DC Fsfsrcalc

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JH 1
FACTORY DATA
#VALUE!
1. General
- Steady state crushing rate
- Elev. above mean sea level
- Ambient temperature
30
132
30
TCH
m
C
- Air pressure
- Boiling point of water
99.73
99.58
kPaA
C
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JH 1
MILLING
#VALUE!
1. Milling
- Brix % Cane
- Pol % Cane
- Fibre % Cane
- Ash % Cane
- Temp. of prepared cane
16
13
13.5
%
%
%
1.5
30
%
C
- Imbibition temperature
- Imbibition % Fibre-in-Bagasse
- Moisture % Bagasse
- Purity of residual juice
- Susp.Solids % Mixed Juice
- Target extraction
95
- Ash % Susp.Solids in MJ
80
280
50
C
%
%
65
0.4
55
%
%
Prepared cane
30
4.8
Imbibition
11.0
-
Mixed juice
32.5
4.5
Bagasse
8.4
0.3
- Pol, T/h
- Fibre, T/h
3.9
4.1
3.7
0.1
0.2
3.9
- Water, T/h
- Ash, T/h
21.2
0.5
11.0
-
27.8
0.1
4.2
0.4
- Brix, %
- Pol, %
16.0
13.0
13.8
11.4
3.6
2.3
- Purity, %
- Moisture, %
81.3
70.5
82.3
-
65.0
50.0
- Fibre, %
- Ash, %
- % Cane
13.5
1.5
-
36.6
0.4
0.2
108.5
46.4
4.5
28.1
- Temperature, C
30.0
80
40.0
75.0
3085
3676
5001
1760
- Total mass, T/h

- Brix, T/h
HIDE AFTER USE

- Energy flow, MJ/h
1
40.0086 74.9702
6761
6761
***Use solver to make cell in orange converge towards value in cell in green (target) by changing the two cells (1 & 2) w
***If hot imbibition, set initial value of cell 2 as 75 and cell 1 as 40
***If cold imbibition, set initial value of cell 2 as 40 and cell 1 as 25
Solids % Lime Slurry

Lime Slurry Temperature
CaO % Cane
Filtrate Temperature
Mud Insolubles % Mud
% Purity rise over Clarifier
Clear juice temperature
5
25
0.08
80
3.5
0
95
%
C
%
C
%
%
C
Total solids % bagacillo

Bagacillo % Cane
Filter retention
Pol % Filter cake
Total solids % filter cake
Washwater % filter cake
Washwater temperature
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Insolubles Water
Flow
Brix
Pol
T/h
T/h
T/h
T/h
T/h
32.5
4.5
3.7
1
27
5
0.5
0.3
0.1
4.4
37.5
5
4
1.1
31.4
Juice from mills

Filtrate
Juice to heaters
Liming
Juice ex-heaters
Lime slurry
Limed juice
Flashing
Limed juice IN
Flash OUT
Flashed MJ out
Flow
T/h
37.5
0.48
37.98
Brix
T/h
5
0
5.00
Pol
T/h
4
0
4.00
Insolubles
Flow
T/h
37.98
#VALUE!
#VALUE!
Brix
T/h
5.00
0.00
5.00
Pol
T/h
4.00
0.00
4.00
Insolubles
T/h
1.1
0.024
1.12
T/h
1.12
0.00
1.12
Water MASS balance over flash tank

Water in limed juice IN = flash vapour + water in flashed mixed juice
Water
T/h
31.4
0.46
31.86
Water
T/h
31.86
#VALUE!
#VALUE!
Water HEAT balance over flash tank, kJ

Heat in Water in limed juice IN = Heat in flash vapour + Heat in water in flashed mixed juice
Heat in water in limed mixed juice IN
13481.34
Heat in flash vapour = enthalpy x mass
=
#VALUE! fl
Heat in water in mixed juice out of flash tank = 4.187 x temperature x mass of water
wmjo
fl
1
1
416.9302 #VALUE!
1
416.93
wmjo
wmjo
+
+
wmjo
###
1
#VALUE!
31.86
13481.34
fl
fl
=
=
fl
###
31.9
13481.3
1
416.93
Analysis of clarification and filtration

Clarifier
Flow
Brix
Pol
Insolubles
Water
Temp.
T/h
T/h
T/h
Flashed juice to clarifi #VALUE!
5.0
4.0
Clear juice out of clarif #VALUE! #VALUE! #VALUE!
Mud ex-clarifier
#VALUE! #VALUE! #VALUE!
Mud mixer
Mud to mixer
Bagacillo to mixer
Conditioned mud
T/h
1.1
0.0
1.1
T/h
#VALUE!
#VALUE!
#VALUE!
Insolubles Water
Flow
Brix
Pol
T/h
T/h
T/h
T/h
T/h
1.1
#VALUE!
0.2
0.0
0.006
0.1
0.1
1.3
#VALUE!
Filters
Insolubles
Flow
Brix
Pol
T/h
T/h
T/h
T/h
Conditioned mud to filt #VALUE! #VALUE! #VALUE!
1.3
Wash water
#VALUE!
0.0
0.0
0.0
Filter cake out
#VALUE! #VALUE! #VALUE! #VALUE!
Filtrate out
Mass balance over clarifier

clear juice + mud ex-clarifier = flashed mixed juice
C
99.6
95.0
Temp.
C
-
Water
T/h
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Temp.
C
80.0
80.0
cj
Pol balance over clarifier & filter

Pol in flashed mixed juice + pol in bagacillo = pol in clear juice + pol in filter cake + pol in filtrate
0.8
BxCJ
+
0.015
fk
=
3.7
Balance of brix + insolubles over clarifier only

Brix in clear juice + brix in filter cake + insolubles in mud ex-clarifiers = brix in flashed mixed juice + insolubles in
*** note that insolubles in bagacillo is not included in RHS of equation because we talking of insolubles in mud e
1
BxCJ
+
0.01875
fk
+
0.035
mud
Balance of insolubles over filter
Insolubs.in filter cake + Insol%Mud x Retention% = Fibre in B'cillo
1
InsFk
+
-0.0315
mud
=
Definition wash water % filter cake
1
CkWsh
+
-1.25
Definition total solids % filter cake

1
InsFk
+
-0.259813
INITIAL MATRIX
cj
mud
0
0
0
0
0
-0.0315
1
1
0
0
0
0.035
0.1
fk
fk
BxCJ
0
0
0
0
0.8
1
fk
-0.259813
-1.25
0
0
0.015
0.01875
InsFk
1
0
1
0
0
0
CkWsh
0
1
0
0
0
0
BxCJ
0
fk
-0.259813
InsFk
1
CkWsh
0
0.007275
cj
0
mud
0
0
0
1
0
0
0
0.128531
#VALUE!
3.705545
5.624
#VALUE!
cj
0
0
0
1
0
0
mud
0
0
-0.0315
1
0
0.035
0
0
0
0.8
1
mud
0
0
-0.0315
1
0
0.035
#VALUE!
0
1
0
0
0
1
0
0
0
0
InsFk
1
0
1
0
0
0
CkWsh
0
1
0
0
0
0
InsFk
1
0
1
0
0
0
CkWsh
0
0
0.128531
#VALUE!
3.705545
5.624
mud #VALUE!
BxCJ
0
0
0
0
0.8
1
#VALUE!
cj
0
0
0
1
0
0
-1.25
0
0
0.015
0.01875
fk
0
0
0.128531
#VALUE!
3.705545
5.624
fk #VALUE!
BxCJ
0
0
0
0
0.8
1
fk
-0.259813
-1.25
0
0
0.015
0.01875
CkWsh #VALUE!
52
1
90
1.5
26
125
80
%
%
%
%
%
%
C
Temp.
C
40
80
45.48
Brix
%
13.85
10.00
13.33
Purity
%
82.22
60.00
80.00
Insolubles
Temp.
C
102
25
101.0
Brix
%
13.33
0.00
13.16
Purity
%
80.00
0.00
80.00
Insolubles
Temp.
C
100.96
99.58
99.58
Brix
%
13.16
0.00
13.16
Purity
%
80.00
0.00
80.00
Insolubles
%
2.96
0.00
2.96
Enthalpy
kJ/kg
144.10
#VALUE!
#VALUE!
Energy
MJ/h
14548.55
#VALUE!
#VALUE!
wmj0
fl
416.9302
wmjo
%
3.08
2.00
2.93
%
2.93
5.00
2.96
Enthalpy Energy
kJ/kg
MJ/h
122.6791 4907.164
19.477924 1558.2
142.15702 6465.4
Enthalpy Energy
kJ/kg
MJ/h
142.2
14500.0
1.9
48.5
144.1
14548.6
wmji
d mixed juice
1
#VALUE!
31.9
1
13481.3 #VALUE!
#VALUE!
Brix
#VALUE!
det
Purity
Insolubles
#VALUE!
Enthalpy Energy
1
31.856
416.9302 13481.3
det
199.616
%
13.2
#VALUE!
#VALUE!
%
80.0
80.0
80.0
%
3.0
0.0
kJ/kg
#VALUE!
MJ/h
#VALUE!
Brix
Purity Insolubles Enthalpy Energy
%
%
%
kJ/kg
MJ/h
#VALUE!
80.0
#VALUE!
3.6
65.0
53.6
Brix
Purity Insolubles Enthalpy Energy
%
%
%
kJ/kg
MJ/h
0.0
0.0
0.0
#VALUE!
80.0
#VALUE!
mud
#VALUE!
e + pol in filtrate
ashed mixed juice + insolubles in flashed mixed juice + brix in bagacillo

we talking of insolubles in mud ex-clarifiers and NOT conditioned mud
=
5.6
0
0
0.1
#VALUE!
3.7
5.6
cj
0
0
0.128531
#VALUE!
3.705545
5.624
mud
0
0
-0.0315
1
0
0.035
BxCJ
0
0
0
0
0.8
1
#VALUE!
cj
0
mud
0
fk
-0.259813
-1.25
0
0
0.015
0.01875
InsFk
1
0
1
0
0
0
CkWsh
0
1
0
0
0
0
InsFk
1
CkWsh
0
cj #VALUE!
BxCJ
0
fk
-0.259813
0
0
1
0
0
0
-0.0315
1
0
0.035
#VALUE!
cj
0
0
0
1
0
0
mud
0
0
-0.0315
1
0
0.035
#VALUE!
0
-1.25
0.1285311
0
#VALUE!
0
3.7055452
0.015
5.624
0.01875
0
1
0
0
0
1
0
0
0
0
BxCJ #VALUE!
BxCJ
0
0
0
0
0.8
1
fk
InsFk
-0.259813
0
-1.25
0
0
0.128531
0
#VALUE!
0.015
3.705545
0.01875
5.624
InsFk #VALUE!
CkWsh
0
1
0
0
0
0
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CLARIFICATION & FILTRATION

#VALUE!
2. Analysis - Clarification & Filtration

- Solids % Lime Slurry
- Lime Slurry Temperature
- CaO % Cane
- Filtrate Temperature
- Mud Insolubles % Mud
- % Purity rise over Clarifier
- Clear juice temperature
Raw juice
Raw juice from mills
Filtrate return
5
25
%
C
0.08
80
%
C
3.5
0
%
%
95
Personal comment: READ
- Total solids % bagacillo

- Bagacillo % Cane
- Filter retention
- Pol % Filter cake
- Total solids % filter cake
- Washwater % filter cake
- Washwater temperature
90
1.5
%
%
26
125
%
%
80
Brix
T/h
Pol
T/h
Insolubles
T/h
Water
T/h
Temp.
C
32.5
5.0
4.5
0.5
3.7
0.3
1.0
0.1
27.0
4.4
40.0
80
Brix
T/h
5.0
Pol
T/h
4.0
Insolubles
MJ ex-heaters
Flow
T/h
37.5
Lime slurry
Limed MJ to flash tank
0.5
38.0
0.0
5.0
Flash tank
Flow
T/h
Limed MJ to flash tank

Flash vapour
MJ ex-flash tank
Clarifier
%
%
Flow
T/h
Solution by iteration #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Mixed juice to heaters
37.5
5.0
4.0
1.1
31.4
Liming
52
1
45.5
T/h
1.1
Water
T/h
31.4
Temp.
C
102.0
0.0
4.0
0.0
1.1
0.5
31.9
25.0
101.0
Brix
T/h
Pol
T/h
Insolubles
T/h
Water
T/h
Temp.
C
38.0
#VALUE!
5.0
0.0
4.0
0.0
1.1
0.0
31.9
#VALUE!
101.0
99.6
#VALUE!
5.0
4.0
1.1
#VALUE!
99.6
Flow
T/h
Brix
T/h
Pol
T/h
Insolubles
T/h
Water
T/h
Temp.
C
Flashed mixed juice

Clear juice
#VALUE!
5.0
4.0
1.1
0.0
#VALUE!
#VALUE!
99.6
95.0
Mud
1.1
#VALUE!
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JH 1
RAW JUICE HANDLING, CLARIFICATION & FILTRATION

#VALUE!
Mud mixer
Mud ex-clarifiers
Insolubles Water
Flow
Brix
Pol
T/h
T/h
T/h
T/h
T/h
1.1
#VALUE!
Bagacillo
Conditioned mud
0.2
0.0
0.0
Mud filters
0.1
1.3
0.1
#VALUE!
Insolubles
T/h
Water
T/h
Temp.
C
1.3
0.0
#VALUE!
#VALUE!
80.0

80.0
-
Flow
T/h
Brix
T/h
Pol
T/h
Prepared mud ex-mud mixe #VALUE! #VALUE! #VALUE!

Wash water
#VALUE!
0.0
0.0
Filtrate
Filter cake
Temp.
C
-
2. Liming
- Liming option
Cold liming
Cold liming
Intermediate liming
Hot liming
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Liming & Dosage

#VALUE!
1. Milk of lime
- Crushing rate
- CaO % cane
=
=
- CaO required
200
TCH
%
0.08
160000 g/h
Refer to Peter Rein, pg 226, Table 10.2

- MOL concentration
- g CaO per liter solution
- Density at concn
=
=
=
- MOL solution
=
=
5
46
1036
Beaume
g/L [ Read from table at required Beaume ]
kg/m3 [ Read from table ]
3478.3 L/h
T/h
3.6
3.478
m3/h
- CaO/TCH
kg/TCH
=
0.8
[ Normally 0.6 - 1.2 for simple defecation factories ]
- Solids % MOL
4.4
3.478
3.6
=
=
70
85
=
=
70
1306
% [ Normally 4.5% ]
2. Lime saccharate
- MOL solution
- Juice:
or syrup
Brix
Purity
Temperature
Density
m3/h
T/h
%
%
C
kg/m3
- In saccharate preparation, the ratio of sucrose to CaO is 7:1,

- Sucrose required
- Juice required
- Lime saccharate flow rate
- MOL % Saccharate
- Juice % Saccharate
- MOL % Juice
T/h
=
=
1.12
1.88
1.44
=
=
4.92
4920
m3/h
70.7
=
=
29.3
241.3
%
%
T/h
m3/h
L/h
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POWER GENERATION
#VALUE!
1. HP streams
- Exhaust pressure
pEX
200
kPaA
- Temperature of make up water to boilers
TFW
105
pHP1
=
=
2100
HP1 boilers
THP1
Boiler
description
1 XXX
2 XXX
3 XXX
HP2 boilers
24
78
0.0
0.00
#VALUE!
0
0
24
185.5
0
0.0
0.0
0.0
0.00
0.00
#VALUE!
#VALUE!
#VALUE!
T/h
pHP2
THP2
=
=
0.0
0.00
0.0
0
0
0
0
0
0.0
0.0
0.0
0.00
0.00
0.0
0.0
0.0
- Ash % Bagasse
- Brix % Bagasse
=
=
- LCV
Bagasse sales
360
#DIV/0! Bagasse to storage

Bagacillo to filters
2100
#DIV/0! T/h
T/h
0.0
#DIV/0! T/h
T/h
0.4
0.0
kPaA
C
%
Rated Steam to
Rated
Efficiency
bagasse Bagasse
energy
@ full
flow,T/h
ratio
flow, MW
load
Bagasse
- Moisture % Bagasse
Actual bagasse flow to HP1

Actual bagasse flow to HP2
kPaA
C
%
Rated
Rated Steam to
Rated
Efficiency
bagasse Bagasse
energy
output,
@ full
flow,T/h
ratio
flow, MW
T/h
load
IF NO HP2 BOILERS,
INSERT SAME
STEAM CONDITIONS
AS HP1 FOR HP2,
Rated
Otherwise prgeam
Boiler
output,
will
return
error
description
1 XXX
2 XXX
3 XXX
360
T/h
50
7
4
6507
%
%
%
kJ/kg
Bagasse from extraction

10.9
T/h
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JH 1
POWER GENERATION
#VALUE!
Deaerator
- Temperature of make-up treated water to boilers
- Boiler blow-down % feed water
30
Flow
T/h
Exhaust condensate ex-process house
8.0
Temp.
C
Enthalpy
kJ/kg
124.0
#VALUE!
V1 condensate ex-process house

Make-up treatment water
2.0
11.2
Exhaust steam
7.5
28.7
124.0
#VALUE!
#VALUE! MJ/h
Flow
Temp.
Enthalpy
T/h
kJ/kg
1.5
0.0
105
105
#VALUE!
#VALUE!
#VALUE!
#VALUE!
105
#VALUE!
#VALUE! MJ/h
Water to boilers HP1

Water to boilers HP2
Water to desuperheaters
26.1 T/h Exhaust / 100 T BFW
#VALUE! #VALUE!
30.0
#VALUE!
Client :
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JH 1
POWER GENERATION
#VALUE!
Back pressure turbines
No of Turbines
Duty
HP1 turbines
1
1
Turbo
Direct
alternato
drive
r
HP2 turbines
1
Rated conditions
Turbine rated load
Efficiency @ full loa
2000
65
0
0
0
0
0
35
0
61
0
0
WLI
S.S.C @ full load
12.0
0.0
0.0
0.0
0.0
0
15.0
0.0
12.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Full load consumpti
Operating conditions
Operating load
2000
0.0
0.000
0.0
0.000
0.0
0.000
0.0
0.000
0.0
0.000
0.0
0.000
Consumption @ loa
S.S.C @ load
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Efficiency @ load
0.0
0.0
0.0
0.0
0.0
0.0
Flow @ no load
m
Full condensing turbines

HP2
0
Duty
Rated conditions
Turbine rated load

Condenser pressure
0
0
0
0
0.0
0.0
0.0
0.0
WLI
S.S.C @ full load
%
% F.L
kg/kW h
TPH
kW
TPH
T/kW h
TPH
kg/kW h
%
Pass-Out turbines (Refer to sheet PassOutWorking for calc)
HP1
0
No of Turbines
kW
HP1
0
HP2
0
Duty
Turbine rated load
0
0
0
0
0.0
0.0
0.0
0.0
No of Turbines
kW
%

kPaA
Condenser pressure
% F.L
Extraction pressure
kg/kW h Extraction rate
kW
%
kPaA
kPaA
TPH
0.0
0.0
TPH
Steam consumption
0.0
0.000
0.0
0.000
kW
TPH
*** READ ACTUAL ENTHALPY VALUE

OF EXTRACTION STEAM FROM
MOLLIER CHART - hide after use
Consumption @ loa
S.S.C @ load
0.0
0.0
0.0
0.0
Efficiency @ load
0.0
0.0
Full load consumpti

Operating conditions
Operating load
Flow @ no load
m
0.0
0.0
TPH
T/kW h
TPH
kg/kW h
%
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
POWER GENERATION
#VALUE!
HP1 RANGE
Let down
to HP2
range
1.5
360.0
HP1 Export
TPH
0
Losses
0.0
TPH
1.5 T/h
HP1 FC turbines
TPH
0.0
HP1 BP turbines
TPH
0.0
TPH
C
HP1 PO turbines
TPH
0.0
0.0 TPH
1.5
0.0
1.5
360.0
TPH
C
TPH
C
Desuperheating water
TPH
0.00
C
105
Let down HP1 to exhaust if no HP2 stream
HP2 RANGE
Let down
to
Exhaust
range
TPH
0
C
0.0
HP2 Export
0
TPH
Losses
0.0
0.0 T/h
HP2 FC turbines
TPH
0.0
HP2 BP turbines
TPH
0.0
HP2 PO turbines
TPH
0.0
TPH
C
0.0
0.0
0.0 TPH
0.0 T/h
Hot Exhaust
Blow of
0.0
TPH
Desuperheating water
#VALUE! TPH
C
105
LP steam to process
#VALUE! T/h
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
POWER GENERATION
#VALUE!
2. Electricity
2. Electricity
- Exhaust pressure
pEX
190
kPaA
ENTER VALUES IN YELLOW CELLS MANUALLY:

Extraction enthalpies for isentropic & actual have to be read from a
mollier chart and fed in manually into the yellow cells - These values
are used for calculation on this sheet and the results are displayed on
sheet PowerGen
No of Turbines
Duty
Rated
Turbine rated load
condenser pressure
Extraction pressure
Extraction rate
Steam consumption
Quality x
hcond,isen
hcond, act Isentropic enthalpy
Actual enthalpy
hext, act
Actual enthalpy
steam at extraction
pressure
Steam consumption
HP1
0
-
HP2
0
-
0
0
0
0
0
0
0
0
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
2990
3000
360
21
HP1
hg
sg
kW
%
kPaA
kPaA
TPH
TPH
Exhaust HP1
0
hf
hg
hfg
sf
sg
sfg
Extraction HP1
0
hf
hg
#VALUE! #VALUE!
hfg
sf
#VALUE! #VALUE!
sg
sfg
21 barA
C
barA
360
21
C
barA
Enthalpy, kJ/kg
HP2
#VALUE!
#VALUE!
hg #VALUE!
sg #VALUE!
Exhaust HP1
Exhaust HP2
barA
0 barA
#VALUE!
hf #VALUE!
#VALUE!
hg #VALUE!
#VALUE!
hfg #VALUE!
#VALUE!
sf #VALUE!
#VALUE!
sg #VALUE!
#VALUE!
sfg #VALUE!
boiler
steam
hhp
hext, act
hext,isen
hcond,isen
hcond, act
actual
isentropic
Extraction HP1
barA
Extraction HP2
0 barA
#VALUE!
#VALUE!
hf #VALUE!
hg #VALUE!
#VALUE!
#VALUE!
hfg #VALUE!
sf #VALUE!
#VALUE!
#VALUE!
sg #VALUE!
sfg #VALUE!
Entropy, kJ/kg
P = m (hhp - hext,act) + (m - ext) (hext,act - hcond,act)

*** m in the equation is in unit
kg/s
barA
barA
Entropy, kJ/kg
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DIFFUSION
#VALUE!
1. Parameters
- Steady state crushing rate
- Targeted extraction
=
=
30
98
TCH
%
- Pol % Cane
- Fiber % Cane
=
=
14.5
12.5
%
%
- Purity of cane
- Imbibition % Fiber
=
=
85.6
350
%
%
- Suspended solids % Mixed juice
0.3
- Moisture % bagasse
- Purity of residual juice
=
=
50
54
%
%
- Ash % Cane
- Moisture % Megasse
78
- Brix % Megasse
- Suspended solids % presswater
0.25
- Scalding juice % Cane
250
- Brix % Cane
- Tons of fiber
=
=
16.9
3.8
%
TPH
- Fibre in bagasse % Cane

- Tons of undiluted juice
- Tons of brix in cane
=
=
=
30.0
5.1
%
TPH
TPH
- Brix of undiluted juice

- Tons of imbibition
=
=
16.9
13.1
%
TPH
- Tons of suspended solids in mixed juice

- Mixed juice % Cane
=
=
0.1
120.1
TPH
%
- Sucrose in cane
4.4
TPH
- Sucrose in mixed juice

- Non-sucrose in mixed juice
=
=
4.3
TPH
TPH
Sucrose in bagasse
Brix in bagasse
Fiber in bagasse
=
=
=
TPH
TPH
TPH
Bagasse
Pol % bagasse
=
=
TPH
%
Brix % bagasse
Purity of presswater
=
=
%
%
Residual juice in bagasse
TPH
Brix % residual juice
Undiluted juice in bagasse
TPH
Water direct to bagasse

Water to mixed juice
=
=
TPH
TPH
Mixed juice
Brix in mixed juice
=
=
TPH
TPH
Mud returned to clarifier
TPH
Mixed juice at scale

Brix % Mixed juice
=
=
TPH
%
Purity mixed juice
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
GUIDE TO PROGRAM METHODOLOGY

#VALUE!
1. Power generation
1 The same steam to bagasse ratio calculated, at rated conditions, is used in calculating the actual
bagasse consumption at actual boiler output
2 The exhaust pressure to be entered by use (cell I11) is used by back pressure turbines as exhaust
pressure, and by pass-out turbines as extraction pressure
3 Temperature of feedwater to boilers must be entered by user: This is used for calculating the
boiler bagasse consumed at full load and this same feedwater is sent to all desuperheters as
desuperheating water
4 When there is only one HP stream, use HP1 only - Program automatically knows that let down
value entered corresponds to HP1 to exhaust. Values on HP 2 conditions must be entered as HP1
conditions or prog error
5 The amount of hot exhaust is calculated as follows: for each back pressure turbine, the actual
power output is subtracted from the actual energy input (mass steam x enthalpy inlet) to get the
energy in exhaust steam ; For pass out turbines, the actual enthalpy values of extracted steam,
read and entered by user, is used to calculate the energy in extracted steam (mass of steam
extracted x actual enthalpy of extracted steam) ; The energy in let down steam to exhaust from
either HP1 range or HP2 range is calculated. All these energies added to get total energy in HOT
exhaust steam, all mass flow added to get total mass of HOT exhaust steam, the enthalpy of hot
exhaust is obtained by dividing total energy kW by total mass T/h. This enthalpy value, together
with exhaust pressure is entered in steam tables program to get the actual temperature. A simple
energy balance determines the amount of desuperheating water required in order to bring this
HOT exhaust to saturated conditions and removed the degree of superheat
2. Condensate flashing
1 Flashing is carried out in two systems: Individual or cascade
2 Exhaust is usually taken back to boilers under pressure but program gives the possibility to flash
some or all exhaust to V1 main - As far as possible, exhaust should not be flashed to V1 pressure,
take all for boiler feedwater
3 User can select whether to include analysis of condensate flashing or not and he can also chose
the type of flashing cascade or individual - Program does the analysis automatically
4 In cascade system, exhaust (if any) is flashed to V1 in exhaust pot and the outlet condensate goes
to V1 pot, add with V1 condensate ex-2nd efect and flash together to V2 main. The procedure
goes on like this until V4
5 The values of actual condensate flow are read from sheet quin and reproduced on sheet
condensate. The programs read both cadcade and individual flashing/No flashing - On sheet
condensate, hide table as appropriate. For the utilization of these condensates and hot water,
make new tables manually for each usage and do the balance manually
Client :
Job No :
Doc. No :
526523
Project :
Design by :
JH 1
526523
Date :
DIFFUSION
#VALUE!
To process
Heating vapour
V2
XX TPH
Draft juice
Mixed juice
to process
XX TPH
ROTAR
Y JUICE
SCREE
N
Presswater return
XXX TPH
Scalding J.H
XXX m2
Mud recycle
XXX TPH
Imbibition
XXX TPH
Milk of lime
XXX TPH
XXX TPH
Prepared Cane
DRAFT JUICE
XX TPH
Dewatering mills
Vx
XXX TPH
D.C
Heater
Final bagasse
XXX TPH
Scalding Juice XXX TPH
Steam direct injection

V1
XXX TPH
Presswater
XXX TPH
Presswater return
XXX TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
JUICE HEATING
#VALUE!
JH 1
JUICE HEATING
#VALUE!
3. Direct contact heaters

Presswater
Juice heater no
Inlet juice flow rate, TPH
Initial temperature, C
DC - 1
600
48
DC - 2
0
0
DC - 3
0
0
DC - 4
0
0
DC - 5
0
0
DC - 6
0
0
DC - 7
0
0
DC - 8
0
0
Juice brix, %
Enthalpy juice IN kJ/kg hide
14
185.2
0
0.0
0
0
0
0
0
0
0
0
0
0
0
0
Target temperature, C
90
Enthalpy juice OUT kJ/kg hide 347.3
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
Juice outlet flow, TPF
#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
V3
110
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Heating vapour
Temperature, C
Enthalpy vapour kJ/kg hide
Vapour consumption, TPH
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
BPE due to hydrostatic head, C
FLASH
Clear juice
500
TPH
Brix
Purity
Clear juice temp
13.5
85
113
%
%
C
65
Exhaust condensate
0
SHORTCUT METHOD
Bleeding,TPH
Syrup brix
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
124
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
Total evaporation
Brix rate
396.2
67.5
TPH
TPH
36.6
TPH
187.0
TPH
Estimated exhaust
.
Vapour IN, TPH

Vapour OUT, TPH
Juice IN, TPH
Juice OUT, TPH
Brix IN
Brix OUT
RIGOUROUS METHOD
RUN 1
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH

Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 2
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 4 with FLASH
CALANDRIA

Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
NO
Exhaust available for flashing

0.03 T/h
Flash to V1
#VALUE! T/h
V1 available for flashing

#VALUE! T/h
Flash to V2
#VALUE! T/h
Remaining condensate
#VALUE!
0 T/h
Cascade
0 T/h

#VALUE!
Flash to V3
#VALUE!
#VALUE!
0
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
187.0
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
0
Condensate out of pot
187.0
#VALUE!
Condensate out of pot #VALUE!
#VALUE!
#VALUE!
1
2
3
4
5
87
63
0
0
0
3950.578 3141.061 2005.285 2513.605 2965.764
2.3
2.3
1.8
1.3
0.5
0.3
0.00
0.3
0.00
V1 condensate
V2
0.3
0.00
0.3
0.00
V2 condensate
V3
0.3
0.00
V3 condensate
V4
1
87
2
63
3
0
4
0
5
0
186.6
99.6
36.6
36.6
36.6
186.6
186.6
99.6
99.6
36.6
36.6
36.6
36.6
36.6
36.6
500.0
313.4
313.4
213.7
213.7
177.1
177.1
140.5
140.5
103.8
13.5
21.5
21.5
31.6
31.6
38.1
38.1
48.1
48.1
65.0
124
#VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
396.2
500.0
13.5
113.0
437.4
21.5
#VALUE!
#VALUE!
17.5
#VALUE!
#VALUE!
#VALUE!
#VALUE!
31.6
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
38.1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
48.1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
65.0
#VALUE!
#VALUE!
#VALUE!
0
0.55
0.55
0
0.92
0.92
0
1.23
1.43
0
1.85
2.05
0
3.71
3.91

124
#VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
500.0
13.5
113.0
437.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
0

124
#VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
500.0
13.5
113.0
437.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
0

124
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
500.0
13.5
113.0
437.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
0


T/h
Flash to V3
T/h
T/h

#VALUE! T/h
Flash to V4
#VALUE! T/h
#VALUE!
0 T/h
Ex
V1
V2
V3
V4
V5
Temp
124
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
hg
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
hf
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUINTUPLE EFFECT
#VALUE!
1. Process parameters
- Nominal crushing rate
30
- Indicative figures:
486
Installed area
TCH
5230
m2/TCH
ft2/TCH
- Clear juice ex-clear juice heaters
- Syrup brix
Flow rate
Temp.
Brix
TPH
500
C
113
%
13.5
Required:
Actual:
Purity Enth. Flow

%
85
-
MW
60.7
=
=
%
65
#VALUE! %
- Exhaust to first efect & CJ heaters

Sat. temp.Sat. pres.
C
124
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
- Condenser conditions
Required:
kPaA
24.8
#VALUE! C
- Vapour consumption
Juice heaters, Pans & others
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUINTUPLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type
Nominal heating surface

OHTC
=
=
Bleeding
Ratio ( Ai / ti )
=
=
Specific evaporation
Overall evapo. Coefficient
1
Falling Film
3951
2
Robert
3141
3
Robert
2005
4
Robert
2514
5
Robert
2966
2.3
87
2.3
63
1.8
0
1.3
0
0.5
0
27.2
1
Condensate flashing
=
=
kg/m2 h
2
[ Recommended 29 kg/m2 h ]
3
m
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! C
0.3
NO
0.3
Cascade
0.3
0.3
0.3
(Hide if cascade flashing or no flashing)
Individual flashing
Exhaust condensate
V1 condensate
V2 condensate
TPH

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/m2 h
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
V2
V3
% V1 condensate to boiler feedwater =
V3 condensate
V4
V4 condensate
V5 condensate
% of total condensate ex-V1 pot
Cascade flashing (Hide if individual flashing or no flashing)

Flow
Temp. Pressure Enthalpy Enth. Flow
T/h
C
kJ/kg
Flashing into V1 line - Exh. po
kPaA
MJ/h
Exhaust cond. ex-1st efect
187.0
124.0 #VALUE! #VALUE! #VALUE!
To deaerator Other exhaust condensate
0
Boiler feed water
187
Available for flashing
0.0
Flash in V1 main
Cond. after flashing
Flashing into V2 line - V1 pot

Flow
T/h
Temp.
C
Pressure Enthalpy Enth. Flow

kJ/kg
kPaA
MJ/h
V1 cond. ex-2nd efect

Other V1 condensate

0

Flash in V2 main

Condensate after flashing

Boiler feed water

Cascade to V2 pot
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUINTUPLE EFFECT
#VALUE!
Flow
T/h
Temp.
C

kJ/kg
kPaA
MJ/h
Cascade from V1 pot

V2 cond. ex-3rd efect

Other V2 condensate
0
Flash in V3 main

Cascade to V3 pot

kJ/kg
kPaA
MJ/h
Cascade from V2 pot
Flow
T/h
Temp.
C
V3 cond. ex-4th efect

Other V3 condensate

0

Flash in V4 main

3. Optimization
87 TPH
63 TPH
#VALUE!
187 TPH
0 TPH
#VALUE!
0 TPH
#VALUE!
0 TPH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
3951 m2
3142 m2
2006 m2
2514 m2
2966 m2
500 TPH
13.5 Bx
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
113 C
#VALUE! C
#VALUE! C
Variable
- Exhaust flow rate
#VALUE! C
#VALUE! C
#VALUE! TPH
187.0
TPH
186.6 TPH estimate
#VALUE! Bx
#VALUE! C
Constraints
Results
Vapour space temp
Brix profile (outlet)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! C

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! %Bx
15
10
5
0
0
2
3 4
Effect No
#VALUE! C Target
65.0 %Bx Target
OHTC, kW/m2 K
#VALUE! C
#VALUE! %Bx
S p e c ifi c e v a p o r a t io n , k g / m 2 h
Condenser temperature
Brix of syrup
4
2
0
0
2
4
Effect No
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
FLASH
Clear juice
100
TPH
Brix
Purity
Clear juice temp
13
85
113
%
%
C
Syrup brix
65
Exhaust condensate
V1
SHORTCUT METHOD
Bleeding,TPH
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
Total evaporation
Brix rate
x
Estimated exhaust
.
120
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
80.0
13
TPH
TPH
10.904
TPH
31.0
TPH
Vapour IN, TPH

Vapour OUT, TPH
Juice IN, TPH
Juice OUT, TPH
Brix IN
Brix OUT
RIGOUROUS METHOD
RUN 1
CALANDRIA
Heat duty kW
JUICE

Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 2
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 4 with FLASH
CALANDRIA

Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
YES

0.06 T/h
Flash to V1
#VALUE! T/h
#VALUE! T/h
Cascade

#VALUE! T/h
Flash to V2
#VALUE! T/h
#VALUE!
#VALUE! T/h

#VALUE!
Flash to V3
#VALUE!
#VALUE!
#VALUE!
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
31.0
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
#VALUE!
#VALUE!
#VALUE!
#REF!
1
11.204
1004
2.5
2
3.515
472
2.2
3
6.05
455
1.7
4
0
411
0.7

0.3
0.00
0.3
0.00
V1 condensate
V2
0.3
0.00
0.3
0.00
V2 condensate
V3
1
11.204
2
3.515
3
6.05
4
0
31.7
20.5
17.0
10.9
31.7
31.7
20.5
20.5
17.0
17.0
10.9
10.9
100.0
68.3
68.3
47.9
47.9
30.9
30.9
20.0
13.0
19.0
19.0
27.2
27.2
42.1
42.1
65.0
120
#VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
80.0
100.0
13.0
113.0
438.7
19.0
#VALUE!
#VALUE!
16.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
27.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
42.1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
65.0
#VALUE!
#VALUE!
#VALUE!
0
0.47
0.47
0
0.75
0.75
0
1.45
1.65
0
3.71
3.91

120
#VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
100.0
13.0
113.0
438.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0

120
#VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
100.0
13.0
113.0
438.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0

120
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
100.0
13.0
113.0
438.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0


T/h
Flash to V3
T/h
Ex
V1
V2
V3
Temp
120
#VALUE!
#VALUE!
#VALUE!
V4
V5
#REF!
#REF!
hg
#VALUE!
#VALUE!
#VALUE!
#VALUE!
hf
#VALUE!
#VALUE!
#VALUE!
#VALUE!
T/h
#VALUE! #VALUE!
#VALUE! #VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUADRUPLE EFFECT
#VALUE!
30
TCH
78
m2/TCH
ft2/TCH
Installed area
840
- Syrup brix
Flow rate
Temp.
Brix
TPH
100
C
113
%
13
Required:
Actual:
Purity Enth. Flow

%
85
-
MW
12.2
=
=
%
65
#VALUE! %

C
120
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
Required:
kPaA
16
#VALUE! C
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUADRUPLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type

OHTC
=
=
Bleeding
Ratio ( Ai / ti )
=
=
1
Falling Film
1004
2
Robert
472
3
Robert
455
4
Robert
411
2.5
11.204
2.2
3.515
1.7
6.05
0.7
0
34.2
kg/m2 h
Condensate flashing
TPH

#VALUE! #VALUE! #VALUE! #VALUE! kg/m2 h
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
=
=
3
m
#VALUE! #VALUE! #VALUE! #VALUE! C
0.3
YES
0.3
Cascade
0.3
0.3
Individual flashing
Exhaust condensate
V1 condensate
V1
V2
V3 condensate
-
N/A
N/A
V2 condensate
V3
N/A
10
To deaerator
Flow
T/h
Temp.
C

Other exhaust condensate
31.0
0
120.0
120.0
Boiler feed water

30.9
0.1
120.0
120.0
Flow
T/h
Temp.
C
Flash in V1 main

kJ/kg
kPaA
MJ/h

kJ/kg
kPaA
MJ/h

Other V1 condensate

0

Flash in V2 main


Boiler feed water

Cascade to V2 pot
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUADRUPLE EFFECT
#VALUE!
Flow
T/h
Temp.
C

kJ/kg
kPaA
MJ/h
Cascade from V1 pot

V2 cond. ex-3rd efect

Other V2 condensate
0
Flash in V3 main

Cascade to V3 pot
3. Optimization
11.204 TPH
3.515 TPH
#VALUE!
31 TPH
6.05 TPH
#VALUE!
0 TPH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1005 m2
473 m2
456 m2
411 m2
To condenser
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
13 Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
113 C
#VALUE! C
#VALUE! C
#VALUE! C
#VALUE! C
100 TPH
Variable
- Exhaust flow rate
Constraints
Brix of syrup
Results
31.0
TPH
#VALUE! C
#VALUE! %Bx
31.7 TPH estimate
#VALUE! C Target
65.0 %Bx Target
#VALUE! #VALUE! #VALUE! #VALUE! C

#VALUE! #VALUE! #VALUE! #VALUE! %Bx
15
10
5
0
0
2
3
4
Effect No
OHTC, kW/m2 K
S p e c ifi c e v a p o r a t io n , k g / m 2 h
Vapour space temp
4
2
0
0
2
4
Effect No
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
Clear juice
40
TPH
Brix
Purity
Clear juice temp
14
85
112
%
%
C
Syrup brix
65
SHORTCUT METHOD
Bleeding,TPH
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
Total evaporation
Brix rate
x
Estimated exhaust
.
120
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
31.4
5.6
TPH
TPH
10.462
TPH
9.9
TPH
Vapour IN, TPH

Vapour OUT, TPH
Juice IN, TPH
Juice OUT, TPH
Brix IN
Brix OUT
RIGOUROUS METHOD
RUN 1
CALANDRIA
Heat duty kW
JUICE

Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 2
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 4 with FLASH
CALANDRIA

Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
YES

0.85 T/h
Flash to V1
#VALUE! T/h

#VALUE! T/h
Flash to V2
#VALUE! T/h
#VALUE!
#VALUE! T/h
Cascade
#VALUE! T/h
#VALUE! #VALUE!
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
9.9
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
TPH
#REF!
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
#VALUE!
#VALUE!
0
#REF!
#REF!
1
0
209
2.5
2
0
183
2
3
0
209
1
FLASH

0.3
0.00
0.3
0.00
0.3
0.00
1
0
2
0
3
0
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
40.0
29.5
29.5
19.1
19.1
8.6
14.0
19.0
19.0
29.4
29.4
65.0
120
#VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
31.4
Exhaust condensate
V1
V1 condensate
V2
40.0
14.0
112.0
432.2
19.0
#VALUE!
#VALUE!
16.5
#VALUE!
#VALUE!
#VALUE!
#VALUE!
29.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
65.0
#VALUE!
#VALUE!
#VALUE!
0
0.47
0.47
0
0.83
0.83
0
3.71
3.91

120
#VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
40.0
14.0
112.0
432.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0

120
#VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
40.0
14.0
112.0
432.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0

120
#VALUE! #VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
40.0
14.0
112.0
432.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0

Ex
V1
V2
V3
V4
V5
Temp
hg
hf
120
#VALUE! #VALUE!
#REF!
#REF!
#REF!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
V1 condensate
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
TRIPLE EFFECT
#VALUE!
30
TCH
20
m2/TCH
ft2/TCH
Installed area
215
- Syrup brix
Flow rate
Temp.
Brix
TPH
40
C
112
%
14
Required:
Actual:
Purity Enth. Flow

%
85
-
MW
4.8
=
=
%
65
#VALUE! %

C
120
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
Required:
kPaA
16
#VALUE! C
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
TRIPLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type

OHTC
=
=
Bleeding
Ratio ( Ai / ti )
=
=
1
Falling Film
209
2
Robert
183
3
Robert
209
2.5
0
2
0
1
0
52.3
kg/m2 h
Condensate flashing
TPH

#VALUE! #VALUE! #VALUE! kg/m2 h
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
=
=
3
m
#VALUE! #VALUE! #VALUE! C
0.3
NO
0.3
0.3
Individual flashing
Exhaust condensate
V1 condensate
V1
V2
V3 condensate
V4 condensate
V2 condensate
N/A
N/A
N/A
-

Flow
T/h
Temp.
C

9.9
0
120.0
120.0
Boiler feed water

9
0.9
120.0
120.0
Flow
T/h
Temp.
C
To deaerator
Flash in V1 main

kJ/kg
kPaA
MJ/h

kJ/kg
kPaA
MJ/h

Other V1 condensate

5

Flash in V2 main


Boiler feed water

Cascade to V2 pot
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
TRIPLE EFFECT
#VALUE!
3. Optimization
0 TPH
0 TPH
#VALUE!
9.9 TPH
0 TPH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
209 m2
183 m2
209 m2
#VALUE! To
condenser
40 TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
14 Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
112 C
#VALUE! C
#VALUE! C
#VALUE! C
Variable
- Exhaust flow rate
9.9
TPH
10.5 TPH estimate
Brix of syrup
#VALUE! C
#VALUE! %Bx
Results
Vapour space temp
#VALUE! #VALUE! #VALUE! C

#VALUE! #VALUE! #VALUE! %Bx
12
10
8
6
4
#VALUE! C Target
65.0 %Bx Target
2.5
OHTC, kW/m2 K
ific evaporation, kg /m2 h
Constraints
2
1.5
1
0.5
0
0
2 3 4
Effect No
6
4
OHTC, kW
Specific evaporation,
1.5
1
0.5
0
0
2
0
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
Effect No
2 3 4
Effect No
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
Clear juice
50
TPH
Brix
Purity
Clear juice temp
15
86
114
%
%
C
Syrup brix
68
SHORTCUT METHOD
Bleeding,TPH
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
Total evaporation
Brix rate
x
Estimated exhaust
.
123
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
39.0
7.5
TPH
TPH
19.485
TPH
17.7
TPH
Vapour IN, TPH

Vapour OUT, TPH
Juice IN, TPH
Juice OUT, TPH
Brix IN
Brix OUT
RIGOUROUS METHOD
RUN 1
CALANDRIA
Heat duty kW
JUICE

Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 2
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 4 with FLASH
CALANDRIA

Heat duty kW
JUICE
Mean brix, %
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
YES

17.66 T/h
Flash to V1
#VALUE! T/h
#VALUE! T/h
Cascade
#VALUE!
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
17.7
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
TPH
#REF!
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
TPH
#REF!
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
#VALUE!
0
0
#REF!
#REF!
#REF!
1
0
145
2.3
2
0
255
1.5
FLASH
#VALUE! #VALUE!
#VALUE! #VALUE!
0.3
0.00
0.3
0.00
1
0
2
0
19.5
19.5
19.5
19.5
19.5
19.5
50.0
30.5
30.5
11.0
15.0
24.6
24.6
68.0
123
#VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
39.0
Exhaust condensate
V1
50.0
15.0
114.0
437.2
24.6
#VALUE!
#VALUE!
19.8
#VALUE!
#VALUE!
#VALUE!
#VALUE!
68.0
#VALUE!
#VALUE!
#VALUE!
0
0.65
0.65
0
4.25
4.25
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
123
#VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
50.0
15.0
114.0
437.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
123
#VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
50.0
15.0
114.0
437.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
123
#VALUE!
#VALUE! #VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
50.0
15.0
114.0
437.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
Ex
V1
V2
V3
V4
V5
Temp
hg
hf
123
#VALUE! #VALUE!
#REF!
#REF!
#REF!
#REF!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DOUBLE EFFECT
#VALUE!
30
TCH
13
m2/TCH
ft2/TCH
Installed area
143
- Syrup brix
Flow rate
Temp.
Brix
TPH
50
C
114
%
15
Required:
Actual:
Purity Enth. Flow

%
86
-
MW
6.1
=
=
%
68
#VALUE! %

C
123
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
Required:
kPaA
17
#VALUE! C
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DOUBLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type

OHTC
=
=
Bleeding
Ratio ( Ai / ti )
=
=
1
Robert
145
2
Robert
255
2.3
0
1.5
0
97.6
kg/m2 h
Condensate flashing
TPH
#VALUE! #VALUE!
#VALUE! #VALUE! kg/m2 h
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
=
=
m
#VALUE! #VALUE! C
0.3
YES
0.3
Cascade
Individual flashing
Exhaust condensate
V1 condensate
V1
N/A
V3 condensate
V4 condensate
V2 condensate
N/A
N/A
N/A
-
To deaerator
Flow
T/h
Temp.
C

17.7
0
123.0
123.0
Boiler feed water

0
17.7
123.0
123.0
Flash in V1 main

kJ/kg
kPaA
MJ/h

Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DOUBLE EFFECT
#VALUE!
3. Optimization
0 TPH
0 TPH
#VALUE!
17.7 TPH
#VALUE!
#VALUE!
#VALUE!
145 m2
255 m2
To
condenser
50 TPH
#VALUE! TPH
#VALUE! TPH
15 Bx
#VALUE! Bx
#VALUE! Bx
114 C
#VALUE! C
#VALUE! C
Variable
- Exhaust flow rate
17.7
TPH
19.5 TPH estimate
Constraints
#VALUE! C
#VALUE! %Bx
Results
Vapour space temp
#VALUE! #VALUE! C
#VALUE! #VALUE! %Bx
15
10
5
0
0
2
3
4
Effect No
HTC, kW/m2 K
c e v a p o r a t io n , k g / m 2 h
Brix of syrup
#VALUE! C Target
68.0 %Bx Target
2.5
2
1.5
1
0.5
0
10
5
0
0
2
3
4
Effect No
OHTC, kW/m2 K
S p e c ifi c e v a p o r a t io n ,
15
2.5
2
1.5
1
0.5
0
0
2
3
4
Effect No
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
CONDENSATE & HOT WATER

#VALUE!
1. Condensates & hot water

kPaA
Temp, C
Exhaust
V1
N/A
N/A
120
111
From first efect

---
V2
V3
N/A
N/A
105
94
V4
V5
N/A
N/A
84
N/A
V2 cond.
---
Flow, T/h
0
Exhaust cond.
Flow, T/h
V1 cond.
Flow, T/h
1
10
-----
3
3
-----
0
0
-----
0
0
---
0
11.0
---
0
6.0
V3 cond.
---
Flow, T/h
0
V4 cond.
---
Flow, T/h
0
-----
3
0
-----
2
0
-----
0
1
-----
0
0
3.0
-----
0
0
2.0
-----
0
0
1.0
Condensate combination 1
T/h
kW
6
3
1
0
0
0
N/A
V2
V4
N/A
N/A
0
0
0
0
10.0
V1
Temp. =
0.0
2. Hot water usage

- Imbibition
-
T/h
kW
0
0
0
0
0
0
N/A
N/A
N/A
N/A
N/A
0
0
0
0
0.0
Temp. =
0.0
T/h
kW
N/A
N/A
0
0
0
0
0
0
N/A
N/A
0
0
0
0
0.0
Temp. =
0.0
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
INJECTION COOLING WATER

#VALUE!
Vacuum
pans A
Vacuum
kPaA
15
Temperature
Vapour flow rate
ICW flow rate
C
T/h
T/h
N/A
45
N/A
N/A
0
N/A
N/A
0
N/A
N/A
0
N/A
N/A
0
N/A
Temperature
Temp. of approach
C
C
45
5
0
0
0
0
0
0
0
0
Outlet temperature
N/A
N/A
N/A
N/A
N/A
Vacuum
Temperature
kPaA
C
0
N/A
0
N/A
0
N/A
0
N/A
0
N/A
Vapour flow rate

ICW flow rate
Temperature
T/h
T/h
C
0
N/A
0
0
N/A
0
0
N/A
0
0
N/A
0
0
N/A
0
Temp. of approach
Outlet temperature
C
C
0
N/A
0
N/A
0
N/A
0
N/A
0
N/A
Total ICW to condensers
Total cooling load
T/h
MW
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
WATER BALANCE
#VALUE!
Falling Film
Kestner
Robert
Plate
1
2
3
4
5
CHART INFO
2.3
#VALUE!
2.3
#VALUE!
1.8
#VALUE!
1.3
#VALUE!
0.5
#VALUE!
Exhaust
V1
V2
V3
V4
V5
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
Efficiency @ full load

S.S.C @ full load
Efficiency @ load
S.S.C @ load
Syrup storage tank
0.6 m3 / TPH Syrup
Syrup suction tank
20% of syrup storage tank volume
B-Magma receiver
50% of total volume of batch A-seed pans
B-magma mingler
A-seed Pan
4 m3 per m3/hr of A-seed
A seed receiver
120% x A seed pan volume
A-continuous pan
(Vstrike - Vseed) * 4
A-molasses storage tank
0.5 m3 / TCH
A-molasses blow-up tank
Retention time 6 minutes (0.1 m3/TCH)
A strike receiver
2 hours retention time for CVP
B-continuous pan
B mc strike receiver crystalliser
2 hours retention time
C-continuous pan
B/C seed pan
0.33 x (Vol of B pan + Vol of C pan)
B seed receiver
120% x B/C seed pan volume
C seed receiver
120% x B/C seed pan volume
B-molasses storage tank
0.3 m3 / TCH
B-molasses blow-up tank
Retention time 6 minutes (0.04 m3/TCH)
VB-Magma) * 0.33333
VB-Mc) * 0.67 * 6
VC-Mc) * 0.67 * 8
m3
Vstrike
Volumetric flow rate of strike massecuite
m3/h
Vseed
VB-Mc
Volumetric flow rate of seed

Volumetric flow rate of B-massecuite
m3/h
m3/h
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
1. Boiling parameters
Flow
TPH
Untreated syrup ex-evaporators or treated syrup ex-syrup clarifiers (if 57.048
Refinery return (if any)
0
A-seed A-strike B-seed
Brix
Purity
Temp.
%
66
%
84.68
C
57.7
B-strike
C-seed C-strike
Pan operating parameters

Operating pressure, kPaA
Diluent water % water evaporated
15
15
15
15
15
20
15
8
15
30
15
12
Jigger steam:
- % water evaporated
- Steam source
0
V2
10
V2
0
V2
20
V2
0
V2
30
V2
Calandria:
- Vapour type
- Temperature, C
V1
112.5
V2
106.6
V1
112.5
V2
106.6
V1
112.5
V2
106.6
Massecuite ex-pans
Brix %
Purity %
90
92
91
94
93
97
----------65
----------65
----------64
70
65
----------65
54
65
---------------------
76
67
---------------------
81
48
---------------------
85
32
-----------
62
-----------
60
-----------
60
Temperature, C
---------------------
70
70
---------------------
70
70
---------------------
---------------------
Vapour type
Temperature, C
---------------------
V1
112.5
---------------------
V1
112.5
---------------------
---------------------
---------------------
99
99.4
---------------------
98
92
---------------------
98
82
Steam source
---------------------
50
Exhaust
---------------------
60
Exhaust
---------------------
60
Exhaust
Seed % strike --- (Bx-Bx)
-----------
52
-----------
40
-----------
40
Temperature, C
Molasses ex-centrifugals
Brix %
Purity %
Temperature, C
Molasses blow-up
Molasses: Brix %
Vapour:
Sugar ex-centrifugals
Brix %
Purity %
Temperature, C
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
B-magma
Remelt
Brix %
Temperature, C
B-magma % A-seed (Bx-Bx)
% magma produced going to A-seed
90
62
25
Brix %
Temperature, C
Steam source
70
70
V1
Steam conditions
Exhaust
V1
V2
118.6
112.5
106.6
C
C
C
60.4
59.9
66
Temperature of C-mc ex-reheater
65
Temperature of process water
70
2. Analysis
A-massecuite exhaustion
A-sugar pol recovery
66.0
66.9
B-massecuite exhaustion
C-massecuite exhaustion
%
%
Boiling house recov
91.7
Feed to pans
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
Raw syrup
Return from refinery
66.0
0.0
84.7
0.0
57.7
0.0
57.0
0.0
37.7
0.0
31.9
0.0
1291.7
1022.7
2413.4
0.0
Remelt
Feed to pans
70.0
66.8
85.5
84.8
70.0
60.1
14.1
71.1
9.9
47.5
8.4
40.3
1305.9
1294.5
697.9
3111.4
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
90.0
66.8
-
92.0
84.8
-
62.0
60.1
70.0
7.4
29.8
1.4
6.6
19.9
-
6.1
16.9
-
106.6
112.5
0.0
#VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
90.0
-
86.6
-
65.0
#VALUE!
29.5
9.0
26.6
-
23.0
-
1440.6
825.2
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
A-Seed pans
15 kPaA
B-magma
Feed
Diluent water
Jigger steam
Steam to calandri
A-seed
V2
V1
Water evaporated
Vapour to condenser
Condensate from calandria
#VALUE!
9.0
112.5 #VALUE!
Density Eng. Flow

kg/m3
kW
Density Eng. Flow

kg/m3
kW
1443.1
1294.5
964.9
196.8
1303.8
#VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
A-Strike pans
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
90.0
66.8
86.6
84.8
65.0
60.1
29.5
36.7
26.6
24.5
23.0
20.8
70.0
106.6
1.9
1.3
964.9 #VALUE!
#VALUE! #VALUE!
92.0
85.7
106.6
65.0
#VALUE!
55.5
51.1
43.7
#VALUE! #VALUE!
1454.4
1493.7
#VALUE!
#VALUE!
12.6
13.8
#VALUE! #VALUE!
#VALUE! #VALUE!
106.6
#VALUE!
#VALUE! #VALUE!
A-Centrifugals
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
Density Eng. Flow

kg/m3
kW
A-massecuite
Steam
92.0
-
85.7
-
65.0
118.6
55.5
51.1
-
43.7
-
1454.4
1493.7
#VALUE! #VALUE!
Water
A-molasses
A-sugar
76.0
67.0
70.0
62.0
28.5
21.6
14.5
964.9
1350.1
#VALUE!
1179.0
99.0
99.4
50.0
29.7
29.4
29.3
518.4
A-molasses blow-up
***Refer to sheet VHPWORKNG3
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
Density Eng. Flow

kg/m3
kW
A-molasses ex-fugals
Steam
76.0
-
67.0
-
62.0
112.5
28.5
0.2
21.6
-
14.5
-
1350.1
1179.0
#VALUE! #VALUE!
Water
Conditioned A-molasses
70.0
67.0
70.0
70.0
2.2
30.9
21.6
14.5
B-Seed pans
Brix
Purity
Temp.
Flow
Brix
Pol
A-molasses
%
70.0
%
67.0
C
70.0
T/h
7.1
T/h
4.9
T/h
3.3
Feed
Diluent water
66.8
-
84.8
-
60.1
70.0
4.6
0.7
3.1
-
2.6
-
15 kPaA
A-seed
Feed
Diluent water
Jigger steam
V2
V2
Steam to calandri
A-massecuite
Water evaporated
Vapour to condenser
Exhaust
15 kPaA
V1
Density Eng. Flow

kg/m3
kW
1440.6
1294.5
964.9
1305.9
825.2
1604.7
#VALUE!
1529.8
Density Eng. Flow

kg/m3
kW
1305.9
349.3
1294.5
964.9
202.8
#VALUE!
V2
Jigger steam
Steam to calandri
B-seed
106.6
112.5
0.0
#VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
91.0
-
74.5
-
64.0
#VALUE!
8.8
3.6
8.0
-
6.0
-
1448.3
238.7
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
V1
Water evaporated
Vapour to condenser
#VALUE!
3.6
112.5 #VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
B-Strike pans
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
91.0
70.0
-
74.5
67.0
-
64.0
70.0
70.0
8.8
17.2
0.4
8.0
12.1
-
6.0
8.1
-
106.6
106.6
1.0
#VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
94.0
-
70.0
-
65.0
#VALUE!
21.4
5.1
20.1
-
14.1
-
1468.5
552.7
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
B-Centrifugals
Brix
Purity
Temp.
Flow
Brix
Pol
Density Eng. Flow
B-massecuite
%
94.0
%
70.0
C
65.0
T/h
21.4
T/h
20.1
T/h
14.1
118.6
70.0
81.0
98.0
48.0
92.0
60.0
60.0
12.4
10.3
10.0
10.0
4.8
9.2
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
B-sugar ex-fugals
Water
B-magma
98.0
-
92.0
-
60.0
70.0
10.3
0.9
10.0
-
9.2
-
964.9
0.0
#VALUE!
90.0
92.0
62.0
11.2
10.0
9.2
1443.1
297.8
B-molasses blow-up
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
B-molasses ex-fugals
81.0
48.0
60.0
12.4
10.0
4.8
15 kPaA
B-seed
A-molasses
Diluent water
V2
Jigger steam
Steam to calandri
B-massecuite
V2
Water evaporated
Vapour to condenser
Steam
Water
B-molasses
Exhaust
B-sugar
B-magma mixer
#VALUE!
6.1
106.6 #VALUE!
Density Eng. Flow

kg/m3
kW
1448.3
1305.9
964.9
kg/m3
1468.5
238.7
852.5
#VALUE!
kW
552.7
#VALUE! #VALUE!
964.9 #VALUE!
1384.1
-
472.9
0.0
Density Eng. Flow

kg/m3
kW
Density Eng. Flow

kg/m3
kW
1384.1
472.9
V1
Steam
Water
Conditioned B-molasses
112.5
70.0
0.1
1.8
70.0
48.0
70.0
14.4
10.0
4.8
#VALUE! #VALUE!
964.9 #VALUE!
1305.9
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
710.5
JH 1
VHP boiling
#VALUE!
C-Seed pans
15 kPaA
A-molasses
B-molasses
Diluent water
Jigger steam
Steam to calandri
C-seed
Water evaporated
V2
V1
Vapour to condenser
C-Strike pans
15 kPaA
C-seed
B-molasses
Diluent water
Jigger steam
Steam to calandri
C-massecuite
Water evaporated
Vapour to condenser
V2
V2
C-Centrifugals
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
70.0
70.0
67.0
48.0
70.0
70.0
6.6
1.8
4.6
1.2
3.1
0.6
70.0
106.6
0.9
0.0
964.9 #VALUE!
#VALUE! #VALUE!
93.0
63.0
112.5
65.0
#VALUE!
6.3
5.9
3.7
#VALUE! #VALUE!
1461.4
166.6
#VALUE!
#VALUE!
3.0
3.0
#VALUE! #VALUE!
#VALUE! #VALUE!
112.5
#VALUE!
#VALUE! #VALUE!
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
Density Eng. Flow

kg/m3
kW
93.0
70.0
63.0
48.0
65.0
70.0
6.3
12.6
5.9
8.8
3.7
4.2
70.0
106.6
0.5
1.3
964.9 #VALUE!
#VALUE! #VALUE!
97.0
54.0
106.6
65.0
#VALUE!
15.1
14.7
7.9
#VALUE! #VALUE!
1489.8
367.4
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
Brix
%
Purity
%
Brix
T/h
Pol
T/h
Density Eng. Flow

kg/m3
kW
#VALUE!
4.3
#VALUE!
5.6
106.6 #VALUE!
Temp.
C
Flow
T/h
Density Eng. Flow

kg/m3
kW
1305.9
1305.9
1461.4
1305.9
327.9
87.4
166.6
623.0
C-massecuite
Steam
97.0
-
54.0
-
65.0
118.6
Water
Final molasses
C-sugar
85.0
32.0
70.0
60.0
98.0
82.0
60.0
Remelter
Brix
Purity
%
98.0
90.0
%
82.0
92.0
70.0
Exhaust
C-sugar
Excess B-magma
Water
Steam
Remelt
V1
15.1
14.7
-
7.9
-
9.7
8.2
2.6
964.9
1410.7
#VALUE!
353.7
6.6
6.5
5.3
144.5
Temp.
Flow
Brix
Pol
C
60.0
62.0
T/h
6.6
3.8
T/h
6.5
3.4
T/h
5.3
3.1
70.0
112.5
3.5
0.2
85.5
70.0
14.1
9.9
8.4
Density Eng. Flow

kg/m3
kW
1443.1
1305.9
Job No :
Doc. No :
Project :
Design by :
Date :
VHP boiling
#VALUE!
144.5
101.1
964.9 #VALUE!
#VALUE! #VALUE!
Client :
JH 1
3. Equipment
1489.8
367.4
#VALUE! #VALUE!
697.9
Reverse calculation to get B molasses ex centrifugals
Flow/TPH
Brix %
Temp
12.404
1.815114001
0.13402882
81.0
0
0
60.0
70
112.5
Enthalpy
Energy flow / kW
137.3
472.9
#VALUE! #VALUE!
#VALUE! #VALUE!
kW
10.04694
0
0
10.04694
178.2
710.5 kW
10.04694
Brix
%
76.0
70.0
Purity
%
67.0
67.0
###
14.35
70.0
70.0
Constraint: energy flow must be equal

Molasses ex B
12.404
T/h
A molasses conditioning
A-molasses blow-up
A-molasses ex-fugals
Steam
Water
Conditioned A-molasses
#REF!
Temp.
C
62.0
112.5
70.0
70.0
Flow
T/h
28.5
0.2
2.2
30.9
Change cells in yellow to get the target value of E23 in cell N18 by keeping P21 equal to P23
B-magma mixer
B-sugar ex-fugals
Water
B-magma
B-molasses blow-up
B-molasses ex-fugals
Steam
Water
Conditioned B-molasses
#REF!
Remelter
C-sugar
Excess B-magma
Water
Steam
Remelt
#REF!
Brix
%
98.0
90.0
Purity
%
92.0
92.0
Temp.
C
60.0
70.0
62.0
Flow
T/h
10.3
0.9
11.2
Brix
%
81.0
70.0
Purity
%
48.0
48.0
Temp.
C
60.0
112.5
70.0
70.0
Flow
T/h
12.4
0.1
1.8
14.4
Brix
%
98.0
90.0
70.0
Purity
%
82.0
92.0
85.5
Temp.
C
60.0
62.0
70.0
112.5
70.0
Flow
T/h
6.6
3.8
3.5
0.2
14.1
T/hBrix
T/hBrix
T/hBrix
T/hBrix
Target
70.0
%Brix
by changing cell in green
T/hBrix
Brix
T/h
21.6
21.6
Pol
T/h
14.5
14.5
Density Eng. FlowEnthalpy

kg/m3
kW
kJ/kg
1350.1
1179.0
149.1
964.9 #VALUE! #VALUE!
1305.9
1529.8
178.2
70 %
Flow
Brix
28.5
21.6
0.2
0.0
2.2
0.0
30.9
21.6
Brix
T/h
10.0
10.0
Pol
T/h
9.2
9.2

kg/m3
kW
kJ/kg
0.0
0.0
1443.1
297.8
96.0
90 %
Flow
Brix
10.3
10.0
0.9
0
11.2
10.0
Brix
T/h
10.0
10.0
Pol
T/h
4.8
4.8

kW
kJ/kg
kg/m3
1384.1
472.9
137.3
1305.9
710.5
178.2
70 %
Flow
Brix
12.4
10.0
0.1
0.0
1.8
0.0
14.4
10.0
Brix
T/h
6.5
3.4
9.9
Pol
T/h
5.3
3.1
8.4

kW
kJ/kg
kg/m3
144.5
78.9
1443.1
101.1
96.0
1305.9
697.9
178.2
70 %
Flow
Brix
6.6
6.5
3.8
3.4
3.5
0.0
0.2
0.0
14.1
9.9
Energy
#VALUE!
1529.8
1 equal to P23
Energy
#VALUE!
710.5
Energy
#VALUE!
697.9
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DRYING, HANDLING & STORAGE

#VALUE!
1. Drying
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
EQUIPMENT
#VALUE!
3. Crystallisers
- Temperature @ pan discharge
- Final temperature prior to centrifuging
- Crystallisation time
A-Mc
68
50
15
- Crystalliser capacity required (excluding strike receivers
)
#REF!
B-Mc
69
NO
crystallis
er
C-Mc
70
40
45
#REF!
C
C
h
m3
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
EQUIPMENT SIZING
#VALUE!
1.
JH 1
EQUIPMENT
#VALUE!
3. Crystallisers
- Temperature @ pan discharge
- Final temperature prior to centrifuging
- Crystallisation time
A-Mc
68
50
15
- Crystalliser capacity required (excluding strike receivers
)
#REF!
B-Mc
69
NO
crystallis
er
C-Mc
70
40
45
#REF!
C
C
h
m3

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Client :

- Total mass, T/h

HIDE AFTER USE

Solids % Lime Slurry

Total solids % bagacillo

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Juice from mills

Water MASS balance over flash tank

Water HEAT balance over flash tank, kJ

Analysis of clarification and filtration

Mass balance over clarifier

Pol balance over clarifier & filter

Balance of brix + insolubles over clarifier only

Definition total solids % filter cake

ashed mixed juice + insolubles in flashed mixed juice + brix in bagacillo

CLARIFICATION & FILTRATION

2. Analysis - Clarification & Filtration

Personal comment: READ

- Total solids % bagacillo

Limed MJ to flash tank

Solution by iteration #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Flashed mixed juice

#VALUE! #VALUE! #VALUE!

RAW JUICE HANDLING, CLARIFICATION & FILTRATION

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Prepared mud ex-mud mixe #VALUE! #VALUE! #VALUE!

Liming & Dosage

Refer to Peter Rein, pg 226, Table 10.2

- In saccharate preparation, the ratio of sucrose to CaO is 7:1,

- Lime saccharate flow rate

- Temperature of make up water to boilers

#DIV/0! Bagasse to storage

Actual bagasse flow to HP1

Bagasse from extraction

V1 condensate ex-process house

Water to boilers HP1

26.1 T/h Exhaust / 100 T BFW

Back pressure turbines

Full load consumpti

Full condensing turbines

Efficiency @ full loa

Pass-Out turbines (Refer to sheet PassOutWorking for calc)

Turbine rated load

Efficiency @ full loa

*** READ ACTUAL ENTHALPY VALUE

Full load consumpti

ENTER VALUES IN YELLOW CELLS MANUALLY:

P = m (hhp - hext,act) + (m - ext) (hext,act - hcond,act)

- Suspended solids % Mixed juice

- Suspended solids % presswater

- Scalding juice % Cane

- Fibre in bagasse % Cane

- Brix of undiluted juice

- Tons of suspended solids in mixed juice

- Sucrose in mixed juice

Residual juice in bagasse

Brix % residual juice

Undiluted juice in bagasse

Water direct to bagasse

Mud returned to clarifier

Mixed juice at scale

Purity mixed juice

GUIDE TO PROGRAM METHODOLOGY

Scalding Juice XXX TPH