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4590 Tank Side Monitor

InventoryControlFielddevicefortanksensoroperationand
monitoringandforintegrationintoinventorycontrolsystems
SoftwareVersion02.04.

Highlights

Intrinsicallysafe(i.s.)powersupplyandcommunicationforVarec
radartankgaugesW

Connectsupto6HARTdevicesviai.s.2wire,forexample
temperaturedevicesforaveragetemperaturemeasurementand
pressuretransmittersforHTMSdensityapplications

BacklitgraphicalLCDdisplay;operationvia3opticalkeys(touch
control)

Userfriendlyoperatingmenu(multilingual)

InterfacestoFuelsManagervia8130RemoteTerminalUnit

ProvidescommunicationtoPLC,DCSandSCADAsystems

Variousindustrystandardcommunicationprotocols,including
EIA485Modbus,SakuraV1,WhessoematicWM550,GPE,Mark/
Space,L&JandEnrafBPM

Approvedforuseinexplosionhazardousareas

Weights&Measureapprovedforuseincustodytransfer
applications

Application
The4590TankSideMonitorisasensorintegrationandmonitoring
unitforbulkstoragetankgaugingapplications.Itcanbeusedwith
VarecservoorradartankgaugesandalsocombinedwithotherHART
compatibledevices.
The4590TSMoffersthefollowingfunctions:

intrinsicallysafe(i.s.)powersupplyoftheconnecteddevices

parametrizationoftheconnecteddevices

displayofthemeasuredvalues

tankcalculationsforaccuratecorrectionofthetankdistortions
2-wire i.s. HART

Temperature
Radar

2-wire i.s.
DC Power

System
Communications
AC Power

Pressure

Tank
Side
Monitor

ExampleTankGaugingSystem

For more information visit www.tankgauging.com

4590TSM

Functionandsystemdesign
The4590TankSideMonitorisafielddevicefortheintegrationof
tanksensorsintotankinventorysystems.Itisusedintankfarms,
terminalsandrefineries.ItcanbeusedinconnectionwithVarec
radartankgaugesforinventorycontrolandhighaccuracy(custody
transfer)applications.
The4590TankSideMonitorsupportsindustrystandard
communicationprotocolsallowingittobeintegratedwithexisting
instrumentationandconnecttohostcomputersystemswithoutthe
needforadditionalhardware.Theseprotocolsallowforpieceby
piecereplacementandupgradingofoldertechnologiestomodern
radarsolutions

ToF Tool
FieldTool
Package

Commubox
FXA195

HART
2 wire

Level

Temperature

Supply voltage:
16253 VAC

Pressure

Operatingprinciple
The4590TSMistypicallyinstalledatthebottomofthetankand
allowstoaccessallconnectedtanksensors.

Fieldbus Protocol

Typicalprocessvaluesmeasuredbythesensorsare:

level

temperature(pointand/oraverage)

waterlevel(measuredbycapacitiveprobe)

hydrostaticpressure(forhydrostatictankgauging,"HTG",or
hybridtankmeasurements,"HTMS")

secondarylevelvalue(forcriticalapplications)

The4590TSMcollectsthemeasuredvaluesandperformsseveral
configurabletankcalculations.Allmeasuredandcalculatedvalues
canbedisplayedattheonsitedisplay.Viaafieldcommunication
protocol,the4590TSMcantransferthevaluestoaninventory
controlsystem.

+24V
+5V
+15V
-15V

CPU
COMM
I/O
ERROR

8130 RTU
or
8300 TGI

FuelsManager
Software

ExampleSystemDiagram

OverfillProtection
The4590TSMcanbeconfiguredandusedaspartofanoverfill
protectionsystemincomjunctionwiththeapprovedWHGoperating
modeoftheVarec7500RTGsradardevices(asdescribedintheTV
testcertificateforthe7500RTGsWHGoperatingmode).

Varec,Inc.

TankSideMonitor

ValuesTransmittedbytheFieldProtocols.
TankValue

Symbol

V1old

V1new

Modbus

WM550

BPM

Mark/
Space

L&J
Tankway

L&J
Tankway
Servo

GPE

Level

yes

yes

yes

yes

yes

yes

yes

yes

yes

Temperature(Product)

TP

yes

yes

yes

yes

yes

yes

yes

yes

yes

ObservedDensity

Dobs

yes

yes

yes

yes

yes

WaterLevel

LW

yes

yes

yes

Pressure1(Bottom)

P1

yes

yes

yes

yes

yes

yes

Pressure2(Middle)

P2

yes

yes

yes

Pressure3(Top)

P3

yes

yes

yes

MeasuredLevel

LM

yes

yes

yes

LevelCorrection

LC

yes

yes

PercentageLevel

L%

yes

yes

VapourTemperature
AirTemperature

TV
TA

yes

yes

yes

yes

yes

yes
yes

LevelFlowRate
(Rateofchangeoflevel)

yes

yes

VolumetricFlowRate

yes

yes

GeneralPurposeValue1

GP1

yes

yes

yes

GeneralPurposeValue2

GP2

yes

yes

yes

GeneralPurposeValue3

GP3

yes

yes

GeneralPurposeValue4

GP4

yes

yes

MultiElement
Temperatures

T(1)toT(16)

yes

yes

T(1)toT(15)

Alarm/DiscreteValues

yesb

yes

yes

yes

yesc

yesd

yese

yes

DiscreteOutputControl

yes

420mA

Additional

420mA

yes

Level%

Temp

ProtocolDocumentation
KA246F
KA246F
KA245F
KA247F
KA248F
KA249F
KA250F
KA250F
a.OnlyaccessiblethroughWM550extendedtasks(51&52);notavailableonoldercontrolroomsystems.
b.Theprotocolallows2alarmand4generalpurposeflagswhichcanbeconnectedtoanyalarmordiscreteinput.
c.LevelL&Halarm,4alarmsand2generalpurposeflagswhichcanbeconnectedtoanyalarmordiscreteinput.
d.Theprotocolallows2digitalalarmvalueswhichcanbeconnectedtoanyalarmordiscreteinput.
e.Theprotocolallows2digitalvalueswhichcanbeconnectedtoanyalarmordiscreteinput.
f.Oneadditionalvalue"420mA"whichcanbeconnectedtoanyvalue,howeverrangeofvaluesentislimited(seeKA246Ffordetails).
g.Oneadditionalvalue"Temp2"whichcanbeconnectedtoanyvalue,howevertherangeofvaluesentislimited(seeKA250Ffordetails).

TechnicalInformation

KA251F

4590TSM

TypicalTankcalculations
Setuppreset

Installationexample

Sensors

measured/
calculatedvalues

requiredparameters

Levelonly

Levelsensor

level

TankRefHeight

Level+Temperature

Levelsensor
Temperaturesensor
(RTDor
HARTdevice;
optionallywithbottm
waterprobe)

level
temperature

Levelsensor
Pressuresensor
(P1,bottom)

level
densityofthemeasured
medium(calculated)

TankRefHeight
P1Position
MinHTMS
(minimumlevelatwhichHTMS
measurementispossible;shouldbe
slightlyabovethepositionoftheP1
sensor)
localgravity
vapourdensity
airdensity
P3Position(onlyforthe"HTMS+
P1,3"mode)

level(calculated)

TankRefHeight
localgravity
densityofthemeasuredmedium
MinHTGLevel
(minimumlevelatwhichHTG
measurementispossible;shouldbe
slightlyabovethepositionoftheP1
sensor)
P1Position
P3Position(onlyforthe"HTGP1,3"
mode)

level(calculated)
densityofthemeasured
medium(calculated)

TankRefHeight
localgravity
MinHTGLevel
(minimumlevelatwhichHTG
measurementispossible;shouldbe
slightlyabovethepositionoftheP2
sensor)
P1Position
P1P2Distance
P3Position(onlyforthe"HTGP1,2,3"
mode)

Tank Ref Height

Directlevelmeasurement

HybridTankMeasuringSystem(HTMS)
HTMS+P1
P3

Levelsensor
Pressuresensor
(P1,bottom)
Pressuresensor
(P3,top)

Tank Ref Height

HTMS+P1,3
!
Note!
Thismodeshouldbe
usedinnon
atmospherictanks
(e.g.pressurisedtanks)

P1

P1 Position

HydrostaticTankGauging(HTG)
HTGP1

Pressuresensor
(P1,bottom)

P3

Pressuresensor
(P1,bottom)
Pressuresensor
(P3,top)

P3 Position

HTGP1,3
!Note!Thismode
shouldbeusedinnon
atmospherictanks
(e.g.pressurisedtanks)

P2
P1-P2 Distance
P1 Position

P1

HTGP1,2

Pressuresensor
(P1,bottom)
Pressuresensor
(P2,middle)

HTGP1,2,3
Note!Thismode
shouldbeusedinnon
atmospherictanks
(e.g.pressurisedtanks)

Pressuresensor
(P1,bottom)
Pressuresensor
(P2,middle)
Pressuresensor
(P3,top)

Varec,Inc.

TankSideMonitor

InstallationGuidelines
.

3.5" (90 mm)


maximum

Rail mounting kit


(Order No.: 52013134)
Rail mounting kit
(Order No.: 52013134)

3.5" (90 mm)


maximum

Typical4590TSMInstallation&MountingMethods

HousingCompartments

Grounding

The4590TSMhousinghasthreeseparatecompartments.Theupper
terminalcompartmentandelectronicscompartmentaredesignated
fornoni.s.connectionsandelectronicsandareratedEExd.The
lowerterminalcompartmentisdesignatedfori.s.wiringconnections
andwiringonly.

The4590TSMmustbegroundedtothetankpotentialbefore
communicationandpowerconnectionsaremade.Theconnections
(A4mm2)fromeachoutergroundplugofthe4590TSMtothetank
groundmustbemadebeforeanyotherwiringconnectionsare
made.Allgroundingmustbecompliantwithlocalandcompany
regulationsandcheckedbeforetheequipmentiscommissioned.

Inputsandoutputs
V1
Modbus
WM550
Enraf BPM
Mark/Space
L&J
GPE

Non-i.s.
terminals
Ex d

Power AC/DC

Fieldbus

4...20 mA
Analogue In
(option)

4...20 mA

4...20 mA

Analogue Out 1 Analogue Out 2


with HART
(option)
(option)

Discrete In/Out A Discrete In/Out B Discrete Out C


(option)
(option)
(option)

HART (up to 24 mA)

Level

i.s.
terminals
Ex ia

Temp

Pressure

Spot RTD
(option)

Analogue In

Discrete In 1

Discrete In 2

4...20 mA

Instrumentconnectionsforthe4590TSM

TechnicalInformation

4590TSM

NonI.S.andI.S.InputsandOutputs
NonIS

AnalogueIn

IS

AI

V1

Modbus

WM550

BPM

optiona

standard standard standard

Mark/
Space

L&J
Tankwa
y

GPE

V1,Modbus,WM550,BPM,
Mark/Space,L&JTankway,GPE
HART

AnalogueOut1

AO

standard option
+HART
+HART

standard
standard standard standard ISRTD
+HART
standard +HART
+HART
+HART
+HART

AnalogueOut2

AO#2

standard

standard

DiscreteIn/Out
A

DI#A
DO#A

DiscreteIn/Out
B

DI#B
DO#B

standard
option,s.pos.40oftheproduct
structure

standard ISDiscrete
In1

ISDI#1 standard

option,s.pos.50oftheproductstructure

ISDiscrete
In2

ISDI#2 standard

option,s.pos.60oftheproductstructure

ISAnalogue ISAI
In

standard

DiscreteOutC
DO#C standard

a.seepos.20option4oftheproductstructure;ModbuswithoutinoroutputdoesnotprovideanExdHARTbus!

NonI.S.TerminalConnections
Terminal
01L/+

V1

EIA485
Modbus

Whessoe
WM550

BPM

Mark/Space

L&JTankway

GPE

PowersupplyACorDC

02N/
04A1/+

DiscreteI/OA+

05A2/

DiscreteI/OA

06B1/+

DiscreteI/OB+

07B2/

DiscreteI/OB

00S

Cablescreen

08C1

4...20 mA
outputa#2

notusedb

4...20 mA
output#2

notused

V+

Power

4...20 mA
output#2

09C2

V1A

485B

Loop1

Space

Encoder

Loop1

10C3

V1B

485A

Loop1+

Mark

Computer

Loop1+

11C4

0V

0 V(V)

Ground

0 V1

12C5

0V

13C6

4...20 mAoutput#1+ HART

14C7

discrete
output1C

0V

4...20 mA
input

0V

Loop2

0V

4...20 mAinput

Donot
connect

discrete
+24 V
Loop2+
+24 V
output2C
a.Incasean"Exd"rated4wirelevelgaugeversionisused,thepowersupplycanbeobtainedfromtheseterminals(21V10%).
b.Theinternalvoltageatthisterminalis0 V,however,shieldingandsignalcommonshouldbeconnectedtoterminal11or12.
15C8

Varec,Inc.

TankSideMonitor

Standard (not certified)


ATEX
FM
CSA

TIIS

01 L/+
02 N/-

Power
01 L/+

04 A1/+
05 A2/06 B1/+
07 B2/00 S
08 C1

04 A1/+

11 C4
12 C5
13 C6

Digital I/O A

05 A2/-

Digital I/O B
06 B1/+

Digital I/O B

07 B2/-

Cable screen

Cable screen

00 S
08 C1
09 C2

09 C2
10 C3

Power

02 N/-

Digital I/O A

Field protocol
and
Analog I/O
(for details
see table)

10 C3

Field protocol
and
Analog I/O
(for details
see table)

11 C4
12 C5
13 C6
14 C7

15 C8

14 C7
15 C8

NonI.S.Terminals

Groundingofthefieldbusscreen

Discreteinandoutput

Thescreenofthefieldbuscableshouldbeconnectedtogroundat
bothends.Ifthisisnotpossibleduetosignaldisruptionbypotential
equalisationcurrents,itisadvisabletoconnectthescreenofthe
fieldbuscabletoterminal"00S"atthe4590TSMandtogroundat
theotherend.The"00S"terminalprovidesa500 Vcapacitor
betweenthecablescreenandtankgroundpotential.

The4590TSMcanbeequippedwithupto2discreteI/Omodules.
Thesemodulescanbeusedforinterfacingtononi.s.discreteinor
outputs.Inputandoutputvoltageandcurrentrangesdependonthe
typeofselectedmoduleinstalledintherelevantI/Oslot.Terminals
4and5correspondtodiscreteI/OslotA,terminals6and7
correspondtodiscreteI/OslotB.
.!

Noni.s.4...20 mAanalogueinput
Dependingontheselectedfieldbus
communicationboard,anoni.s.
selfpoweredorlooppowered
analoguetransmittercanbe
connected.Theanaloguesignalfor
thelooppoweredtransmittercan
beconnectedtotheterminals14(
)and15(+24Vdc).Themaximum
supplycurrentfortheanalogue
transmitterislimitedto24mA.The
analogsignalforaselfpowered
transmittershouldbeconnectedto
terminals11or12and14.

Loop powered (passive)


14
+

6 7
DIGITAL
AC OUTPUT 4 5

B
A

LOAD

L
AC SUPPLY
N

6 7
DIGITAL
DC OUTPUT 4 5

B
A

LOAD

DC SUPPLY

15
DIGITAL

self powered (active)


11/12
+

AC INPUT

6 7
4 5

B
A

L
AC SUPPLY
N

DIGITAL
DC INPUT

6 7
4 5

B
A

14

DC SUPPLY

DiscreteInputsandOutputs

Noni.s.4...20 mAanalogueoutput
ForallfieldcommunicationboardsexcepttheModbusOption
withoutanalogin/output,anoni.s.4...20mAoutputisavailable.Via
Softwaresettings,thisanalogueoutputcanbeconnectedtoany
parameterinthe4590TSM.Theanalogueoutputisavailable
betweenterminals13(+)and12().FromSW02.01.xxonwards,an
additionalHARTsignalisavailableatterminal13.

TechnicalInformation

Note! 250 VACisthemaximumloadthatcanbeconnected.

4590TSM

I.S.Terminals

interconnectedterminalpairsareavailable.Theterminalpairsare
markedrespectivelyH+andH.
Powersupply
The4590TSMprovidesintrinsicallysafepowerfor2wiretank
sensors.Italsocanprovideintrinsicallysafepowerforthe4wire
instrumentVarecradartankgauges.Forsupplyingextrai.s.powerto
the7500RTGs,additionalpowerterminalsareavailable,markedas
P+andP.Althoughitispossibletouseonly3wiresbetweenthe
7500RTGsandtheNRF590,bycombiningthePandHwires,itis
recommendedtouseadoublepairofscreenedandtwistedcable.

RTD

mA
24V
Internally
HART interconnected
sensor as one HART
fieldbus loop

Groundingofthecablescreen(forVarecradartankgaugesS)
ThescreenofthecableconnectingtheVarecradartankgaugesto
the4590TSMshouldbegroundedatthe4590TSM,notattheVarec
radartankgauges.
Scantime

For 7500 RTG Only

I.S.Terminals

Terminal

Designation

Meaning

16

D+

+RTDdrivea

17

S+

+RTDsense

18

RTDsense,b

19

RTDdrive,

20

OPT1

DiscreteInput1

21

OPT2

AnalogInput1(4...20mA)

22

OPT3

DiscreteInput2

23

OPT4

Option+24V

24

H+

+HARTcomm.c

25

HARTcomm.d

26

H+

+HARTcomm.

27

HARTcomm.

28

H+

+HARTcomm.

29

HARTcomm.

30

P+

SpotRTD
AspotRTDcanbeconnectedtothe
4590TSMiftheoptionisinstalled.
For4wireconnection,theRTD
mustbeconnectedtothe4
availableterminalsmarkedD+,S+,
SandD.For3wireconnection,
theRTDshouldbeconnectedtothe
same4terminals.TheterminalsD
andSshouldbeconnected
togetherdirectlyatthe4590TSM
terminals.

RTD
4 wire

RTD
3 wire

RTDresistanceismeasuredand
recalculatedatleasteverysecond.

Humaninterface

+i.s.powerforFMRSseries (terminal2
ofFMR)

Displayandoperatingelements

i.s.powerforFMRSseries (terminal1
ofFMR)
a.TheseterminalsshouldbeleftunconnectedifRTDhasnotbeenselected
infeature40oftheproductstructure.
b.Fora3wireRTD,terminals18and19shouldbeconnectedtogether.
c.TheseterminalssharethesameHARTsignal.
d.Theseterminalssharethesamei.s.0 Vsignal.

Opticalkeys

ConnectionofHARTinstruments

Liquidcrystaldisplay(LCD)

Tanksensors

Fourlineswith20characterseach.Displaycontrastadjustable
throughkeycombination.Thebacklightofthedisplayisactivated
duringoperationforuserdefinedtime(30sec...continuous
backlight).

31

The4590TSMcaninterfacetoamaximumof6i.s.HARTsensors.All
HARTsensorsareconnectedtooneHARTmultidrop
communicationloop.Inordertokeepwiringsimple,3

ThedataofconnectedHARTsensorsisconstantlyscannedand
updatedintheinternaldatabase.Thescanningsequenceisbased
ontheprioritiesofthemeasurements(levelprio1,temperature
prio2,pressureprio3,...).Typically,avaluechangeontheHART
multidroploopisdisplayedaftera2secondsdelay(forpriority1
values).

Theopticalkeysallowthe4590TSMtobeoperatedwithoutthe
housingbeingopened.
FromSoftwareVersion02.xx.xxonwardstheyfunctionassoftkeys,
i.e.theirmeaningvariesdependingonthecurrentpositionwithin
theoperatingmenu.Themeaningisindicatedbysoftkeysymbolsin
thebottomlineofthedisplay.

Varec,Inc.

TankSideMonitor
Thefollowingdisplaylanguagescanbeselectedbytheuser:

English

German

Japanese

SimplifiedChinese

Dutch

Spanish

French

Italian

AnyotherHARTinstrumentcanbeoperatedviatheGenericHART
menu(allowingall4universalHARTvaluestobeaccessed.

Operationwith"ToFToolFieldToolPackage"
The4590TSMcanalsobeoperatedviathe"ToFToolFieldTool
Package".Thisprogramsupportscommissioning,securingofdata,
signalanalysisanddocumentationoftheinstruments.Itis
compatiblewiththefollowingoperatingsystems:WinNT4.0,
Win2000andWin XP.
The"ToFToolFieldToolPackage"supportsthefollowingfunctions:

Note! Chinesefont:GB18030,CITSCommitteeapproved
Note! Japanesefont:JISX2081997includingHiragana,Katakana
asndKanji

Onlineconfigurationoftransmitters

Loadingandsavingofinstrumentdata(Upload/Download)

Documentationofmeasuringpoint

Corrections
The4590TSMcanautomaticallycalculatethefollowingcorrections:

CorrectionfortheHydrostaticTankDeformation(HyTD)

TemperatureCorrectionforThermalExpansionoftheTankShell
(CTSh)

Flowcalculation
The4590TSMcancalculatetheapproximateflowbasedontherate
oflevelchangeandalinearconversion,tovolumetricflow.
to previous
parameter

to next
parameter

edit current
parameter

Softkey symbols

move
downwards

move
upwards

mark current
selection

Meaning

LCDandOpticalKeys

OperationofHARTinstruments
Forthefollowinginstruments,theoperatingmenucanbeaccessed
onthedisplayofthe4590TSM:

7200seriesRadarTankGauges

7500seriesRadarTankGauges

453xATCsaveragetemperaturedevices

WhessoeVarec1646TemperatureTransmitter

CerabarM:PMC/PMP4x

CerabarS:PMC/PMP7x

Cerabar:PCM/PMC73x/63x

Deltabar:PMD/FMD23x/63x

DeltabarS:PMD/FMD7x

TechnicalInformation

4590TSM

Accessories
Inputmodules

Railmountingkit

DiscreteI/Omodules
The4590TSMcanbeequippedwith1or2discreteI/Omodules.(see
position50and60oftheordercodes)

ModuleAorB

Ordercodeb

52012955

52012956

52012957

52012958

Colourof
housing

yellow

yellow

white

white

Inputvoltage

90...140V 180...264
AC
VACc

3...32VDC 35...60V
DC

Nominalinput
resistance

22k

60k

22k

60k

Max.pickup
voltage

90VAC

180VAC

3VDC

35VDC

Min.dropout
voltage

25VAC

50VAC

1VDC

9VDC

Inputcurrent@
max.voltage

8mArms

8mArms

Typ.power
dissipation

1...1.5W/A

1...1.5W/A

Transient
protection

MeetsIEEE472

MeetsIEEE472

Opticalisolation

yes

yes

Isolationvoltage

4000Vrms

4000Vrms

1.70
(43.1)
1.00
(25.4)

1.00
(25.4)

3+

.30
(7.6)
.200
(5.1)
.700
(17.8)
1.100
(27.9)
1.30
(43.1)
1.70
(43.1)
BOTTOM VI EW

.040 (1.0) DIA.


(5 PLACES)

.100
(2.5)

Approvals
UL,CSA,CE,TV
UL,CSA,CE,TV
a.Thisordercodeisvalidifthemoduleispreinstalledinthe4590TSMas
moduleAormoduleB.
b.Thisordercodeisvalidifthemoduleisorderedasanaccessory.
c.Thisupperlimitoftheinputvoltageisdeterminedbythe4590TSM.

.40
(10.2)

StandardMechanicalDiagramforallI/OModules

Outputmodules

ACvoltage

DCvoltage

Ordercodeentry
a

ModuleAorB

Relayoutputmodule
J

OrderCode

52012959

52012960

52012961

52012962

Colour

black

black

red

red

Loadvoltage

24...140V 24...250V 3...60V


AC
AC
DC

4...200V
DC
1

OrdercodeEntrya
ModuleAorB

Ordercodeb

52026945

Colourofhousing

red

Loadvoltage

0...100VDC/0...120VAC
0...500mAc

Loadcurrent

30...500mAeff.

20...500mAeff.

Loadcurrent

Typ.power
dissipation

1W/A

1...1.5W/A

Max.contactresistance

Transient
protection

MeetsIEEE472

MeetsIEEE472

Typeofcontact

SPSTnormallyopen
Zerocrossingturnon

SPSTnormallyopen

Opticalisolation

yes

yes

Isolationvoltage

4000Veff.

4000Veff.

Approvals
UL,CSA,CE,TV
UL,CSA,CE,TV
a.Thisordercodeisvalidifthemoduleispreinstalledinthe4590TSMas
moduleAormoduleB
b.Thisordercodeisvalidifthemoduleisorderedasanaccessory.
c.Thisupperlimitoftheloadcurrentisdeterminedbythe4590TSM.

10

DCvoltage

Ordercodeentry

Forrailmountingthe4590TSMtoverticalorhorizontalpipe.(Order
Number:52013134)

.25
(6.35)

ACvoltage

250m

Max.turnon/offtime

1ms

Min.lifeexpectancy

500000cycles

Typeofcontact

SPSTnormallyopen;mechanicalrelay

Isolationvoltage

1500Veff

Approvals
UL,CSA,CE,TV
a.Thisordercodeisvalidifthemoduleispreinstalledinthe4590TSMas
moduleAormoduleB.
b.Thisordercodeisvalidifthemoduleisorderedasanaccessory.
c.Forinductiveloads,usediodesuppressionorRCnetworktoimprove
contactlife.
d.includingdebounce

Varec,Inc.

TankSideMonitor

DC

AC
+
1

VAC

VAC/DC

Zero
Voltage
Circuit

Amplifier

Logic

Logic

OutputModuleACandDCVoltage

DC

AC
+

VAC/DC

VDC

Logic

Logic

Out

Ground

Schmitt
Trigger

Out

Ground

Schmitt
Trigger

InputModuleACandDCVoltage

VAC /VDC

+VCC

INPUT

AMP

GROUND

RelayOutputModule

TechnicalInformation

11

4590TSM

TechnicalSpecifications
Physical
Netweight

17.6lbs(8kg)

Shippingweight
Enclosure

Explosionproofdiecastepoxycoated
aluminum
RatedIP65(NEMA4)

Conduitentries

3Noni.s.entriesM20x1.5.
2i.s.entriesM25x1.5.
internaldiameterofthecableentryis
16 mm.
OptionalAdaptorsEExd
M20x1.5
G
"NPT
"NPT(max.2cableentries)

Power
Powersupply

55...264VAC;insensitivetopolarity/CSA
approved:55...250VAC
18...55VAC/DC

Powerconsumption

370 mA@24VDC
200 mA@48VDC
75 mA@125VAC
45 mA@220VAC

Fuse

Internal(onprimarypower)

Environmental
Ambienttemperature

40C...+60C
(40F...+140F)

Storagetemperature

55C...85C
(67F...185F)

EMC

InterferenceemissiontoEN61326,
EquipmentclassA
InterferenceimmunitytoEN61326
Useshieldedsignallinesforinstallation.

OvervoltageProtection

Internal600Vrmssurgearresterswhich
havebeentestedagainst10kAtransient
discharges.

Certifications&Approvals
CEmarkThemeasuringsystemmeetsthelegalrequirementsofthe
ECguidelines.Varecconfirmstheinstrumentpassingtherequired
testsbyattachingtheCEmark.
FMFMXPClassI,Div1GroupsAD;
NotetheInstallationDrawingsZD084FandZD085F(IS420mAOption
Module)
CSAFMXPClassI,Div1GroupsAD;
NotetheInstallationDrawingsZD103FandZD104F(IS420mAOption
Module)

Custodytransferapprovals
NMitypeapprovalandNMiinitialverification,typeapproval
PTBinitialverification,typeapproval

ExternalStandardsandGuidelines
EN60529Protectionclassofhousing(IPcode)
EN61010Safetyregulationsforelectricaldevicesformeasurement,
control,regulationandlaboratoryuse.
EN61326Emissions(equipmentclassB),compatibility(appendixA
industrialuse)
APIMPMSCh.3.1AStandardPracticeforManualGaugingof
PetroleumandPetroleumProductsinStationaryTanks.
APIMPMSCh.3.1BStandardPracticeforLevelMeasurementofLiquid
HydrocarbonsinStationaryTanksbyAutomaticTankGauging
APIMPMSCh.3.3StandardPracticefroLevelMeasurementofliquid
HydrocarbonsinStationaryPressurizedStorageTanksbyAutomatic
TankGauging
APIMPMSCh.3.6MeasurementofLiquidHydrocarbonsbyHybrid
TankMeasurementSystems
APIMPMSCh.7.4StaticTemperatureDeterminationUsingFixed
AutomaticTankThermometers
ISO4266/Part1Petroleumandliquidpetroleumproducts
Measurementoflevelandtemperatureinstoragetanksbyautomatic
methodsPart1:Measurementoflevelinatmospherictanks
ISO4266/Part3Petroleumandliquidpetroleumproducts
Measurementoflevelandtemperatureinstoragetanksbyautomatic
methodsPart3:Measurementoflevelinpressurizedstoragetanks
(nonrefrigerated)
ISO4266/Part4Petroleumandliquidpetroleumproducts
Measurementoflevelandtemperatureinstoragetanksbyautomatic
methodsPart4:Measurementoftemperatureinatmospherictanks
ISO4266/Part6Petroleumandliquidpetroleumproducts
Measurementoflevelandtemperatureinstoragetanksbyautomatic
methodsPart6:Measurementoftemperatureinpressurizedtanks
ISO15169PetroleumandliquidpetroleumproductsDetermination
ofvolume,densityandmassofthecontentsofverticalcylindricaltanks
byHybridTankMeasurementSystems
OIMLR85OrganisationInternationaledeMtrologieLgale
Automaticlevelgaugesformeasuringthelevelofliquidinfixedstorage
tanks.

NonISinputsandoutputs
Analogue4...20 mAinput
Internalload(to 110
ground)
Measuring
range

0...26 mA

Accuracy

15A(afterlinearisationandcalibration)

Analogue4...20mAoutputs
Outputcurrent

3...24 mA

Outputvoltage

U=24VILOAD400

Outputload

max.500

Accuracy

15A(afterlinearisationandcalibration)

ATEXATEXII2(1)GEExd(ia)IICT4;
NotetheSafetyInstructionsXA160FandXA169F(IS420mAOption
Module)

12

Varec,Inc.

TankSideMonitor

HARToptionsa

Slave,address#0:
4...20 mAactive
Slave,address#1#15:
fixedcurrent(userselectable)
Master:
max.current(24 mA)selectablebyuser;
typically6HARTinstruments(each4 mA)canbe
connectedb
a.Thesecondanalogueoutput(availableforV1,WM550andGPE)hasno
HARToption.
b.StartupcurrentoftheHARTinstrumentshastobetakenintoaccount

DiscreteoutputC(forV1protocol)
Loadvoltage

3...100V

Loadcurrent

max.500mA

Typeofcontact

Mechanicallatchingrelay

Isolation
voltage

1500V

Approvals

UL,CSA

TypeofSensor

Nominalvalue

Tempmin

Ni120(672)

+180C(+350F)

0.1C(0.2F)

Ni100(618)DIN
+180C(+350F)
0.1C(0.2F)
43760
a.Accuracyofconverter,maybeinfluencedbyelementaccuracy

ISAnalogue4...20 mAinput
Sourcevoltage

U=25VILoadx333(typically)

Internalload(to
ground)

100

Measuringrange

0...26 mA

Accuracy

15A(afterlinearisationandcalibration)

Usage

SourceforDiscreteInputs/Sourcefor4...20mA
loopdevice

Discreteinputs

TechnicalDataoftheISinputsandoutputs
HARTinputloop

Activevoltage
("closedcircuit")

min.9 V(default)

Inactivevoltage
("opencircuit")

max.7 V(default)

Sourcevoltage

U = 25 V ILoadx333 (typically)

Activehighcurrent 4 mA

totalImax

StartupcurrentsofallconnectedHARTdevicesmay
notexceedatotalof27 mA

Switching
hysteresis

connectable
sensors

dependingoncurrentconsumption(includingstartup
current)

2V

SpotRTDinput(option,s.pos.40oftheproductstructure)
Measuring
range

10...600

Excitation
current

typ.400A,max.2000A

TypeofSensor

Nominalvalue

Tempmin

Pt100(385)IEC751
Pt100(389)
Pt100(392)IPTS68

100 @0C(32F)

200C(330F)

Cu90(4274)

100@25C(77F)
[90@0C(32F)]

100C(150F)

Ni120(672)

120@0C(32F)

60C(75F)

Ni100(618)DIN
43760

100 @0C(32F)

60C(75F)

TypeofSensor

Tempmax

Accuracya

Pt100(385)IEC751
Pt100(389)
Pt100(392)IPTS68

+600C(+1110F)

0.1C(0.2F)

Cu90(4274)

+250C(+480F)

0.1C(0.2F)

TechnicalInformation

13

4590TSM

FieldCommunications

Baudrate

1,200/2,400/4,800/9,600/19,200bits

EIA485MODBUS

Cable

Four(4)wire,twistedpairs

Transmission
distance

Dependingonspecifications

Topology

Serialbus,treestructure

No.ofunits

Maximum32instrumentsperloop

Baudrate

600/1,200/2,400/4,800/9,600/19,200bits
selectable

Parity

Odd,Even,None,selectable

Isolation

Serialcommunicationisolatedfromothercircuits

Cable

3wiretwistedcablewithscreening(DGNDis
connectedtothegroundcable)

Functions

Tankwaysupportsproductlevel,temperatureand
discreteinputs.

Topology

Serialbus,electricallyisolated,treestructure

Functionality

SlaveOnly
ModbusprovidesVarecMFTparametermapping
foreasiersetupinretrofitapplications.Itprovides
directconnectiontoPLCandDCSsystems.

No.ofunits

Maximum10instrumentsperloop

Baudrate

1,200/2,400bits,selectable

Cable

Twowire,twistedcablewithscreening

Distance

Maximum3,600ft(1,200m)includinglimbsor
branches(negligiblewithbranchesunder3m)

Transmission
distance

Maximum10km

Isolation

Businputsareelectricallyisolatedfromtheother
electronics

Topology

Serialbus,electricallyisolated,treestructure

Isolation

Serialcommunicationcircuitisolatedfromother
circuits

Compatibility

The4590TSMisfullycompatibletoENRAF(802,
812),811,854and954seriesservogauges,813
MGT(mechanicalgaugetransmitter),872,873and
973seriesRadargauges,874AIM(AnalogueInput
Module)andthe875VCU(ValveCommandUnit).

EnrafBiPhaseMark(GPUBPM)

Bidirectionalserialpulse(V1protocol)
No.ofunits

Maximum10instrumentsperloop

Baudrate

3,300BPS

Cable

Twowire(twistedpair)unscreenedcable

Transmission
distance

Maximum18,000ft(6,000m)

Versions

V1(newV1)
MDP(oldV1)
BBB(oldV1)
MIC+232(oldV1)(inpreparation)

No.ofunits

50+

Baudrate

1200

Cable

Four(4)wire,twistedpairs

Topology

Serialbus,treestructure

Functions

Isolation

Serialcommunicationcircuitisolatedfromother
circuits

Tankwaysupportsproductlevel,temperatureand
discreteinputs.

GPE
No.ofunits

16

Baudrate

2,400or4,800

Cable

Four(4)wire

Topology

Currentloop

L&JTankway

HARTinterface
IS(intrinsically
safe)

HARTMasterformeasuringdeviceconnection

NonIS
(ifselectedby
ordercode)

usersettable:
HARTMaster
HARTSlave(active420mAwhenaddressis"0")

Whessmatic550
No.ofunits

16instrumentsperloop

Baudrate

1,200/2,400bit/s

Cable

4wire,twistedpairswithscreening

Transmission
distance

DependingonspecificationsMax.distance:
7000 m

Topology

20mAdual(Redundent)currentloop

Instrument
address

SettingbyDIPswitchesoncommunicationboard

Isolation

Currentloopcircuitisolatedfromothercircuits

Mark/Space
No.ofunits

14

50+(Dependingonspecifications;consultaVarec
Engineer)

Varec,Inc.

TankSideMonitor

ProductDimensions

OrderCodes
10

20

30

40

50

TechnicalInformation

Certificates
A
For non-hazardous areas
6
ATEX II 2 (1) EEx d (ia) IIC T6
U
CSA XP Cl. I, Div 1, Gr. A-D
S
FM XP Cl. I, Div 1, Gr. A-D
Y
Special version, to be specified
Field
E
G
1
3
5
7
8
9

communication protocol
ENRAF BPM, non-I.S. 4-20mA input, non-I.S. 4-20mA HART Master output
GPE, non-I.S. 4-20mA HART Master output
WM550, non-I.S. 4-20mA output, Whessoe protocol with dual communication
Varec Mark/Space, non-I.S. 4-20mA input, non-I.S. 4-20mA HART Master output
Modbus, non-I.S. 4-20mA input, non I.S. 4-20mA HART Master output, EIA 485
L&J, non-I.S. 4-20mA input, non-I.S. 4-20mA HART Master output
V1, non-I.S. 4-20mA output, non-I.S. 4-20mA HART Master output, relay output
Special version, to be specified
Power supply
A
Power supply 18...55 VAC/DC
B
Power supply 55...264V AC
Y
Special version, to be specified
Spot RTD option
0
Without RTD temperature input
1
With spot RTD temperature input, I.S.
9
Special version, to be specified
Discrete I/O Module A
A
Without discrete input/output module A
B
Discrete input module A, 90...140V AC
C
Discrete input module A, 3...32V DC
D
Discrete input module A, 180...280V AC
E
Discrete input module A, 35...60V AC/DC
G
Discrete output module A, 24...280V AC
H
Discrete output module A, 3...60V DC
J
Discrete output module A, 24...140V AC
K
Discrete output module A, 4...200V DC

15

4590TankSideMonitor
50

60

70

80

90

100

110

N4590 -

Discrete I/O Module A


R
Relay output A, 0-100 VDC, 0-120VAC
Y
Special version, to be specified
Discrete I/O Module B
A
Without discrete input/output module B
B
Discrete input module B, 90...140V AC
C
Discrete input module B, 3...32V DC
D
Discrete input module B, 180...280V AC
E
Discrete input module B, 35...60V AC/DC
G
Discrete output module B, 24...280V AC
H
Discrete output module B, 3...60V DC
J
Discrete output module B, 24...140V AC
K
Discrete output module B, 4...200V DC
R
Relay output B, 0-100 VDC, 0-120VAC
Y
Special version, to be specified
Additional I.S. module
2
Integrated 4...20mA input, two discrete inputs
9
Special version, to be specified
Glands/Entries - Non-I.S.
F
2 x G 1/2 gland (in preparation)
B
2 x Ex d M20x1.5 entries
C
2 x Ex d G 1/2 entries
D
2 x Ex d 1/2 NPT entries
E
2 x Ex d 3/4 NPT entries
H
3 x Ex d M20x1.5 entries
K
3 x Ex d G 1/2 entries
L
3 x Ex d 1/2 NPT entries
G
3 x Ex d 3/4 NPT entries (in preparation)
Y
Special version, to be specified
Gland/Entry I.S. compartment
2
M25x1.5 glands, 13...18mm, I.S.compartment
3
G 1/2 entries, I.S. compartment
4
1/2 NPT entries, I.S. compartment
5
3/4 NPT entries, I.S. compartment
9
Special version, to be specified
Custody transfer type approvals
N
Custody transfer type approval not selected
Y
Special version, to be specified
Additional options
V
Varec, Inc: add. options not selected
9
Special version, to be specified
Complete product designation

Varec,Inc.,5834PeachtreeCornersEast,PeachtreeCorners(Atlanta),GA30092USA
Tel:+1(770)4479202|TollFree:+1(866)6982732|Fax:+1(770)6628939|www.varec.com
2013Varec,Inc.AllRightsReserved.Thisdocumentisforinformationpurposesonly.Varec,Inc.makesnowarranties,expressorimplied,in
thissummary.Thenamesofactualcompaniesandproductsmentionedhereinmaybethetrademarksoftheirrespectiveowners.
DocumentCode:TEC029GVAE4013