ARYA COLLEGE OF ENGINEERING &RESEARCH CENTRE

SP-40, RIICO Industrial Area, Jaipur (Raj)-302022

Department of Electrical Engineering

Certificate
This is to certify that the work, which is being presented in the project
report for Major Project on Electric Welding Machine, submitted by
Mr. Srijan Tripathi, Mr. Rupesh Kumar, Mr. Jitesh Kumar a student of
fourth year (VIII Sem) B.Tech. in Electrical Engineering as a partial
fulfillment for the award of degree of Bachelor of Technology is a
record of students work carried out and found satisfactory

for

submission.

Mr. Rajat Sahu

Mr.DeepakSharma

Project Coordinator

Head of Department

ACERC/DOEE/2014-15/PROJECT/I

Candidates Declaration

I hereby declare that the work, which is being presented in the project, entitled Electric
Welding Machine in partial fulfillment for the award of Degree of Bachelor of
Technology in Electrical Engineering, submitted to the Department of Electrical
Engineering, Arya College of Engineering &Research Centre, Rajasthan Technical University
is a record of my own work carried under the Guidance of Mr. Deepak Sharma.
I have not submitted the matter presented in this Report anywhere for the award of any other
Degree.

(Signature of Candidates)
SRIJAN TRIPATHI
RUPESH KUMAR
JITESH KUMAR

ACERC/DOEE/2014-15/PROJECT/II

ACKNOWLEDGEMENT

We wish to express our deep sense of gratitude to our Guide Mr. Rajat Sahu. For guiding me
from the inception till the completion of the Project. We sincerely acknowledge him for giving his
valuable guidance, support for literature survey, critical reviews and comments for our Project.
We would like to first of all express our thanks to Dr. Pooja Agarwal, Director of Arya Main
Campus,for providing us such a great infrastructure and environment for our overall development.
We express sincere thanks to Prof(Dr.)I C Sharma the Principal of ACERC, for his kind
cooperation and extendible support towards the completion of our project.
Words are inadequate in offering our thanks to Mr. Deepak Sharma, H.O.D of EE Department,
for consistent encouragement and support for shaping our project in the presentable form.
We also express our deepest thanks to Mr. Deepak Sharma for his support in providing technical
requirement and fulfilling our various other requirements for making our project success.
We also like to express our thanks to all supporting EE faculty members who have been a constant
source of encouragement for successful completion of the project.
Also our warm thanks to Arya College of Engineering &Research Centre, who provided us this
opportunity to carryout, this prestigious Project and enhance our learning in various technical
fields.

Srijan Tripathi
Rupesh Kumar
Jitesh Kumar

ACERC/DOEE/2014-15/PROJECT/III

ABSTRACT
This project presents the development, utilization and application of electric arc
welding machine (Single phase). Arc welding is a type of welding that uses a welding
power supply to create an electric arc between an electrode and the base material to melt
the metals at the welding point. This electric arc welding machine was designed and
constructed using locally available materials.
And we have made a welding transfer of core size of 9 height and 9 length and
2 breadth. The core has square shape. We used four winding coil in a transformer in
which two winding coil for primary side and two for secondary side. The primary side coil
is made of aluminium DCC conductor of size 10SWG with four tapping on each winding
in a particular interval of turns and in secondary side we use a 4SWG DCC conductor wire
to make a coil.
This welding machine is capable of weld a metal by using different types of
welding rod like 8, 10 and 12 number, by changing a tapping of the primary side of
winding.
Our welding machine is light weight and easily movable from one place to another
place. This welding machine can be used in small scale industries and small light weight
works

ACERC/DOEE/2014-15/PROJECT/IV

LIST OF FIGURES
FIG. NO.

FIGURE NAME

PAGE NO.

FIG 1.1

ARC WELDING MACHINE

FIG 3.1

CORE OF TRANSFORMER (TOP VIEW)

FIG 3.2

FRONT VEW OF CORE

FIG 3.3

PRIMARY COIL FIXED ON A CORE

FIG 3.4

SECONDARY WINDING FIXED ON A CORE

FIG 4.1

SERIES CONNECTION OF TRANSFORMER

FIG 4.2

FINAL VIEW OF CONNECTION

ACERC/DOEE/2014-15/PROJECT/V

CONTENTS
CERTIFICATE FROM DEPARTMENT

CANDIDATES DECLARATION

II

ACKNOWLEDGEMENT

III

ABSTRACT

IV

FIGURE LIST

TABLE LIST

VI

CHAPTER 1 ARC WELDER

1.1

INTRODUCTION

CHAPTER 2 MATERIAL REQUIRED

2.1

MATERIAL AND QUANTITY

CHAPTER 3 CONSTRUCTION AND DESIGN

3-6

3.1

CORE

3.2

COILS CONSTRUCTION

CHAPTER 4 CONNECTIONS

CHAPTER 5 SPECIFICATIONS AND COST

5.1

DESCRIPTION

5.2

COST

CHAPTER 6 SURVEY

9-10

6.1

TRANSFORMER INDUSTRIES IN JAIPUR

6.2

WELDING TRANSFORMER DEALER IN JAIPUR

6.3

RATE LIST

6.4

COMPARATIVE ANALYSIS

10

CHAPTER 7 ADVANTAGE AND DISADVANTAGE

11

7.1

ADVANTAGES

11

7.2

DISADVANTAGES

11

CONCLUSION

12

ACERC/DOEE/2014-15/PROJECT/VI