Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 1 of 7

ORDER SPECIFICATION
OF
PLUG VALVE

Rev. No.

R0

R1

Rev. Date

09-05-2013

19-07-2013

Prepared by

Faisal Farooqui

Faisal Farooqui

Checked by

Nilesh Mahajan

Nilesh Mahajan

App. by (Consu.)

Jagdish Pathak

Jagdish Pathak

For Enquiry

For Order

Status

R2

R3

R4

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 2 of 7

INDEX
A. PROJECT INFORMATION .................................................................................................................... 3
B.

TECHNICAL SPECIFICATION................................................................................................................. 4

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0

SCOPE ..................................................................................................................................................... 4
SPECIFICATION DATASHEET ........................................................................................................................... 4
SPECIAL REQUIREMENTS .............................................................................................................................. 4
INSPECTION AND TESTING ............................................................................................................................. 4
ERECTION AND COMMISSIONING .................................................................................................................... 4
GUARANTEE .............................................................................................................................................. 4
POST ORDER SUPPORT ................................................................................................................................ 5
DOCUMENT SUBMITTAL ............................................................................................................................... 5

8.1

ALONG WITH OFFER ................................................................................................................................................................ 5

8.2

WITHIN 2 WEEKS OF ORDER FOR APPROVAL ............................................................................................................................... 5

8.3

BEFORE COMMISSIONING OF SYSTEM. ........................................................................................................................................ 5

C.

COMMERCIAL DETAILS ..................................................................................................................... 6

D. ANNEXURES .................................................................................................................................. 7
1.0

ANNEXURE I: .......................................................................................................................................... 7

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 3 of 7

A. Project Information
M/s. Carlsberg India Pvt. Ltd.
5th Floor, Paras Twin Towers, Tower B,
: Sector-54, Gurgaon,
Harayana-122 002

1.0

Client

2.0

Plant location

3.0

Project

: Greenfield Brewery Plant, Patna.

4.0

5.0

Site data

Access to Site

Ambient data
(As per ISHARE)

M/s. Carlsberg India Pvt. Ltd.

Patna , Bihar

DBT (0C)

WBT (0C)

RH (%)

Summer

42.2

25.6

26

Monsoon

32.2

28.3

78

Winter

10.0

6.7

60

By Road

: Patna

Railway Station

: Patna

Nearest Airport

: Patna

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 4 of 7

B. Technical Specification
1.0 Scope
The scope of specification covers design, manufacturing, assembly, inspection and supply.
2.0 Specification Datasheet
Please refer the following Annexures:
2. 1

Carbon Steel, Plug Valve, Flange End 150#

1UV3

Annexure-I

3.0 Special Requirements

Valve Tag No. shall be punched on the valve body.
4.0 Inspection and Testing
4.1 All valves and accessories shall be subjected to Inspection and inspection shall be carried out as per approved
QAP.
4.2 No Valves or its accessories / part shall be shipped without testing at shop up to full satisfaction of inspection
authority.
4.3 Performance test of equipment shall be carried out at site as per relevant acceptance standard.
4.4 Authorized representative of Client / Consultant shall at all times have an access to vendors / vendors sub
contractors workshop to witness fabrication / manufacturing stages of the equipment. All inspection facilities
shall be made available to the inspection engineer by vendor or sub vendor.
4.5 Vendor should maintain internal inspection records at all times, if any stages are found lacking by way of
proper records, inspection authority reserves the right to ask vendor to modify / amend the fabrication stage.
4.6 Any such inspection at vendors work or inspection waiver however shall not relieve vendor from his
responsibility for supply of equipment / its accessories as per specifications and other obligations stipulated in
contract.
5.0 Erection and Commissioning
Incase client require some assistance in setting the valves (Leak Setting, Hot Tightening etc.), vendor should
arrange required manpower (skilled and unskilled) with tools & tackles. The cost of the same shall be included
in the pricing.
6.0 Guarantee
6.1 Complete Equipment / system shall be guaranteed for trouble free operation for the period of 12 months
from the date of commissioning or 18 months from the date of receipt at site whichever is earlier.

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 5 of 7

6.2 All components shall be guaranteed against faulty design, defective or improper materials, poor workmanship
or failure from normal use during the guarantee period.
6.3 In case of non fulfillment of guarantee, vendor shall repair / replace such defective part/ parts of the
equipment supplied. Vendor shall be liable for all expenses occurred for such repair / replacement.
7.0 Post Order Support
7.1 Maintenance and trouble shooting
7.2 By giving notification on regular basis about any improvements available.
8.0 Document Submittal
Vendor to submit documents (soft copies as well as hard copies.) as given in schedule below.
8.1 Along With Offer
Vendor to submit following documents along with offer.
a.

Enquiry specification completely filled with all data (* points) and signed & stamped on all pages along with
deviation list (if any).

b.

Technical Catalogue.

8.2 Within 2 Weeks Of Order For Approval

Vendor to submit 4 sets and soft copies of following documents within 2 weeks of order for approval.
a.

General arrangement drawing.

b.

Cross sectional drawing.

c.

Quality assurance plan.

8.3 Before Commissioning Of System.

Vendor to submit 4 sets of following documents before commissioning of system.
a.

As Built GA & Cross section drawing.

b.

Operation and maintenance manual.

c.

Material test certificates.

d.

Inspection and Test Reports.

e.

Guarantee / Warrantee Certificates.

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 6 of 7

C. Commercial Details
1.0

Price basis

FOR Site, Patna

2.0

Packing and forwarding

Included

3.0

Excise Duty

Included

4.0

Sales Tax

2% CST against C-FORM

5.0

Transportation charges

Included

6.0

Transit insurance

Included

7.0

Inspection and testing charges

Included

8.0

Documentation charges

Included

9.0

10.0

Charges for after sales support as per

clause 5
Time lines

Within 4 week from the date of LOI / PO

Submission of drawings / documents

As per PO terms

Delivery

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092

Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

KCPL:P1064:00:M05:126
R1

SPECIFICATION OF PLUG VALVES

Date
19-09-2013
Page No.
Page 7 of 7

D. Annexures
1.0 Annexure I:
a
b
c
d
e
f
g
h
i
j
k
l

m
n

Item
Tag No.
Type
Design Standard
Dimension Standard(Face to Face)
Rating
Make
Model No.
Service
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Testing Std. as per BS 6755 part-1
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
Material of Construction
Body
Cover
Plug
Stuffing box
Lubricant Bolt
Hardware
Adapter
Handle
Operation
Packing

Finish

p
No.
1
2
3
4
5
6
7

External Surfaces
Unit Rate
Size (NB)
Qty. (Nos.)
15
As per Annexure
20
As per Annexure
25
As per Annexure
40
As per Annexure
50
As per Annexure
80
As per Annexure
100
As per Annexure

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

Carbon Steel, Plug Valve, Flange End 150#

1UV3
Plug Valve (Self Lubricated)
API6D/BS 5353
ANSI B16.10
150#
To be Specified
To be Specified
FO/HSD/LDO
-15/100
1/8.0

:
:
:
:
:
:
:
:
:
:

A216 Gr. WCB

A216 Gr. WCB
A216 Gr. WCB
A216 Gr. WCB
ASTM A307 Gr. B
A193 Gr. B7 / A194 Gr. 2H (Galvanized)
M.S. Powder Coated
G.I. with PVC Cover
Wrench
Asbestos free

Epoxy Painted

31
22
Flanged ASME B16.5,RF, 150#

Unit Rate (Rs.)

Amount (Rs.)