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Summary
Ferritics are a family of stainless steels which are low cost, price-stable and
versatile. They display considerably better atmospheric corrosion resistance
than carbon steels, as well as having good ductility and formability. Their
structural performance in terms of strength and stiffness lies between that
of carbon steel and the more highly alloyed stainless steel austenitics and
duplexes. These factors combine to make ferritic stainless steels a corrosion
resistant alternative to many light gauge galvanized steel applications such
as purlins, cladding or service support systems, and composite floor decking.
The Summary Final Report and detailed reports for each work package of
the SAFSS project, from which this technical information is derived, can be
downloaded from www.steel-stainless.org/ferritics.
SAFSS Project Partners
The Steel Construction Institute
(SCI)
www.steel-sci.com
United Kingdom
IMTL
www.imt.si
Slovenia
Outokumpu Stainless Oy
www.outokumpu.com
Finland
Universitat Politecnica de
Catalunya (UPC)
www.upc.edu
Spain
Stainless Steel
Introduction
Apart from enhanced durability, ferritics have similar
properties to structural carbon steels, although the
toughness is somewhat limited at low temperatures and
in heavy sections, except for grade 1.4003. As for other
families of stainless steel, the non-linear stress-strain
characteristics mean that some differences are required in
structural design, compared to carbon steel, for example
the buckling curves for cross-sections and members.
Chromium
oxide layer
Stainless
steel
a.
b.
c.
Material grades
There are a range of ferritic grades satisfying different
requirements of corrosion resistance, strength,
weldability and toughness. They are specified in
accordance with European Standard EN 10088[1].
The relevant parts for use in construction applications
are Part 4 and Part 5 which are harmonised standards.
Harmonised standards have been prepared on behalf
of the European Commission against a mandate under
the Construction Products Regulation (CPR). They
incorporate information defined by the European
Commission as being relevant to CE marking. As a
result, compliance with them can allow the manufacturer
to affix CE marking.
Surface finish
Stainless steels offer a significant advantage over carbon
steels because they can be used unprotected in a range
of surface finishes from mill finish through dull finishes
to bright polish. Although the various finishes are standardised in EN 10088, variability in processing introduces
differences in appearance between manufacturers and
even from a single producer. For structural applications,
the common finishes are 1D (hot rolled) and 2B (cold
rolled). Bright finishes are frequently used in architectural
applications though they will exaggerate any out-offlatness of the material, particularly on panel surfaces.
AISI
UNS
Product Forms
1.4003
S41003 /
S40977
10.5 - 12.5
1.4016
430
S43000
16.0 - 18.0
1.4509
441
S43932
17.5 - 18.5
Titanium, Niobium
Cold rolled strip (generally t < 4.5 mm), Hot rolled strip,
Tubular sections (generally t < 2.5 mm)
1.4621
445
S44500
20.0 - 21.5
Niobium, Copper
1.4521
444
S44400
17.0 - 20.0
Stainless Steel
Corrosion resistance
The selection of stainless steel for a particular
application is dependent on the exposure condition
and service environment. The more severe the
environment, the more highly alloyed stainless steel is
required to provide corrosion-free performance. The
corrosion resistance of stainless steels in naturally
occurring atmospheres is generally good, but specific
exposure conditions can result in poor performance
with respect to corrosion. In particular, chlorides from
the sea, road de-icing salts or other sources can result
in general staining or pitting of exposed surfaces.
4)
5)
Alloy
designation
Environment category
C1
C2
C3
C4
C5
CX
1.4003
6)
1.4509
1.4621
7)
1.4521
Table 2
Alloy
designation
8)
Environment category
C1
C2
C3
C4
C5
CX
1.4003
1.4509
1.4621
1.4521
Table 3
Notes to Tables
1) Green cells indicate the alloy is appropriate for the
environment classification.
2) Red cells indicate the alloy is inappropriate for the
service environment.
3) Yellow cells indicate caution is required for these combinations
of alloy and environment. There is a risk of staining and localised
corrosion at exposed welds and fixings. This risk is greatest
Stainless Steel
Physical properties
The physical properties of ferritics are given in Table4;
equivalent values for carbon steel and austenitic
stainless steel are also shown for comparison. These
values are taken from EN 100881 for stainless steel
and EN 1993-1-2[3] for carbon steel. Because 1.4621
is a relatively new grade, the data were taken from the
draft of the next revision of EN10088-1, which is due to
be issued in 2014.
Stress (N/mm2)
500
Austenitic (1.4301)
Duplex (1.4462)
Ferritic
S355 Carbon steel
100
0.00
0.25
Strain (%)
0.50
0.75
800
700
600
Stress (N/mm2)
300
200
500
400
300
Austenitic (1.4301)
Duplex (1.4462)
Ferritic
S355 Carbon steel
200
100
0
400
10
20
30
40
50
Strain (%)
Figure 3 Full range stress-strain curves for stainless and
carbon steels
60
Grade
Density
kg/m3
Specific Thermal
capacity at 20C
J/kgK
Thermal
conductivity at 20C
W/mK
Coefficient of
thermal expansion
10-6/K 0~100C
1.4003
7700
430
25
10.4
1.4016
7700
460
25
10
1.4509
7700
460
25
10
1.4621
7700
460
21
10
1.4521
7700
430
23
10.4
Austenitic stainless
steel 1.4301
7900
500
15
16
7850
440
53
12
Table 4
Condition
HR
1.4003
CR
1.4016
1.4509
1.4621
0.2% proof
strength
f0.2 (N/mm2)
MINIMUM
Tensile
strength
fu (N/mm2)
Elongation
after
fracture
A (%)
280
450
20
240
CR
260
CR
230
CR
450
430
18
20
18
1.4016
230
400
22
HR
280
400
CR
300
420
HR
210
520
45
CR
230
540
45
HR
355
510
14-20
See note
350
420
16
1.4521
Austenitic stainless
steel 1.4301
Table 5
Grade
1.4003
HR
HR
20
1.4509
1.4621
1.4521
Thickness
(mm)
Min Temp
(C)
-100
-50
-30
-15
-70
-25
-15
RT
-70
-20
1.5
-50
-75
-30
RT
RT = room temperature
Table 6
Stainless Steel
Cross-section classification
The current guidance in EN 1993-1-4:2014, clause 5.2
can safely be applied to ferritics. The less conservative
design rules for cross-section classification to be
published in the amended version of EN 1993-1-4 in
2006 can also be safely applied.
Resistance of cross-sections
The current guidance in EN 1993-1-4, clause 5.3 can
safely be applied to ferritics.
Buckling mode
Flexural
Type of member
Cold formed open sections
0.49
0.40
0.49
0.20
0.49
0.20
0.76
0.20
All members
0.34
0.20
Table 7
Welding trials verified the practicality of the throughdeck welding technique commonly used in the UK
for ferritic decking. Shear connection tests were also
conducted and the results analysed to assess the
applicability of Eurocode design provisions for ferritic
decking as well as to compare the performance
with galvanized decking. Slabs with ferritic stainless
steel decking behaved at least as well as slabs with
galvanized decking and the existing design rules in
EN1994-1-1 can be safely applied to ferritic stainless
steel decking.
Stainless Steel
Connections
Welded connections
200
150
1.4003 2 to 6 mm
and 1.4016 cold
rolled 2 mm
100
50
0
-40
-20
20
200
1.4003
150
Stabilised
2 to 3 mm
100
50
0
-40
1.4509 > 3 mm
and all 1.4016
-20
20
200
Bolted connections
Under the SAFSS project, 54 bolted connection tests
on ferritic samples were conducted. Both single and
double lap specimens were included and a number of
different bolt arrangements and material thicknesses
were examined in order to observe net section,
bearing and block tearing failure modes. 54 screwed
connection tests were also conducted using self-drilling
screws: the tests were single lap specimens in various
arrangements in order to observe shear, bearing and
tilting failure modes.
Welds with
austenitic fillers
308L, 308LSi
and 316LSi
150
100
50
c.
-20
20
10
Fire Resistance
Fabrication
Stainless steels are relatively easy materials to work
with and many of the fabrication and joining techniques
are similar to those of carbon steel. Appropriate storage
and handling procedures should always be adopted
to avoid iron contamination from contact with nonstainless steel items, which will lead to corrosion in the
presence of moisture.
1.20
1.00
0.80
0.60
0.40
0.20
0.00
200
400
600
800
1000
1200
Temperature (C)
Austenitic I
Austenitic II
Austenitic III
Duplex I
Duplex II
Ferritic I
Ferritic II
Carbon steel
1.20
Austenitic / Duplex
Ferritic
Carbon steel
1.00
0.80
0.60
0.40
0.20
0.00
200
400
600
800
1000
1200
Temperature (C)
Figure 13 Stiffness versus temperature
11
Stainless Steel
8. EN 1993-1-3
Eurocode 3. Design of steel structures
Part 1-3: General rules - Supplementary rules for
cold-formed members and sheeting.
CEN, 2006
9. EN 1993-1-5
Eurocode 3. Design of steel structures
Part 1-5: Plated structural elements.
CEN, 2006
10. EN 1994-1-1
Eurocode 4. Design of composite steel
and concrete structures
Part 1-1: General rules and rules for buildings.
CEN, 2004
2. ISO 9223
Corrosion of metals and alloys
Corrosivity of atmospheres - Classification,
determination and estimation.
ISO, 2012
3. EN 1993-1-2
Eurocode 3. Design of steel structures
Part 1-2: General rules - Structural fire design.
CEN, 2005
12. EN 1090-2
Execution of steel structures and aluminium
structures
Part 2: Technical requirements for steel structures.
CEN, 2008
4. EN 10025-2
Hot rolled products of structural steels
Part 2: Technical delivery conditions for non-alloy
structural steels.
CEN, 2004
13. Baddoo, N. R.
Execution of stainless steel structures (ED018)
The Steel Construction Institute, 2014
5. EN 10346
Continuously hot-dip coated steel flat products
Technical delivery conditions.
CEN, 2009
6. EN 1993-1-4
Eurocode 3. Design of steel structures
Part 1-4: General rules - Supplementary rules for
stainless steels.
CEN, 2006
7. EN 1993-1-1
Eurocode 3. Design of steel structures
Part 1-1: General rules and rules for buildings.
CEN, 2005
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www.steel-sci.com
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