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IEMN, Departement OAE (UMR CNRS 8520), Universite de Valenciennes et du Hainaut Cambresis, B.P. 311,
Valenciennes cedex 9, 59313, France
b
SNFA, Z.I. n82 Batterie 900 Rouvignies, Valenciennes 59309, France
Received 2 December 2002; revised 4 March 2003; accepted 17 March 2003
Abstract
Bearings in aeronautic engines are subject to heavy mechanical demands. The bearing raceways withstand levels of mechanical stress
capable of causing metal fatigue that can lead to bearing malfunction, which in turn may cause engine failure mid-flight. For this reason,
regular verifications of engine bearings to gauge the degree of metal fatigue are essential. Such verifications require knowledge of the prestress state of the bearing raceways through use of surface residual stress (SRS) estimates. In this paper, we present a non-destructive method
for estimating SRS, based on the Barkhausen noise (BN) effect. This method was validated on several different batches of bearings. Our
investigations have shown this method to be rapid, well suited to industrial imperatives connected to on-line measurement and easily adapted
to the circular geometries of the bearings rings. In addition, we have shown the efficiency of the BN effect for estimating the SRS of bearing
raceways after engine operation, in order to perform necessary bearing maintenance.
q 2004 Elsevier Ltd. All rights reserved.
Keywords: Residual stress; The Barkhausen noise effect; Bearings
1. Introduction
Bearings in aeronautic engines are subject to extremely
severe running conditions. The contact areas between the
balls or rollers and the raceways (both the inner and outer
rings) sustain mechanical stress leading to a hertzien
fatigue process. As a result of this fatigue, micro-cracks
may appear on the contact area. Without intervention,
these cracks can develop until they cause bearing
malfunction, which may lead to engine failure. It is
therefore indispensable to ensure that the contact areas of
aeronautic engine bearings are in optimal condition,
paying particular attention to the metallurgical aspect of
the metal (evidence of grinding abuse, for instance) and to
the metals stress level for any bearing-loading zone by
targeting compressive residual stress. Both the validation
of a method capable to introduce residual stresses and the
development of a non-destructive method that can ensure
* Corresponding author. Fax: 33-03-27-51-11-89.
E-mail address: marc.duquennoy@univ-valenciennes.fr
Duquennoy).
(M.
0963-8695/03/$ - see front matter q 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/S0963-8695(03)00046-X
2. Barkhausen effect
BN, as it is often called, was discovered in 1919 by
H. Barkhausen. He put the first in evidence the brutal and
discontinuous character of the movement of magnetic
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Fig. 2. Parameters of Barkhausen noise versus the residual surface stress where R2 is the correlation coefficient.
Table 1
Micrograph and the mechanical properties of bearings
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Fig. 3. Surface residual stress measured by X-ray diffraction versus surface residual stress estimated by Barkhausen noise.
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Table 2
Micrograph and the mechanical properties of bearings
Fig. 4. Surface residual stress estimations using Barkhausen noise on 20 inner rings of 52,100 steel compared to the X-ray diffraction measurements.
the measurements using X-ray diffraction, with the exception of two inner rings (90,343 and A244). To understand
why the X-ray diffraction measurements and BN estimations of the SRS differed for both rings 90,343 and A244,
we verified the homogeneity of the stress over the width of
the raceway. The difference in the results obtained with
these two methods could be explained by the fact that the
volumes inspected were not the same for both methods (Fig.
5(a) and (b)). For the X-ray diffraction, the measurement
was localized only a few mm3 were irradiated and X-rays
were focused in the middle of raceway. For the BN method,
on the other hand, the volume of material contributing to
measurement is several mm3. Therefore, of the stress
evolves along the transversal direction of the raceway
(following the direction z in Fig. 6), the estimated SRS were
different for the two methods.
In order to control the homogeneity of the stress over
the width of the raceway, we did several mappings using
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Fig. 7. Mapping of the Barkhausen noise level on the loading zones of A79
bearing inner rings after engine operation.
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References
Fig. 9. Mapping of the Barkhausen noise level on the loading zones of A244
bearing inner rings after engine operation.
7. Conclusion
In this article, we have presented a non-destructive
method based on the phenomenon of BN to identify SRS in
the contact zones between ball or roller bearings and their
raceways. Using X-ray diffraction as the method of
reference, we have shown the efficiency of BN for
estimating the fields of SRS on raceways after specific
pre-stress treatments and after engine operation. Some
mappings of the loading zones were created using BN.
These mappings show an uncentered load on the raceway of
the inner ring after engine operation. This observation is
especially important since it will not only allow the rejection
of a certain number of bearings during the maintenance
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