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RENCO-KAT
DOCUMENT NUMBER:
PROJECT:
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
KE01-A1-000-RK-M-TT-0002-000
CONTRACT DESCRIPTION:
SIS BUILDING CONSTRUCTION PROJECT
AGIP KCO CONTRACT NO:
CONTRACTORS
JOB NO:
2007-0757
DOCUMENT TITLE:
HOLDS
N/A
SHEET NO.
1 OF 17
ABSTRACT:
This method statement is the document detailing how HVAC
Ducting system are tested (Light Test) for KEP SIS (Kashagan
Experimental Program Satellite Instrument Station) Building
(Oil, Gas & Sulphur) Construction Project
C01
17.11.2008
AHD
A.Dhakan
D.Belpassi
P01
21.10.2008
AHD
A.Dhakan
D.Belpassi
REV
DATE
PREPARED
CHECKED
APPROVED
COMPANY
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 2 of 18
Rev.
Para.
Revision Description
P01
C01
Para.
Description of Hold
Hold
No.
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 3 of 18
AGIPKCO
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
November 2008
LIST OF CONTENTS
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 4 of 18
1.0
PURPOSE........................................................................................................................................................................5
2.0
SCOPE.............................................................................................................................................................................5
3.0
REFERENCES :.............................................................................................................................................................5
4.0
5.0
6.0
HSE..................................................................................................................................................................................7
7.0
METHODOLOGY.........................................................................................................................................................7
8.0
9.0
ATTACHMENTS............................................................................................................................................................8
1
2
3
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 5 of 18
1.0
PURPOSE
The purpose of the method statement is to describe the method of testing HVAC Duct
system for air leak (by light test) that will be performed in the scope of SIS buildings at
Kashagan Field Development Project Finishing of Satellite Instrument Shelter Buildings (Oil,
Gas & Sulphur). This statements made shall be followed by Supervisors and Foremen
without omissions.
2.0
SCOPE
The Method Statement defines the methodology of carrying out air leak test by light in HVAC
Duct system related to Satellite Instrument Shelter Buildings (Oil, Gas, Sulphur).
3.0
REFERENCES :
KE01.A0.690.KD.C.SF.0001.000
KE01-A1-690-KD-C-SP-0012-000
Ductwork Specification
KE01-A1-690-KD-C-SP-0006-000
Dampers Specification
KE01-A1-690-KD-C-SP-0009-000
KE01-A1-690-KD-C-SP-0016-000
KE01-A1-690-KD-C-SF-0007-000-F02
KE01-A1-690-KD-C-SF-0009-000-F02
KE01-A1-690-KD-C-ST-9501-000
KE00.KPD.CIO.GL.0001.000
KE01.A0.690.KD.C.HF.0040.001
KE01-A1-000-RK-M-TT-0001-000
KE01-A1-000-RK-Q-QC-0010-000
KE01-00-000-AK-H-PR-0601-000
HSE Plan
KE01-A1-000-RK-Q-QC-0001-000
ASHRAE
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 6 of 18
4.0
5.0
AGIP KCO
RENCO-KAT
Health, Safety & Environment
Personal Protective Equipment.
Toolbox Talk Risk Identification Card
Toolbox Talk
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 7 of 18
6.0
HSE
All work shall be carried out in accordance to AGIP KCO and Renco-KAT safety regulations
& policies.
All personnel involved in HVAC installation shall be competent enough and well conversant
with the works to be carried out.
When working at height, safety harness with double lanyard shall be fixed with approved
safety life line, and man lift/scaffolding shall be used.
If lifelines are used, it will be designed to withstand a load of 2275 Kg per person attached
to the line.
Only two persons may be attached to a lifeline at any time. After implementation, a lifeline
needs to be inspected on a regular basis.
All man lifts / trucks / cranes to be inspected & approved for use on site.
All lifting equipments /tackle to be inspected & certified prior to use and shall adhere to
AKCO color coding procedure
7.0
METHODOLOGY
To verify whether duct is free of the air leak - smoke test, light test or leakage test as per
code ASHRAE can be used.
By SMACNA HVAC Duct Construction Standards - testing of low pressure ducts for
leakage is untested (see attachment 3). Because ducts are low pressure can be used
light test to verify connection of the elements duct, prior start insulation. The points of
leakage if found any shall be sealed with approved sealing material.
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 8 of 18
To provide the light inside the duct, access door dampers cab be used;
Source of the light inside the duct can be simple lamp 100-200W, portable with
protection
The lights inside the room where testing to be carried out shall be switched off at the
time of test.
Check at every joint the light from outside shall not be visible.
If any defects found, the point shall be marked and then rectified/sealed after finishing
the test
8.0
Test to be done for each section of the duct (supply and return duct);
9.0
Check all Applicable Documents & Specifications available & are approved.
ATTACHMENTS
1 Request for Inspection
2 Risk Assessment
3 Attachment from SMACNA (HVAC DUCT CONSTRUCTION STANDARDS)
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 9 of 18
ATTACHMENT 1
REQUEST FOR INSPECTION
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 10 of 18
Contractor:
Project:
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
:
Discipline:
RFI No.
Location/:
Date:
:
Karabatan/
Hold Point
Witness Point
ITP No. :
Contract No.
Description of inspection:
:
INSPECTION DATE
INSPECTION TIME
LOCATION/AREA
The above mentioned work activity has been final inspected and accepted.
.
RENCO-KAT/ CONSTRUCTION
-/
RENCO-KAT/ QA/QC
RENCO-KAT / OTHER
- /
- /
Name
Name
Name
Date
Date
Date
Signature
Signature
Signature
Name:
Signature:
Name:
Signature:
REJECTED
A) Work is not ready at the inspection time.
AKCO / QA-QC
Name
Date &
Time
Signature
New
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 11 of 18
Contractor:
:
Contract No.
RFI No.
Location/:
Date:
Karabatan/
Comments:
AKCO / QA-QC
Name
Date &
Time
Signature
RENCO-KAT / QA-QC
Name
Date &
Time
Signature
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 12 of 18
ATTACHMENT 2
RISK ASSESMENT
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 13 of 18
PROJECT/LOCATION
GENERAL HAZARD
TYPE
REPORT NO
KEPSIS/KARABATAN
EQUIPMENT
RA-027
RISK ASSESSMENT
(NO CONTROLL)
S.N
JOB STEP
TARGET
UNDESIRABLE EVENTS
CONTROL MEASURES
SEVE
RITY
LIKELIH
OOD
RISK
P
A
1.
3B
Preparation and
set up
P
A
IC
RISK
ASSESSMENT
(WITH
CONTROLL)
SEVER
LIKE
ITY
LIHO
OD
Proper PPE
Make sure that have a correct foot
wear to suit the ground condition
Job site must be kept clean and free
of obstruction in working areas
Walk slowly if there are slippery or
uneven conditions
Proper PPE
Proper Training on manual handling
Prefer to mechanical means of
manual handling
3B
IB
OVER
ALL
RISK
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 14 of 18
RISK ASSESSMENT
(NO CONTROLL)
S.N
JOB STEP
TARGET
UNDESIRABLE EVENTS
CONTROL MEASURES
SEVE
RITY
LIKELIH
OOD
RISK
2.
Working at
height
P
A
4C
3.
Scaffolding use
P
A
4.
Electric Shock
P
A
RISK
ASSESSMENT
(WITH
CONTROLL)
SEVER
LIKE
ITY
LIHO
OD
OVER
ALL
RISK
3B
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct System (Light Test)
Rev.C01,November 2008
Page 15 of 18
ATTACHMENT 3
ATTACHMENT FROM SMACNA
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct System (Light Test)
Rev.C01,November 2008
Page 16 of 18
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct System (Light Test)
Rev.C01,November 2008
Page 17 of 18
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct System (Light Test)
Rev.C01,November 2008
Page 18 of 18