Beruflich Dokumente
Kultur Dokumente
No : MEP-R-ES-006
Rev 0
page 1 of 6
STANDARD SPECIFICATION
FOR
CORRUGATED PLATE INTERCEPT SEPARATOR
Doc. No : MEP-R-ES-006
Rev 0
page 2 of 6
TABLE OF CONTENTS
PAGE
1
SCOPE
1.1
1.2
3
3
General
Item Definition
2.1
2.2
2.3
3
3
4
General Standards
Specific Standards and Codes
Applicable COMPANY Specifications
3.1
3.2
3.3
4
5
6
Process Design
Mechanical Design
Materials
4.1
4.2
6
6
General
Hydrotest
DOCUMENTATION
WARRANTY
Doc. No : MEP-R-ES-006
Rev 0
page 3 of 6
SCOPE
1.1
General
This general specification covers the minimum technical requirements for the
design, manufacture, and testing of corrugated plate interceptors (CPI). For a
specific CPI this specification shall be used in conjunction with the project
specifications and data sheets for that CPI. Any exceptions to the requirements of
this specification shall be submitted in writing for resolution by the COMPANY.
1.2
Item Definition
The corrugated plate interceptor separates solids and oil from produced water prior
to disposal or further treatment. The corrugated plate interceptor includes the
tanks, plates, support structure, and instrumentation necessary for processing and
controlling the flow of treated water. The CPI shall be capable of processing a fluid
of the composition specified on the data sheets at the pressures, temperatures,
and capacities specified at site conditions as described in MEP-G-ES-001, General
Technical Conditions for Tender and Purchase of Equipment and Materials.
General Standards
The Vendor shall consider the most recent issue of the applicable standards and
codes by the following associations and approval bodies as part of this
specification:
-
2.2
Doc. No : MEP-R-ES-006
Rev 0
page 4 of 6
Pressure Vessels
Process Design
3.1.1
The C.P.I. shall remove oil and suspended solids from effluent water
produced by oil and gas processing facilities. The unit shall include a tank
and packs of tilted corrugated plates inside the tank.
3.1.2
Oil in the water may be formed of fine emulsion. The produced water will
enter the C.P.I. unit from a produced water break drum (for degassing
process) by means of gravity flow. The flow may be turbulent with high
velocity.
3.1.3
In the C.P.I., the oily water velocity shall be reduced to permit the drops of
oil to separate and slowly rise to the surface. The C.P.I. shall be designed
such that oil droplets attach themselves to the underside of the plates in the
C.P.I. unit and rise by virtue of their lower specific gravity. The C.P.I. unit
shall include gutters which are designed to collect the oil droplets which
accumulate at the top of the plates. The gutters shall channel the
separated oil out of the water flow, eliminating any chance of reentrainment.
Doc. No : MEP-R-ES-006
Rev 0
page 5 of 6
3.2
3.1.4
The velocity of the flow through the corrugated plates shall not exceed 2.5
ft/min. The Reynolds number shall not exceed 400.
3.1.5
Vendor shall guarantee that the C.P.I. unit will produce effluent of the
specified quality above process conditions and table 1, Corrugated Plate
Intercept Separator.
Mechanical Design
3.2.1
3.2.2
The unit shall have inspection manholes installed at the tank side wall and
on top of the unit.
3.2.3
Nozzles of the unit shall include but not be limited to water inlet and outlet
nozzles, oil outlet, vent, sludge drain, cleaning nozzles for water jet, etc.
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
The unit shall be equipped with ladders and platforms, including railing, all
in accordance with MEP-S-ES-002, Structural Steel Construction.
Platforms shall be fabricated of galvanized, non-slip type gratings.
3.2.9
3.2.10
All internal wetted metal shall be epoxy coated and suitable for operation
up to the maximum working temperature specified on the data sheet. The
coating shall be applied to comply with MEP-G-ES-008, Surface
Preparation, Painting and Galvanizing.
3.2.11
Doc. No : MEP-R-ES-006
Rev 0
page 6 of 6
Materials
3.3.1
The C.P.I. tank shall be fabricated from carbon steel with a minimum
corrosion allowance of 1/8 inch (3 mm) for all wetted surfaces.
3.3.2
3.3.3
3.3.4
General
Quality assurance shall conform to the provisions of MEP-G-ES-001, General
Technical Conditions for Tender and Purchase of Equipment and Materials and
MEP-G-ES-002, Requirements for Third Party Inspection Services with the
following additional requirements.
4.2
Hydrotest
The corrugated plate interceptor shall be leak tested (hydrotest) in accordance with
API-650, Section 5.3.6. The test will be witnessed by COMPANY's representative.
DOCUMENTATION
Documentation requirements shall be as stated in MEP-G-ES-001, and supplemental
project provisions, if applicable.
WARRANTY
Minimum warranty requirements are specified in MEP-G-ES-001. Additional requirements
may be specified in project document.