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The following PPH 308 SB (solvent borne) Atomizer Integrator Package is designed to provide the
integrator with a solid foundation of products, specifications and answers to common configuration
questions.
This package will detail what is required from the integrator
in terms of control panel, paint supply, etc. and what EXEL North
America provides.
The PPH 308 SB (solvent borne) atomizer is outfitted with a
SAMES patented magnetic air bearing turbine. This bell was
designed for the General Industry market, to spray solvent
based materials.
Its versatility, resiliency and sturdiness make it the painting
tool of choice for the demanding industrialist. The PPH 308 SB
atomizer is found in the most diverse manufacturing environments.
INTEGRATOR PACKAGE
PPH308 SB Integrator Package
includes the following hardware for installation:
MARKETS
Automotive
Mfg.7ier-One
Tier-Two
Suppliers
Household
Appliance
Metal
Furniture
Bicycle,
Motorcycles
Agricultural
Equipment
Airplanes
Cylinders
Small
Parts
Profile
Sections
Wood, Chairs,
Furniture
DESCRIPTION
The PPH 308 SB applicator is designed to spray liquid
solvent-based paint in general industry. Known as the best
rotary bell sprayer, PPH 308 has proven technologies for
various applications in the automotive industry as well.
It is typically used with a reciprocating machine or in a
fixed (stationary) location.
ATEX marking:
PPH 308
Solvent-based
product with R
6 M.cm:
0080
II 2 G
PPH 308
Solvent-based
product with R>
0.5 M.cm &
water-based paint:
0080
II 2 G
II 2 G
EEx em II
ISSeP01ATEX012U
GNM200(1):
II (2) G
0080
[EEx > 350 mJ]
ISSeP05ATEX032X
ISSeP06ATEX032X
ISSeP07ATEX001X
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a
non-explosive area.
The bell application has evolved. In the past, the bell was
used (primarily) to paint flat parts:
- The air shroud technology with VORTEX effect provides
results as good as a pneumatic-electrostatic sprayer, but
the transfer efficiency is higher
High-Voltage
Cascade
Part
A Paint resistivity to 6 M.cm
1
GNM
2 Low-voltage connection
22
8
6
35
4
6
ILLUSTRATION
QTY
1
QTY
1
10
11
12
13
14
Cable Clamp
PART #
61-2914-01
61-2914-02
61-2914-03
61-2914-04
61-2914-05
61-2914-06
61-2914-07
PART #
910008907
Kit for EC 35
910008908
Kit for EC 50
910008909
Kit for EX 65
Included
Pick
One
Pick
One
TECHNICAL CHARACTERISTICS
WEIGHT
Without hoses and cables
PNEUMATIC POWER
Operating air pressure maxi. (bar)
Normal pilot air (bar)
6 (90 psi)
6.0 to 10 (87 to 145 psi)
10 (150 psi)
30 to 600
15 to 45
4x6
4x6
2.7x4
2.7x4
DESCRIPTION
Magnetic bellcup
35 Vortex, 50 or 65 mm Hi-TE
Rinsing block
High-voltage cascade
65 mm
50 mm
PART NUMBER
PART NUMBER
PART NUMBER
910014440
910008514
910008513
910008907
910008908
910008909
910001297
910007433
910008211
910008677
910012098
1527175
20 - 450 cc/min.
30 - 500 cc/min.
35 - 600 cc/min.
75 - 350 mm
100 - 450 mm
150 - 550 mm
Primer solvent
Primer water
Water based
Metallic base
Varnish
Bi-components
High solids
Be
Internal
shroud
External
shroud
Cu
m ova
p Re
lT
o
ol
ll
Solvent based
Bell Cup
Air Shroud
Assembly
+/- 24 VDC
6 Watts
0 - +10 VDC Zin = 30 K
4 - 20mA DC Zin = 50
0 - 10 VDC Imax = 9 mA
4 - 20 mA
0 -10 V 1V/10k RPM
4A @ 115 VAC
5A @ 115 VAC
1A @ 24 VDC
1A @ 115 VAC
Microphone Specifications:
Air supply pressure
Measurement signal
Frequency signal voltage
WARNING:
- Failure to follow Microphone Air specifications may result
in damage to the microphone.
- The microphone sensor must not be used in an area
close to high voltage.
Controls Description:
The following lists the control lines to the bell with a brief
description of how they operate.
Shaping Air: 6x8mm [5/16] O.D.T. closed loop control.
Regulated air = max. 87psi. Maximum air consumption
21.2 CFM
Compensation Air: 6x8mm [5/16] O.D.T. Regulated air, set at
18psi to start (varies)
Bearing Air OK: 4mm [5/32] O.D.T. pressure switch to verify
bearing is on
Bearing air Supply: 4x6mm O.D.T. Regulated air set at 75
psi (4.4 CFM). Note the bearing air should incorporate a 2 liter
reserve air tank after any isolating valve and have a check valve
on the INLET side to the tank. During operation, the bearing air
pressure must be maintained continuously to avoid considerable damage. A sudden cut in the air supply could destroy the
air bearing of the turbine. The procedure for cutting off air to the
air bearing should be: Switch off the turbine rotation air supply,
wait until the turbine has stopped completely (at least 150 sec.),
then switch off the bearing air supply. Running the turbine with
bearing air pressure of less than 6 bar (87 psi) continuously at
the atomizer inlet can damage the bearing. The standard air
pressure at the air control cabinet is 6 bar (87psi). The 2 liter
reserve air tank is recommended to allow the turbine to slow
down, independent of a sudden cut-off of main air supply. It is
recommended that the air supply to the brake also be made
available to the brake, in the event of a sudden loss of main air
supply, to facilitate a safe shut-down of the turbine.
Brake Air: 6x8mm [5/16] O.D.T. Regulated air, set at 20psi to
start (varies)
Turbine Air: 7x10mm O.D.T. Closed-loop control, maximum
87psi, consumption = 9.8 CFM max.
Microphone Air Supply: 4x6mm O.D.T. Regulated air, set
at 28 to 43 psi maximum
Microphone Return Air: 4x6mm O.D.T. to microphone. This
terminates at the microphone junction box which should be
located within 5 to 15 ft. of the applicator for optimal speed
control.
87 145 psi max.
All Pilot Pressures
Dump Pilot
4mm [5/32] ODT
Paint Trigger Pilot
4mm [5/32] ODT
Injector Wash Pilot
4mm [5/32] ODT
Bell External Wash Pilot 4mm [5/32] ODT to Purge Valve
Bell Wash Solvent Pilot 4mm [5/32] ODT to Purge Valve
Bell Wash Air Pilot
4mm [5/32] ODT
10
The spraying distance is an important parameter that affects the evaporation of solvents in the process of spraying
and therefore the tension of the film.
Quick evaporation tends to reduce this tension. Product formulation, including the balance of light and heavy solvents
must be adjusted to achieve an optimum.
Heavy solvents help keep a paint film wet longer, but it may increase the risk of running.
Too much light solvent can cause a dry powdery application.
It is therefore possible to adjust the spray distance to influence the evaporation of solvents. However it is advisable to
adjust the dilution of products for application in rotating bells.
11
Example 1:
Example 2:
SPRAY:
Flow = 200 cc / min
HV = 50 kV
Air shroud = 300 L / min
Type of bell = 65 mm
Distance = 200 mm application
Speed = 25 000 rpm
SPRAY:
Flow = 120 cc / min
HV = 90 kV
Air shroud = 150 L / min
Type of bell = 60 mm or 65
Distance = 250 mm application
Speed = 35 000 rpm
DATA:
Solvent-based product
Product solids = 30%
Desired thickness = 50 microns
Conveyor speed = 3 m/min.
DATA:
Solvent-based product
Product solids = 30%
Desired thickness = 50 microns
Conveyor speed = 3 m/min.
www.kremlinrexson-sames.com/en/usa/
EXEL North America, Inc.
North American Headquarters
45001 5 Mile Road
Plymouth, MI 48170
Toll Free: (800) 573-5554
Phone: (734) 979-0100
Fax: (734) 927-0064
12
LT 999-100-XXX 2013 EXEL North America reserves the right to change without notice characteristics and services offered as well as equipment and attachments of these.
Sames
45001 5 MILE RD
PLYMOUTH, MI 48170
Phone: 734.979.0100