Beruflich Dokumente
Kultur Dokumente
A4VG
RE 92004/06.12
Replaces: 12.11
1/66
Data sheet
Series 40
Size 45 to 280
Nominal pressure 450 bar
Maximum pressure 500 bar
Closed circuit
Contents
Ordering code for standard program
Technical data
HP Proportional control hydr., pilot-pressure related
HW Proportional control hydraulic, mechanical servo
EP Proportional control electric
EZ Two-point control electric
DA Automatic control speed-related
HT Hydraulic control, direct controlled
EV Electric control, direct controlled
Dimensions size 45 to 280
Through drive dimensions
Overview of mounting options
Combination pumps A4VG + A4VG
Pressure cut-off
Bypass function
High-pressure relief valves
Mechanical stroke limiter
Ports X3 and X4 for stroking chamber pressure
Filtration boost circuit / external supply
Connector for solenoids
Speed sensor
Swivel angle sensor
Installation dimensions for coupling assembly
Installation instructions
General instructions
Features
2
6
12
13
14
15
16
18
19
20
48
51
52
53
53
54
55
55
56
60
60
61
62
63
66
2/66
Bosch Rexroth AG
02
/ 40 M
03
04
05
06
07
08
09
10
11
N
12
13
A
14
15
16
17
18
19
0
20
21
22
23
A4V
Operating mode
02 Pump, closed circuit
Sizes (NG)
03 Geometric displacement, see table of values on page 9
Control devices
Proportional control
hydraulic
pilot-pressure related
mechanical servo,
hexagon shaft with lever,
free position1)
Proportional control
electric
04 Two-point control
electric
Automatic control
speed-related
p = 6 to 18 bar
HP1
HW2
HW8
U = 12 V DC
EP1
U = 24 V DC
EP2
U = 12 V DC
EZ1
U = 24 V DC
EZ2
U = 12 V DC
DA1
U = 24 V DC
DA2
HT1
U = 12 V DC
EV1
U = 24 V DC
EV2
Pressure cut-off
06
07
with bypass
with bypass
mounted3)
= Available
m = On request
= Not available
= Preferred program
On delivery, the position of the lever may differ from that shown in the brochure or drawing. If necessary, the position of the
lever can be adjusted by the customer.
2) Connectors for other electric components can deviate.
3) Please contact us if the swivel angle sensor is used for control
1)
Bosch Rexroth AG
3/66
02
/ 40 M
03
04
05
06
07
08
09
10
11
N
12
13
A
14
15
16
17
18
19
0
20
21
22
23
EZ EV HP HW HT DA EP
l l l l l
l
right
left
40
12
Directions of rotation
Viewed on drive shaft
clockwise
counter-clockwise
Seals
13 NBR (nitrile-caoutchouc), shaft seal in FKM (fluor-caoutchouc)
Mounting flanges
SAE J744
14
101-2
16
C2
127-2/4
C6
152-2/4
D6
165-4
E4
4)
l l
l
2 in 15T 8/16DP
= Available
B2
127-2
m = On request
(45)4)
= Not available
S7
S9
V8
T1
T2
T3
= Preferred program
4/66
Bosch Rexroth AG
02
/ 40 M
03
04
05
06
07
08
09
10
11
N
12
13
A
14
15
16
17
18
19
0
20
21
22
23
Symbol6) Designation
Diameter
Designation
A1
A2
101-2 (B)
B1
B2
B5
18
101-4 (B)
127-2 (C)
B4
C1
C2
C5
6)
0000
5/8 in
9T 16/32DP
S2
A1S2
3/4 in
11T 16/32DP S3
A1S3
5/8 in
9T 16/32DP
S2
A2S2
3/4 in
11T 16/32DP S3
A2S3
7/8 in
13T 16/32DP S4
B1S4
1 in
15T 16/32DP S5
B1S5
7/8 in
13T 16/32DP S4
B2S4
1 in
15T 16/32DP S5
B2S5
7/8 in
13T 16/32DP S4
B5S4
1 in
15T 16/32DP S5
B5S5
7/8 in
13T 16/32DP S4
B4S4
1 in
15T 16/32DP S5
B4S5
1 in
15T 16/32DP S5
C1S5
m C1S7
1 in
15T 16/32DP S5
l C2S7
T1
C2T1
15T 16/32DP S5
C5S5
m C5S7
C4S7
1 in
C2S5
C2V8
127-4 (C)
C4
C4V8
152-2 (D)
D2
T1
D2T1
152-4 (D)
D4
D4V8
T1
l D4T1
165-4 (E)
E4
T1
= Available
5)
m = On request
= Not available
= Preferred program
E4T1
Bosch Rexroth AG
5/66
02
/ 40 M
03
04
05
06
07
08
09
10
11
N
12
13
A
14
17
18
19
20
21
22
23
Filter mounted with cold start valve and electric contamination indicator7)
22
16
15
8)
0
V
Special version
7)
23 Standard version with installation variants, e. g. T ports against standard open or closed
= Available
m = On request
= Not available
= Preferred program
6/66
Bosch Rexroth AG
Technical data
Hydraulic fluid
-20
40
60
80 100
1600
VG
100
Viscosity [mm2/s]
20
0
10
VG 68
VG 46
VG 32
VG 2
2
200
60
40
36
opt
20
16
10
5
-40
-25
-10 0 10
30
50
70
90
5
115
Temperature t [C]
tmax = +115 C
Temperature
Tmin-50C
Topt=+5C to +20C
TSt-40C
DT25K
T = -40C to -25C
Comment
factory preservation: up to 12 months with standard,
up to 24 months with long-term
t3 min, without load (p50 bar), n1000rpm
between axial piston unit and hydraulic fluid
at p0.7pnom, n0.5nnom and t15min
DT=approx.5K
115C
in the bearing
110C
T=-25C to +90C
measured at port T
measured at port T,
no restriction within the permissible data
measured at port T, t<3 min, p<0.3pnom
see page 7
Tmax=+110C
T+115C
At temperatures below -25C, an NBR shaft seal is required (permissible temperature range: -40C to +90C).
Bosch Rexroth AG
7/66
Technical data
Filtration of the hydraulic fluid
Shaft seal
Speed n [rpm]
1000
5
2000
3000
4000
5000
4
3
2
1
0
NG280 NG210 NG175
NG145 NG110 NG85 NG65 NG45
8/66
Bosch Rexroth AG
Technical data
Operating pressure range
Definition
Pressure p
Dt
Dp
t1
t2
tn
Time t
Boost pump
Pressure at suction port S
Continuous pS min ( 30 mm2/s) __________ 0.8 bar absolute
Short-term, on cold start (t < 3 min) ________ 0.5 bar absolute
Maximum pS max __________________________ 5 bar absolute
Nominal pressure pSp nom _ ________________25 bar absolute
Maximum pressure pSp max _ _______________40 bar absolute
Control pressure
To ensure the function of the control, the following control
pressure is required depending on the speed and operating
pressure (measuring point, port PS):
For controls EP, HW and HP
Minimum control pressure
pSt min (at n = 2000 rpm) __________________ 20 bar above pG
For controls DA, HT, EV, EZ
Minimum control pressure
pSt min (at n = 2000 rpm) __________________ 25 bar above pG
Note
Values for other hydraulic fluids, please contact us.
pG = case pressure
Pressure p
Bosch Rexroth AG
9/66
Technical data
Table of values (theoretical values, without efficiency and tolerances; values rounded)
Size
NG
45
65
85
110
145
175
210
280
Vg max
cm3
45.3
65.2
85.4
110.4
145.3
175.4
210.6
280.3
Vg Sp
cm3
11
14.5
19
24.5
32
39
46
60
nnom S
rpm
4300
3800
3300
3150
2850
2650
2500
2400
at p 40 bar (t < 15 s)
nmax 40 rpm
4500
4000
3500
3350
3000
2800
2650
2550
minimum
nmin
rpm
500
500
500
500
500
500
500
500
qv
L/min
195
248
282
348
414
465
527
673
kW
140
178
202
249
297
333
377
482
Flow
at nnom S and Vg max
Power2)
at nnom S, Vg max and Dp = 430 bar
High-speed rotary group
Speed1)
maximum at Vg max
nnom H rpm
3400
3050
3000
at p 40 bar (t < 15 s)
nmax 40 rpm
3600
3200
3100
minimum
nmin
rpm
500
500
500
qv
L/min
375
443
526
kW
269
318
377
p = 430 bar
Nm
310
446
584
756
994
1200
1441
1918
p = 100 bar
Nm
72
104
136
176
231
279
335
446
1 1/4
S7
kNm/rad 82.1
102
1 1/2
S9
kNm/rad 94.8
133
1 3/8
V8
kNm/rad
136
168
Flow
at nnom H and Vg max
Power2)
at nnom H, Vg max and Dp = 430 bar
Torque2)
at Vg max and
Rotary stiffness
drive shaft
1 3/4
T1
kNm/rad
166
4)
248
263
T2
kNm/rad
247
296
399
464
2 1/4
T3
371
473
571
kNm/rad
JGR
kgm2
rad/s2
5000
Case volume
1.4
1.5
2.3
2.5
3.3
3.1
4.9
5.4
kg
55
58
77
88
106
115
152
160
Note
Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in
the destruction of the axial piston unit. We recommend testing the loads by means of experiment or calculation / simulation and
comparison with the permissible values.
10/66
Bosch Rexroth AG
Technical data
Permissible radial and axial forces of the drive shafts
Size
NG
45
45
65
65
85
85
in
1 1/4
1 1/2
1 1/4
1 1/2
1 3/8
1 3/4
Fq max
3474
2970
5474
4670
6740
5356
mm
24
27
24
27
24
33.5
+ Fax max N
3490
3490
4300
4300
5885
5885
Fax max N
2310
2310
2700
2700
3715
3715
NG
110
110
110
145
145
175
175
in
1 3/8
1 3/4
1 3/4
1 3/4
2 1/4
Fq max
9524
7483
6548
9241
8086
10151
8090
mm
24
33.5
40
33.5
40
33.5
40
+ Fax max N
6305
6305
6305
6763
6763
7252
7252
Fax max N
4095
4095
4095
4437
4437
4748
4748
NG
210
210
280
280
in
2 1/4
2 1/4
Fq max
11185
10059
14562
13256
mm
40
40
40
40
+ Fax max N
7760
7760
8450
8450
Fax max N
5040
5040
5150
5150
Drive shaft
Fq
Maximum radial
force at distance a
(from shaft collar)
Maximum axial
force
Fax +
Size
Drive shaft
Fq
Maximum radial
force at distance a
(from shaft collar)
Maximum axial
force
Fax +
Size
Drive shaft
Fq
Maximum radial
force at distance a
(from shaft collar)
Maximum axial
force
Fax +
Note
Special requirements apply in the case of belt drive and cardan shaft. Please contact us.
qv =
Torque
T =
Power
P =
Vg n v
[L/min]
1000
Vg p
[Nm]
20 mh
2Tn
60000
qv p
600 t
[kW]
Vg
= Speed in rpm
= Volumetric efficiency
mh
= Mechanical-hydraulic efficiency
Bosch Rexroth AG
11/66
Technical data
Permissible input and through-drive torques
Size
NG
Torque
at Vg max and Dp = 430 bar1)
45
65
85
110
145
175
210
280
Nm
310
446
584
756
994
1200
1441
1918
1 1/4 in
TE max
Nm
602
602
S9
1 1/2 in
TE max
Nm
1125
1125
V8
1 3/8 in
TE max
Nm
970
970
T1
1 3/4 in
TE max
Nm
1640
1640
1640
1640
T2
2 in
TE max
Nm
2670
2670
2670
2670
T3
2 1/4 in
TE max
Nm
4070
4070
4070
TD max
Nm
521
521
934
934
1445
1445
2641
2641
Torque distribution
T1
T2
TE
TE < TE max
1.
Pumpe
1st pump
2nd
pump
2.
Pumpe
TD
TD < TD max
T3
12/66
Bosch Rexroth AG
Correlation
Direction of rotation - Control - Flow direction
Direction of
rotation
ccw cw
1.0
Vg
Vg max
Control
pressure
Flow
direction
Operating
pressure
Y1
X1
B to A
MA
Y2
X2
A to B
MB
Y1
X1
A to B
MB
Y2
X2
B to A
MA
X1 MB, MA Y1
Pilot
signal
X1
X2
B, A
B
MB
MA
A
pSt [bar]
X2
Y2
Note
The spring return feature in the control module is not a
safety device
0.2 0.4 0.6 0.8 1.0
Vg
Vg max
pSt [bar]
Vg = Displacement at pSt
Vg max = Displacement at pSt = 18 bar
The control module can stick in an undefined position by internal contamination (contaminated hydraulic fluid, abrasion or
residual contamination from system components). As a result,
the control will no longer respond correctly to the operator's
commands.
Check whether the application on your machine requires additional safety measures, in order to bring the driven actuator
into a controlled and safe position (immediate stop). If necessary, make sure these are properly implemented.
Schematic
R
Y1
Y2
X1
X2
MH
T1
T2
PS YST Fa
MB B
Fa1 Fa2
S MA A
Bosch Rexroth AG
13/66
Vg 1.0
Vg max
40
35
30
25
20
15
10
5
0
0.8 0.6 0.4 0.2 5 0
10
15
20
25
30
35
40
Correlation
Direction of rotation - Control - Flow direction
Direction of
rotation
ccw cw
Lever
direction
Control
pressure
Flow
direction
Operating
pressure
X1
B to A
MA
X2
A to B
MB
X1
A to B
MB
X2
B to A
MA
[]
X1
X1 MB, MA B, A
X2
B
MB
MA
A
a
Vg max
X2
Schematic
R
[]
a
X1
X2
MH
T1
PS YST Fa
MB B
Fa1 Fa2
S MA A
20 A (continuous),
without switching operating
Switching capacity
15 A / 32 V (resistive load)
4 A / 32 V (inductive load)
Connector design
DEUTSCH DT04-2P-EP04
(mating connector, see page 60)
T2
b
X2
14/66
Bosch Rexroth AG
1200
1000
800
600
400
200
0
1.0 0.8 0.6 0.4 0.2 0
EP2
EP1
EP2
I [mA] (solenoid b)
Standard
Proportional solenoid without manual override.
Direction of
rotation
ccw cw
Vg
Vg max
Note
Actuation of Control
solenoid
pressure
Flow
direction
Operating
pressure
X1
B to A
MA
X2
A to B
MB
X1
A to B
MB
X2
B to A
MA
Solenoid a
B, A
On request
Proportional solenoid with manual override and spring return.
Technical data, solenoid
EP1
Voltage
EP2
X1
X1 MB, MA
X2
B
MB
MA
A
X2
Solenoid b
Schematic
Control current
200 mA
1200 mA
600 mA
Limiting current
1.54 A
0.77 A
5.5
22.7
Dither frequency
100 Hz
100 Hz
Duty cycle
100 %
100 %
X1
X2
MH
T1
PS YST Fa
MB B
T2
Fa1 Fa2
MA A
Bosch Rexroth AG
15/66
Schematic
R
a
X1
EZ2
Voltage
12 V (20%) 24 V (20%)
Neutral position Vg = 0
de-energized
de-energized
Displacement Vg max
energized
energized
21.7
Nominal power
26.2 W
26.5 W
1.32 A
0.67 A
Duty cycle
100%
100%
X2
MH
T1
PS YST Fa
MB B
T2
On request
Switching solenoid with manual override and spring return.
Direction of
rotation
ccw cw
Correlation
Direction of rotation - Control - Flow direction
Actuation of Control
solenoid
pressure
Flow
direction
X2
A to B
MB
X1
B to A
MA
X2
B to A
MA
X1
A to B
MB
X1
X2
Solenoid a
X1 MB, MA
B, A
Solenoid b
X2
B
MB
MA
A
Operating
pressure
Fa1 Fa2
MA A
16/66
Bosch Rexroth AG
Increasing pump drive speed generates a higher control pressure from the DA control valve, with a subsequent increase in
pump flow.
Depending on the selected pump operating characteristics,
increasing system pressure (e. g. machine load) causes the
pump to swivel back towards a smaller displacement. Engine
overload protection (anti-stall) is achieved by the combination
of this pressure-related pump de-stroking, and the reduction of
control pressure as the engine speed drops.
Any additional power requirement, e. g. for hydraulic functions
from attachments, could cause the engine speed to drop
further. This would cause a further reduction in control pressure
and thus of pump displacement. Automatic power distribution
and full exploitation of the available power are achieved in this
way, both for the travel drive and for the implement hydraulics,
with priority given to the implement hydraulics.
Various override options are available for the DA control function to allow controlled operation of the implement hydraulics
with high rpm at reduced vehicle speed.
12 V (20%) 24 V (20%)
Neutral position Vg = 0
de-energized
Displacement Vg max
energized
de-energized
energized
21.7
Nominal power
26.2 W
26.5 W
1.32 A
0.67 A
Duty cycle
100 %
100 %
Flow
direction
Operating
pressure
X2
A to B
MB
X1
B to A
MA
X2
B to A
MA
X1
A to B
MB
Solenoid a
The DA control valve can also be used in pumps with EP, HW,
HT and HP control modules to protect the combustion engine
against overload.
DA closed loop control is only suitable for certain types of drive
systems and requires review of the engine and vehicle parameters to ensure that the pump is used correctly and that machine
operation is safe and efficient. We recommend that all DA applications be reviewed by a Bosch Rexroth application engineer.
DA2
Voltage
Direction of
rotation
ccw cw
X1
X1 MB, MA
B, A
B
MB
MA
A
Solenoid b
X2
X2
Bosch Rexroth AG
17/66
Schematic
Version 4
Control at port Z by means of brake fluid according to ISO 4925
(no mineral oil), from the vehicle braking system (hydraulically
linked with the service brake).
R
a
X1
Version 5
Control at port Z by means of brake fluid based on mineral oil.
X2
T1
MH
PS YST Fa
MB B
Schematic
R
Z
X2
a
X1
MH
T1
T2
Fa1 Fa2
PS YST Fa
MB B
MA A
Version 3
Actuating direction of the position lever: left
Schematic
Schematic
R
a
b
a
X1
X2
MH
T1
PS YST Fa
X1
MB B
X2
MH
T1
T2
Fa1 Fa2
PS
YST
Fa
MB B
MA A
T2
Fa1 Fa2
MA A
18/66
Bosch Rexroth AG
Schematic
R
X1
YHT
X2
T1
MH
PS YST Fa
MB B
Fa1 Fa2
S MA A
Direction of
rotation
ccw cw
Correlation
Direction of rotation - Control - Flow direction
Control
pressure
Flow
direction
Operating
pressure
X1
B to A
MA
X2
A to B
MB
X1
A to B
MB
X2
B to A
MA
X1
X1 MB, MA
B
B, A MB
MA
A
YHT X2
X2
T2
Bosch Rexroth AG
19/66
Direction of
rotation
ccw cw
With the direct electric control (EV), the output flow of the
pump is infinitely variable between 0to100%, controlled by
the control pressure of the pressure reducing valve. This control pressure level is proportional to the electric current, applied
to the solenoid of the pressure reducing valve. This control
pressure is then connected directly to the stroking cylinder of
the pump by energizing either switching solenoid a or b on the
EV control module, which determines the direction of the pump
flow. The resulting pump displacement at a certain control
pressure is also influenced by pump drive speed and operating
pressure.
Actuation
of solenoid
Control
pressure
Flow
direction
Operating
pressure
X2
A to B
MB
X1
B to A
MA
X2
B to A
MA
X1
A to B
MB
Pressure reducing
valve
X1
EV1
EV2
12 V
24 V
Solenoid a
X1 MB, MA
Control current
Beginning of control at Vg=0 515 mA
255 mA
990 mA
495 mA
Limiting current
1.54 A
0.77 A
5.5
22.7
Dither frequency
100 Hz
100 Hz
Duty cycle
100 %
100 %
B, A
B
MB
MA
A
Solenoid b
X2
Schematic
R
X2
X2
X1
T1
MH
PS YST Fa
MB B
EV2
Voltage
12 V (20 %) 24 V (20 %)
Neutral position Vg = 0
de-energized
de-energized
Displacement Vg
energized
energized
21.7
Nominal power
26.2 W
26.5 W
1.32 A
0.67 A
Duty cycle
100 %
100 %
T2
Fa1 Fa2
MA A
20/66
Bosch Rexroth AG
Dimensions size 45
216.3
X2
90(T1)
18
157.4
105.3
YST
T1
25.32)
166
84.5(S)
31(PS)
26(G)
15(T1)
PS MH Fa1
5(YST)
Flange C2
SAE J744
X1
T1
127 -0.063
15
12.7
T2
181
135.42)
151(YST)
153(G)
162(PS)
215.8(S)
261.7
MB
B
Fa
3)
78
56
78
78
104.5
(PS, YST, G) (B, A)
X2
5(S)
75.5
X1
R
75.5
B, A
A
133
PS, YST, G
MA T2
107
MH Fa2
Detail view of
mounting flange B2
(optional)
15
9.7
207.5
Detail X
20
Flange B2
SAE J744
23.8
101.6 -0.054
19
50.8
3)
For SAE flange ports A and B, 45 right (viewed on drive shaft), the complete case and thus the dimensions are mirrored.
Center of gravity
3) With mounting flange B2, the length dimensions are reduced by 4.9 mm
1)
2)
Bosch Rexroth AG
Dimensions size 45
21/66
Drive shafts
73
9.5
54
28
9.5
40
56
45
48
28
7/16-14UNC-2B2)3)
45
7/16-14UNC-2B2)3)
73
44
62
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
pressure[bar]4)
A, B
Service line
SAE J5185)
3/4 in
500
S
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
5
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O6)
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
22/66
Bosch Rexroth AG
Dimensions size 45
DA control valves
220
196.5
100.4 100.4
Dimensions size 45
Bosch Rexroth AG
23/66
24/66
Bosch Rexroth AG
Dimensions size 65
227.2
T1
X2
YST
T2
114.5
143.22)
114.5
18
157.4
105.3
242)
166.2
T1
14
.4
31(PS)
15(T1)
5(YST)
127 -0.063
100.9(T1)
84.5(S)
PS MH Fa1
12.7
Flange C6
SAE J744
X1
26(G)
20
14.5
181
161.9(YST)
163.9(G)
172.9(PS)
226.7(S)
275.6
(272.6 without boost pump)
MB
B
Fa
78
56
X2
78
75.5
75.5
X1
R
5(S)
78
104.5
(PS,YST, G) (B, A)
B, A
A
143.9
MA T2
117.9
218.4
Detail X
19
23.8
20
50.8
1)
2)
For SAE flange ports A and B, 45 right (viewed on drive shaft), the complete case and thus the dimensions are mirrored.
Center of gravity
Bosch Rexroth AG
Dimensions size 65
25/66
Drive shafts
81
9.5
54
28
9.5
40
56
45
48
28
7/16-14UNC-2B2)3)
45
7/16-14UNC-2B2)3)
81
44
62
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
pressure [bar]4)
A, B
Service line
SAE J5185)
3/4 in
500
S
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
5
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O6)
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use.
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
Dimensions size 65
DA control valves
Version 1 fixed setting
230.9
Dimension of position
lever:
196.5
3
171
100.4 100.4
100.4 100.4
26/66
Dimensions size 65
Bosch Rexroth AG
27/66
28/66
Bosch Rexroth AG
Dimensions size 85
X2
YST
114.5
159.8
186.1(YST, G)
1)
114.5
18
T2
14.4
182.4
116.3
T1
27.31)
186.4
98(S)
30.5(T1)
15(YST)
127 -0.063
G S
113.1(T1)
45(PS)
PS MH Fa1
12.7
Flange C6
SAE J744
X1
T1
18(G)
20
15
154.5
123.5 (T1)
91(T2)
243.1
181
190.7(PS)
244.1(S)
299.9
MB
B
Fa
85.5
74
85.5
95
(B, A)
5(S)
R
X2
123.5
(PS,YST, G)
83
X1
83
B, A
A
159.1
MA T2
130.1
238.3
27.8
Detail X
25
57.2
1)
Center of gravity
Bosch Rexroth AG
Dimensions size 85
29/66
Drive shafts
Splined shaft 1 3/4 in
13T 8/16DP1)
28
91
9.5
67
36
12
40
56
50
48
5/8-11UNC-2B2)3)
T1
50
91
7/16-14UNC-2B2)3)
V8
55
75
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
pressure [bar]4)
A, B
Service line
SAE J5185)
1 in
500
S
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
5
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O6)
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
Dimensions size 85
HP
HW
207.3
27
63
50
9
8
30/66
197.8
150
41.2
Y1
41.2
a
40
68
20
40
b
Y2
HT
EZ
182.4
X2 YHT
159.1
172.1
EV
230
105
93
79
82.3
100.4 100.4
X1
159.1
X2
100.4 100.4
83
83
40
X1
Version with
neutral position
switch, HW8
Bosch Rexroth AG
Dimensions size 85
31/66
DA control valves
Version 1 fixed setting
181.5
100.4 100.4
261
32/66
Bosch Rexroth AG
131.5
258
20
12.7
T1
92 (T2)
123.5 (T1)
X1
X2
YST
T2
161.6
228.6
164.2
1)
161.6
21
25.11)
182.4
116.3
186.4
98(S)
45(PS)
T1
21
127.5 (T1)
18(G)
Flange D6
SAE J744
15(YST)
152.4 -0.063
30.5(T1)
PS MH Fa1
200.5 (YST, G)
205.1(PS)
258.5(S)
318.3
(314.1 without boost pump)
MB
B
Fa
173.5
PS, YST, G MH
74
123.5
85.5
95
85.5
(PS,YST, G) (B, A)
R
X2
5(S)
83
X1
83
B, A
Fa2
Detail view of
mounting flange C6
(optional)
MA T2
144.5
252.7
15 (4-hole)
18 (2-hole)
12.7
Flange C6
SAE J744
1)
Center of gravity
27.8
127 -0.063
Detail X
25
57.2
Bosch Rexroth AG
33/66
Drive shafts
40
56
80
36
11.4
55
55
101
36
12
101
28
9.5
67
55
48
Splined shaft 2 in
15T 8/16DP1)
5/8-11UNC-2B2)3)
T2
T1
55
7/16-14UNC-2B2)3)
101
66
75
88
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
pressure [bar]4)
A, B
Service line
SAE J5185)
1 in
500
S
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
5
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O6)
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
HP
HW
221.7
27
9
8
34/66
197.8
150
Y1
41.2
Version with
neutral position
switch, HW8
40
68
41.2
20
40
b
Y2
HT
EZ
182.4
173.5
X2 YHT
186.5
EV
230
119.4
93
79
100.4
82.3
100.4
X1
173.5
X2
100.4 100.4
83
40
83
X1
Bosch Rexroth AG
35/66
DA control valves
Version 1 fixed setting
181.5
100.4 100.4
261
36/66
Bosch Rexroth AG
145.5
100(T2)
1.02)
263
20
12.7
136.4(T1)
X1
T1
X2
120.2 (T1)
207.4
203.4
108(S)
131.9
161.6
21
28.92)
T1
YST
T2
21
18(G)
Flange D6
SAE J744
20(YST)
152.4 -0.063
31(T1)
50(PS)
PS MH Fa1
161.6
173.92)
228.6
88.5
88.5
X2
102
(B, A)
98
136.4
(PS,YST, G)
98
X1
5(S)
B, A
74
MB
B
Fa
A
178.7
PS, YST, G
MA
T2
136.2
MH Fa2
277.2
31.8
Detail X
32
66.7
1)
2)
For SAE flange ports A and B, 45 right (viewed on drive shaft), the complete case and thus the dimensions are mirrored.
Center of gravity
Bosch Rexroth AG
37/66
Drive shafts
55
75
80
42
15
66
60
111
36
12
111
36
12
80
60
67
T3
3/4-10UNC-2B2)3)
Splined shaft 2 in
15T 8/16DP1)
5/8-11UNC-2B2)3)
T2
60
5/8-11UNC-2B2)3)
111
66
88
88
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
pressure [bar]4)
A, B
Service line
SAE J5185)
1 1/4 in
500
S
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
M14 x 2; 19 deep
M48 x 2; 22 deep
M42 x 2; 19.5 deep
M42 x 2; 19.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M22 x 1.5; 15.5 deep
M18 x 1.5; 14.5 deep
M18 x 1.5; 14.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M33 x 2; 19 deep
No specification
No specification
M14 x 1.5; 11.5 deep
M10 x 1; 8 deep
5
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O6)
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use.
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
38/66
Bosch Rexroth AG
HP
HW
226.9
63
50
170
27
218.7
Version with
neutral position
switch, HW8
a
40
68
41.2
40
b
20
41.2
Y1
Y2
HT
EZ
203.4
178.7
X2 YHT
193.7
EV
251.1
124.6
93 82.3
79
100.4 100.4
X1
178.7
X2
100.4 100.4
98
40
98
X1
Bosch Rexroth AG
DA control valve
185.1
100.4 100.4
10
279.2
10
253.1
279.2
124.6
X2
185.1
127 77.8
79
100.4 100.4
X1
178.5
39/66
40/66
Bosch Rexroth AG
X1
T1
PS MH
X2
224.5
203.4
138.1
T1
26.72)
207.4
108(S)
50(PS)
31(T1)
Fa1
18(G)
20(YST)
165.1 -0.063
T2
G S
140(T1)
YST
224.5
177.32)
231(G, YST, PS)
21
Flange E4
SAE J744
136.4(T1)
2.02)
283
20
15.9
164.5
301(S)
367.3
(363.8 without boost pump)
MB
B
Fa
X2
74
136.4
(PS,YST, G)
98
88.5
88.5
98
X1
5(S)
102
(B, A)
B, A
A
198.5
PS, YST, G
MH
MA T2
Fa2
156
297
Detail view of
mounting flange D6
(optional)
20
Flange D6
SAE J744
1)
2)
Detail X
31.8
152.4 -0.063
12.7
32
66.7
For SAE flange ports A and B, 45 right (viewed on drive shaft), the complete case and thus the dimensions are mirrored.
Center of gravity
Bosch Rexroth AG
41/66
Drive shafts
Splined shaft 2 1/4 in
17T 8/16DP1)
36
111
12
80
42
15
55
75
60
67
3/4-10UNC-2B2)3)
T3
60
5/8-11UNC-2B2)3)
111
66
88
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
pressure [bar]4)
A, B
Service line
SAE J5185)
1 1/4 in
500
S
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
M14 x 2; 19 deep
M48 x 2; 22 deep
M42 x 2; 19.5 deep
M42 x 2; 19.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M22 x 1.5; 15.5 deep
M18 x 1.5; 14.5 deep
M18 x 1.5; 14.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M14 x 1.5; 11.5 deep
M33 x 2; 19 deep
No specification
No specification
M14 x 1.5; 11.5 deep
M10 x 1; 8 deep
5
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O6)
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use.
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
Bosch Rexroth AG
HP
HW
246.7
63
50
170
27
9
8
42/66
217.8
41.2
Y1
41.2
a
40
68
20
40
b
Version with
neutral position
switch, HW8
Y2
HT
EZ
203.4
198.5
213.5
X2
YHT
EV
251.1
144.4
93
79
82.3
100.4 100.4
X1
198.5
X2
100.4 100.4
98
40
98
X1
Bosch Rexroth AG
DA control valve
100.4 100.4
185.1
10
299
10
253.1
144.4
100.4 100.4
79
127
77.8
198.5
X2
185.1
X1
R
43/66
44/66
Bosch Rexroth AG
170
113(T2)
153.4(T1)
299.5
22
15.9
22)
X1
T1
X2
1892)
YSt
224.5
235.4
152.2
312)
239.4
52 (PS)
T1
T2
21
G S
146(T1)
122(S)
Flange E4
SAE J744
20(YST)
15(G)
165.1 -0.063
35 (T1)
PS MH Fa1
224.5
239(G, YST)
247(PS)
324(S)
MB
B
Fa
387.6
210
106
86.5
X2
106
112.5
112.5
X1
R
111
153.4
(PS,YST, G) (B, A)
B, A
A MA T2
YST, G PS MH Fa2
167
308
Detail Y
(port S)
1)
2)
35.7
36.5
Detail X
(port A, B)
38
38
79.4
69.9
For SAE flange ports A and B, 45 right (viewed on drive shaft), the complete case and thus the dimensions are mirrored.
Center of gravity
Bosch Rexroth AG
45/66
Drive shafts
Splined shaft 2 1/4 in
17T 8/16DP1)
36
121
12
80
42
15
66
65
80
3/4-10UNC-2B2)3)
T3
65
5/8-11UNC-2B2)3)
121
T2 Splined shaft 2 in
15T 8/16DP1)
66
88
88
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
4)
pressure [bar]
A, B
Service line
SAE J5185)
1 1/2 in
500
DIN 13
M16 x 2; 21 deep
Suction line
SAE J5185)
1 1/2 in
O6)
T1
T2
R
X1, X2
X1, X2
X3, X48)
G
PS
PS
YST
YST
YHT
MA , M B
MH
Fa10)
Fa110)
Fa210)
Y1, Y2
Z
DIN 13
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
3
3
3
40
40
40
40
40
40
40
40
40
500
500
40
40
40
40
40
O7)
X7)
X
X
O
X
X
X
O
X
O
O
X
X
X
X
X
O
O
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
46/66
Bosch Rexroth AG
186.5
113(T2) 153.4(T1)
320.4
22
15.9
12)
X1
T1
X2
2152)
259.9 (G, YST)
224.5
235.4
152.2
322)
239.4
122(S)
T2
21
52 (PS)
T1
S YST
166.9 (T1)
15(G)
Flange E4
SAE J744
20(YST)
165.1-0.063
35 (T1)
PS MH Fa1
224.5
267.9 (PS)
344.9 (S)
MB
B
Fa
412.6
(409 without boost pump)
230.9
YST, G PS MH Fa2
106
86.5
X2
106
112.5
153.4
(PS,YST,G)
112.5
X1
111
(B, A)
B, A
MA T2
187.9
328.9
Detail Y
(port S)
1)
2)
35.7
36.5
Detail X
(port A, B)
38
38
79.4
69.9
For SAE flange ports A and B, 45 right (viewed on drive shaft), the complete case and thus the dimensions are mirrored.
Center of gravity
Bosch Rexroth AG
47/66
Drive shafts
Splined shaft 2 1/4 in
17T 8/16DP1)
36
121
12
80
42
15
65
80
3/4-10UNC-2B2)3)
T3
65
121
5/8-11UNC-2B2)3)
T2 Splined shaft 2 in
15T 8/16DP1)
66
66
88
88
Ports
Designation Port for
Standard
Size3)
Maximum
State11)
4)
pressure [bar]
A, B
Service line
SAE J5185)
1 1/2 in
500
DIN 13
M16 x 2; 21 deep
Suction line
ISO 61499)
1 1/2 in
O6)
DIN 13
61499)
O7)
T1
Drain line
ISO
T2
Drain line
ISO 61499)
X7)
61499)
Air bleed
ISO
X1, X2
ISO 61499)
40
X1, X2
40
61499)
8)
X3, X4
ISO
Boost pressure
ISO 61499)
40
61499)
PS
ISO
40
PS
ISO 61499)
40
YST
ISO 61499)
40
61499)
YST
ISO
40
YHT
ISO 61499)
40
61499)
MA , M B
Measuring pressure A, B
ISO
500
MH
ISO 61499)
500
Fa10)
Fa110)
Fa210)
Y1, Y2
Boost pressure
Boost pressure
Boost pressure
Pilot signal (HP only)
ISO 61499)
ISO 61499)
ISO 61499)
ISO 61499)
M33 x 2; 19 deep
No specification
No specification
M14 x 1.5; 11.5 deep
40
40
40
40
X
X
X
O
ISO 61499)
M10 x 1; 8 deep
40
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Observe the general instructions on page 66 for the maximum tightening torques.
4) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
5) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
6) Plugged with external supply option (Code E)
7) Depending on installation position, T1 or T2 must be connected (see also installation instructions on pages 63 and 64).
8) Optional, see page 55
9) The spot face can be deeper than specified in the appropriate standard.
10) No standard ports, subject to change, please contact before use.
11) O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
48/66
Bosch Rexroth AG
Diameter
Diameter
Designation
0000
A1
5/8 in
S2
A1S2
3/4 in
11T 16/32DP S3
A1S3
A2
5/8 in
9T 16/32DP
A2S2
3/4 in
11T 16/32DP S3
A2S3
B1
7/8 in
13T 16/32DP S4
B1S4
1 in
15T 16/32DP S5
B1S5
7/8 in
13T 16/32DP S4
B2S4
1 in
15T 16/32DP S5
B2S5
7/8 in
13T 16/32DP S4
B5S4
1 in
15T 16/32DP S5
B5S5
7/8 in
13T 16/32DP S4
B4S4
1 in
15T 16/32DP S5
B4S5
101-2 (B)
B2
B5
B4
101-4 (B)
9T 16/32DP
82-2
O-ring4)
82.55
M5
A1
A2
S2
NG
M15)
M2
M3
M4
M56)
45
267.7
9.4
35.3
65
281.6
9.4
41.3
M10 x 1.5;
13 deep
85
305.9
9.4
35.8
110
324.3
9.4
34.6
145
346.2
9.3
34.7
175
369.3
9.1
33.4
210
389.6
7.3
33
NG
M15)
M2
M3
M4
45
270.7
10
12.4 43.3
65
284.6
10
12.4 44.3
85
308.9
10
10.9 47.9
110
327.3
10
10.9 49.9
145
349.2
10
10.3 41.2
175
372.3
10
10.3 41.3
M2
106.4
M3
M4
M1 (to mounting flange)
101-2
101-4
B4
89
O-ring4)
M12 x 1.75;
16 deep
B4
89
101.6
M5
M56)
B1
B2
B5
M2
146
M3
M4
M1 (to mounting flange)
The through-drive flange is only supplied with the fastening thread corresponding to the ordering code designation.
Coupling for splined shaft according to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
3) Mounting drillings pattern viewed on through drive with control at top
4) O-ring included in the delivery contents
5) Installation length M1 is valid for standard mounting flange and integrated boost pump.
6) Thread according to DIN 13, observe the general instructions on page 66 for the maximum tightening torques.
1)
2)
Bosch Rexroth AG
49/66
Symbol3) Designation
C1
127-2 (C)
C2
C5
C4
127-4 (C)
Diameter
1 in
Designation
15T 16/32DP S5
m C1S7
1 in
15T 16/32DP S5
l C2S7
C2V8
C2T1
C5S5
1 in
T1
15T 16/32DP S5
m C5S7
C4S7
C4V8
114.5
O-ring4)
127
114.5
M5
C4
M2
M3
181
M4
M1 (to mounting flange)
M15)
M2
M3
M4
45
273.7
14
15.4 53.7
65
287.6
14
15.4 56.7
85
314.9
14
14.9 57.1
110
333.3
14
16.9 58.2
145
355.2
14
16.3 69.6
175
378.3
14
16.3 62.7
210
403.7
27
14.2
280
424.6
27
14.4 58.6
56.4
M56)
NG45, 65, 2-hole
M16 x 2; 19 deep
M16 x 2; 21 deep
M14x1.5, 21 deep
The through-drive flange is only supplied with the fastening thread corresponding to the ordering code designation.
Coupling for splined shaft according to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
3) Mounting drillings pattern viewed on through drive with control at top
4) O-ring included in the delivery contents
5) Installation length M1 is valid for standard mounting flange and integrated boost pump.
6) Thread according to DIN 13, observe the general instructions on page 66 for the maximum tightening torques.
1)
2)
C2S5
NG
C1
C2
C5
C1S5
127-2
127-4
C4
50/66
Bosch Rexroth AG
Diameter
Diameter
Designation
152-2 (D)
D2
T1
D2T1
152-4 (D)
D4
D4V8
T1
l D4T1
T1
M2
M3
165-4 (E)
E4
152-2
152-4
M5
O-ring4)
152.4
161.6
D4
161.6
D4
M15)
85
On request
110
337.4
14
15.9 56.9
145
356.2
14
10
74.4
175
379.3
14
17.8
76.3
210
411.6
26
14.3 78.8
280
432.5
26
14.5 84
NG
M15)
M2
M3
175
381
17
19.4 77.9
M4
M56)
M20 x 2.5;
22 deep
M2
228
D2
NG
M3
M4
M5
O-ring4)
224.5
165.1
165-4
M4
M56)
M20 x 2.5;
22 deep
M2
224.5
M3
M4
M1 (to mounting flange)
The through-drive flange is only supplied with the fastening thread corresponding to the ordering code designation.
Coupling for splined shaft according to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
3) Mounting drillings pattern viewed on through drive with control at top
4) O-ring included in the delivery contents
5) Installation length M1 is valid for standard mounting flange and integrated boost pump.
6) Thread according to DIN 13, observe the general instructions on page 66 for the maximum tightening torques.
1)
2)
E4T1
Bosch Rexroth AG
51/66
A_S2
A10VO/31
NG (shaft)
A10VO/53
NG (shaft)
A11VO
NG (shaft)
External gear
pump2)
18 (U)
10 (U)
10 (S)
18 (S, R)
28 (S, R)
45 (U, W)
Series F
NG4 to 22
3/4 in
A_S3
18 (S, R)
B_S4
18 (S)
28 (S, R)
45 (U, W)
B_S5
28 (S)
28, 45 (S)
45 (S, R)
1 in
B4S4
45 (S, R)
60 (U, W)
1 in
B4S5
127-2 (C) 1 in
C_S5
40 (U)
1 1/4 in
1 3/8 in
1 3/4 in
127-4 (C) 1 1/4 in
1 3/8 in
152-2 (D) 1 3/4 in
152-4 (D) 1 3/8 in
1 3/4 in
165-4 (E) 1 3/4 in
1)
2)
40 (S)
Series N
NG20 to 36
Series G
NG32 to 50
71 (U, W)
71 (S, R)
100 (U, W)
85 (U, W)
60 (S)
60 (T)
C4S7 65 (S7)
60 (S, R)
71 (S)
75 (T)
140 (S)
95, 130,
145 (S)
190, 260 (S)
52/66
Bosch Rexroth AG
(1st pump)
NG45
NG65
NG85
NG110
NG145
NG175
NG210
NG280
NG45
535.4
NG65
549.3
563.4
NG85
576.6
590.5
614.8
NG110
595
608.9
633.2
652.6
NG145
616.9
630.8
655.1
674.5
700.4
NG175
640
653.9
678.2
697.6
723.5
748.3
NG210
660.3
674.2
698.5
729.9
755.8
On request
On request
NG280
686.3
700.2
724.5
755.9
781.8
On request
On request
On request
Total length is valid for standard mounting flange and integrated boost pump.
2) 2nd pump without through drive and with boost pump,
F0000/V0000
1)
By using combination pumps, it is possible to have independent circuits without the need for splitter gearboxes.
When ordering combination pumps, the type designations of
the 1st and 2nd pumps must be linked by a +.
Ordering example:
A4VG065EP1DP000/40MRNC6S71FC2S7AS00-0+
A4VG045EP1DP000/40MRNC2S71F0000AS00-0
A tandem pump consisting of two equal sizes is permissible
without additional supports assuming that the dynamic acceleration does not exceed maximum 10 g (= 98.1 m/s2).
We recommend the use of the 4-hole mounting flanges for size
85 and larger.
For combination pumps consisting of more than two pumps,
the mounting flange must be rated for the permissible mass
torque.
A4VG
(2nd pump)
A4VG
(1st pump)
A
Bosch Rexroth AG
53/66
Pressure cut-off
Bypass function
Towing speed
Towing distance
The vehicle may only be towed out of the immediate danger
zone.
Bypass
X1
Pressure cut-off
X2
MH
T1
T2
PS YST
Fa
MB
Fa1 Fa2
S MA
PS YST Fa
MB
Fa1 Fa2
S MA
X1
X2
T1
T2
54/66
Bosch Rexroth AG
pmax
pSp
p drive
design
Safety
pSp
30 bar
Boost pressure
qv1
qv max
(n = nmax)
(n = 1000 rpm)
R
X1
Example:
Operating pressure pA,B _____________________________________ 450 bar
Boost pressure pSp ___________________________________________ 20 bar
Differential pressure DpHD___________________________________ 430 bar
pA,B
p
Sp
20 bar
450 bar
YHT
X2
T1
MH
PS YST Fa
MB B
Fa1 Fa2
S MA A
DpHD
430 bar
Safety
Setting value
pressure cut-off
pSp
30 bar
Boost pressure
qv1
(n = 1000 rpm)
qv max
(n = nmax)
Example:
Operating pressure pA,B _____________________________________ 450 bar
Boost pressure pSp____________________________________________ 20 bar
Differential pressure DpHD___________________________________ 460 bar
pA,B
p
Sp
20 bar
450 bar
Safety
30 bar
DpHD
460 bar
T2
Bosch Rexroth AG
55/66
Dimensions
NG
T1
131.3
45
(126.4)1)
T2
T3
21.8
117
65
142.2
21.8
117
85
147.4
21.8
128
NG
M1
M2
M3
45
122.1 (117.2)1)
24.9
143
110
161.8
21.8
128
65
133
24.9
143
145
164.9
26.4
142
85
139.2
27.7
157.3
175
184.7
26.4
142
110
153.6
27.7
157.3
210
195.7
30.6
166
145
155
33.8
170.1
280
216.6
30.6
166
175
174.8
33.8
170.1
210
183.9
38.1
199.6
280
204.7
38.1
199.6
T2
T1
M2
M1
M3
T3
T3
X3
M3
X4
Schematic
R
a
Schematic
R
X1
a
X1
MH
T1
X3
PS YST
MB
T2
Size3)
Maximum
State5)
S MA
G
pressure
[bar]4)Fa1 Fa2
40
T1
X2
X2
X4
MH
Fa
Mechanical
stroke limiter
PS YST
Fa
MB
Standard2)
X3, X4
ISO 6149
56/66
Bosch Rexroth AG
Version D
Filtration in the pressure line of the boost pump,
ports for external boost circuit filter
Filter arrangement
Separate in the pressure line (inline filter)
YHT
X2
T1
MH
PS YST Fa
MB B
X1
T2
Fa1 Fa2
S MA A
X2
MH
T1
T2
PS YST Fa Fe
Fa1 Fa2
MB B
MA A
Bosch Rexroth AG
57/66
Version B
Filtration in the pressure line of the boost pump,
filter mounted, with electric contamination indicator
Recommendation
With contamination indicator (version B)
(differential pressure p = 5 bar)
Schematic version B
R
Filter characteristics
Differential pressure/flow characteristics to ISO 3968 (valid for
clean filter cartridge).
100
NG45, 65
MH
MB B
PS YST
NG210, 280
NG145
NG175
NG45, 65
NG210, 280
NG85, 110
10
50
Flow [L/min]
100
200
X1
X2
MH
T1
T2
X2
NG145
NG85, 110
T1
NG175
10
0.1
1 2
X1
1000 mm2/s
30 mm2/s
PS YST
Fa1 Fa2
MB B
MA A
T2
Fa1 Fa2
MA A
58/66
Bosch Rexroth AG
X1
X2
MH
T1
T2
PS YST Fa
MB B
Fa1 Fa2
MA A
Bosch Rexroth AG
59/66
Dimensions
Version B
Filter mounted with electric contamination indicator
Version F
Filter mounted without contamination indicator
F1
F3
F1
F2
F2
Version D
Ports for inline filter
F7
F6
Fa
Fe
F4
F5
NG
F1
F2
F3
F4
F5
F6
F7
Fa, Fe1)2)
45
47.1 (42.2)3)
208
22
104.5
213.1 (208.2)3) 30
10
M27 x 2; 19 deep
65
62
208
22
104.5
228
30
10
M27 x 2; 19 deep
85
62.1
229.5
22
121
250.1
37
14
M33 x 2; 19 deep
110
76.5
229.5
22
121
264.5
37
14
M33 x 2; 19 deep
145
37.2
239.5
22
131
288.2
37
14
M33 x 2. 19 deep
175
57
239.5
22
131
308
37
14
M33 x 2; 19 deep
210
69
266.5
22
146.3
325
43
10
M33 x 2; 19 deep
280
89.9
266.5
22
146.3
345.9
43
10
M33 x 2; 19 deep
Observe the general instructions on page 66 for the maximum tightening torques.
The spot face can be deeper than specified in the appropriate standard.
3) For version with mounting flange B2.
1)
2)
60/66
Bosch Rexroth AG
Speed sensor
DEUTSCH DT04-2P-EP04
Molded, 2-pin, without bidirectional suppressor diode
Circuit symbol
Dimensions
A
Mating connector
DEUTSCH DT06-2S-EP04
Bosch Rexroth Mat. No. R902601804
Consisting of:
DT designation
1 housing ______________________________DT06-2S-EP04
1 wedge ________________________________________W2S
2 sockets _____________________________ 0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.
36.7
(2)
37
36.7
(1)
50
68.5
Changing connector orientation
If necessary, you can change the connector orientation by
turning the solenoid housing.
To do this, proceed as follows:
1. Loosen the mounting nut (1) of the solenoid. To do this, turn
the mounting nut (1) one turn counter-clockwise.
2. Turn the solenoid body (2) to the desired orientation.
3. Retighten the mounting nut. Tightening torque: 5+1Nm.
(WAF26, 12-sided DIN 3124)
On delivery, the connector orientation may differ from that
shown in the brochure or drawing.
Before finalizing your design, request a binding installation
drawing. Dimensions in mm.
NG
Number of teeth
45
123 (118.1)1)
5.5
32
65
137.9
5.5
45
85
147.1
5.5
50
110
161.5
5.5
53
145
181.2
5.5
58
175
201.0
5.5
61
210
190
5.5
64
280
210.9
5.5
71
1)
Bosch Rexroth AG
61/66
For the swivel angle indicator, the pump swivel angle is measured by an electric swivel angle sensor.
Dimensions
A
10 to 30 V DC
Output voltage Ua
1V
(Vg max)
Short circuit-resistant
EMC resistance
Details on request
4V
(Vg max)
C
2.5 V
(Vg 0)
10g / 5 to 2000 Hz
Shock resistance
continuous shock
IEC 68-2-29
25g
96h
Housing material
Plastic
Direction of
rotation
cw
ccw
Output voltage
1)
Flow
direction1)
Operating
pressure
Output
voltage
NG
B to A
MA
> 2.5 V
45
39.9 (35)2)
134.8
37
A to B
MB
< 2.5 V
65
39.4
134.8
37
85
47.4
143.8
37
110
51.5
148.8
37
145
53.1
160.8
37
175
64.4
160.8
37
210
69
173.8
37
280
75.1
173.8
37
A to B
MB
> 2.5 V
B to A
MA
< 2.5 V
Schematic
Electric swivel angle sensor
R
2)
Mating connector
X1
T1
DEUTSCH DT06-3S-EP04
Bosch Rexroth Mat. No. R902603524
X2
MH
PS YST Fa
MB
Consisting of:
DT designation
1 housing ______________________________DT06-3S-EP04
1 wedge ________________________________________W3S
3 sockets _____________________________ 0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.
T2
Fa1 Fa2
MA
62/66
Bosch Rexroth AG
x2
d1
x1
d3
d2
d4
Coupling hub
x3
NG
Mounting
flange
d1
d2 min
d3
d4
45
101-2 (B)
45
50.5
73 0.1
101.6
127-2 (C)
45
50.5
73 0.1
127
65
127-2/4 (C)
45
58.5
81 0.1
127
85
127-2/4 (C)
50
64.4
91 0.1
127
152-2/4 (D)
On request
127-2/4 (C)
55
74.4
101 0.1
152-2/4 (D)
55
74.4
101 0.1
152-2/4 (D)
60
84.4
165-4 (E)
On request
152-2/4 (D)
60
165-4 (E)
60
210
165-4 (E)
280
165-4 (E)
110
145
175
x1
x2
x3 (approx.)
4.1
9.7 0.5
0.1
12.7 0.5
6.4
12.7 0.5
3.5
12.7 0.5
127
4.0
12.7 0.5
152.4
6.0
12.7 0.5
111 0.1
152.4
7.4
12.7 0.5
84.4
111 0.1
152.4
7.0
12.7 -0.5
84.4
111 0.1
165.1
7.0
15.9 0.5
65
104.6
121 0.1
165.1
5.5
15.9 0.5
65
104.6
121 0.1
165.1
7.0
15.9 0.5
Bosch Rexroth AG
63/66
Installation instructions
General
2
SB
Particularly in the installation position "drive shaft upwards" filling and air bleeding must be carried out completely as there is,
for example, a danger of dry running.
amin
ht min
hmin
hmin
amin
R X2, X1
T1
For combinations of multiple units, make sure that the respective case pressure in each unit is not exceeded. In the event of
pressure differences at the drain ports of the units, the shared
drain line must be changed so that the minimum permissible
case pressure of all connected units is not exceeded in any
situation. If this is not possible, separate drain lines must be
laid if necessary.
T2
SB
ht min
SB
SB
amin
X2, X1
ht min
ht min
hmin
hmin
amin
T1
R1
T2
Installation position
S
6
SB
Notes
With the "drive shaft upwards" installation position,
an R1-port is necessary (special version).
SB
ht min
amin
ht min
hmin
hmin
amin
X4 T1
X3
T2
X4, X3
S
T2
T1
Installation Bleeding
Position
the case
Bleeding
the stroking
chamber
Filling
X1, X2
S + T1 + X1 + X2
S + T2
X1, X2
S + T2 + X1 + X2
R1
X3, X4
S + T1 + X3 + X4
X3
S + T2 + X3
X4
S + T1 + X4
Note instructions!
Key, see page 64.
64/66
Bosch Rexroth AG
Installation instructions
Above-reservoir installation
Above-reservoir installation means that the axial piston unit is
installed above the minimum fluid level of the reservoir.
Observe the maximum permissible suction height hS max = 800 mm.
Recommendation for installation position 10 (drive shaft
upward): A check valve in the drain line (cracking pressure
0.5 bar) can prevent draining of the pump housing.
8
L1
R
X2, X1
L2
L2
L1
S
Installation Bleeding
Position
the case
Bleeding
the stroking
chamber
Filling
X1, X2
L1 + L2
+ X1 + X2
L2 + R
L2 (S) + L1 (T2)
L2 (S) + L1 (T2)
L2 (S) + L1 (T2)
+ X1 + X2
10
L2 + R1
L1 + L2
+ X3 + X4
11
L2 (S) + L1 (T2) X3
L2 (S) + L1 (T2)
+ X3
12
L2 (S) + L1 (T1) X4
L2 (S) + L1 (T1)
+ X4
X3, X4
T2
T1
hS max
SB
SB
hS max
ht min
ht min
amin
amin
hmin
hmin
10
X2, X1
L1
T1
L2
L2
T2
hS max
SB
R1
0.5 bar
L1
S
hS max
SB
ht min
X4, X3
ht min
hmin
amin
hmin
amin
11
12
T2
L1
L1
X3
X4 T1
S
T1
hS max
L2
L2 S
SB
SB
ht min
ht min
hmin
hS max
amin
amin
hmin
T2
L1, L2
Suction port
T1, T2
Drain port
SB
ht min
hmin
hS max
amin
Bosch Rexroth AG
65/66
66/66
Bosch Rexroth AG
General instructions
The pump A4VG is designed to be used in closed circuit.
Before using the axial piston unit, please read the corresponding instruction manual completely and thoroughly. If
necessary, these can be requested from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on
the axial piston unit and especially on the solenoids. Take
appropriate safety measures (e. g. by wearing protective
clothing).
Depending on the operating conditions of the axial piston unit
(operating pressure, fluid temperature), the characteristic may
shift.
Service line ports:
-- The ports and fastening threads are designed for the specified maximum pressure. The machine or system manufacturer must ensure that the connecting elements and lines
correspond to the specified application conditions (pressure, flow, hydraulic fluid, temperature) with the necessary
safety factors.
-- The service line ports and function ports can only be used
to accommodate hydraulic lines.
Ports
Standard
ISO 6149
Size of thread
Maximum permissible
tightening torque of the
female threads MG max
Required
tightening torque of the
threaded plugs MV
WAF
hexagon socket of the
threaded plugs
M10 x 1
30 Nm
15 Nm
5 mm
M14 x 1.5
80 Nm
45 Nm
6 mm
M18 x 1.5
140 Nm
70 Nm
8 mm
M22 x 1.5
210 Nm
100 Nm
10 mm
M27 x 2
330 Nm
170 Nm
12 mm
M33 x 2
540 Nm
310 Nm
17 mm
M42 x 2
720 Nm
330 Nm
22 mm
M48 x 2
900 Nm
420 Nm
22 mm
Bosch Rexroth AG
Mobile Applications
Glockeraustrae 4
89275 Elchingen, Germany
Tel. +49 7308 82-0
Fax +49 7308 7274
info.brm@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.
Subject to change.
Bosch Rexroth AG
Bosch Rexroth AG
Bosch Rexroth AG
Mobile Applications
Glockeraustrae 4
89275 Elchingen, Germany
Tel. +49 7308 82-0
Fax +49 7308 7274
info.brm@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.
Subject to change.