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Item no
Title
Filetype
Excel
Floating roof Storage Tank design as per API 650 including bleeder vent, roof
drain and wight calculation
excel
Design of steel storage tanks- fixed roof with and without column
excel
Excel
Excel
Seismiac base shear and overturning moment calculation for storage tanks
Excel
Excel
excel
Mathcad
10
Mathcad
11
Mathcad
12
Mathcad
13
Mathcad
14
excel
15
Excel
16
excel
17
excel
18
excel
Wind Analysis
Seismic Analysis
Tank design for External Pressure
Weight Calculation
OutPut
Foundation loadings
Suggestion/Comments
Project :
Tank No:
Date :
Prepared:
Checked:
Approved:
th
P
Pex
Ti
Joint efficiency
D
H2
H
Ht
Vnom
30.0 C
0.85
22.0 m
16.0 m
16.000 m
16.000 m
6082 m
Nominal capacity
6082 m
Vnet
G
CA
47.00 C
Working temperature
Working capacity
Gins
65.00 C
Te
solution
Stored liquid
0.718
CAb
CAr
thins
Insulation thickness
W1
W2
W3
W4
W5
W6
W7
W8
W9
0.28
1.5 mm
0.0 mm
0.5 mm
Materials
0.0 mm
Sh ll Plate
Pl t
Shell
IS2062G B
IS2062GrB
Roof Plate
IS2062GrB
Bottom Plate
IS2062GrB
Top Angle/Stiffners
IS2062GrB
Path : X:\HELP\excel
of
of
of
of
of
of
of
of
( 0 mmWC )
Page 3 of 121
8 Ns
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm Okay
0 mm
1 .11
1 .22
1 .33
1 .4
TANK
Item
te number
u bbe
Roof ( Open/Close )
Typ off rooff ( C
Type
Cone-rooff / D
Dome-rooff / Fl
Flat-roof
t
f / NA )
: 7061T-3901
706 390
: Close
: Floating
Fl ti g R
Rooff
GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@
39,000
mm )
Nominal diameter
diameter, Dn ( new ) ( based on 1st shell course )
N i l di
Nominal
diameter,
t , Dc
D ( corroded
d d ) ( based
b d on 1st
1 t shell
h ll course )
Tank height (tan/tan), H
Specific gravity of operating liquid , S
S.G.
G (Actual)
Specific gravity of operating liquid , S.G. (Design)
Nominal capacity , V
M i
Maximum
ddesign
ig li
liquid
q id llevel,
l, HL
=
=
=
=
=
=
=
=
39,006
39 028
39,028
39,031
39,031
20,700
0 790
0.790
1.00
24736
20,700
20,700
(Atmospheric) =
=
=
=
0.00
0 00
0.00
70
-17
PLATE
Sh ll Pl
Shell
Plate
t
( Mat'l
M t'l C
Code
d # 1 ) ((b
(bot)
t))
( Mat
Mat'll Code # 2 ) (top)
Annular Plate
Bottom Plate
Roof Plate
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc
(rafter bracing etc )
T Curb
Top
C b Angle
A l
Intermediate Wind Girder
Material
Tensile
Stress
S( /
St(N/mm)
))
Yield
Stress
Sy(( /
Sy(N/mm)
))
Corrosion
Allowance
c.a.(mm)
(
)
A 516 GR.
GR 65N
A 516 GR. 65N
A 516 GR.
GR 65N
A 516 GR. 65N
A 516 GR.
GR 65N
448.00
448
00
448.00
448 00
448.00
448.00
448 00
448.00
241.00
241
00
241.00
241 00
241.00
241.00
241 00
241.00
3.000
3
000
3.000
3 000
3.000
3.000
3 000
3.000
A 516 GR.
GR 65N
A 516 GR.
GR 65N
A 516 GR. 65N
448.00
448
00
448 00
448.00
448.00
241.00
241
00
241 00
241.00
241.00
3.00
3
00
3 00
3.00
3.00
1of14
mm
mm
mm
mm
m
mm
mbarg
mbarg Vac
C
C
C
C
Service
Capacity
Type of tank
Dia of tank (feet)
Height of tank (feet)
Slope of roof
Slope of bottom
HSD SERVICE
21 KL
Self Supported Cone Roof
10.004
9.512
1:5
Flat Bottom
Allowable Design St
Allowable Test Stre
Specific Gravity of L
Corrosion Allowance
Plate Data
2.4390
1.2195
7850
INPUT
OUTPUT
SHELL
Course #
f
b tt
from
bottom
of tank
1
2
3
Note:
Course #
from bottom
of tank
Liq. height
i ttankk
in
(H)
ft
Height of
hC
each
Course
9.512
5.512
1.512
1219.512
1219.512
460.976
mm
3.211
3.112
3.013
According to sec. 3.6.1.1 min. thk.of tank of dia. <50ft should be 3/16 inches (4
# of full
plates in
shell per
course
# of partial
plates in
shell per
course
CONTENTS:-
Sr.No.
1
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
PAGE
DESIGN DATA
CALCULATIONS FOR MINIMUM SHELL THICKNESS
BOTTOM PLATE DESIGN
INTERMEDIATE WIND GIRDER
4.1 AS PER API 650 SEC. 3.9.7
SUPPORTED CONICAL ROOF
5.1 DESIGN OF ROOF PLATE
5.2 DESIGN OF ROOF PLATE WITH STIFFENING
5.3 DESIGN OF COMPRESSION RING
5.4 DESIGN OF ROOF RAFTERS
COMPRESSION AREA AT ROOF TO SHELL JOINT
6.1 DESIGN OF COMPRESSION AREA AS PER API 650 App. F
STABILITY OF TANK AGAINST WIND LOADS
7.1)RESISTANCE TO SLIDING
FOUNDATION LOADING DATA
VENTING CALCULATIONS
NOZZLE FLEXIBILITY ANALYSIS AS PER APPENDIX P
SHELL TO ROOF RAFTER JOINT STRESS ANALYSIS
2of13
3
4
5
6
7
7
8
10
11
13
14
16
19
20
1) DESIGN DATA
Design Code
Client's Specs.
Fluid
Material
:
:
:
:
Density of contents
DL
G
dy
1.0049
260
MPa
Design Temperature
Internal Pressure
External Pressure
High Liquid Level
T
Pi
Pe
Hl
=
=
=
=
71
0.747
0.245
8.560
HL
9.000
Sd
173.00
MPa
St
195.00
MPa
3.20
3.20
3.20
3.20
9.46
13.516
13.500
mm
mm
mm
mm
Do
Di
=
=
=
=
=
=
=
D
H
=
=
13.508
9.000
m
m
Wr
Ws
Wc
V
Fy
Lr
=
=
=
=
=
=
30.00
5.00
6.85
154
250
1.2
KN
KN
KN
Km/hr
M Pa =
Kpa
3of13
C
Kpa
Kpa
m
=
=
3.0
1.0
inch of water
inch of water
1:6
m
m
=
44.32 ft
36.26 Ksi
API 650 Sec. 3.2.1d
CALCULATION
4-
Document
-
4.1-
TK-1601
Oily Water Retention Tanks
Concrete Ring Wall Foundation
Item No.
Service
Type
8474L-015-DW-1743-626
RGX-D-87-1354-001
Refer to Dwg.No.
Refer to G.A Dwg No.
LOADING DATA
FOUNDATION LOADING
WEIGHT SUMMARY
4.2-
: DL
: LL
: WO
: Wh
: FW
: RW
: MW
: FS
: RS
: MS
14.37
2.89
112.89
123.93
80.71
2.09
533.15
807.26
17.16
4492.39
kN/m
kN/m
kN/m2
kN/m2
kN
kN/m
kN-m
kN
kN/m
kN-m
TANK DATA
-
Diameter of Tank = D =
Bolt Center Dia = BCD =
9.000
9.174
m
m
Height of Tank = HT =
12.000
420
28
24.00
78.40
18.00
10.00
MPa
MPa
4.3-
MATERIAL SPECIFICATIONS
fy
fc'
Concrete
Steel
Soil
Water
4.4-
kN/m3
kN/m3
kN/m3
kN/m3
SOIL CONDITION
Net Soil Bearing Capacity of Area
In normal operations
250
=
Ka = tan (45 - /2)
Ko = 1 - sin
Kp = tan (45 + /2)
=
kPa
30
0.33
0.50
3.00
0.50
FOUNDATION OUTLINE
-
Top of Ringwall
Bottom of Ringwall
Unit Elevation
EL +
EL +
EL +
100.300
97.000
100.000
m
m
m
b
EL+ 100.300 m
DO
D
h1
Di
df
h2
EL+ 97.000 m
b=
df =
h2 =
h1 =
1.00
3.30
3.00
0.30
m
m
m
m
Do = BCD + b
Di = BCD - b
10.17
8.17
m
m
1of8
"IBC2006E.xls" Program
Version 1.3
Input Data:
Occupancy Category =
Importance Factor, I =
Soil Site Class =
Location Zip Code =
Spectral Accel., SS =
Spectral Accel., S1 =
Long, Trans. Period, TL =
Tank/Vessel Height, h =
Tank/Vessel Diameter, d =
Wall Thickness, t =
Tank Mat'l. Unit Wt., t =
Tank Elastic Modulus, E =
Roof Weight, Wr =
Shell Weight, Ws =
Bottom Weight, Wb =
Contents Unit Weight, c =
Height of Contents, hp =
Contents Weight, Wp =
Liquid Contents?
Structural System =
IV
1.50
D
29607
0.352
0.106
8.000
30.000
30.000
0.3750
490
29000
15.00
43.25
10.82
62.40
25.000
1098.11
Yes
7a
d
F
2*h/3
ft.
ft.
in.
pcf
ksi
kips
V = Cs*W
kips
kips
pcf
ft.
kips
Flat bottom, ground supported tanks - steel or fiberreinforced - mechanically anchored (ASCE 7-05 Table
15.4-2)
Results:
Site Coefficients:
Fa =
Fv =
1.518
2.375
D
D
D
Fundamental Period:
T=
Rigid or Flexible?
0.047
Rigid
sec.,
T = 0.00000765*(h/d)^2*(W*1000/h*d/(t/12))^(1/2)
Criteria: If T < 0.06, then Rigid, else if T >= 0.06, then Flexible
1 of 2
2013/04/28 04:04
Purpose: This Excel Work Book was created to assist the Plant Layout Designer with a task that can be
complicated, filled with potential error and take a lot of time. The goal is to reduce costs by reducing time and
improving quality.
Application: This Work Book can be used for single tank within a single containment area or can be used for
multiple tanks within a single containment area.
Contents: There are five (5) sheets included. Sheet "1 (this sheet) is the instructions and Notes. Sheet #2 is a
list of some of the most common API Storage Tank sizes . Space is included so the user can record other sizes
consistent with project specific requirements . Sheet #3 is the work sheet for the Single Tank application. Sheet
#4 is the work Sheet for the multiple tank application . Sheet #5 is a two page work sheet: Page 1 is for the Dike
Detail and page 2 is for the Tank Pad Detail.
Tank Data: A) Collect a list of Tanks for the Project . This list must include the sizes (in Barrels), the Tank Types
and the Commodities. B) Determine if there is a Local or Client imposed Code that defines Grouping or
separation of Tank types or Commodities. If there are Tanks on the project list that are not included on Sheet #2
then add them in the "Yellow" spaces provided and in this case only hit "Save".
Civil/Structural Data: Meet with the appropriate Civil/Structural Group and have them define preliminary
guidelines for A) the Angle of Repose of the material to be used for the Dikes (Berms, Bungs, etc.), the
recommended maximum height of the Dikes and for B) The proposed approach to Tank Pad profiles (Height and
configuration).
The Task: Add the Dike Height and Angle of Repose data into Page 1 of Sheet #5. Add the Tank Pad height
Data to Page 2 of Sheet #5
For Single Tank Installation: Use Sheet #3. Enter all the data required (and Optional) Data in the "Yellow" user
entry boxes. The Form and the built-in formulas will do the work for you.
For Multiple Tank Installation: Use Sheet #4. Enter all the data required (and Optional) Data in the "Yellow"
user entry boxes. The Form and the built-in formulas will do most of the work for you. With this grouping you
must select and enter a choice for the "Width" of the Containment Area. This is a "Trial and Error" method until
you get the shape that fits the project needs .
Quitting and Closing: It is recommended that before closing the program that Copies of all Sheets be printed
out for all Tank configurations completed. When closing the program do not save the data. This will allow you to
start with a clean Work Book for the next Tank configuration.
Note: Each Sheet of this Work Book is Password protected. In order to make a change to a "cell" that is not
"Yellow" the Sheet must be "unprotected" using the password. This Password will be furnished on
request.
#3 By
#4 Date
#7 Diameter
#2 Tank Number
A
#1 Project Capacity
Barrels
Gallons (US)
Gallons (UK)
0
#6
See Note @ #10
Cubic Feet
0
Volume (110%)
Cubic Yards
0
Cubic Meters
0
Feet
Meters
Feet
Meters
#DIV/0!
Feet
#DIV/0!
Meters
Tank Diameter -
Tank Diameter -
0.0
Feet
`
Meters
15 ft or 5m Min.
Go to Sheet #5
for Dike Details
#8
15 ft or 5m Min.
#9
6 Feet
Feet
2.0 Meters
Pad Height
Dike Height
0
Feet
Meters
Go to Sheet #5 for
Pad Details
Meters
Tank Pad
Pad Volume
0.00
Cubic Feet
0.00
Cubic Meters
Minimum Dike
surface area
Min. Req'd
Length/Width
#10
#DIV/0!
#DIV/0!
Feet
0
(*) Total Volume required
includes Tank contents plus
Pad displacement volume.
#DIV/0!
#DIV/0!
Meters
Note: For Total Outside
Toe to Outside Toe
Dimension add dim "Y" &
"Z" from Sheet #5
Design Steps
Data
Physical Dimensions
Length
Hight
Width
Diameter
Structure Specs
material Type
Shape
Elyctrolyte
Electrolyte Resistivity
4
1.5
2.25
Soil Resistivity
Selecting Anode
Number of Anodes meets Groundbed resistance Limitations
Number of Anodes for Sys life expectancy
Number of Anodes to be used
Select Groundbed layout
13.12
4.92
7.38
0
Steel
Rectangular Prism
Soil
5000 ohm-centimeter
Current
Current Requirement
Total Current Requirment
Coating Resistance
1
0.3953712
Resistance
Number of Anode
milli Amp
Amp
w=
YxSxI
E
Life Time
Years
20
w
Y
I
S
E
Efficiency
Percentage
Anode Type
80
magnisium Alloy Anode
m^2
36.75 m
2
395.3712 m^2
W=
W
No of Anodes
Anode Specification
Dimensions
Weight
Package Weight
Package Size
3.75x3.75 x26
17 lb
45 lb
6.5 x 29
=
=
=
=
=
Inch
Waight
Years
Current Requirement
pound per Ampere-year
years
86.981664
5.1165685
lb
20
0.3953712
8.8
20
AT NOZZLE OF D-002
OPER. AT MAX. DESIGN TEMP.
INPUT
1) GEOMETRICAL INPUT
TANK DIAMETER, D =
TANK SHEEL THICKNESS, ts =
NOZZLE OUTSIDE DIAMETER, d =
NOZZLE NECK THICKNESS, tn =
REINFORCEMENT PAD THICKNES, tr =
NOZZLE LOCATION FROM BOTTOM, l =
MATERIAL =
ALLOWABLE DESIGN STRESS, Sd =
32020
10
168.275
12.7
12.7
275
A36
160
mm
mm
mm
mm
mm
mm
44
-30
-958
5.30E+04
1.00E+03
-1.10E+04
N
N
N
N-mm
N-mm
N-mm
-8761
1479
3793
-1.98E+06
2.77E+05
8.61E+06
N
N
N
N-mm
N-mm
N-mm
MPa
2) LOAD INPUT
(d/D) x (D/t)0.5
0.20
d/tn = 13
2(Dxt)0.5
1705
L/B
h=
0.16
t/tn = 1.787401575
(h+0.5)/1.5
z=
0.66
B=
STRESS FACTOR
Based on d/tn & t/tn user need to do interpolation as per the appropriate table attached
LOAD
FR
STRESS FACTOR
fr
VALUE
2.24293374
FR
1.304759646
MC
fr
1.649571821
MC
1.171710421
ML
fr
1.63916237
Page 1 of 6
Product Form
Plate
Forgings
Pipe
Tube
Bar
Fitting
Cast
Remarks:
Select first
the Product
Form before
looking for
the material
specification.
316H
316H
316L
316L
316LN
Spec No
SA-240
ASME Locator
Addenda
01
Type/Grade
316L
Page
66
ASME 2001
Design Temperature
o
90
194
C
Plate
SA-204
SA-225
SA-240
SA-283
SA-285
TABLE 1A
MAXIMUM ALLOWABLE STRESS VALUES S FOR
FERROUS MATERIALS AT DESIGN TEMPERATURE
(Materials Permitted on ASME Sec. VIII-1 Only)
Line
11
Mi. Strength
Nominal Composition
16Cr - 12Ni - 2Mo
S31603
Class / Cond / Tempe
Tensile
Yield
70
25
Ext.Chart.No. Tick(in)
HA-4
0
SCROLL DOWN to view Notes or use "FIND" {Ctrl.+F} command in "EDIT" menu.
General Notes
(a)
(b)
(c)
(d)
(e)
(f)
G5
4,922
1,758
Applicable Notes
G5
482.63
172.37
G42
P-No.
8
G-No.
Heat-Resisting Stainless
Steel..Low Carbon
REMARKS;
*1) Rimmed Steel
ASME SEC.II SA-6/SA-6M
para.3.6-Steel containing
oxygen to give a continous
evolution of carbon monoxide
while the ingot is solidifying,
resulting in a case or rim of
of metal virtually free of voids.
The following abbreviations are used: Applic., Applicability; Cond., Condition; Desig., Designation; Smls., Seamless; and Wld., Welded.
The stress values in this Table may be interpolated to determine values for intermediate temperatures.
When used for Section III Class MC design, the stress values listed herein shall be multiplied by a factor of 1.1 (NE-3112.4); these values shall be
considered as design stress intensities or allowable stress values as required by NE-3200 or NE-3300, resp
For Section VIII applications, stress values in restricted shear such as dowel bolts or similar construction in which the shearing member is so restricted that
the section under consideration would fail without reduction of area shall be 0.80 times the va
For Section VIII applications, stress values in bearing shall be 1.60 times the values in the above Table.
Stress values for -20 to 100oF are applicable for colder temperatures when toughness requirements of Section III or Section VIII are met.
Due to the relatively low yield strength of these materials, these higher stress values were established at temperatures where the short time tensile
properties govern to permit the use of these alloys where slightly greater deformation is acceptable. The
G42 For Section I, use is limited to PEB-5.3. See PG-5.5 for cautionary note.
1of12
2013/04/28
(ft)
(ft)
(ft)
(inches)
(inches)
50
48
30
1.5
0
Ambient Conditions
Ambient temperature
Wind speed
(F)
(mph)
35
10
Liquid Properties
Temperature
Liquid specific heat
Liquid viscosity
Liquid thermal conductivity
Liquid density
Liquid coeff of thermal expansion
(F)
(BTU/lb/F)
(Centipoise)
(BTU/hr/ft/F)
(lb/ft 3)
(/F)
55
0.6
40
0.12
46.8
1.00E-06
Vapor Properties
Vapor specific heat
Vapor viscosity
Vapor thermal conductivity
Vapor density
Vapour coeff of thermal expansion
(BTU/lb/F)
(Centipoise)
(BTU/hr/ft/F)
(lb/ft 3)
(/F)
0.25
0.0175
0.015
0.08
0.002
diameter
vessel
height
liquid
height
RESULTS
Location
Dry Wall
Wet wall
Roof
Bottom
Total
Area
(ft2)
2,827
4,712
1,967
1,963
11,471
Heat Loss
(BTU/hr)
6,320
18,130
2,717
1,157
28,324
* These calculations are provided for educational use only - USE AT YOUR OWN RISK.
Assumptions
1. Roof slope = 0.75 inch/ft
2. Thickness of metal sidewalls and roof = 0.1875 inches
3. Thermal conductivity of metal sidewalls and roof = 26 BTU/Hr-ft-F
4. Insulation Type = cellular glass
5. External surface has white paint with emmissivity = 0.9
6. Dirt factor for dry sidewall = 0.001 ft 2.hr.F/BTU
7. Dirt factor for wet sidewall = 0.00125 ft 2.hr.F/BTU
8. Dirt factor for bottom = 0.002 ft 2.hr.F/BTU
9. Dirt factor for bottom = 0.002 ft 2.hr.F/BTU
10. Dirt factor for roof = 0.001 ft 2.hr.F/BTU
11. Atmospheric pressure = 14.7 psia
12. Ground Temperature = 5F above ambient temperature
13. Thermal Conductivity of ground = 0.8 BTU/Hr/ft/F
14. Specific heat of air = 0.25 BTU/lb/F
15. Viscosity of air = 0.0175 Centipoise
R.A. Hawrelak
04:23
17 Tank Heat_loss_calculation
Crude Oil
F
o
F
Btu/lb
o
Tank
Inflows, SCFH
Normal Operation
Relief Scenario
12,861
20,578
Outflows, SCFH
40,104
Breathing, Note 1
Out
In
SCFH
SCFH
4
in WC
SCFH
NA
SCFH
NA
SCFH
0
Fire
Therm. Conductivity
Required Capacity
Blow Through
From Upstream
From Hose
Relief, Hose +unload
6,295
10,491
MAWP
Max Vacuum
Diameter
Max fill Height
Max fill Volume
Wetted Area
350 (Estim.)
360 (Estim.)
144 (Hexane)
274
Conservation Vent
5 in WC, Rated at
20
in WC
Pressure side set at
Required
SCFH
0 zero (if have Vent Valve and Emergency vent) o
Selected Size
SCFH
44,000 each from catalog; total number
1
2
2
oz/in
Vacuum Side set at 0.5 oz/in Vacuum, rated at
2 1/2
Required
SCFH
50,595 Outflow Case
Selected Capacity SCFH
15,000 each from catalog; total number
1
Emergency Relief, Note 2
Set at
10
20
in WC
in WC, Rated at
Required
SCFH
833,654 zero (if Con vent has capacity) or Worst case - C
Selected Size
SCFH
680,000 each from catalog; total number
1
Selected Equipment:
Blanket Gas Regulator
Tag
PCV 400B
Manufacturer
Fisher
Model
1190
PVSV 400
Conservation Vent
Emergency Vent
Notes:
1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requireme