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Chapter 8 Internal Forced Convection

Review Problems
8-61 Geothermal water is supplied to a city through stainless steel pipes at a specified rate. The electric
power consumption and its daily cost are to be determined, and it is to be assessed if the frictional heating
during flow can make up for the temperature drop caused by heat loss.
Assumptions 1 The flow is steady and incompressible. 2 The entrance effects are negligible, and thus the
flow is fully developed. 3 The minor losses are negligible because of the large length-to-diameter ratio and
the relatively small number of components that cause minor losses. 4 The geothermal well and the city are
at about the same elevation. 5 The properties of geothermal water are the same as fresh water. 6 The fluid
pressures at the wellhead and the arrival point in the city are the same.
Properties The properties of water at 110C are = 950.6 kg/m 3, = 0.25510-3 kg/ms, and Cp = 4.229
kJ/kgC (Table A-9). The roughness of stainless steel pipes is 210-6 m (Table 8-3).
Analysis (a) We take point 1 at the well-head of geothermal resource and point 2 at the final point of
delivery at the city, and the entire piping system as the control volume. Both points are at the same
elevation (z2 = z2) and the same velocity (V1 = V2) since the pipe diameter is constant, and the same
pressure (P1 = P2). Then the energy equation for this control volume simplifies to

P1 V12
P
V2

z1 hpump,u 2 2 z 2 h turbine h L

g 2 g
g 2 g
That is, the pumping power is to be used to overcome the head losses
due to friction in flow. The mean velocity and the Reynolds number are
V
V
1.5 m 3 /s
1
Vm

5.305 m/s Water


2
2
Ac
D / 4
(0.60 m) / 4

hpump,u h L

2
D = 60 cm

Vm D
(950.6 kg/m 3 )(5.305 m/s)(0.60 m) 1.5 m /s
Re

1.186 10 7

0.255 10 3 kg/m s
which is greater than 10,000. Therefore, the flow is turbulent. The
relative roughness of the pipe is

/D

L = 12 km

2 10 6 m
3.33 10 6
0.60 m

The friction factor can be determined from the Moody chart, but to avoid the reading error, we determine
it from the Colebrook equation using an equation solver (or an iterative scheme),
1
f

/D
2.51

3.7
Re f

2.0 log

3.33 10 6
2.51

3.7
1.187 10 7

2.0 log

It gives f = 0.00829. Then the pressure drop, the head loss, and the required power input become

P f

L Vm2
12,000 m (950.6 kg/m 3 )(5.305 m/s) 2
0.00829
D 2
0.60 m
2
W elect

W pump, u

pump- motor

VP

pump- motor

1 kPa
1 kN

2218 kPa
2
1000 kg m/s 1 kN/m

(1.5 m 3 /s )(2218 kPa )


1 kW

5118 kW
3
0.65
1 kPa m /s

Therefore, the pumps will consume 5118 kW of electric power to overcome friction and maintain flow.
(b) The daily cost of electric power consumption is determined by multiplying the amount of power used
per day by the unit cost of electricity,

Amount W
elect,in t (5118 kW)(24 h/day) 122,832 kWh/day

Cost Amount Unit cost (122,832 kWh/day)($0.06/kWh) $7370/day

8-42

Chapter 8 Internal Forced Convection


(c) The energy consumed by the pump (except the heat dissipated by the motor to the air) is eventually
dissipated as heat due to the frictional effects. Therefore, this problem is equivalent to heating the water by
a 5118 kW of resistance heater (again except the heat dissipated by the motor). To be conservative, we
consider only the useful mechanical energy supplied to the water by the pump. The temperature rise of
water due to this addition of energy is

W
elect VC p T T

pump - motor W elect,in


VC p

0.65 (5118 kJ/s)


(950.6 kg/m 3 )(1.5 m 3 /s) ( 4.229 kJ/kg C)

Therefore, the temperature of water will rise at least 0.55C, which is more than the 0.5C drop in
temperature (in reality, the temperature rise will be more since the energy dissipation due to pump
inefficiency will also appear as temperature rise of water). Thus we conclude that the frictional heating
during flow can more than make up for the temperature drop caused by heat loss.
Discussion The pumping power requirement and the associated cost can be reduced by using a larger
diameter pipe. But the cost savings should be compared to the increased cost of larger diameter pipe.

8-43

0.55C

Chapter 8 Internal Forced Convection


8-62 Geothermal water is supplied to a city through cast iron pipes at a specified rate. The electric power
consumption and its daily cost are to be determined, and it is to be assessed if the frictional heating during
flow can make up for the temperature drop caused by heat loss.
Assumptions 1 The flow is steady and incompressible. 2 The entrance effects are negligible, and thus the
flow is fully developed. 3 The minor losses are negligible because of the large length-to-diameter ratio and
the relatively small number of components that cause minor losses. 4 The geothermal well and the city are
at about the same elevation. 5 The properties of geothermal water are the same as fresh water. 6 The fluid
pressures at the wellhead and the arrival point in the city are the same.
Properties The properties of water at 110C are = 950.6 kg/m 3, = 0.25510-3 kg/ms, and Cp = 4.229
kJ/kgC (Table A-9). The roughness of cast iron pipes is 0.00026 m (Table 8-3).
Analysis (a) We take point 1 at the well-head of geothermal resource and point 2 at the final point of
delivery at the city, and the entire piping system as the control volume. Both points are at the same
elevation (z2 = z2) and the same velocity (V1 = V2) since the pipe diameter is constant, and the same
pressure (P1 = P2). Then the energy equation for this control volume simplifies to

P1 V12
P
V2

z1 hpump,u 2 2 z 2 h turbine h L

g 2 g
g 2 g
That is, the pumping power is to be used to overcome the head losses
due to friction in flow. The mean velocity and the Reynolds number are
V
V
1.5 m 3 /s
1
Vm

5.305 m/s
Ac
D 2 / 4 (0.60 m) 2 / 4
Water

hpump,u h L

Vm D (950.6 kg/m 3 )(5.305 m/s)(0.60 m) 1.5 m3/s

1.187 10 7

0.255 10 3 kg/m s

Re

D = 60 cm

= 12
which is greater than 10,000. Therefore, the flow is turbulent. The relative roughnessL of
thekm
pipe is

/D

0.00026 m
4.33 10 4
0.60 m

The friction factor can be determined from the Moody chart, but to avoid the reading error, we determine
it from the Colebrook equation using an equation solver (or an iterative scheme),
1
f

/D
2.51

3.7
Re
f

2.0 log

4.33 10 4
2.51

3.7
1
.
187
10 7

2.0 log

It gives f = 0.01623 Then the pressure drop, the head loss, and the required power input become

P f

L Vm2
12,000 m (950.6 kg/m 3 )(5.305 m/s) 2
0.01623
D 2
0.60 m
2
W elect

W pump,u
pump-motor

VP
pump-motor

1 kPa
1 kN

4341 kPa
2
1000 kg m/s 1 kN/m

(1.5 m 3 /s)(4341 kPa )


1 kW

10,017 kW
3
0.65
1 kPa m /s

Therefore, the pumps will consume 10,017 W of electric power to overcome friction and maintain flow.
(b) The daily cost of electric power consumption is determined by multiplying the amount of power used
per day by the unit cost of electricity,

Amount W
elect,in t (10,017 kW)(24 h/day) 240,429 kWh/day

Cost Amount Unit cost (240,429 kWh/day)($0.06/kWh) $14,426/day

(c) The energy consumed by the pump (except the heat dissipated by the motor to the air) is eventually
dissipated as heat due to the frictional effects. Therefore, this problem is equivalent to heating the water by
a 5118 kW of resistance heater (again except the heat dissipated by the motor). To be conservative, we
consider only the useful mechanical energy supplied to the water by the pump. The temperature rise of
water due to this addition of energy is

8-44

Chapter 8 Internal Forced Convection

W
elect VC p T T

pump-motorW
0.65 (10,017 kJ/s)
elect,in

1.08C

VC p
(950.6 kg/m 3 )(1.5 m 3 /s)(4.229 kJ/kg C)

Therefore, the temperature of water will rise at least 1.08C, which is more than the 0.5C drop in
temperature (in reality, the temperature rise will be more since the energy dissipation due to pump
inefficiency will also appear as temperature rise of water). Thus we conclude that the frictional heating
during flow can more than make up for the temperature drop caused by heat loss.
Discussion The pumping power requirement and the associated cost can be reduced by using a larger
diameter pipe. But the cost savings should be compared to the increased cost of larger diameter pipe.

8-45

Chapter 8 Internal Forced Convection


8-63 The velocity profile in fully developed laminar flow in a circular pipe is given. The radius of the
pipe, the mean velocity, and the maximum velocity are to be determined.
Assumptions The flow is steady, laminar, and fully developed.
Analysis The velocity profile in fully developed laminar flow in a circular pipe is

r2
V (r ) Vmax 1 2
R

The velocity profile in this case is given by


V ( r ) 6(1 100r 2 )

Comparing the two relations above gives the pipe radius, the
maximum velocity, and the mean velocity to be
1
R2

R 0.10 m
100
Vmax = 6 m/s

Vm

V(r)=Vmax(1-r2/R2)

Vmax 6 m/s

3 m/s
2
2

8-46

r
0

Vmax

Chapter 8 Internal Forced Convection


8-64E The velocity profile in fully developed laminar flow in a circular pipe is given. The volume flow
rate, the pressure drop, and the useful pumping power required to overcome this pressure drop are to be
determined.
Assumptions 1 The flow is steady, laminar, and fully developed. 2 The pipe is horizontal.
Properties The density and dynamic viscosity of water at 40F are = 62.42 lbm/ft3 and = 3.74 lbm/fth
= 1.03910-3 lbm/fts, respectively (Table A-9E).
Analysis The velocity profile in fully developed laminar flow in a circular pipe is

r2
V (r ) Vmax 1 2

The velocity profile in this case is given by

V(r)=Vmax(1-r2/R2)

V ( r ) 0.8(1 625r 2 )
R

Comparing the two relations above gives the pipe radius, the
maximum velocity, and the mean velocity to be
1
R2

R 0.04 ft
625
Vmax = 0.8 ft/s

Vm

r
0

Vmax

Vmax 0.8 ft/s

0.4 ft/s
2
2

Then the volume flow rate and the pressure drop become

V Vm Ac Vm (R 2 ) (0.4 ft/s)[ (0.04 ft) 2 ] 0.00201 ft 3 /s


PD 4
V horiz
128L

0.00201 ft 3 /s

32.2 lbm ft/s 2

1 lbf
lbm/ft s)(80 ft)

128(1.039 10

It gives
P 5.16 lbf/ft 2 0.0358 psi

Then the useful pumping power requirement becomes

1W

W pump,u VP (0.00201 ft 3 /s)(5.16 lbf/ft 2 )


0.014 W
0.737 lbf ft/s
Checking The flow was assumed to be laminar. To verify this assumption, we determine the Reynolds
number:

Re

(P ) (0.08 ft) 4

Vm D (62.42 lbm/ft 3 )(0.4 ft/s)(0.08 ft)

1922

1.039 10 3 lbm/ft s

which is less than 2300. Therefore, the flow is laminar.


Discussion Note that the pressure drop across the water pipe and the required power input to maintain
flow is negligible. This is due to the very low flow velocity. Such water flows are the exception in practice
rather than the rule.

8-47

Chapter 8 Internal Forced Convection


8-65 A compressor is connected to the outside through a circular duct. The power used by compressor to
overcome the pressure drop, the rate of heat transfer, and the temperature rise of air are to be determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the duct are smooth. 3 The thermal
resistance of the duct is negligible. 4 Air is an ideal gas with constant properties.
Properties We take the bulk mean temperature for air to be 15C since the mean temperature of air at the
inlet will rise somewhat as a result of heat gain through the duct whose surface is exposed to a higher
temperature. The properties of air at this temperature and 1 atm pressure are (Table A-15)

C p 1007 J/kg.C

1.225 kg/m 3
k 0.02476 W/m.C

Pr 0.7323

1.568 10 m /s
The density and kinematic viscosity at 95 kPa are
95 kPa
P
0.938 atm
101.325 kPa
Air
3
(1.225 kg/m 3 )(0.938) 1.149 kg/m10C,
95 kPa
-5

-5

Indoors
20C

D = 20 cm

3
-5 /s 2
m /s)/(0.938) = 1.673 0.27
10 m
m /s

(1.568 10
Analysis The mean velocity of air is

Vm
Then

L = 11 m

V
0.27 m 3 /s

8.594 m/s
Ac
(0.2 m) 2 /4

Re

Vm Dh
(8.594 m/s)(0.2 m)

1.0275 10 5
5
2

1.673 10 m /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

Lh Lt 10 D 10(0.2 m) 2 m

which is shorter than the total length of the duct. Therefore, we assume fully developed flow in a smooth
pipe, and determine friction factor from

0.2

f (0.790 ln Re 1.64) 2 0.790 ln(1.0275 10 5 ) 1.64


0.01789
The pressure drop and the compressor power required to overcome this pressure drop are
V (1.149 kg/m 3 )(0.27 m 3 /s ) 0.3101 kg/s
m

P f

(11 m) (1.149 kg/m 3 )(8.594 m/s ) 2


L Vm 2
(0.01789)
41.74 N/m 2
D 2
(0.2 m)
2

P (0.3101 kg/s )(41.74 N/m 2 )


m
W pump

11.3 W

1.149 kg/m 3
(b) For the fully developed turbulent flow, the Nusselt number is
hD
Nu
0.023 Re 0.8 Pr 0.4 0.023(1.0275 105 ) 0.8 (0.7323)0.4 207.5
k
k
0.02476 W/m.C
h
Nu
( 207.5) 25.69 W/m 2 .C
and
Dh
0.2 m
Disregarding the thermal resistance of the duct, the rate of heat transfer to the air in the duct becomes

As DL (0.2 m)(11 m) 6.912 m 2

T1 T 2
20 10

497.5 W
1
1
1
1

h1 As h2 As
(25.69)(6.912) (10)(6.912)

(c) The temperature rise of air in the duct is


m
C p T 497.5 W (0.3101 kg/s)(1007 J/kg.C) T T 1.6C
Q

8-48

Chapter 8 Internal Forced Convection


8-66 Air enters the underwater section of a duct. The outlet temperature of the air and the fan power
needed to overcome the flow resistance are to be determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the duct are smooth. 3 The thermal
resistance of the duct is negligible. 4 The surface of the duct is at the temperature of the water. 5 Air is an
ideal gas with constant properties. 6 The pressure of air is 1 atm.
Properties We assume the bulk mean temperature for air to be 20C since the mean temperature of air at
the inlet will drop somewhat as a result of heat loss through the duct whose surface is at a lower
temperature. The properties of air at 1 atm and this temperature are (Table A-15)

1.204 kg/m 3

River water
15C

k 0.02514 W/m.C

1.516 10 -5 m 2 /s

Air
25C
3 m/s

C p 1007 J/kg.C
Pr 0.7309

D = 20 cm

Analysis The Reynolds number is

L = 15 m

V D
(3 m/s)(0.2 m)
Re m h
3.959 10 4
5
2

1.516 10 m /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

Lh Lt 10 D 10(0.2 m) 2 m
which is much shorter than the total length of the duct. Therefore, we can assume fully developed
turbulent flow in the entire duct, and determine the Nusselt number from

Nu

hD h
0.023 Re 0.8 Pr 0.3 0.023(3.959 10 4 ) 0.8 (0.7309) 0.3 99.75
k

and

k
0.02514 W/m.C
Nu
(99.75) 12.54 W/m 2 .C
Dh
0.2 m

Next we determine the exit temperature of air,

As DL (0.2 m)(15 m) = 9.425 m 2


(0.2 m) 2
4

Vm Ac (1.204 kg/m 3 )(3 m/s)


m

= 0.1135 kg/s

and

Te Ts (Ts Ti )e

Cp )
hAs /( m

15 (15 25)e

(12.54 )( 9.425 )
( 0.1135 )(1007 )

18.6C

The friction factor, pressure drop, and the fan power required to overcome this pressure drop can be
determined for the case of fully developed turbulent flow in smooth pipes to be

f (0.790 ln Re 1.64) 2 0.790 ln(3.959 10 4 ) 1.64

P f

L Vm2
15 m (1.204 kg/m 3 )(3 m/s) 2
0.02212
D 2
0.2 m
2
W fan

W pump,u
pump- motor

VP
pump- motor

0.2

1N
1 kg m/s 2

0.02212

1 Pa
8.992 Pa
1 N/m 2

(0.1135 m 3 /s)(8.992 Pa )
1W

1.54 W
3
0.55
1 Pa m /s

8-49

Chapter 8 Internal Forced Convection


8-67 Air enters the underwater section of a duct. The outlet temperature of the air and the fan power
needed to overcome the flow resistance are to be determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the duct are smooth. 3 The thermal
resistance of the duct is negligible. 4 Air is an ideal gas with constant properties. 5 The pressure of air is 1
atm.
Properties We assume the bulk mean temperature for air to be 20C since the mean temperature of air at
the inlet will drop somewhat as a result of heat loss through the duct whose surface is at a lower
temperature. The properties of air at 1 atm and this temperature are (Table A-15)

1.204 kg/m 3

Mineral deposit
0.15 mm

k 0.02514 W/m.C

River water
15C

1.516 10 -5 m 2 /s
C p 1007 J/kg.C

Water
25C
3 m/s

Pr 0.7309

Analysis The Reynolds number is

Re

D = 20 cm

L = 15 m

Vm Dh
(3 m/s)(0.2 m)

3.959 10 4
5
2

1.516 10 m /s

which is greater than 4000. Therefore, the flow is turbulent and the entry lengths in this case are roughly

Lh Lt 10 D 10(0.2 m) 2 m
which is much shorter than the total length of the duct. Therefore, we can assume fully developed
turbulent flow in the entire duct, and determine the Nusselt number and h from

Nu

hD h
0.023 Re 0.8 Pr 0.3 0.023(3.959 10 4 ) 0.8 (0.7309) 0.3 99.75
k

and

k
0.02514 W/m.C
Nu
(99.75) 12.54 W/m 2 .C
Dh
0.2 m

Next we determine the exit temperature of air,

As DL (0.2 m)(15 m) = 9.425 m 2


(0.2 m) 2
4

Vm Ac (1.204 kg/m 3 )(3 m/s)


m

= 0.1135 kg/s

The unit thermal resistance of the mineral deposit is


Rmineral

L
0.0015 m

0.0005 m 2 . C / W
k 3 W / m. C

which is much less than (under 1%) the unit convection resistance,

Rconv

1
1

0.0797 m 2 .C/W
2
h 12.54 W/m .C

Therefore, the effect of 0.15 mm thick mineral deposit on heat transfer is negligible.
Next we determine the exit temperature of air,

Te T s (T s Ti )e

Cp )
hA /( m

15 (15 25)e

(12.54 )( 9.425 )
( 0.1135 )(1007 )

18.6C

The friction factor, pressure drop, and the fan power required to overcome this pressure drop can be
determined for the case of fully developed turbulent flow in smooth pipes to be

f (0.790 ln Re 1.64) 2 0.790 ln(3.959 10 4 ) 1.64

8-50

0.2

0.02212

Chapter 8 Internal Forced Convection

P f

L Vm2
15 m (1.204 kg/m 3 )(3 m/s) 2
0.02212
D 2
0.2 m
2
W fan

W pump,u
pump- motor

VP
pump- motor

1N
1 kg m/s 2

1 Pa
8.992 Pa
1 N/m 2

(0.1135 m 3 /s)(8.992 Pa )
1W

1.54 W
3
0.55
1 Pa m /s

8-51

Chapter 8 Internal Forced Convection


8-68E The exhaust gases of an automotive engine enter a steel exhaust pipe. The velocity of exhaust gases
at the inlet and the temperature of exhaust gases at the exit are to be determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the pipe are smooth. 3 The thermal
resistance of the pipe is negligible. 4 Exhaust gases have the properties of air, which is an ideal gas with
constant properties.
Properties We take the bulk mean temperature for exhaust gases to be 700C since the mean temperature
of gases at the inlet will drop somewhat as a result of heat loss through the exhaust pipe whose surface is
at a lower temperature. The properties of air at this temperature and 1 atm pressure are (Table A-15)
C p 0.2535 Btu/lbm. F

0.03422 lbm/ft 3

80F

Pr 0.694

k 0.0280 Btu/h.ft.F

0.5902 10 -3 ft 2 /s
Noting that 1 atm = 14.7 psia, the pressure in atm is

Exhaust
800F
0.2 lbm/s

P = (15.5 psia)/(14.7 psia) = 1.054 atm. Then,

(0.03422 lbm/ft 3 )(1.054 ) 0.03608 lbm/ft 3

D = 3.5 in

L = 8 ft

(0.5902 10 -3 ft 2 /s)/(1.054) = 0.5598 10 -3 ft 2 /s


Analysis (a) The velocity of exhaust gases at the inlet of the exhaust pipe is

Vm Ac Vm
m

m
0.2 lbm/s

82.97 ft/s
Ac (0.03608 lbm/ft 3 ) (3.5/12 ft) 2 / 4

(b) The Reynolds number is

Re

V m D h (82.97 ft/s)(3.5/12 ft)

43,231

0.5598 10 3 ft 2 /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

Lh Lt 10 D 10(3.5 / 12 ft) 2.917 ft

which are shorter than the total length of the duct. Therefore, we can assume fully developed turbulent
flow in the entire duct, and determine the Nusselt number from

Nu
and

hDh
0.023 Re 0.8 Pr 0.3 0.023(43,231)0.8 (0.694)0.3 105.4
k

hi h

k
0.03422 Btu/h.ft.F
Nu
(105.4 ) 10.12 Btu/h.ft 2 .F
Dh
(3.5 / 12) ft

As DL (3.5 / 12 ft)(8 ft) = 7.33 ft 2


In steady operation, heat transfer from exhaust gases to the duct must be equal to the heat transfer from
the duct to the surroundings, which must be equal to the energy loss of the exhaust gases in the pipe. That
is,
Q Q
Q
E
internal

external

exhaust gases

Assuming the duct to be at an average temperature of Ts , the quantities above can be expressed as
Q internal :

Te Ti

Q hi As Tln hi As

T s Te
T s Ti

ln
Q external :
E

T 800F
Q (10.12 Btu/h.ft 2 .F)(7.33 ft 2 ) e
T Te

ln s

Ts 800

h A (T T ) Q
(3 Btu/h.ft 2 .F)(7.33 ft 2 )(T 80 )F
Q
o s
s
o
s

exhaust gases :

m
(0.2 3600 lbm/h)(0.2535 Btu/lbm. F)(800 T )F
C p (Te Ti ) Q
Q
e

This is a system of three equations with three unknowns whose solution is


11,635 Btu/h, T 736.3F, and T 609.1F
Q
e
s

8-52

Chapter 8 Internal Forced Convection


Therefore, the exhaust gases will leave the pipe at 865F.
8-69 Hot water enters a cast iron pipe whose outer surface is exposed to cold air with a specified heat
transfer coefficient. The rate of heat loss from the water and the exit temperature of the water are to be
determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the pipe are smooth.
Properties We assume the water temperature not to drop significantly since the pipe is not very long. We
will check this assumption later. The properties of water at 90C are (Table A-9)
965.3 kg/m 3 ;

k 0.675 W/m.C

/ 0.326 10

-6

m /s;

C p 4206 J/kg.C
Water
90C
0.8 m/s

Pr 1.96
Analysis (a) The mass flow rate of water is

Ac V (965.3 kg/m 3 )
m

10C
Di = 4 cm
Do = 4.6 cm

(0.04 m) 2
(0.8 m/s) 0.9704 kg/s L = 15 m
4

The Reynolds number is

Re

Vm Dh
(0.8 m/s)(0.04 m)

98,062

0.326 10 6 m 2 /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

L h Lt 10 D 10(0.04 m) 0.4 m
which are much shorter than the total length of the pipe. Therefore, we can assume fully developed
turbulent flow in the entire pipe. The friction factor corresponding to Re = 98,062 and /D = (0.026 cm)/
(4 cm) = 0.0065 is determined from the Moody chart to be f = 0.034. Then the Nusselt number becomes

Nu
and

hD h
0.125 f Re Pr 1 / 3 0.125 0.034 98,062 1.961 / 3 521.6
k

hi h

k
0.675 W/m.C
Nu
(521.6) 8801 W/m 2 .C
Dh
0.04 m

which is much greater than the convection heat transfer coefficient of 15 W/m 2.C. Therefore, the
convection thermal resistance inside the pipe is negligible, and thus the inner surface temperature of the
pipe can be taken to be equal to the water temperature. Also, we expect the pipe to be nearly isothermal
since it is made of thin metal (we check this later). Then the rate of heat loss from the pipe will be the sum
of the convection and radiation from the outer surface at a temperature of 90C, and is determined to be
Ao D0 L (0.046 m)(15 m) = 2.168 m 2
2
2

Q
conv ho Ao (T s T surr ) (15 W/m .C)(2.168 m )(90 10)C = 2601 W

Q rad A0 (Ts 4 Tsurr 4 ) (0.7)(2.168 m 2 )(5.67 10 8 W/m 2 .K 4 ) (90 273 K) 4 (10 273 K) 4 942 W
Q total Q conv Q rad 2601 + 942 = 3543 W

(b) The temperature at which water leaves the basement is


m
C p (Ti Te )
Q

Te Ti

Q
3543 W
90C
89.1C
Cp
m
(0.9704 kg/s )( 4206 J/kg.C)

The result justifies our assumption that the temperature drop of water is negligible. Also, the thermal
resistance of the pipe and temperature drop across it are

ln( D 2 / D1 )
ln( 4.6 / 4 )

1.65 10 5 C/W
4kL
4 (52 W/m.C)(15 m)

Qtotal R pipe (3543 W )(1.65 10 5 C/W ) 0.06C

R pipe
T pipe

which justifies our assumption that the temperature drop across the pipe is negligible.

8-53

Chapter 8 Internal Forced Convection


8-70 Hot water enters a copper pipe whose outer surface is exposed to cold air with a specified heat
transfer coefficient. The rate of heat loss from the water and the exit temperature of the water are to be
determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the pipe are smooth.
Properties We assume the water temperature not to drop significantly since the pipe is not very long. We
will check this assumption later. The properties of water at 90C are (Table A-15)
965.3 kg/m 3 ;

10C

k 0.675 W/m.C

/ 0.326 10 -6 m 2 /s;

C p 4206 J/kg.C

Water
90C
0.8 m/s

Pr 1.96
Analysis (a) The mass flow rate of water is

AcV (965.3 kg/m 3 )


m

Di = 4 cm
Do = 4.6 cm

(0.04 m) 2
(0.8 m/s) 0.9704 kg/s L = 15 m
4

The Reynolds number is

Re

Vm Dh
(0.8 m/s)(0.04 m)

98,062

0.326 10 6 m 2 /s

which is greater than 4000. Therefore, the flow is turbulent and the entry lengths in this case are roughly

L h Lt 10 D 10(0.04 m) 0.4 m
which are much shorter than the total length of the pipe. Therefore, we can assume fully developed
turbulent flow in the entire pipe. Assuming the copper pipe to be smooth, the Nusselt number is
determined to be

Nu
and

hD h
0.023 Re 0.8 Pr 0.3 0.023 98,062 0.8 1.96 0.3 277.1
k

hi h

k
0.675 W/m.C
Nu
(277.1) 4676 W/m 2 .C
Dh
0.04 m

which is much greater than the convection heat transfer coefficient of 15 W/m 2.C. Therefore, the
convection thermal resistance inside the pipe is negligible, and thus the inner surface temperature of the
pipe can be taken to be equal to the water temperature. Also, we expect the pipe to be nearly isothermal
since it is made of thin metal (we check this later). Then the rate of heat loss from the pipe will be the sum
of the convection and radiation from the outer surface at a temperature of 90C, and is determined to be
Ao D0 L (0.046 m)(15 m) = 2.168 m 2
2
2

Q
conv ho Ao (T s T surr ) (15 W/m .C)(2.168 m )(90 10)C = 2601 W

Q rad A0 (Ts 4 Tsurr 4 )


(0.7)( 2.168 m 2 )(5.67 10 8 W/m 2 .K 4 )[(90 273 K) 4 (10 273 K) 4 ] 942 W
Q total Q conv Q rad 2601 + 942 = 3543 W

(b) The temperature at which water leaves the basement is


m
C p (Ti Te )
Q

Te Ti

Q
3544 W
90C
89.1C
Cp
m
(0.970 kg/s )(4206 J/kg.C)

The result justifies our assumption that the temperature drop of water is negligible. Also, the thermal
resistance of the pipe and temperature drop across it are

ln( D 2 / D1 )
ln( 4.6 / 4 )

1.92 10 6 C/W
4kL
4 (386 W/m.C)(15 m)

Qtotal R pipe (3543 W )(1.92 10 6 C/W ) 0.007C

R pipe
T pipe

which justifies our assumption that the temperature drop across the pipe is negligible.

8-54

Chapter 8 Internal Forced Convection


8-71 Integrated circuits are cooled by water flowing through a series of microscopic channels. The
temperature rise of water across the microchannels and the average surface temperature of the
microchannels are to be determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the microchannels are smooth. 3
Entrance effects are disregarded. 4 Any heat transfer from the side and cover surfaces are neglected.
Properties We assume the bulk mean temperature of water to be the inlet temperature of 20C since the
mean temperature of water at the inlet will rise somewhat as a result of heat gain through the microscopic
channels. The properties of water at 20C and the viscosity at the anticipated surface temperature of 25C
are (Table A-9)
998 kg/m 3

Water
20C

k 0.598 W/m.C
/ 1.004 10 -6 m 2 /s
C p 4182 J/kg.C; Pr 7.01

Analysis (a) The mass flow rate of water is

L = 1 cm
Micro-channel
0.3 mm 0.05 mm

V (998 kg/m 3 )(0.01 10 -3 m 3 /s ) 0.00998 kg/s


m

The temperature rise of water as it flows through the micro channels is

Q
50 J/s
m
C p T T
Q

1.2C
Cp
m
(0.00998 kg/s)(4182 J/kgC)
(b) The Reynolds number is

Vm

V
0.01 10 3 m 3 /s

6.667 m/s
Ac
(0.05 10 3 m)(0.3 10 3 m) 100

Dh

4 Ac
4(0.05 10 3 m)(0.3 10 3 m)

8.571 10 5 m
P
2(0.05 10 3 m + 0.3 10 3 m)

Re

Vm Dh
(6.667 m/s)(8.57 10 5 m)

569.1

1.004 10 6 m 2 /s

which is less than 2300. Therefore, the flow is laminar, and the thermal entry length in this case is

Lt 0.05 Re Pr D h 0.05(569.1)(7.01)(8.571 10 5 m) = 0.0171 m


which is longer than the total length of the channels. Therefore, we can assume thermally developing flow,
and determine the Nusselt number from (actually, the relation below is for circular tubes)

Nu

0.065( D / L) Re Pr
hD
3.66
3.66
k
1 0.04 ( D / L) Re Pr 2 / 3

8.571 10 5 m
(569.1)(7.01)
0.065

0.01 m

8.571 10 5 m

(569.1)(7.01)
1 0.04

0.01 m

k
0.598 W/m.C
Nu
(5.224) 36,445 W/m 2 .C

5
Dh
8.571 10 m
Then the average surface temperature of the base of the micro channels is determined to be
and

As pL 2(0.3 0.05) 10 3 0.01 7 10 6 m 2


hA (T
Q
s
s , ave Tm , ave )

Q
(50 / 100) W
20 21.2
Ts ,ave Tm,ave

22.6 C
C
hAs
2

(36,445 W/m 2 .C)(7 10 6 m 2 )

8-55

2/3

5.224

Chapter 8 Internal Forced Convection


8-72 Integrated circuits are cooled by air flowing through a series of microscopic channels. The
temperature rise of air across the microchannels and the average surface temperature of the microchannels
are to be determined.
Assumptions 1 Steady flow conditions exist. 2 The inner surfaces of the microchannels are smooth. 3
Entrance effects are disregarded. 4 Any heat transfer from the side and cover surfaces are neglected. 5 Air
is an ideal gas with constant properties. 6 The pressure of air is 1 atm.
Properties We assume the bulk mean temperature for air to be 60C since the mean temperature of air at
the inlet will rise somewhat as a result of heat gain through the microscopic channels whose base areas
are exposed to uniform heat flux. The properties of air at 1 atm and 60C are (Table A-15)
1.060 kg/m 3
k 0.02808 W/m.C

Air
0.5 L/s

1.895 10 -5 m 2 /s
C p 1007 J/kg.C

L = 1 cm

Pr 0.7202

Micro-channel
0.3 mm 0.05 mm

Analysis (a) The mass flow rate of air is

V (1.060 kg/m 3 )(0.5 10 -3 m 3 /s ) 5.298 10 4 kg/s


m

The temperature rise of air as it flows through the micro channels is

Q
50 J/s
m
C p T T
Q

93.7C
Cp
m
(5.298 10 4 kg/s )(1007 J/kg.C)
(b) The Reynolds number is
(0.5 10 3 /100) m 3 /s
V
Vm

333.3 m/s
Ac
(0.05 10 3 m)(0.3 10 3 m)

Dh

4 Ac
4(0.05 10 3 m)(0.3 10 3 m)

8.571 10 5 m
3
3
P
2(0.05 10 m + 0.3 10 m)

Vm Dh
(333.3 m/s)(8.57 10 5 m)

1508

1.895 10 5 m 2 /s
which is smaller than 2300. Therefore, the flow is laminar and the thermal entry length in this case is
Re

Lt 0.05 Re Pr D h 0.05(1508)(0.7202)(8.571 10 5 m) 0.004653 m


which is 42% of the total length of the channels. Therefore, we can assume thermally developing flow, and
determine the Nusselt number from (actually, the relation below is for circular tubes)

Nu

0.065( D / L) Re Pr
hD
3.66
3.66
k
1 0.04 ( D / L) Re Pr 2 / 3

8.571 10 5 m
(1508)(0.7202)
0.065

0
.
01
m

8.571 10 5 m

(1508)(0.7202)
1 0.04

0.01 m

k
0.02808 W/m.C
Nu
( 4.174) 1368 W/m 2 .C
Dh
8.571 10 5 m
Then the average surface temperature of the base of the micro channels becomes
and

As pL 2(0.3 0.05) 10 3 0.01 7 10 6 m 2


hA (T
Q
s
s , ave Tm , ave )

Q
(50 / 100) W
20 113 .7
Ts ,ave Tm,ave

119.1C
C
hAs
2

(1368 W/m 2 .C)(7 10 6 m 2 )

8-56

2/3

4.174

Chapter 8 Internal Forced Convection


8-73 Hot exhaust gases flow through a pipe. For a specified exit temperature, the pipe length is to be
determined.
Assumptions 1 Steady operating conditions exist. 2 The inner surface of the pipe is smooth. 3 Air is an
ideal gas with constant properties. 4 The pressure of air is 1 atm.
Properties The properties of air at 1 atm and the bulk mean temperature of (450+250)/2 = 350 C are
(Table A-15)
Ts = 180C

0.5664 kg/m 3
k 0.04721 W/m.C
Exhaust
gases
450C
3.6 m/s

5.475 10 -5 m 2 /s
C p 1056 J/kg.C
Pr 0.6937

D = 15 cm

Analysis The Reynolds number is

Re

250C

Vm D (3.6 m/s)(0.15 m)

9864

5.475 10 5 m 2 /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

L h Lt 10 D 10(0.15 m) = 1.5 m
which is probably much shorter than the total length of the duct. Therefore, we can assume fully
developed turbulent flow in the entire duct, and determine the Nusselt number from

Nu

hD
0.023 Re 0.8 Pr 0.3 0.023(9864) 0.8 (0.6937) 0.3 32.31
k

Heat transfer coefficient is

k
0.04721 W/m.C
Nu
(32.31) 10.17 W/m 2 .C
D
0.15 m

The logarithmic mean temperature difference is

Te Ti

Tln

Ts Te
Ts Ti

ln

250 450
148.2C
180 250
ln

180 450

The rate of heat loss from the exhaust gases can be expressed as

hA T (10.17 W/m 2 .C ) (0.15 m) L (148.2C ) 710.25L


Q
s
ln
where L is the length of the pipe. The rate of heat loss can also be determined from

VAc (0.5664 kg/m 3 )(3.6 m/s) (0.15 m) 2 /4 = 0.03603 kg/s


m
m
C p T (0.03603 kg/s)(1056 J/kg.C)(450 250)C 7612 W
Q

Setting this equal to rate of heat transfer expression above, the pipe length is determined to be
710.25 L 7612 W
Q

L 10.72 m

8-57

Chapter 8 Internal Forced Convection


8-74 Water is heated in a heat exchanger by the condensing geothermal steam. The exit temperature of
water and the rate of condensation of geothermal steam are to be determined.
Assumptions 1 Steady operating conditions exist. 2 The inner surfaces of the tube are smooth. 3 Air is an
ideal gas with constant properties. 4 The surface temperature of the pipe is 165C, which is the
temperature at which the geothermal steam is condensing.
Properties The properties of water at the anticipated mean temperature of 85C are (Table A-9)
Ts = 165C

968.1 kg/m 3
k 0.673 W/m.C
C p 4201 J/kg.C

Water
20C
0.8 kg/s

Pr 2.08

4 cm

0.333 10 3 kg/m.s

3.44 10 -7 m 2 /s

968.1 kg/m 3
2066.5 kJ/kg

h fg @ 165C

14 m

Analysis The velocity of water and the Reynolds number are

m AVm 0.8 kg/s (968.1 kg/m 3 )

Re

(0.04 m) 2
Vm Vm 0.5676 m/s
4

Vm D (0.5676 m/s)(0.04 m)

76,471

3.44 10 7 m 2 /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

L h Lt 10 D 10(0.04 m) = 0.4 m
which is much shorter than the total length of the duct. Therefore, we can assume fully developed
turbulent flow in the entire duct, and determine the Nusselt number from

Nu

hD
0.023 Re 0.8 Pr 0.4 0.023(76,471) 0.8 ( 2.08) 0.4 248.7
k

Heat transfer coefficient is

k
0.673 W/m.C
Nu
( 248.7) 4185 W/m 2 .C
D
0.04 m

Next we determine the exit temperature of air,

As DL (0.04 m)(14 m) = 1.759 m 2


Te Ts (T s Ti )e

Cp )
hAs /( m

165 (165 20)e

( 4185)(1.759 )
( 0.5676 )( 4201)

148.8C

The logarithmic mean temperature difference is

Te Ti

Tln

T s Te

T
i
s

ln

148.8 20
58.8C
165 148.8
ln

165 20

The rate of heat loss from the exhaust gases can be expressed as

hA T ( 4185 W/m 2 .C)(1.759 m 2 )(58.8C) 432,820 W


Q
s
ln
The rate of condensation of steam is determined from
m
h fg
Q

( 2066.5 kJ/kg)
432.820 kW m

8-58

0.204 kg/s
m

Te

Chapter 8 Internal Forced Convection


8-75 Cold-air flows through an isothermal pipe. The pipe temperature is to be estimated.
Assumptions 1 Steady operating conditions exist. 2 The inner surface of the duct is smooth. 3 Air is an
ideal gas with constant properties. 4 The pressure of air is 1 atm.
Properties The properties of air at 1 atm and the bulk mean temperature of (5+19) / 2 = 12 C are (Table
A-15)
Ts

1.238 kg/m 3
k 0.02454 W/m.C

Air

1.444 10 -5 m 2 /s

5C
2.5 m/s

C p 1007 J/kg.C

12 cm

19C

Pr 0.7331
20 m

Analysis The rate of heat transfer to the air is

Ac Vm (1.238 kg/m 3 )
m

(0.12 m) 2
(2.5 m/s) 0.03499 m/s
4

m
C p T (0.03499 kg/s)(1007 J/kg.C)(19 5)C 493.1 W
Q

Reynolds number is

Re

V D
(2.5 m/s)(0.12 m)

20,775

1.444 10 5 m 2 /s

which is greater than 10,000. Therefore, the flow is turbulent and the entry lengths in this case are
roughly

L h Lt 10 D 10(0.12 m) = 1.2 m
which is much shorter than the total length of the duct. Therefore, we can assume fully developed
turbulent flow in the entire duct, and determine the Nusselt number from

Nu

hD
0.023 Re 0.8 Pr 0.4 0.023(20,775) 0.8 (0.7331) 0.4 57.79
k

Heat transfer coefficient is

k
0.02454 W/m.C
Nu
(57.79) 11.82 W/m 2 .C
D
0.12 m

The logarithmic mean temperature difference is determined from


hA T
Q
s
ln

493.1 W (11.82 W/m 2 .C) (0.12 m)(20 m) Tln

Tln 5.535C

Then the pipe temperature is determined from the definition of the logarithmic mean temperature
difference

Tln

Te Ti
T T
ln s e
Ts Ti

5.535C

19 5
T 19

ln s

Ts 5

8-59

Ts 3.8C

Chapter 8 Internal Forced Convection


8-76 Oil is heated by saturated steam in a double-pipe heat exchanger. The tube length is to be
determined.
Assumptions 1 Steady operating conditions exist. 2 The surfaces of the tube are smooth. 3 Air is an ideal
gas with constant properties.
Properties The properties of oil at the average temperature of (10+30)/2=20C are (Table A-13)

888 kg/m 3
k 0.145 W/m.C

Oil

C p 1880 J/kg.C

Ts = 100C

10C
0.8 m/s

Pr 2.08

30C
3 cm

5 cm

Analysis The mass flow rate and the rate of heat transfer are

Ac Vm (888 kg/m 3 )
m

(0.03 m)
(0.8 m/s) 0.5022 kg/s
4

m
C p (Te Ti ) (0.5022 kg/s )(1880 J/kg.C)(30 10)C 18,881 W
Q

The Nusselt number is determined from Table 8-4 at Di/Do =3/5=0.6 to be Nui = 5.564. Then the heat
transfer coefficient, the hydraulic diameter of annulus, and the logarithmic mean temperature difference
are

hi

k
0.145 W/m.C
Nu i
(5.564) 40.34 W/m 2 .C
Dh
0.02 m

Dh Do Di 0.05 m 0.03 m 0.02 m


Ti Te

Tln

Ts Te

Ts Ti

ln

10 30
79.58C
100 30
ln

100 10

The heat transfer surface area is determined from


Q
18,881 W
Q hAs Tln As

5.881 m 2
2
hTln
( 40.34 W/m .C)(79.58C)
Then the tube length becomes

As DL L

As
5.881 m 2

62.4 m
Di (0.03 m 2 )

8-77 . 8-79 Design and Essay Problems

8-60

Chapter 8 Internal Forced Convection


8-79 A computer is cooled by a fan blowing air through the case of the computer. The flow rate of the fan
and the diameter of the casing of the fan are to be specified.
Assumptions 1 Steady flow conditions exist. 2 Heat flux is uniformly distributed. 3 Air is an ideal gas
with constant properties.
Properties The relevant properties of air are (Tables A-1 and A-15)
C p 1007 J/kg.C
R 0.287 kPa.m 3 /kg.K

Analysis We need to determine the flow rate of air for the worst case scenario. Therefore, we assume the
inlet temperature of air to be 50C, the atmospheric pressure to be 70.12 kPa, and disregard any heat
transfer from the outer surfaces of the computer case. The mass flow rate of air required to absorb heat at a
rate of 80 W can be determined from
m
C p (Tout Tin )
Q

Q
C p (Tout Tin )

80 J/s
0.007944 kg/s
(1007 J/kg.C )(60 50)C

In the worst case the exhaust fan will handle air at 60C. Then the density of air entering the fan and the
volume flow rate becomes

P
70.12 kPa

0.7337 kg/m 3
3
RT
(0.287 kPa.m /kg.K)(60 + 273)K

0
.
007944 kg/s
m
V

0.01083 m 3 /s 0.6497 m 3 /min

0.7337 kg/m 3

For an average velocity of 120 m/min, the diameter of the


duct in which the fan is installed can be determined from

D 2
V AcV
V
4

4V

Cooling
air

4(0.6497 m 3 /min )
0.083 m 8.3 cm
(120 m/min )

8-61

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