HOW TO REVIEW PV ELITE REPORT

(SPECIFIC TO FORBES MARSHALL)

Table of Contents
Cover Sheet .............................................................................................................................................. 2
Title Page................................................................................................................................................. 3
Warnings and Errors : ...................................................................................................................... 4
Input Echo :............................................................................................................................................ 5
XY Coordinate Calculations : ................................................................................................... 12
Internal Pressure Calculations :.......................................................................................... 13
External Pressure Calculations :.......................................................................................... 16
Element and Detail Weights : ................................................................................................... 18
Nozzle Flange MAWP :....................................................................................................................... 21
Natural Frequency Calculation : ............................................................................................ 22
Wind Load Calculation : ............................................................................................................... 23
Wind/Earthquake Shear, Bending :.......................................................................................... 26
Wind Deflection :.............................................................................................................................. 27
Longitudinal Stress Constants : ............................................................................................ 28
Longitudinal Allowable Stresses : ....................................................................................... 29
Longitudinal Stresses Due to . . . : ................................................................................ 30
Stress due to Combined Loads :............................................................................................... 32
Center of Gravity Calculation : ............................................................................................ 35
Nozzle Calcs. : N4 ........................................................................................................................... 36
Nozzle Calcs. : N1 ........................................................................................................................... 39
Nozzle Calcs. : N2 ........................................................................................................................... 51
Nozzle Calcs. : N5A ......................................................................................................................... 61
Nozzle Calcs. : N5B ......................................................................................................................... 64
Nozzle Calcs. : N6A ......................................................................................................................... 67
Nozzle Calcs. : N6B ......................................................................................................................... 71
Nozzle Calcs. : N6C ......................................................................................................................... 75
Nozzle Calcs. : N6D ......................................................................................................................... 79
Nozzle Calcs. : N7 ........................................................................................................................... 83
Nozzle Calcs. : N8 ........................................................................................................................... 87
Nozzle Calcs. : N9 ........................................................................................................................... 90
Nozzle Calcs. : N10 ......................................................................................................................... 93
Nozzle Calcs. : N3 ........................................................................................................................... 96
Nozzle Schedule :.............................................................................................................................. 99
Nozzle Summary : .............................................................................................................................. 101
MDMT Summary : ................................................................................................................................... 103
Vessel Design Summary : ............................................................................................................. 105

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------Internal Pressure Calculations :
Step:
3
2:33p Apr 5,2012

Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
| kgf/cm
|
mm
|
mm
|
mm
| kgf/cm
|
--------------------------------------------------------------------------Skirt|
... |
12.000 |
1.6000 |
813.00 |
... |
Bott DE|
14.276 |
12.000 |
3.2000 |
813.00 |
1202.2 |
Shell|
14.276 |
12.000 |
3.2000 |
813.00 |
1202.2 |
Top Flg|
14.276 |
45.974 |
3.2000 |
789.00 |
1406.1 |
Top Cover|
14.276 |
53.850 |
3.2000 |
1060.4 |
1406.1 |

13

Review these details

form spec to review
design inputs and review
drawing w.r.t. these
details

Element Required Thickness and MAWP :

|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
| kgf/cm
| kgf/cm
| kgf/cm
|
mm
|
mm
|
---------------------------------------------------------------------------Skirt|
... |
No Calc |
No Calc |
12.0000 |
No Calc |
Bott DE|
14.2760 |
20.4180 |
30.2440 |
10.0000 |
7.97610 |
Shell|
14.2760 |
26.2528 |
35.9134 |
12.0000 |
8.00432 |
Top Flg|
14.2760 |
15.0921 |
19.9869 |
45.9740 |
No Calc |
Top Cover|
14.2760 |
15.0921 |
19.9869 |
53.8500 |
No Calc |
Minimum
14.276
19.987
MAWP: 14.276 kgf/cm , limited by: DESIGN (user specified)
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 20 To 30 SA-516 60 , UCS-66 Crv. C at 175 C
Bott DE
Material UNS Number:

K02100

Required Thickness due to Internal Pressure [tr]:

= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (14.276*813.0000*1.000)/(2*1202.20*1.00+2*14.276*(1.00-0.1))
= 4.7761 + 3.2000 = 7.9761 mm
Max.
=
=
=

Allowable Working Pressure at given Thickness, corroded [MAWP]:

(2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
(2*1202.20*1.00*6.8000)/(1.000*813.0000-2*6.8000*(1.00-0.1))
20.418 kgf/cm

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*1202.20*1.00*10.0000)/(1.000*813.0000-2*10.0000*(1.000-0.1))
= 30.244 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (14.276*(1.000*813.0000-2*6.8000*(1.000-0.1)))/(2*1.00*6.8000)
= 840.562 kgf/cm
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + c
per Appendix 1-1 (a)(1)
= (14.276*406.5000)/(1202.20*1.00+0.4*14.276)+3.200
= 8.004 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------Internal Pressure Calculations :
Step:
3
2:33p Apr 5,2012
Pressure per UG100
Pressure per PED

= 1.1 * M.A.W.P. * Sa/S

= 1.43 * MAWP

15.704
20.415

kgf/cm
kgf/cm

Hydrotest Pressure Calculation

UG-99(b) Note 34, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 14.276 * 1.000
= 18.559 kgf/cm
Vertical Test performed per: UG-99b (Note 34)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stress Calculation in
Hydrotest Condition

Stresses on Elements due to Hydrostatic Test Pressure:

From To
Bott DE
Shell

Stress
1106.4
859.4

Allowable
2024.8
2024.8

Ratio
0.546
0.424

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Pressure
18.79
18.77

15

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------Nozzle Flange MAWP :
Step:
6
2:33p Apr 5,2012

Nozzle Flange MAWP Results :

Nozzle
Description

----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
kgf/cm
kgf/cm
C
---------------------------------------------------------------------------N4
15.1
20.0
175
150
GR 1.1
N1
15.1
20.0
175
150
GR 1.1
N2
15.1
20.0
175
150
GR 1.1
N5A
15.1
20.0
175
150
GR 1.1
N5B
15.1
20.0
175
150
GR 1.1
N6A
15.1
20.0
175
150
GR 1.1
N6B
15.1
20.0
175
150
GR 1.1
N6C
15.1
20.0
175
150
GR 1.1
N6D
15.1
20.0
175
150
GR 1.1
N7
15.1
20.0
175
150
GR 1.1
N8
15.1
20.0
175
150
GR 1.1
N9
15.1
20.0
175
150
GR 1.1
N10
15.1
20.0
175
150
GR 1.1
N3
15.1
20.0
175
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
15.1
20.0 kgf/cm

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Check nozzle class used in

design with specification or
datasheet and with drawing

21

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------Nozzle Schedule :
Step:size30
2:33p
Apr &5,2012
Nozzle OD
Thk
Review nozzle

& sch w.r.t. spec

and drawing.

Nozzle Schedule:

can be reviewed
from here

Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N10
20
XXS WNF
26.670 7.823
161
N8
25
XXS WNF
33.401 9.093
162
N3
25
XXS WNF
33.401 9.093
224
N4
40
XXS WNF
48.260 10.160
210
N5A
40
XXS WNF
48.260 10.160
136
N5B
40
XXS WNF
48.260 10.160
136
N6A
40
XXS WNF
48.260 10.160
147
N6B
40
XXS WNF
48.260 10.160
147
N6C
40
XXS WNF
48.260 10.160
147
N6D
40
XXS WNF
48.260 10.160
147
N9
50
160 WNF
60.325 8.738
163
N7
150
80
WNF
168.275 10.973
171
N1
250
XS
WNF
273.050 12.700
413.05 12.00
356
N2
250
XS
WNF
273.050 12.700
413.05 12.00
255
Description

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

Check Nozzle

RF Pad dimensions to
be check with drawing

Nozzle welds to be
checked in drawing

For hub nozzles, the thickness

andfrom
diameter
shown are those of the smaller
Material
here
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N10
SA-106 B
11.113
8.000
N8
SA-106 B
12.000
9.000
N3
SA-106 B
9.093
9.000
N4
SA-106 B
10.000
9.000
N5A
SA-106 B
12.000
9.000
N5B
SA-106 B
12.000
9.000
N6A
SA-106 B
12.000
9.000
N6B
SA-106 B
12.000
9.000
N6C
SA-106 B
12.000
9.000
N6D
SA-106 B
12.000
9.000
N9
SA-106 B
12.000
9.000
N7
SA-106 B
12.000
9.000
N1
SA-106 B
12.000
9.000
9.000
12.000
N2
SA-106 B
12.000
9.000
9.000
12.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------N10
988.000
0.00
150.00
0.00
N1
N8
2024.000
0.00
150.00
0.00
Shell
Nozzle

99

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------MDMT Summary :
Step:
32
2:33p Apr 5,2012

Minimum Design Metal Temperature Results Summary :

Curve

Basic Reduced UG-20(f) Thickness

Gov
E*
MDMT
MDMT
MDMT
ratio
Thk
Notes
C
C
C
mm
---------------------------------------------------------------------------Bott DE
[10]
C
-44
-48
-29
0.702 10.000
1.000
Bott DE
[7]
C
-39
-48
-29
0.546 12.000
1.000
Shell
[8]
D
-48
-48
-29
0.546 12.000
1.000
N4
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N1
[1]
D
-48
-48
-29
0.541 12.000
1.000
Nozzle Flg
[4]
-29
-104
0.204
N2
[1]
D
-48
-48
-29
0.541 12.000
1.000
Nozzle Flg
[4]
-29
-104
0.204
N5A
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N5B
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N6A
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N6B
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N6C
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N6D
[1]
B
-29
-104
0.050
8.890
1.000
Nozzle Flg
[4]
-29
-104
0.050
N7
[1]
B
-29
-104
0.155
9.601
1.000
Nozzle Flg
[4]
-29
-104
0.155
N8
[1]
B
-29
-104
0.041
7.957
1.000
Nozzle Flg
[4]
-29
-104
0.041
N9
[1]
B
-29
-104
0.080
7.645
1.000
Nozzle Flg
[4]
-29
-104
0.080
N10
[1]
B
-29
-104
0.043
6.845
1.000
Nozzle Flg
[4]
-29
-104
0.043
N3
[1]
B
-29
-104
0.041
7.957
1.000
Nozzle Flg
[4]
-29
-104
0.041
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
0 C
Warmest Computed Minimum Design Metal Temperature
-48 C
Description

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Check MDMT comparison

here to review impact
testing requirements for
materials.

103

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------MDMT Summary :
Step:
32
2:33p Apr 5,2012
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

104

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------Vessel Design Summary :
Step:
33
2:33p Apr 5,2012
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 813.000 mm OD
Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance
Skirt Material Specification
Shell Material Specification
Nozzle Material Specification
Re-Pad Material Specification

2130.85

mm

838.00
0.00
0.00

mm
mm
mm

SA-516 60 [Normalized]
SA-516 60 [Normalized]
SA-106 B
SA-516 60 [Normalized]

Internal Design Temperature

Internal Design Pressure

175
14.276

C
kgf/cm

External Design Temperature

External Design Pressure

175
1.055

C
kgf/cm

14.276
8.088
18.559

kgf/cm
kgf/cm
kgf/cm

Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
Wind Design Code
Earthquake Design Code

0
-48

C
C

ASCE-98\02\05\IBC-03\06\STS-1
No Seismic

Element Pressures and MAWP: kgf/cm

Element Desc

| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Bott DE
14.276
1.055
20.418
3.2000
Shell
14.276
1.055
26.253
3.2000
Top Flg
14.276
1.055
15.092
3.2000
Top Cover
14.276
1.055
15.092
3.2000
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
838.0
838.0
12.0
No Calc No Calc 0.70 0.70
Ellipse
888.0
50.0
12.0
8.0
5.3
1.00 1.00
Cylinder
2807.0
1919.0
12.0
8.0
7.0
1.00 1.00
Body Flg
2915.0
108.0
46.0
No Calc
42.8
1.00 1.00
Body Flg
2968.9
53.8
53.9
No Calc
50.7
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
419.000 |
1660.49 |
... |
2462.12 |
... |
20| 30|
863.000 |
1191.04 |
... |
1266.84 |
... |
30| 40|
1847.50 |
1163.03 |
... |
1207.97 |
... |
40| 50|
2861.00 |
87.9930 |
... |
7.12373 |
... |
50| 60|
2941.93 |
29.2766 |
... |
0.78859 |
... |
Abs Max of the all of the Stress Ratio's : 0.2899

105

PV Elite 2012 Licensee: THE CULMINATES ENGINEERING SERVICES

FileName : How to Review PV Elite Design Report-------------Vessel Design Summary :
Step:
33
2:33p Apr 5,2012

Total Wind Shear on Support

1660.

106

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

969.4
2102.7
969.4
969.4
969.4
969.4
1936.4

kgm
kgm
kgm
kgm
kgm
kgm
kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

EQUIPMENT
WEIGHTS
DESCRIPTION