoilsection
Dampers:
AlldampersareprovidedandinstalledbyTeamAir.
DampersaremanufacturedbyTamco1000series
OSAandRAareopposedblades
LIGHTS:
Vapor proof marine lights shall be factory wired to a switch located in the fan access section including a GFCI
outlet.
Pleaserefertotheelectricalschematic.
PleaserefertotheCatalogsheetsforthedetailsofthelights
BIGLOTSCUSTOM
LEAKANDPRESSURETEST:
UnitisconstructednottoexceeddeflectionisL/200at10ofstaticpressure.
Unitiscontructednottoexceedthemaximumleakagerateof1%ofthetotalunitCFM@10"ofstaticpressure.
ELECTRICALPANEL:
UL508listedindustrialcontrolpanel.
UNITLISTINGS:
UnitisETLlisted.
NEC
NFPA
UL
Underwriters LaboratoryInc.
NEMA
NationalElectricalManufacturersAssociation
Section 2
Engineering Data
Unit Specifications
AHU-1
APPLICATION:
1 OSA DAMPER
2
3
4
5
6
OUTDOOR
WEIGHT
19W AD
RA DAMPER
MERV 8, 2" FILTERS
LOUVERED
REMOVABLE
PANEL
REMOVABLE
PANEL
DX COIL
1
252
SUPPLY FAN
7,278 LBS
CONNECTIONS
ON THIS SIDE
GAS FURNACE
96
DX COIL
10 SUPPLY VFD
144
147
44 7/8 [1139.70]
1
252
CONNECTIONS
ON THIS SIDE
PANEL
REMOVABLE
LOUVERED
19W AD
19W AD
PRELIMINARY DRAWING
19W AD
9
4
10
7
18
1
F.S 734
N.S. 76 1 4
30
66
24
30
6
6
30
84
1
2
3
DESCRIPTION
REVISED THE RA & SA TO BOTTOM OPENINGS
LABELED CONNECTION SIDE FOR GAS FURNACE
REVISED FANS, RAINHOODS & GAS FURNACES
156
DESCRIPTION:
REVISIONS
REV
30
DATE
01-28-15
02-06-15
02-11-15
APPROVED
ML
ML
ML
MECHANICAL
DRAWING
DRAWING BY:
JOB NAME:
MYA LAZO
DRAWING DATE:
01-20-15
SCALE:
JOB No:
NTS
TAG:
SCALE:
NTS
518-011215
AHU-1
CAPACITY:
24,000 CFM
7,278 lbs
APPLICATION:
OUTDOOR
WEIGHT:
1
34
7,278 LBS
1
252
1
252
CURB
WIDTH
1
1402
2"
96
96
1
252
1
252
7/8"
UNIT
WIDTH
147
7/8"
1
34
1
34
1
1492
1
34
UNIT
LENGTH
156
BASE
HEIGHT
6
CURB
HEIGHT
14"
SEE DETAIL "A"
REVISIONS
REV
1
DESCRIPTION
REVISED THE RA & SA TO BOTTOM OPENINGS
DATE
01-28-15
APPROVED
ML
MECHANICAL
DRAWING
DRAWING BY:
JOB NAME:
MYA LAZO
DRAWING DATE:
01-20-15
SCALE:
JOB No:
NTS
TAG:
SCALE:
NTS
518-011215
AHU-1
CAPACITY:
24,000 CFM
7,278 lbs
GENERALSPECIFICATIONSHEET
GENERAL INFORMATION
JOB NAME:
BIG LOTS CUSTOM
TOTAL UNIT CFM:
24,000
JOB NUMBER:
518-011215
UNIT TAG:
AHU-1
DATE:
1/20/2015
REVISION:
1
SPLIT/QTY:
N/A
PAINT (POLYURETHANE):
YES
SUBMITTED BY:
MYA LAZO
TAG:
QUANTITY:
MFG:
DRIVE:
FAN SECTION
SUPPLY
1
TWIN CITY
DIRECT
TAG:
QUANTITY:
MFG:
GAS FURNACE
HDA300_B
2
HEATCO
MOTOR
TAG:
QTY:
MFG:
SUPPLY
1
BALDOR
FILTERS
MERV 8
TAG:
CAMFIL FARR
MFG:
30%
EFFICIENCY:
II
CLASS:
24X24 (10)
SIZE:
12X24 (2)
SIZE:
2"
DEPTH:
2001
GAUGE:
16 GA. GALV.
FILTER FRAME:
FACELOAD
CONF:
TEAM AIR
FILTERS BY:
TEAM AIR
CLIPS BY:
COIL SELECTION
DXC
TAG:
1
QUANTITY:
54H X 130L
SIZE (HXL):
PLEASE REFER TO COIL
SELECTION FOR MORE
INFORMATION
DAMPERS
TAG:
QUANTITY:
SIZE:
TAG:
QUANTITY:
SIZE:
OSA
1
30H X 96W
RA
1
30H X 96W
MFG:
SERIES:
BLADES:
JACKSHAFT:
TAMCO
1000
OPPOSED
NO
Customer: W/A
Job ID: 518-011215
104
TWIN
CITY
FAN
AND
BLOWER
PERFORMANCE
Total CFM:
24,000
SP:
3.5 in.wg
RPM:
2831
BHP:
13.28 / fan
Outlet Velocity: 3,860
Density:
0.075
Corrected for:
2 fans operating in
system
CURVE
12.0
32
10.5
28
BHP
SP
7.5
20
6.0
16
HORSEPOWER
24
4.5
12
BRAKE
STATIC
PRESSURE
(in.wg)
9.0
3.0
8
SYSTEM CURVE
1.5
12
CFM
(in
16
1,000s)
20
24
28
32
Total Package
Sound Power Level
Octave
In/Out
1
94 / 93
2
94 / 93
3
103 / 104
4
105 / 107
5
95 / 100
6
91 / 99
7
90 / 96
8
85 / 89
in db re 10- watts
2/13/2015
Page: 1 of 1
Customer:
Job Name:
Job ID:
W/A
Big Lots Custom
518-011215
Fan Description
Fan Performance
Motor Data
Tag . . . . . . . . .
AHU-1 supply fan
Quantity . . . . . . . . . . . . . . . . . . . . 2
# fans per system . . . . . . . . . . . . 2
Type . . . . . . . . . . . . . . . . . . EPFN
Size . . . . . . . . . . . . . . . . . . . . . 200
Width . . . . . . . . . . . . . . . . . . SWSI
Arrangement . . . . . . . . . . . . . . . . 4
Class . . . . . . . . . . . . . . . . . . . . . III
Rotation . . . . . . . . . . . . . . . . . . CW
Discharge . . . . . . . . . . . . . . . HOR
Wheel diameter (in.) . . . . . . . . . 20
Drive method . . . 60 Hz direct drive
Percentage width . . . . . . . . 100%
Percentage diameter . . . . . . 100%
HP . . . . . . . . . . . . . . . . . . . . . . . 15
RPM . . . . . . . . . . . . . . . . . . . 3600
Voltage . . . . . . . . . . . . . . . .
460V
Phase . . . . . . . . . . . . . . . . . . . . . 3
Hz . . . . . . . . . . . . . . . . . . . . . . . 60
Enclosure . . . . . . ODP - Premium
Frame . . . . . . . . . . . . . . . . . . 215T
Design VFD Op. Freq.(hz) . . . . 48
Modifiers
2 fans operating in system
Sound
Individual Sound Power Levels in dB re. 10 -12 Watts:
Octave Bands
1
2
3
4
Level at Inlet
91
91
100
102
Level at Outlet
90
90
101
104
Total Package Sound Power Levels in dB re. 10 -12 Watts:
5
92
97
6
88
96
7
87
93
8
82
86
LwA
101
104
Octave Bands
1
2
3
4
5
6
7
8
LwA
Level at Inlet
94
94
103
105
95
91
90
85
104
Level at Outlet
93
93
104
107
100
99
96
89
107
Individual fan estimated sound pressure level in dBA (re: 0.0002 microbar) based on a single* ducted installation:
Distance in ft
dBA at Inlet
dBA at Outlet
1
101
104
3
91
94
5
87
90
*To estimate dBA level for ducted inlet and ducted outlet (into and out of the room) type installation, deduct 20 from the
LwA value shown.
Using a directivity factor of 1.
Estimated Sound Pressure based on free field, spherical (Q = 1) radiation at the stated distance.
Ver 9.9A - Report B Job created 01-19-2015
All quotations per Twin City Fan Terms and Conditions found at http://www.twincityfan.com/TC_TCF.pdf
Customer:
Job Name:
Job ID:
W/A
Big Lots Custom
518-011215
Definitions:
LwA
The overall (single value) fan sound power level, 'A' weighted.
dBA
The environment for each fan installation influences its measured sound value, therefore dBA levels cannot
be guaranteed. Consult AMCA Publication 303 for further details.
A fan's dBA is influenced by nearby reflective surfaces.
Accessories Included
EPFN 200, Class III, Arrangement 4 Bare fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 lb.
Wheel - Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 lb.
15 HP, 3600 RPM, 460V, 3Ph, 60Hz, Motor, ODP - Premium, 215T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 lb.
Mount TCF Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 lb.
Total Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
374 lb.
SUPPLY FAN
ITEMS
Delta,
In. wc
ESP
PRE FILTERS
DX COIL
GAS FURNACE
OSA DAMPER
RA DAMPER
1.50
0.31
0.45
0.96
0.02
0.02
0.24
3.50"
Customer:
Contact:
Telephone:
Cell:
Fax:
Job:
Quote #:
Date:
From:
Company:
Return Tel:
Return Fax:
Construction
Item:
Coils Per Bank:
Tube OD IN:
Style:
Fins Per Inch:
Rows:
Fin Surface:
Fin Height (IN):
Finned Length (IN):
Tubing Mat. (IN):
Fin Mat. (IN):
Circuiting:
Face Area (SQ FT):
AHU-1 DXC
1
5/8
EN
8
6
Optimize ABC
54.00
130.0
0.020 Copper
0.0075 Aluminum
Optimize
48.75
OUTPUT DATA
Coil 1
Model Number:
Air Velocity:
Total Capacity:
Sens. Capacity:
Lvg. Air DB:
Lvg. Air WB:
Standard APD
Code 18/19:
Code 18/19_2:
Suction Conn.:
Distributor Conn 1:
Distributor Conn 2:
Refg. PD:
Refg. Velocity:
Internal Volume:
Weight:
Notes:
(Sft/min)
MBH
MBH
F
F
"H2O
IN
IN
IN
lbf/in^2
ft/min
in^3
lbm
7.05.36.999
1/19/2015
Mya Lazo
Team Air
Air Side
Air Flow (Sft^3/min)
Altitude FT:
Ent. Air DB/WB F:
Lvg. Air DB/WB F:
Total / Sensible MBH:
Max Air PD "H2O:
24000.0
0.00
80.00 / 67.00
0.00 / 0.00
720.0 / 0.00
1.00
Refrigerant Side
Refrigerant:
Super Heat F:
Saturated Suction Temp F:
Liquid Temp F:
Most Economical
Coil 2
Coil 3
Coil 4
5EN0806A
492.3
888.3
601.2
56.81
55.26
0.45
8027/50
N/A
(1) 2.625
(1) 1.625
N/A
6.64
1688.2
8716.0
762.1
CMW
410A
8.00
45.00
110.0
Specified Coil
Coil 5
Coil 6
Notes:
C) Coil is NOT certified by AHRI.
Copyright 2003 Luvata Grenada LLC Confidential and Proprietary. This design is for the exclusive and confidential use of Luvata Grenada LLC and its
client. Any duplication made for the purpose of disclosing this design or any part of the design to a competitor of Luvata Grenada LLC is in direct
violation of this confidentiality. Any duplication must be approved in writing by Luvata Grenada LLC.
Page 1
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Section 3
Revision Sheet
Section 4
Catalog Sheets
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*ANUARY
-ii*i>
Twin City Fan & Blower, the worlds largest supplier of plenum fans, now offers the completely redesigned E-Series, the
first plenum fan to be AMCA licensed for sound and air in
both an Arrangement 1 and 3 configuration.
The E-Series offers the flexibility of two plenum fan designs,
with each model offering its own unique performance
characteristics. While every E-Series fan is highly efficient
and quiet, you can choose an E-Series design option that
optimizes the performance requirements most important to
your application.
>`i`7ii`i
*
The model EPF features a highly efficient and cost effective, nine-bladed
airfoil wheel design. The high efficiency of the EPF will often allow the
use of smaller fans without increasing
power requirements. The EPF is an
Arrangement 3 design.
!RRG%0&
0LENUM&AN
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The model EPFN features the same highly efficient, ninebladed airfoil wheel design as the EPF, but is available in
Arrangement 1 or 4 designs without inlet obstructions.
>`i`7ii`i
*+
The Better Sound Quality model EPQ
features a twelve-bladed airfoil wheel
design that flattens the sound spectrum
and reduces the dominance of pure
tones. The EPQ is an Arrangement 3
design.
*+ >`{
The model EPQN features the same Better Sound Quality,
twelve-bladed airfoil wheel design as the EPQ, but is available
in Arrangement 1 or 4 without inlet obstructions.
The standard E-Series plenum fans already offers a low vibration design, but when faced with stringent vibration requirements, Twin City Fan & Blower offers patent pending Ultra
Low Vibration (ULV) designs with a full spectrum dynamic
balance.
Along with the ULV balance guarantee, a full vibration report
is provided that includes a summary of banded spectrum limits, spectrum plots on 3 axes, a waterfall (cascade) plot, a time
waveform plot, and a transient capture (coast down) plot.
>Vi}
*iv>Vi>Vi
Space is often a key consideration in the selection of plenum
fans, making the compact Arrangement 3 configuration very
popular.
The Arrangement 3 configuration is constructed with a bearing and bearing bar in the inlet, which will affect fan performance. These performance affects should be taken into
account to ensure that your system functions as designed.
As the leading supplier of plenum fans, Twin City Fan
& Blower understands the importance of having confidence
in performance ratings. Twin City Fan provides our customers that confidence as the only plenum fan manufacturer to
offer AMCA licensed sound and air performance on both the
Arrangement 1 and 3 fan designs.
V>v>
Plenum fans are unhoused fans designed to operate inside of
field-fabricated or factory-built air handling units.
iivv>*i>
Plenum fans have found a ready acceptance in the air conditioning industry. In addition, the construction versatility,
adaptability in the direction of the discharges, suitability for
internal isolation and application of sound panels, and generally lower cost makes it a very popular fan arrangement.
Lower cost Plenum fans are less expensive than scroll type
fans.
*+
*+
*+ `>>}i
The EPQ/EPQN plenum fans offers unique performance
features that are beneficial for many sound sensitive and
higher pressure applications.
will move the blade pass frequency from the second octave
band to the third octave band. Acoustic silencers will normally
perform about 10 dB better in the third band.
In addition to sound considerations, there are also additional benefits to using the EPQ/EPQN at higher pressures.
Selections over 8" wg static pressure are often near the peak
pressure of the fan. The additional blades give a higher peak
pressure and also add stability to the fan. Twelve smaller
passages through the fan wheel are more resistant to flow
disturbances on the inlet than nine larger passages. The EPQ/
EPQN is thus more resistant to system effects when operating
at high pressures and the higher inlet velocities that accompany these selections.
Looking at the sound comparison, you will notice that the type
EPQ/EPQN offers noise (SPL) that is more equally distributed across all frequencies. This can be more pleasant to hear
than the sound characteristics of a nine-bladed design. Fans
are often dominated in noise by the noise occurring at the
blade pass frequency. (Blade pass frequency = RPM x Number
of blades/60.) Noise quality is improved by reducing the difference in amplitude between the blade pass amplitudes and
the neighboring frequency amplitudes. The increased higher
frequency sound power levels on the twelve-bladed wheels
mask the blade pass frequency offering a better sounding fan.
Although the overall A-weighted sound power levels of the
nine-bladed EPF/EPFN fans are slightly lower, the sound
"quality" of the twelve-bladed EPQ/EPQN fans may be
desirable for the application.
A higher blade pass frequency allows for easier attenuation of
the noise, especially when installed inside an air handler cabinet. In many applications, the use of the EPQ/EPQN design
!RRG%01.
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30
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High efficiency, non-overloading airfoil wheels are provided
on all sizes and arrangements.
!RRAND Aluminum wheels using extruded aluminum
blades are standard to size 245 on arrangement 1 and 3 fans,
and available as an option on larger sizes. Steel wheels are
standard on sizes 270 and larger.
!RR Aluminum wheels usingg extruded aluminum blades
are standard to size 600 on direct drive arrangement
g
4 fans,,
ap
popular
p
choice for applications
p
requiring precision balance
and improved reliability.
i
i
Heavy-gauge, spun steel inlet cones are closely matched to the
wheel intake rim to ensure efficient and quiet operation.
-V>>i
!RRG%0&.
0LENUM&AN
->v
Shafts are AISI Grade 1040 or 1045 hot-rolled steel accurately
turned, ground, polished, and ring-gauged for verification.
Shafts are generously sized for a first critical speed of at least
1.43 times the maximum speed for the class.
> i>}
Either ball (adapter mount) or spherical roller, heavy-duty,
self-aligning, pillow block type bearings are provided. Bearing
selection is based on minimum L-10 life of 80,000 hours.
Considering the long life offered with our standard bearing
selections, we do not recommend upgrades to split-roller bearings due to their large size, especially on Arrangement 3 fans.
i
>
Horizontal configurations are designed to be flex-connected
to the perimeter of the square panel without the addition of
an inlet collar.
!RRG%0&.
0LENUM&AN
>}ii
>}ii->7-`ii`
Arrangement 3SM is designed to provide an economical and space-saving means
to supply plenum fans with motors mounted to the side of the fan frame. A motor
slide base allows for quick and easy belt adjustments.
L
Class I and II available in sizes 165 to 600. Motor limited to maximum frame
size shown on drawing.
>}ii6->`66iV>-`ii`
Vertical Arrangement 3 is available with two different motor mounting options: slide base type (Arrangement 3VS) and adjustable
motor base (Arrangement 3VA). Due to limited belt center range, NEMA slide base option is available on sizes 182 and larger
only. A heavy duty Twin City Fan & Blower designed adjustable motor base is available for all fan sizes.
L
Arrangement 3VS is available in Class I and II with motor slide base for sizes 182 to 542. See dimensional drawing on page 33.
Arrangement 3VA with pivot motor base is available in Class I and II for sizes 122 to 542. See dimensional drawing on page 33.
)NLETCOLLARISNOWOPTION
!RRG63
ALON636!
!RRG6!
3HOWNWITHOPTIONAL)NLET
COLLAR
>}ii{>
Direct drive Arrangement 4 mounts the fan wheel directly onto the motor shaft.
This arrangement provides a compact fan/motor unit which eliminates belt residue and requires less maintenance than other arrangements.
For these reasons, Arrangement 4 plenum fans are widely used in cleanroom,
pharmaceutical, and other critical applications.
Fans can be selected with varying wheel widths to provide desired performance at
direct drive motor speeds. Performance changes in the field are usually achieved
by means of variable inlet vanes or VFD.
L
Performance Data:
ODP - Open Drip Proof, Rigid Base
230/460 Volts, Three Phase, 1 through 100 Hp
Hp
1
1
1
1 1/2
1 1/2
1 1/2
2
2
2
3
3
3
5
5
5
7 1/2
7 1/2
7 1/2
10
10
10
15
15
15
20
20
20
25
25
25
30
30
30
40
40
40
50
50
50
60
60
75
75
100
kW RPM Frame
0.75 3450
56
0.75 1740 143T
0.75 1140 145T
1.10 3450 143T
1.10 1740 145T
1.10 1170 182T
1.50 3450 143T
1.50 1725 145T
1.50 1170 184T
2.20 3450 145T
2.20 1760 182T
2.20 1160 213T
3.70 3500 182T
3.70 1750 184T
3.70 1160 215T
5.60 3500 184T
5.60 1760 213T
5.60 1180 254T
7.50 3500 213T
7.50 1760 215T
7.50 1180 256T
11.20 3525 215T
11.20 1765 254T
11.20 1180 284T
14.90 3510 254T
14.90 1765 256T
14.90 1175 286T
18.70 3520 256T
18.70 1770 284T
18.70 1180 324T
22.40 3540 284TS
22.40 1770 286T
22.40 1180 326T
30.00 3540 286TS
30.00 1775 324T
30.00 1185 364T
37.00 3540 324TS
37.00 1775 326T
37.00 1185 365T
45.00 3540 326TS
45.00 1775 364T
56.00 3540 364TS
56.00 1775 365T
74.60 3540 365TS
Catalog
No.
EM3115
EM3116T
EM3156T
EM3120T
EM3154T
EM3207T
EM3155T
EM3157T
EM3215T
EM3158T
EM3211T
EM3305T
EM3212T
EM3218T
EM3309T
EM3219T
EM3311T
EM2506T
EM3312T
EM3313T
EM2511T
EM3314T
EM2513T
EM2524T
EM2514T
EM2515T
EM2528T
EM2516T
EM2531T
EM2532T
EM2534T
EM2535T
EM2536T
EM2538T
EM2539T
EM2540T
EM2542T
EM2543T
EM2544T
EM2546T
EM2547T
EM2549T
EM2551T
EM2550T
Efficiency %
Full
1/2 3/4 Load
80.4 83.5 84.0
84.7 86.3 85.5
82.6 83.1 82.5
83.9 85.4 85.5
85.4 87.1 86.5
84.7 87.2 87.5
87.8 88.1 86.5
87.9 88.3 86.5
86.0 88.3 88.5
87.1 88.5 87.5
89.1 90.0 89.5
88.6 90.3 90.2
90.5 90.8 90.2
89.8 90.5 89.5
89.7 90.0 89.5
91.3 91.6 90.2
89.6 91.0 91.0
90.3 91.5 91.7
90.9 92.0 91.7
90.8 91.8 91.7
91.0 92.0 91.7
91.9 92.3 91.7
93.3 93.5 93.0
91.4 92.6 92.4
93.5 93.3 92.4
92.5 93.2 93.0
91.6 92.5 92.4
93.0 93.3 93.0
93.4 94.2 94.1
93.3 93.9 93.6
93.3 93.8 93.6
93.6 94.2 94.1
93.3 93.9 93.6
94.4 94.6 94.1
94.2 94.8 94.5
93.6 94.2 94.1
93.7 94.0 93.6
94.5 94.9 94.5
93.9 94.4 94.1
94.7 95.0 94.5
94.9 95.3 95.0
95.1 95.0 94.5
95.4 95.7 95.0
95.1 95.0 94.5
22
Power Factor %
Full
1/2 3/4 Load
71 80
83
62 74
81
52 65
70
71 80
85
56 69
77
41 53
62
78 86
90
64 76
82
40 52
60
76 85
89
58 71
77
48 60
67
83 90
93
61 73
81
56 67
73
85 90
93
61 73
79
51 63
70
81 87
90
61 72
80
54 65
71
80 87
92
70 81
86
58 70
77
79 87
90
71 81
86
63 74
79
83 89
91
69 79
83
65 76
80
82 87
89
72 82
85
69 78
82
84 89
90
72 82
86
65 75
80
81 87
89
75 84
87
66 76
80
86 90
92
77 85
87
86 90
91
76 83
86
86 90
91
Bearings
DE
6205
6205
6205
6205
6205
6206
6205
6205
6206
6205
6206
6307
6206
6206
6307
6206
6307
6309
6307
6307
6309
6307
6309
6311
6309
6309
6311
6309
6311
6312
6311
6311
6312
6311
6312
6313
6312
6312
6313
6312
6313
6313
6313
6313
ODE
6203
6203
6203
6203
6203
6205
6203
6203
6205
6203
6205
6206
6205
6205
6206
6205
6206
6208
6206
6206
6208
6206
6208
6309
6208
6208
6309
6208
6309
6311
6309
6309
6311
6309
6311
6312
6311
6311
6312
6311
6311
6311
6312
6311
Volt
Code
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
F
F
F
E1
F
C
Dim.
11.06
11.62
13.00
11.12
12.12
15.00
11.62
13.00
16.50
13.00
15.00
16.32
15.00
16.50
18.20
16.50
16.32
23.19
16.32
17.45
23.19
17.45
21.69
23.81
21.69
21.69
25.06
21.69
23.81
26.69
22.44
25.06
27.69
23.69
26.69
29.69
25.19
27.69
29.69
25.19
30.69
25.81
29.69
26.81
Conn.
Diag.
No.
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0005
CD0180
CD0005
CD0180
CD0180
CD0180
CD0180
CD0005
CD0005
CD0005
CD0180
CD0005
CD0005
CD0180
CD0180
CD0180
CD0005
CD0180
CD0180
CD0180
CD0180
CD0180
CD0180
CD0180
CD0180
30/30
guaranteed!
Guaranteed to perform
at the rated efficiency, or
better, throughout the life
of the filter.
Guaranteed to last
longer than any other
pleated panel filter.
1 A 5-star rating indicates that this filter performs in the top 20% of all products of
similar construction in the HVAC industry. Factors of consideration include maintained
efficiency, energy usage and resistance to air flow. Detailed evaluation information is
available from your Camfil Farr sales outlet or on the web at www.camfilfarr.com.
Camfil Farr
Product Sheet
30/30
1002 - 0210
PERFORMANCE DATA
30/30
16
20
20
20
20
20
20
20
24
24
24
24
25
25
24
25
25
25
25
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
16
10
14
12
15
16
18
20
12
18
20
24
14
15
16
16
18
20
25
Actual Size
(inches)
Depth Height
15.50
19.50
19.50
19.50
19.50
19.50
19.50
19.50
23.38
1.75 23.50
23.50
23.38
24.50
24.50
24.50
24.50
24.50
24.50
24.50
Width
15.50
9.50
13.50
11.88
14.50
15.50
17.50
19.50
11.38
17.50
19.50
23.38
13.50
14.50
15.50
15.50
17.50
19.50
24.50
Pleats per
Linear Foot
890
700
975
835
1045
1100
1250
1390
1000
1500
1670
2000
1220
1300
1335
1390
1565
1740
2170
15 pleats per
linear foot
0.31
7.8
6.0
8.3
7.4
9.3
9.9
10.8
11.9
8.4
13.0
14.3
17.3
10.4
11.6
11.8
12.4
13.5
14.9
19.0
10 x 10
12 x 12
16 x 16
20 x 7
20 x 10
20 x 12
20 x 14
20 x 15
20 x 16
20 x 18
20 x 20
22 x 22
24 x 10
24 x 12
24 x 16
24 x 18
24 x 20
24 x 24
25 x 10
25 x 12
25 x 14
25 x 15
25 x 16
25 x 18
25 x 20
25 x 25
Actual Size
(inches)
Depth Height
9.50
11.50
15.50
19.50
19.50
19.50
19.50
19.50
19.50
19.50
19.50
21.50
23.50
0.88 23.50
23.50
23.50
23.50
23.50
24.50
24.50
24.50
24.50
24.50
24.50
24.50
24.50
Width
9.50
11.50
15.50
6.50
9.50
11.50
13.50
14.50
15.50
17.50
19.50
21.50
9.50
11.50
15.50
17.50
19.50
23.50
9.50
11.50
13.50
14.50
15.50
17.50
19.50
24.50
Pleats per
Linear Foot
240
350
620
340
490
580
680
730
780
880
970
1180
580
700
910
1050
1170
1400
610
730
850
910
970
1100
1215
1520
16 pleats per
linear foot
0.23
1.6
2.5
4.3
2.4
3.3
4.1
4.6
5.1
5.4
6.1
6.6
8.2
4.0
4.9
6.7
7.3
8.0
9.8
4.1
5.2
5.7
6.4
6.7
7.6
8.3
10.5
Data Notes:
1.0 w.g. recommended final resistance for all depths. System design may dictate an alternative changeout point. Contact factory for guidance.
Qualified by Underwriters Laboratories as UL Class 900.
Maximum continuous operating temperature 180 F (82 C), intermittent maximum of 200 F (93 C).
2 and 4 deep filters rated at 500 feet per minute (fpm), 1 deep filters rated at 350 fpm.
Performance tolerance in accordance with ARI Standard 850.
For product specifications in RTF format, please go to www.camfilfarr.com.
Farr 30/30
059413-004
059413-003
059413-002
059413-009
059413-008
059413-001
059413-005
059413-006
059413-010
059413-007
20
20
24
24
24
24
25
25
25
25
x
x
x
x
x
x
x
x
x
x
16
20
12
18
20
24
16
20
25
29
Actual Size
(inches)
Depth
3.75
Height
19.38
19.38
23.38
23.38
23.38
23.38
24.38
24.38
24.38
24.38
Width
15.38
19.38
11.38
17.38
19.38
23.38
15.38
19.38
24.38
28.38
Initial
Airflow
Resistance Capacity
(inches w.g.)
(cfm)
0.27
Pleats per
Linear Foot
15.7
18.9
13.9
20.2
22.7
27.7
19.7
23.6
30.0
35.4
11 pleats per
linear foot
1100
1390
1000
1500
1670
2000
1390
1740
2170
2520
2500
1.0
0.9
(inches, w.g.)
Resistance
0.8
0.7
30/30 1 Deep
0.6
30/30 2 Deep
0.5
30/30 4 Deep
0.4
0.3
0.2
0.1
250
375
500
Feet Per Minute (fpm)
625
http://www.camfilfarr.com
7/21/06
3:43 PM
Page 1
Pressure
pg5
Series
2000
1/2
[12.70]
1/8 NPT HIGH
PRESSURE
1/8 NPT LOW
PRESSURE
1-1/4
1-3/4 [31.75]
[44.45]
1/8 LOW
PRESSURE
7/16
[11.11]
11/16
[17.46]
SPECIFICATIONS
Service: Air and non-combustible, compatible gases. (Natural Gas option available.)
Wetted Materials: Consult factory.
Housing: Die cast aluminum case and bezel, with acrylic cover. Exterior finish is
coated gray to withstand 168 hour salt spray corrosion test.
Accuracy: 2% of full scale (3% on - 0, -100 Pa, -125 Pa, 10MM and 4%
on - 00, -60 Pa, -6MM ranges), throughout range at 70F (21.1C).
Pressure Limits: -20 Hg. to 15 psig. (-0.677 bar to 1.034 bar); MP option:
35 psig (2.41 bar), HP option: 80 psig (5.52 bar).
Overpressure: Relief plug opens at approximately 25 psig (1.72 bar), standard
gages only.
Temperature Limits: 20 to 140F.* (-6.67 to 60C).
Size: 4 (101.6 mm) Diameter dial face.
Mounting Orientation: Diaphragm in vertical position. Consult factory for
other position orientations.
Process Connections: 1/8 female NPT duplicate high and low pressure taps
- one pair side and one pair back.
Weight: 1 lb 2 oz (510 g), MP & HP 2 lb 2 oz (963 g).
Standard Accessories: Two 1/8 NPT plugs for duplicate pressure taps, two
1/8 pipe thread to rubber tubing adapter and three flush mounting adapters
with screws. (Mounting and snap ring retainer substituted for 3 adapters in MP
& HP gage accessories.)
*Low temperature models available as special option.
For applications with high cycle rate within gage total pressure rating, next higher rating is recommended. See Medium and High pressure options at lower left.
VENT VALVES
In applications where pressure is continuous and the Magnehelic gage is connected by metal or plastic tubing which
cannot be easily removed, we suggest using Dwyer A-310A
vent valves to connect gage. Pressure can then be removed
to check or re-zero the gage.
Portable Units
Combine carrying case with any Magnehelic gage of standard range, except high pressure connection. Includes 9
ft. (2.7 m) of 316 I.D. rubber tubing, standhang bracket and
terminal tube with holder.
www.dwyer-inst.com
1/2
[12.70]
4-3/4
[120.65]
1-11/16
[42.86]
www.dwyer-inst.co.uk
www.dwyer-inst.com.au
pg6
7/21/06
3:41 PM
Page 1
Pressure
Helix is precision made from an alloy of high magnetic permeability. Mounted in jeweled
bearings, it turns freely, following the magnetic field to move the pointer across the scale.
MODELS
Dual Scale English/Metric Models
Model
Number
2000-OD
2001D
2002D
2003D
2004D
2006D
2008D
2010D
Model
Number
Range
Inches
of Water
2000-00N
2000-00
2000-0
2001
2002
2003
2004
2005
2006
2008
2010
2015
2020
2025
2030
2040
2050
2060
2080
2100
2150
.05-0-.2
0-.25
0-.50
0-1.0
0-2.0
0-3.0
0-4.0
0-5.0
0-6.0
0-8.0
0-10
0-15
0-20
0-25
0-30
0-40
0-50
0-60
0-80
0-100
0-150
Model
Number
Range
Zero
Center
Inches of
Water
2300-0
2301
2302
2304
2310
2320
2330
.25-0-.25
.5-0-.5
1-0-1
2-0-2
5-0-5
10-0-10
15-0-15
Model
Number
Range
PSI
Model
Number
Range
MM of Water
2201
2202
2203
2204
2205
2210*
2215*
2220*
2230**
0-1
0-2
0-3
0-4
0-5
0-10
0-15
0-20
0-30
2000-6MM
2000-10MM
2000-25MM
2000-50MM
2000-80MM
2000-100MM
0-6
0-10
0-25
0-50
0-80
0-100
Range,
In. W.C.
Range,
Pa or kPa
0-0.5
0-1.0
0-2.0
0-3.0
0-4.0
0-6.0
0-8.0
0-10
0-125 Pa
0-250 Pa
0-500 Pa
0-750 Pa
0-1.0 kPa
0-1.5 kPa
0-2.0 kPa
0-2.5 kPa
Range in W.C.
Velocity, F.P.M.
0-.25/300-2000
2000-00AV
0-.50/500-2800
2000-0AV
0-1.0/500-4000
2001AV
0-2.0/1000-5600
2002AV
0-10/2000-12500
2010AV
For use with pitot tube.
Model
Number
Range,
CM of
Water
2000-15CM
2000-20CM
2000-25CM
2000-50CM
2000-80CM
2000-100CM
2000-150CM
2000-200CM
2000-250CM
2000-300CM
0-15
0-20
0-25
0-50
0-80
0-100
0-150
0-200
0-250
0-300
2300-4CM
2300-10CM
2300-30CM
10-0-10
Accessories
A-299, Surface Mounting Bracket
A-300, Flat Flush Mounting Bracket............
Options To order, add suffix: I.E. 2001-ASF
A-310A, 3-Way Vent Valve ..........................
ASF (Adjustable Signal Flag)
A-321, Safety Relief Valve...........................
HP (High Pressure Option)
A-432, Portable Kit .....................................
LT (Low Temperatures to -20F)
A-605, Air Filter Kit .....................................
MP (Med. Pressure Option)
A-610, Pipe Mount Kit ................................
SP (Setpoint Indicator)
Scale Overlays Red, Green, Mirrored or Combination, Specify Locations
Range,
Pascals
Model
Number
2000-60PA
2000-100PA
2000-125PA
2000-250PA
2000-300PA
2000-500PA
2000-750PA
0-60
0-100
0-125
0-250
0-300
0-500
0-750
Model
Number
30-0-30
50-0-50
60-0-60
125-0-125
250-0-250
Range,
Model
Kilopascals
Number
2000-1KPA
0-1
2000-1.5KPA
0-1.5
2000-2KPA
0-2
2000-3KPA
0-3
2000-4KPA
0-4
2000-5KPA
0-5
2000-8KPA
0-8
2000-10KPA
0-10
2000-15KPA
0-15
2000-20KPA
0-20
2000-25KPA
0-25
2000-30KPA
0-30
Zero Center Ranges
2300-1KPA
.5-0-.5
2300-3KPA
1.5-0-1.5
1011R01-0298P
CALL TO ORDER:
Range,
Pascals
S P E C I F ICATIONS
S E R I E S
1 0 0 0
AIR-FOIL CONTROL DAMPER
Extruded aluminum (6063T5) damper frame is not less than .080" (2.03mm) in thickness. Damper frame is 4" deep.
OPPOSED
ACTION
aluminum extrusions.
Bearings are composed of a Celcon inner bearing fixed to a 7/16" (11.11mm) aluminum hexagon blade pin, rotating
4000 SERIES
MULLION TYPE
CHANNEL
FRAME
within a polycarbonate outer bearing inserted in the frame, resulting in no metal-to-metal or metal-to-plastic contact.
Linkage hardware is installed in the frame side and constructed of aluminum and corrosion-resistant, zinc-plated steel,
shipment of TAMCO dampers. (Note that all technical information available on TAMCOs web site at www.tamco.ca
supersedes and takes precedence over all information contained within the printed catalog.)
Intermediate or tubular steel structural support is required to resist applied pressure loads for dampers that consist of
two or more sections in both height and width. (See TAMCO Aluminum Damper Installation Guidelines.)
PARALLEL
ACTION
" deducted for clearance from width & height dimensions unless otherwise specified
Note:
To reduce pressure drop, use Flanged to Duct type for sizes under
9 ft. (.83m2).
Suitable for operation in breathable air environments within stated
temperature range.
Dampers sized for duct openings exceeding 37" (953mm) in
height are equipped with a stiffener bar at mid-height to strengthen
and maintain air leakage tolerances.
For open blade clearance in tight spaces, consider the Series 1400
4 wide air-foil blade option.
3000 SERIES
MULLION TYPE
EXTERIOR
FLANGE
1"
25.4mm
4"
101.6mm
6"
152.4mm
fully open
www.tamco.ca
PERFORMANCE DATA
S E R I E S
1 0 0 0
AIR-FOIL CONTROL DAMPERS
TAMCO LEAKAGE RATING
Damper Width 1 in. w.g. 4 in. w.g. 8 in. w.g.
12" (305mm)
1A
24" (610mm)
1A
11
36" (914mm)
1A
n/a
48" (1219mm)
1A
n/a
60" (1524mm)
1A
n/a
Leakage testing was conducted in accordance with AMCA Standard 500-D-98. Holding torque
applied was 5.2 in.-lbs./sq. ft. on opposed blade dampers and 7 in.-lbs./sq. ft. on parallel
blade dampers AMCA Standard 500-D-98 states that air leakage is based on operation
between 50F (10C) and 104F (40C). All tests were performed with 120 in.-lbs. in resulting
in a maximum of 120 in.-lbs./ft with the 12 x 12 damper.
The following sizes of TAMCO Series 1000 dampers were tested:
12" x 12" (305 mm x 305 mm), 24" x 24" (610 mm x 610 mm), 48" x 12" (1219 mm x 305 mm)
12" x 48" (305 mm x 1219 mm), 36" x 36" (914 mm x 914 mm), 60" x 36" (1524 mm x 914 mm).
11
Required Rating
1A
3 / 15.2
n/a
n/a
n/a
4 / 20.3
8 / 40.6
11 / 55.9
14 / 71.1
10 / 50.8
20 / 102
28 / 142
35 / 178
40 / 203
80 / 406
112 / 569
140 / 711
12" x 12"
(305mm x 305mm)
48" x 12"
(1219mm x 305mm)
60"
12" x 48"
MA
X.
(305mm x 1219mm)
0.3
24" x 24"
0.2
36" x 36"
BLA
DE
48"
(610mm x 610mm)
LEN
GT
Hv
36"
(914mm x 914mm)
0.1
24"
0.08
0.06
0.05
12"
3
0.04
s. M
AX
.D
ESI
GN
VE
LO
CIT
Y(
fpm
(intake mode)
9 10 11 12 13 14 15
0.03
Series 1000 dampers exceeding the maximum design pressure due to blade length may be used
by reducing the width of the damper sections and/or by increasing the number of sections per
damper to maintain a blade width compatible with the required system pressure.
0.02
0.01
100
500
1,000
5,000
10,000
www.tamco.ca
OEM Insulations
Description
Equipment Spin-Glas Board is a rigid board manufactured from
fine, rotary-process glass fibers bonded with a special
thermosetting resin.
Thermal and Acoustical Solution. Equipment Spin-Glas Board
can be used in a variety of applications that require good
thermal and acoustical efficiency in a minimal space.
Appliance and Equipment Applications. Because the glass
fibers in Equipment Spin-Glas Board are extremely fine, they
create an enormous number of minute air spaces, making the
insulation highly effective for sound absorption and thermal
properties.
These glass fibers are resistant to the effects of moisture, oil,
grease, and most acids. Because these fibers are highly resilient,
they resist settling, breakdown or sagging from vibration. They
yield readily to impact and protect facings from puncture or
tearing.
Equipment Spin-Glas Board provides neat, square corners for an
improved, finished appearance for equipment systems.
The inherent physical properties of Equipment Spin-Glas Board
assure ease of application. It can be readily cut with a knife and
secured with mechanical fasteners or adhesives.
Available Forms. See Equipment Spin-Glas Board Purchase
Guide, ESG-IS-210 for specific details.
Custom Fabrications. A Johns Manville Approved Fabricator
can develop and apply facings for airstream applications as
well as fabricate Equipment Spin-Glas Board to meet your
specific service conditions and performance requirements.
Applications
Office Partitions
Ceiling Panels
Wall Panels
HVAC Equipment
Insulation Properties
Excellent Thermal Efficiency
Excellent Acoustical Performance
Easy to Fabricate
Easy to Handle and Install
Specifications
Temperature Limit: 350F (177C) (unfaced). Faced surface
should not exceed 150F (83C).
Fire Hazard Classification: 25/50 Flame Spread/Smoke
Developed Ratings (per ASTM E 84, UL 723, and CAN/ULC
S102-M88). Labels supplied when requested on order.
Meets NFPA 90A and 90B.
Facings: FSK (foil/scrim/kraft)
Coating: Black Acrylic Coating (maximum rated air velocity is
5,000 fpm) (1,500 mpm)
Fabricated Products: Johns Manville Equipment Spin-Glas
Board is manufactured to specific customer width
requirements. Contact your Johns Manville sales
representative for limitations. Die-cut or fabricated pieces are
generally supplied by one of the strategically located Johns
Manville fabricators who are specially equipped to provide
prompt service to manufacturers in their area.
General Properties
Moisture Absorption:
Alkalinity:
Corrosivity:
Odor:
Capillarity (after 24 hours):
Shrinkage:
Resistance to Fungi
and Bacteria:
41
5/12 1-04)
EI-14 6-07 (Replaces
kg/m3
48.1
68.1
96.2
Acoustical Performance
Sound Absorption Coefficients*
Type A Mounting
Density
Thickness
Frequency (Hz)
pcf kg/m3 in
mm
125
250
500
3.00 48.1
1
25
0.06
0.26
0.61
3.00 48.1
2
51
0.17
0.80
1.16
4.25 68.1
1
25
0.03
0.32
0.80
4.25 68.1
2
51
0.27
0.91
1.11
6.00 96.2
1
25
0.10
0.35
0.85
6.00 96.2
2
51
0.38
0.93
1.10
* Tested in accordance with ASTM C 423-90a and ASTM E 795-83
** Noise Reduction Coefficient
1000
0.86
1.15
1.04
1.09
1.04
1.07
2000
0.99
1.11
1.05
1.09
1.05
1.07
4000
1.03
1.10
1.05
1.09
1.03
1.07
NRC**
0.70
1.05
0.80
1.05
0.80
1.05
Insulation Systems
P.O. Box 5108
Denver, CO 80217-5108
Product Information: (800) 654-3103
pic@jm.com
www.jm.com
42 EI-14 6-07 (Replaces 1-04)
Western Region
(Littleton, CO)
P.O. Box 625005
Littleton, CO 80162
(800) 293-3393
Fax: (800) 741-0183
The physical and chemical properties of the Equipment Spin-Glas Board Insulation listed
herein represent typical, average values obtained in accordance with accepted test methods
and are subject to normal manufacturing variations. They are supplied as a technical service
and are subject to change without notice. Numerical flame spread and smoke developed ratings
are not intended to reflect hazards presented by these or any other materials under actual fire
conditions. Check with the Regional Sales Office nearest you to assure current information. All
Johns Manville products are sold subject to Johns Manvilles Limited Warranty and Limitation
of Remedy. For a copy of the Johns Manville Limited Warranty and Limitation of Remedy, and
information on other Johns Manville thermal insulations and systems, call (800) 654-3103.
Printed on recycled paper.
5/12Manville
Copyright 2007 Johns
Printed in USA
Urethane Specialties
Odor
Density, @770F
Viscosity, @770F
Flash Point, ASTM 3278-89
Amber liquid
Slight Amine
10.6 lbs./gal.
400 cps
>200oF
Odor
Density, @770F
Viscosity, @77<,F
Flash Point
Vapor Pressure, at 200C
200 cps
>4000F
0.00016 mm Hg
Importanll The Information, data and products presented herein are based upon information reasonably available to
BASF Corporation at the time of publication, and are presented in good taith, but are not to be construed as
guarantees or warranties, express or implied, regarding performance, results to be obtained from use
comprehensiveness merchantabtlity, or that said information, data or products can be used without infringing patents
of third partes You should thoroughly test any application, and independently delerrrine satisfactory performance
before commercialization.
'Ytarnfng" These products can be used lo prepare a variety or polyurethane products. Polyurethanes are organic
materials and must be considered combustible.
BASF Corporation
1419Biddle Avenue
Wyandotte, Michigan 48192-3799
(734) 324-6100
(734) 324-6482 (Fax)
Urethane SpecialUes
2.60
2.40
28
20
0.145
20
300
4000C (7520F)
1 This numerical flame spread rating is not intended to reflect hazards presented by this or any
other material under actual fire conditions.
Important The infer ma lion, data and products presented herein are based upon information reasonably available lo
BASF Corporation at the time of publication, and are presented In good faith, but are not lo be construed as
guarantees or warranties, express or implied, regarding performance, results to be obtained from use
comprehensiveness merchantability, or (hat said information, data or products can be used without infringing patents
of third parties. You should thoroughly test any application, and independently delerrrine satisfactory performance
before commercialization.
"Warning" These products can be used to prepare a variety of polyurelhane products. Polyurethanes are organic
materials and must be considered combustible.
BASF Corporation
1419 BkJdle Avenue
Wyandotte. Michigan 48192-3799
(734) 324-6100
(734) 324-6482 (Fax)
Urethane Specialties
Mean Temp, F
Mean Temp, F
Importsnll The information, dala and products presented herein are based upon information reasonably available to
BASF Corporation at the time of publication, and are presented in good faith, but are not lo be cons trued as
guarantees or warranties, express or Implied, regarding performance, results lo be obtained from use
comprehensiveness merchantability, or that said Inlofmation, data or products can be used withoul infringing patents
of third parties. You should thoroughly test any application, and independently delerrrine satisfactory performance
before commerdalizatjon.
"Warning" These products can be used to prepare a variety of polyurethane products. Polyurethanes are organic
materials and must be considered corrfcustiWe.
BASF Corporation
1419 Biddle Avenue
Wyandotte, Michigan 48192-3799
(734) 324-6100
(734) 324-6482 (Fax)
ABB Submittal
6
ABB Submittal
7
OPTIONAL FEATURES
3 Relay Extension Module (OREL-01)
115/230 V Digital input Interface Card (OHDI-01)
Fieldbus Adapter Modules
LonWorks
Profibus
Ethernet
DriveWindow Light Start-up, Operation, Programming
and Diagnostic Tool
Fan Replacement Kit
ACH550 Specifications
Input Connection
Input Voltage (U1).................................................................... 208/220/230/240 VAC 3-phase +/-10%
208/220/230/240 VAC 1-phase +/-10%
380/400/415/440/460/480 VAC 3-phase +/-10%
500/600 VAC 3-phase +/-10%
Frequency: ............................................................................. 48 - 63 Hz
Line Limitations: ..................................................................... Max +/-3% of nominal phase to phase input voltage
Fundamental Power Factor (cos ): ..................................... 0.98 at nominal load
Connection: ............................................................................ U1, V1, W1 (U1, V1, 1-phase)
Output (Motor) Connection
Output Voltage: ...................................................................... 0 to U1, 3-phase symmetrical, U2 at the field weakening point
Output Frequency: ................................................................. -500 to 500 Hz
Frequency Resolution: ........................................................... 0.01 Hz
Continuous Output Current:
Variable Torque: .................................................... 1.0 * I2N (Nominal rated output current, Variable Torque)
Short Term Overload Capacity:
Variable Torque: ..................................................... 1.1 * I2N, (1 min/10 min)
Peak Overload Capacity:
Variable Torque: ..................................................... 1.35 * I2N, (2 sec/1 min)
Base Motor Frequency Range: ............................................... 10 to 500 Hz
Switching Frequency: ............................................................. 1, 4, 8 or 12 kHz
Acceleration Time: ................................................................. 0.1 to 1800 s
Deceleration Time: ................................................................. 0.1 to 1800 s
Efficiency: ............................................................................... 0.98 at nominal power level
Short Circuit Withstand Rating: .............................................. 100,000 AIC (UL) w/o fuses
Connection: ............................................................................ U2, V2, W2
Enclosure
Style: ....................................................................................... UL (NEMA) Type 1, Type 12, or Type 3R
UL Plenum Rated Type 1, Type 12
Agency Approval
Listing and Compliance:.......................................................... UL, cUL, CE
Ambient Conditions, Operation
0
0
0
0
0
Air Temperature: ..................................................................... 0 to 40 C (32 to 104 F), above 40 C the maximum output current is
0
0
0
de-rated 1% for every additional 1 C (up to 50 C (122 F)) maximum
limit.
Relative Humidity: ................................................................... 5 to 95%, no condensation allowed, maximum relative humidity is 60%
in the presence of corrosive gasses
Contamination Levels:
IEC:......................................................................... 60721-3-1, 60721-3-2 and 60721-3-3
Chemical Gasses:................................................... 3C1 and 3C2
Solid Particles: ........................................................ 3S2
Installation Site Altitude:.......................................................... 0 to 1000 m (3300 ft) above sea level. At sites over 1000 m (3300 ft)
above sea level, the maximum power is de-rated 1% for every
additional 100 m (330 ft). If the installation site is higher than 2000 m
(6600 ft) above sea level, please contact your local ABB distributor or
representative for further information
2
2
Vibration:................................................................................. Max 3.0 mm (0.12 in) 2 to 9 Hz, Max 10 m/s (33 ft/s ) 9 to 200 Hz
sinusoidal
Ambient Conditions, Storage (in Protective Shipping Package)
0
0
0
0
Air Temperature:......................................................................-40 to 70 C (-40 to 158 F)
Relative Humidity:....................................................................Less than 95%, no condensation allowed
Vibration Tested to (IEC 60068-2-6):........................................In accordance with ISTA 1A and 1B specifications
2
2
Bump Tested to (IEC 60068-2-29):..........................................Max 100 m/s (330 ft/s ) 11 ms (Tested 500 times each axis,
each pole; 3000 times total)
Ambient Conditions, Transportation (in Protective Shipping Package)
0
0
0
0
Air Temperature:....................................................................... -40 to 70 C (-40 to 158 F)
Relative Humidity:....................................................................Less than 95%, no condensation allowed
Atmospheric Pressure:.............................................................60 to 106 kPa (8.7 to 15.4 PSI)
2
2
Vibration Tested to (IEC 60068-2-6):........................................Max 3.0 mm (0.14 in) 2 to 9 Hz, Max 15 m/s (49 ft/s ) 9 to
200 Hz sinusoidal
2
2
Bump Tested to (IEC 60068-2-29):...........................................Max 100 m/s (330 ft/s ) 11 ms (Tested 500 times each
axis, each pole; 3000 times total)
Shock Tested to (IEC 60068-2-27)
R1: 76 cm (30 in) R2: 61 cm (24 in) R3: 46 cm (18 in) R4: 31 cm (12 in) R5 & 6: 25 cm (10 in)
Analog Inputs
Quantity................................................................................... Two (2) programmable
Voltage Reference: ................................................................. 0 (2) to 10 V, 250kOhm, single ended
Current Reference:.................................................................. 0 (4) to 20 mA, 100Ohm, single ended
Potentiometer:......................................................................... 10 VDC, 10 mA (1K to 10KOhms)
Input Updating Time................................................................ 8 ms
2
Terminal Block Size ................................................................ 2.3mm / 14AWG
Analog Outputs
Quantity................................................................................... Two (2) programmable current outputs
Signal Level ............................................................................ 0 (4) to 20 mA
0
0
Accuracy ................................................................................. +/- 1% full scale range at 25 C (77 F)
Maximum Load Impedance..................................................... 500 Ohms
Output Updating Time ............................................................. 2 ms
2
Terminal Block Size ................................................................ 2.3mm / 14AWG
Digital Inputs
Quantity................................................................................... Six (6) programmable digital inputs
Isolation................................................................................... Isolated as one group
Signal Level ............................................................................ 24 VDC, (10V Logic 0)
Input Current ........................................................................... 15 mA at 24 VDC
Input Updating Time:............................................................... 4 ms
2
Terminal Block Size ................................................................ 2.3mm / 14AWG
Relay Outputs
Quantity................................................................................... Three (3) programmable relay (Form C) outputs
Switching Capacity:................................................................. 8 A at 24 VDC or 250 VAC, 0.4 A at 120 VDC
Max Continuous Current: ........................................................ 2A RMS
Contact Material:..................................................................... Silver Cadmium Oxide (AgCdO)
Isolation Test Voltage ............................................................. 4 kVAC, 1 minute
Output Updating Time ............................................................. 12 ms
2
Terminal Block Size ................................................................ 2.3mm / 14AWG
Protections
Single Phase........................................................................... Protected (input & output)
Overcurrent Trip Limit: ............................................................ 3.5 x I2N instantaneous
Adjustable Current Regulation Limit: ...................................... 1.1 x I2N (RMS) max.
Overvoltage Trip Limit:............................................................ 1.30 x UN
Undervoltage Trip Limit:.......................................................... 0.65 x UN
Overtemperature (Heatsink):................................................... +115C (+239F)
Auxiliary Voltage: .................................................................... Short Circuit Protected
Ground Fault: .......................................................................... Protected
Short Circuit: ........................................................................... Protected
Microprocessor fault:............................................................... Protected
Motor Stall Protection:............................................................. Protected
Motor Overtemperature Protection (I2t):.................................. Protected
Input Power Loss of Phase: .................................................... Protected
Loss of Reference:.................................................................. Protected
Short Circuit Current Rating: ................................................... 100,000 RMS symmetrical Amperes
Input Line Impedance: ............................................................ Swinging choke 5% equivalent R1-R6, 3% equivalent R8
U1 = Input Voltage
UN = Nominal Motor Voltage
U2 = Output Voltage
fN = Nominal Motor Frequency
PN = Power Normal Duty (HP)
I2N = Nominal Motor Current Normal Duty
Specifications are subject to change without notice. Please consult the factory when specifications are critical.
Equinox DC3
05440087
Significance
Drive is running and at set point
Shaft direction is forward or reverse
Drive is operating but not at setpoint
Drive is stopped
LED Indicators
The green LED indicates that the power is on and the drive is operating normally. The red LED indicates
a fault. A blinking green LED indicates an alarm condition. A blinking red LED indicates a fault that
requires power to be cycled off and on to reset the drive.
Fault Indications
The ACH550 Control Panel can display over 20 alarm and fault messages. The last fault and previous
faults (1 to 9) are retained in memory. The last fault and previous faults (1 & 2) also record important
diagnostic information to assist in troubleshooting. Most faults can be reset by pressing the RESET key
(Soft Key 1).
Parameters
Application specific parameters are immediately accessible through a selection of start-up Assistants. A
complete list of parameters is also available grouped by function in approximately 33 menu groups. One
of the basic menu functions can be used to display the complete list of changed parameters.
Real Time Clock
The Operator Control Panel includes a real time clock which provides Day, Date and Time information,
displayed in a choice of formats. The real time clock has a 10 year battery back up and provides time and
date stamping of drive faults and other events. The clock is also used by the ACH550s internal timer
functions, providing an integral time clock for start/stop control as well
as other control operations.
Equinox DC3
10
05440087
Control Modes
When the HAND key is pressed, the drive starts and pressing the UP/DOWN keys can modify the
reference frequency. The HAND (keypad) control mode is indicated.
When the OFF key is pressed, the drive stops and the OFF control mode is indicated.
When the AUTO key is pressed, the AUTO control mode is indicated. The drive can be started and
stopped using whichever remote start/stop command has been configured, a contact closure applied to
the start/stop input, a serial communication command or a process feedback signal. In AUTO mode the
drive speed is typically controlled by the external speed reference input or by the PID controller.
If the HAND key is pressed while the drive is running in the AUTO control mode, the drive continues to
run without changing speed, but ceases to respond to external input or PID speed reference changes.
(Bumpless transfer) Pressing the UP/DOWN keys can modify the reference frequency.
If the AUTO key is pressed while the drive is running in the HAND control mode and an external start
command is present, the drive continues to run and follows the acceleration or deceleration control ramp
to the speed set by the external input or PID speed reference. (Bumpless transfer)
Cable Connections
Terminal
Description
U1, V1, W1
PE / GND
U2, V2, W2
Uc+, UcX1 1 to 18
X1 19 to 27
X1 28 to 32
Protective Ground
Power output to motor
DC bus
Control Wiring
Control Wiring
Serial Communications
Note
Use of 1~ supply requires 50% derate of output current
and is applicable for 208 to 240 VAC operation only.
Follow local rules for cable size.
Follow local codes for cable size. To avoid electromagnetic interference, use separate metallic conduits
for input power wiring, motor wiring, control and communications wiring. Keep these four classes of wiring
separated in situations where the wiring is not enclosed in metallic conduit. Also, keep 115VAC control
wiring separated from low voltage control wiring and power wiring.
Use shielded cable for control wiring.
Ampacity is based on the use of 60 C rated power cable up to 100 Amps (75 C over 100 Amps).
Refer to the included tables for current ratings, fuse recommendations and maximum wire size capacities
and tightening torques for the terminals. The ACH550 is suitable for use on a circuit capable of delivering
not more than 100,000 RMS symmetrical amperes, 480 V maximum. The ACH550 has an electronic
motor protection feature that complies with the requirements of the National Electric Code (NEC). When
this feature is selected and properly adjusted. Additional overload protection is not required unless more
than one motor is connected to the drive or unless additional protection is required by applicable safety
regulations.
For CE installation requirements, see ABB publication CE-US-02 CE Council Directives and Variable
Speed Drives. Contact your local ABB representative for specific IEC installation instructions.
Equinox DC3
11
05440087
54
5/12
FOAM
56
5/12
57
5/12
58
5/12
60
5/12
65
5/12
B
UNIT HEIGHT + 4"
ON THE CENTER
HIGHEST SIDE
UNIT LENGTH
UNIT WIDTH + 1 11/16" OVERHANG EACH SIDE
UNIT HEIGHT
+ 1 3/4" ON
THE SIDES
DETAIL B
SCALE 1 : 3.7
UNIT WIDTH
PROPRIETARY AND CONFIDENTIAL
DRAWN BY:
OMAR M.
DATE
NOVEMBER 2012
JOB NAME:
66
5/12
67
5/12