AstoFlo Plus Service Instructions

Part- No. 0560.9600.12 Rev.
4 09/2009
Service Instructions
Stihler Electronic GmbH 70597 Stuttgart Germany
Service Instructions ASTOFLO PLUS (AFP)
Manufacturer:
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STIHLER ELECTRONIC GmbH

Julius-Hoelder-Strasse 36
70597 Stuttgart
Germany
Tel. +49 (0) 711-720670
Fax +49 (0) 711-7206757
www.stihlerelectronic.de
E-Mail: info@stihlerelectronic.de
Rev. 4 09/2009
List of contents
1 General ........................................................................................................................... 4
1.1
Technical Service and Ordering Spare Parts ................................................. 4
1.2
Guarantee repairs .......................................................................................... 4
1.3
Liability ........................................................................................................... 4
1.4
Important instructions..................................................................................... 5
2 Description of the warmer............................................................................................. 5
2.1
Introduction .................................................................................................... 5
2.2
Technical description ..................................................................................... 5
2.3
Warmer components...................................................................................... 6
2.4
Control panel components ............................................................................. 6
2.4
Control panel components ............................................................................. 7
2.5
Technical Specifications................................................................................. 8
2.6
Safety features and alarm systems................................................................ 9
2.7
Description of electronic components .......................................................... 10
3 Cleaning and disinfection ........................................................................................... 12
4 Troubleshooting .......................................................................................................... 13
Part I: When putting the warmer into use................................................................ 13
Part II: During operation.......................................................................................... 15
Part III: During the safety and operation check....................................................... 16
5 Repairing/replacing parts and components .............................................................. 21
5.1
Opening the control unit ............................................................................... 22
5.2
Disassembling the front housing section...................................................... 22
5.3
Assembling the front housing section .......................................................... 24
5.4
Disassembling the rear housing section....................................................... 26
5.5
Assembling the rear housing section ........................................................... 28
5.6
Assembling the control unit .......................................................................... 31
Appendix ......................................................................................................................... 33
A Spare parts list
.....A1
B Testing instructions (safety and function checks)
.....B1
C Test before putting into service
.....C1
Rev. 4 09/2009
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1 General
1.1
Technical Service and Ordering Spare Parts

Julius-Hoelder-Str. 36
70597 Stuttgart
Germany
Tel: +49 (0) 711-720670

Fax: +49 (0) 711-7206757
E-mail: info@stihlerelectronic.de
When making requests or ordering spare parts, please state the reference and serial
number of the device in question. You can find them on the device rating plate:
Fig. 1 Information on the rating plate
1.2
Guarantee repairs
A 12-month guarantee is granted. During the guarantee period, the manufacturer will
remedy all defects due to material or manufacturing faults free of charge either by repair or
replacement.
This guarantee does not cover any other damage. Damage due to misuse or improper
handling, excessive force or regular wear is not covered by this guarantee. This also applies
to interventions by persons other than those authorised by the manufacturer or if the original
condition is changed.
If damage occurs during the guarantee period, please clean the device and send it to a sales
location near you or directly to STIHLER ELECTRONIC. The costs of transport and
packaging are for the sender's account.
1.3
Liability
The manufacturer shall only be liable for the safety, reliability and performance of the device
if all operating, maintenance and testing procedures comply with the procedures
communicated by the manufacturer and are carried out by properly trained and qualified
personnel; if -when necessary- only original spare parts are used to replace components; if
assembly and repairs are only carried out by authorised personnel or an authorised service
centre; if the electrical systems comply with the locally applicable instructions and
regulations and the IEC requirements and if the device is used in keeping with the
instructions of use for the intended purpose and at a suitable location.
CAUTION
The fact that technical documents or spare parts are made available does
not imply any authorisation on the part of the manufacturer to open or
repair the device.
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Rev. 4 09/2009

1.4
Important instructions
All tests must be carried out by properly qualified staff, i.e. staff who have the relevant
expert professional training, knowledge and experience and are familiar with the relevant
technologies, standards and local rules and regulations. Personnel who have to assess
safety must be able to recognise any consequences and dangers caused by devices
which do not comply with the requirements.
The measuring equipment must comply with the relevant standards.
All repair activities, all tests carried out and their results must be recorded.
The pattern approval is invalidated if the device is no longer in its original state. You
must therefore use only original spare parts.
Due to the safety risks, electronic PWBs must only be repaired by the manufacturer. If
they are faulty they must always be replaced in their entirety.
2 Description of the warmer

2.1
Introduction
ASTOFLO PLUS enables fluids which are supplied to patients to be heated, to avoid and/or
minimise hypothermia or to increase the patient's wellbeing.
The technical design of the heating profile is such that, as a rule, no extra disposables are
necessary.
2.2
Technical description
The warmer consists of a control unit with electronics and a removable (=plug-in) flexible
heating profile.
Control unit
Contains the electronics including temperature control and monitoring, control and display
elements for temperature selection and attachment device.
Heating profile
Heating profiles of different lengths (180 & 240 cm) and groove diameters
(4-5 & 6-7 mm) are available. Strict tolerances are observed to enable these heating profiles
to be mutually interchangeable and to be operated with any control unit.
The heating profile has been extruded from high-quality silicone material. Heat conductors
and a total of 3 temperature sensors (NTCs) run through a total of 6 channels. The outside
has thermal insulation with silicone foam. In addition to safety, a long service life had the
main priority when designing and manufacturing the heating profile. All functions (heating,
temperature monitoring) are permanently monitored for cable breaks.
Rev. 4 09/2009
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2.3
Warmer components
Control unit
Contains power supply, operation, control
and monitoring units for the heating profile
Heating profile
Transfers the heat from the heat conductor
to the medium to be heated via the infusion
line which has been introduced into the
heating profile.
Heating profile
socket
Plug
Control panel
control buttons and LEDs
Power supply cord

Supplies electricity from the mains outlet to the
warmer
Heating profile supply line

Connection between the device and the plug-in
heating profile
Fig. 2 Warmer components

Clip for heating profile
Attachment device
secures the infusion line and the heating

profile together
Is used to attach the ASTOFLO PLUS to

infusion stands or medical equipment rails.
Test socket or alternatively

connector for potential equalization
for measuring the protective earth resistance
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Rev. 4 09/2009

2.4
Control panel components

9 Alarm LED
8 Display actual temperature
6 Key Temperature up
7 Display temperature setting
5 Key Temperature down
3 Key START
4 Power LED
2 Key STAND-BY
1 Stand-by
LED
Fig. 3 Control panel components

Stand-by LED
lights up orange when the device

is in STAND-BY.
Key STAND-BY
Toggle between "Stand-by" and "Device on" modes. The following takes
place in the "Device on" mode:
The temperature display is activated
The red alarm LED (9) flashes
The green Power LED (4) flashes
The acoustic alarm is activated
Key START
Start of the heating process. The following takes place:

The green Power LED (4) is constantly on
The acoustic alarm is off
The red alarm LED (9) goes off as soon as 33C (low temperature
alarm limit) is reached
Power LED
flashes green when the device has been switched on, but the heating
process has not started yet. Is permanently green when the START key
has been pressed.
Temperature
up key
Temperature
down key
"SET"
temperature
display
Shows the temperature selected by the operator.
Actual
temperature
display
Shows the current temperature of the heating profile.

Note: "L" is shown at T< 20 C and "H" at T > 50 C.
Alarm LED
Flashes red if there is an alarm condition or an error. If an excessive

temperature occurs, the internal heating element is switched off and the
acoustic alarm is activated at the same time.
Arrow keys to select the required temperature setting. Raise or lower

the heating profile temperature (from 33 C to 43 C) in 0.5C steps.
In addition: Alarm test functions 1, 2 and 3, see chapter 5.1
Note: After selecting a temperature you have to confirm it by pressing the START key
within approx. 5 seconds. The power LED will flash during this time. If the
temperature is not confirmed, the warmer will heat to the preset temperature.
Rev. 4 09/2009
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2.5
Technical Specifications
ASTOFLO PLUS
Electr. connection
Power consumption
Protection class (IEC 60601)
Protective earth resistance
Equipment leakage current
Applied part (IEC 60601-1)
Applied part leakage current BF

(mains voltage on the applied part)
Applied part leakage current CF
(mains voltage on the applied part)
Primary fuses (F3, F4)
Secondary fuse (F1)
IP (IEC 60529)
Classification acc. to
appendix IX
Dimensions
Height (without heating profile)
Width
Depth (with universal attachment)
Weight
Operating mode
Perm. ambient conditions
during operation
during storage
Temperature of the heating profile
AFP
EU/CH/CN/DK/TH
230VAC 10%
50-60Hz
AFP
AFP
UK/AU
NA
240VAC 10% 115VAC 10%
50-60Hz
50-60Hz
AFP
JA
100VAC
10%
50-60Hz
max. 90 W
I
0.2
0.2 mA
Applied part of type BF (up to control unit SN 1999)
or CF (from control unit SN 2001)
is supplied with 22 VAC by the device
< 5 mA
< 0.05 mA
T1.25H 250 V (5 x 20 mm)
T2H 250 V (5 x 20 mm)
T4H 250 V (5 x 20 mm)
IPX1
IIb (rule 9)
Relative humidity
10 % to 75 %
10 % to 75 %
non-condensating
280 mm
120 mm
175 mm
3 kg
Continuous operation
Temperature
Air pressure
+16 C to +32 C
700 hPa to 1060 hPa
- 20 C to +60 C
500 hPa to 1060 hPa
33.0C to 43.0C ( 1 C)
can be selected by the user in 0.5C steps
1st excessive temperature

cut-off
2nd excessive temperature cut-off
3rd excessive temperature cut-off
Low temperature alarm
45.0 C ( 1 C)
45.0 C ( 1 C)
45.0 C ( 1 C)
33.0 C ( 1 C)
The device is not intended for use in potentially explosive
atmospheres.
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Rev. 4 09/2009

2.6
Safety features and alarm systems

Excessive temperature alarms
To prevent the risk of overheating due to the temperature control being down, the ASTOFLO
PLUS has a total of 3 excessive temperature cut-offs, 2 of which are fully independent of
each other (see "Safety" circuit diagram). In the event of an excessive temperature, the
heating is switched off and the alarm indication (red alarm LED and acoustic warning signal)
is activated.
An excessive temperature alarm is triggered if the temperature of the heating profile
exceeds 45 C 1 C.
If the alarm has been triggered, the device can only be started again (and the alarm status
deactivated) if the temperature has fallen to below the alarm limit.
Note:
Excessive temperature alarms can also be triggered by exterior circumstances (external source of heat
such as sunlight or radiators).

If the temperature of the heating profile drops to below 33C 1 C, "Low temperature" is
indicated (red alarm LED flashing and the acoustic warning signal is activated for 15
seconds every 3 minutes). The heating is not switched off for this alarm.
Auto restart after power supply interruption
After short mains power interruptions (up to 5 seconds) the warmer will continue to heat at
the preset temperature as soon as the power returns.
Note:
The warmer cannot distinguish between actual power downs and intentional deactivation quickly
followed by reactivation. In the latter case, the warmer will restart automatically (without the START key
having been pushed). To avoid this effect you must wait for approx. 30 seconds before switching the
device on again.
Test facilities
Pressing the START key triggers a test to check that relays K1 and K2 will safely cut the
current in the event of a fault. Both safety cut-offs (ABS11/12 and ABS2) are sent fault
signals in turn. The relays react to this with audible clicks. If the test is successful, the
electronic system will switch on the heating.
A double function of the "Temperature up" and "Temperature down" keys enables the
operation of the 3 hardware cut-outs to be tested at all times.
Applied part (= heating profile)
The applied part is a type "BF" or CF (see rating plate control unit), i.e. the electrical
conductors in the heating profile have been insulated from the other parts of the medical
device to such an extent that no higher current than the permissible patient leakage current
flows when an undesired voltage from an external source comes into contact with the
patient and is effective between the applied part and the earth circuit as a result. To simplify
the measurement of patient leakage current, the secondary side of the control unit will be
connected directly.
Rev. 4 09/2009
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2.7
Description of electronic components

Mains supply
PWB
Power PWB
Display PWB
Toroidal core
Test socket
Heating profile
Fig. 4 "Functional" circuit diagram
Mains supply PWB

The mains supply PWB serves to enable flexible and easy adjustment of the device
to different mains voltages (100-115-230-240 VAC).
To achieve this, the relevant tap of the primary winding of the toroidal core transformer is
connected to the power supply cord input by means of flat connectors.
Toroidal core transformer
The toroidal core transformer has been designed with the different mains voltages
(100-115-230-240 VAC) in mind so that different taps of the primary winding always lead to
an output voltage of 22 VAC with the mains voltage referred to. In addition, statically
insulated copper foil has been integrated as screen.
This screen is purely a static screen to dampen mains interruptions and voltage peaks in the
high-frequency band (EMC); it is connected to the protective earth conductor.
Power PWB
In principle, the power PWB serves to supply the power for or switch off the heating of the
heating profile.
The power PWB can be divided into several function blocks:
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Generation of 5V DC for the processor

Zero crossing detection
Heating power switch (on/off via MOS FET)
Power down logic to restart the device after a short power failure
Two relays for the two independent safety circuits to switch off the secondary
voltage (heating)
Rev. 4 09/2009

Display PWB
The display PWB serves as an information display for the user, a control unit and as an
electronics control. It can be subdivided as follows:
Indication of the current temperature of the heating profile, as well as the preselected
target temperature.
Two independent hardware cut-outs to switch off the heating in the event of excessive
temperature on one of the 3 NTCs or a cable break in the NTC wires.
Device control keys
Controller with program
Preparation of the analogue temperature measurement signal (NTC temperature
sensors)
Display PWB
Power PWB
Heating profile
Fig. 5 "Electronic/thermal safety" circuit diagram
Rev. 4 09/2009
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3 Cleaning and disinfection

CAUTION
When handling detergents and disinfectants observe your own safety and use
the relevant personal safety equipment.
To prevent damaging the warmer,
do not immerse the warmer or the heating profile in any fluids.
do not disinfect the warmer with steam (i.e. in an autoclave), hot air or
thermo-chemical cleaning solutions,
only disinfect the heating profile with a disinfectant based on alcohol,
if using a ready-to-use disinfectant only use an alcohol-based disinfectant
with a low aldehyde content (< 0.2 %).
Clean and disinfect the warmer as required or when it gets dirty, as follows:
1. Pull the mains plug from the power outlet.
2. Clean all surfaces, including the groove in the flexible heating profile,
with a soft cloth/cotton buds and a mild soap solution.
3. Either disinfect the housing of the control unit with a 1/4% solution of bleaching agent
(sodium hypochlorite) or one of the recommended disinfectant.
4. Only disinfect the heating profile with an alcohol-based disinfectant or with one of the
recommended disinfectants.
Disinfectant
Manufacturer
Disinfectant
ClearSurf
Fresenius
Medical Care
Mikrozid AF Liquid
B. Braun
Melsungen AG
Bacillol plus
Desomed Dr.
Trippen GmbH
Mikrobac forte
Meliseptol
Biguamed Perfekt N
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Manufacturer
Schlke &
Mayr GmbH
Rev. 4 09/2009
Bode Chemie
GmbH
4 Troubleshooting
Part I: When putting the warmer into use
Action
Correct device reaction
Incorrect device reaction
Does the following take place?
If you
1 connect the warmer to the The orange stand-by LED lights up if 1.1 no reaction
power outlet and observe the the warmer was disconnected from
the mains for 30 seconds or more*.
control panel
2 press the stand-by key
the orange stand-by LED goes out

temperature display or "L" is
displayed
red alarm LED and green power
LED flash
acoustic alarm is activated
20.4
2.1 no reaction
2.2 Temperature display is

incomplete, distorted or not
visible at all
Possible cause(s)
Remedy
1.1.1 Faulty power outlet
Select another power outlet
1.1.2 Faulty power supply

cord
Replace the power supply cord
1.1.3 Faulty primary fuse
Replace the primary fuse
1.1.4 Faulty toroidal core

transformer
Replace the toroidal core transformer
1.1.5 Faulty power PWB
Replace the power PWB
2.1.1 Key was pressed too

briefly
2.1.2 Electronic defect
Press and hold the stand-by key for at

least 1 second (this is a built-in safety
function to prevent unintentional
activation)
Replace the electronic PWBs
2.2.1 Temporary display

control failure
Switch off the warmer with the standby key again and switch it on again
*otherwise the warmer may immediately switch to operating mode (also see chapter 2.6 ->Auto restart after power supply interruption)
Rev. 4 09/2009
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Action
If you
3 press the Start key

3.1 Warmer stays in the alarm

the automatic relay test generates
status (acoustic alarm and red
an audible click
alarm LED)
green power LED is lit permanently
the acoustic alarm goes off
the red alarm LED shows the "Low
temperature alarm" below 33C and
then goes out
temperature display slowly goes up
until the "SET" temperature is
reached
Possible cause(s)
Remedy
3.1.1 No heating profile

connected
Connect the heating profile and start

the warmer again
3.1.2 Cable break in heating

profile (NTC/heating)
Replace the heating profile
3.1.3 Cable break in the plug- Replace the heating profile supply line
and-socket
connection/supply line to
the heating profile
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Rev. 4 09/2009
Part II: During operation

Action
Device reaction
Possible cause(s)
If you
and the following happens?
4 use the warmer and the Excessive temperature alarm 4.1 Heating profile too hot due to
acoustic alarm suddenly
sounds
the red alarm LED flashes

the green power LED flashes
the temperature display alternates
45.8
5 use the warmer and the
acoustic alarm sounds every the red alarm LED flashes

3 minutes
the acoustic alarm is sounded for
15 seconds every 3 minutes
external heat source (sun,

radiator).
Remedy
Eliminate the influence of the
external heat source and let
the heating profile cool down
to below 45C until the
warmer can be restarted.
4.2 Heating profile too hot because Let the fluid and the heating
the temperature of the fluid to
profile cool down until the
be heated is too high.
warmer can be restarted.
4.3 Electronic defect
5.1 The input temperature of the

fluid to be heated is too low or
the flow rate is too high.
Lower the flow rate or preheat the fluid in another way
5.2 The room temperature or the

heating profile temperature is
far below the permissible
ambient temperature
Find a suitable environment

for the application
32.8
Rev. 4 09/2009
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Action
If you
6 use the warmer and the
acoustic alarm suddenly
sounds
Device reaction
and the following happens?
Cable break alarm
Possible cause(s)
Remedy
6.1 Defective heating profile (NTC

or heating broken)
6.2 Faulty plug-and-socket

connection/supply line to
heating profile

supply line
6.3 Electronic defect

Possible cause(s)
Remedy
See testing instructions chapter 3.3

display accuracy
7.1 The temperatures shown are

outside the tolerance.
7.1.1 Test box defective
Check the test box and have it

repaired/adjusted if there is a
deviation.
Replace the display PWB or have it

repaired
the red alarm LED flashes

the green power LED flashes
the display shows an "L"
Part III: During the safety and operation check

Action
If you
7 check the accuracy of the
temperature display
44.0
41.5
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Rev. 4 09/2009

Action
If you
8 check the temperature
control

Possible cause(s)
See testing instructions chapter 3.3 8.1 The warmer cannot be started
temperature control
or fails to react with an alarm or
fails to show "E26".
Remedy
deviation.
Replace the display PWB/power PWB

or have it repaired

deviation.

or have it repaired
9 check the excessive

temperature alarms
See testing instructions chapter 3.3 9.1 Warmer does not react with an
excessive temperature alarms
alarm or does not display
"E16".
10 check the NTC cable break See testing instructions chapter 3.3 10.1 Warmer does not react with an 10.1.1 Electronic defect
alarms
NTC cable break alarms
alarm or does not display

"E16".
Rev. 4 09/2009

or have it repaired
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Action
If you
11 test the excessive
temperature cut-offs
12 test the auto restart after

power supply interruption
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See testing instructions chapter 5.1 11.1 The warmer does not react as
described on the left
operation of the excessive
temperature cut-off 1 (H1)
Possible cause(s)
Remedy

or have it repaired

or have it repaired


See testing instructions chapter 5.2 12.1 The warmer switches to the
function of auto restart after power
stand-by status:
supply interruption
Rev. 4 09/2009

Action
If you
13 check the temperature
sensors of the heating profile
14 measure the resistance of

the protective earthed
conductor RSL

Possible cause(s)
Remedy
See testing instructions chapter 4.2 13.1 The difference between the
13.1.1 Measurement not
Provide better measuring conditions
measuring the temperature sensors
sufficiently accurate
highest and the lowest
and repeat the measurement
due to varying
resistance values is more than
environmental
200 Ohm
conditions or an
inaccurate room
thermometer.
13.1.2 Temperature sensor(s) Replace the heating profile
faulty
See testing instructions chapter
3.2.1 protective earth resistance
14.1 The measured value is higher 14.1.1 There is an interruption

than the indicated limit value
in the power supply
or fluctuates when the power
cord or in the warmer
supply cord is moved
interior
14.1.2 The protective earthed
contactor contacts in
the mains plug are
dirty/corroded
14.1.3 The test socket on the
warmer is dirty
Rev. 4 09/2009
Find the interruption and replace the

faulty part
Clean the contacts or replace the

power supply cord
Clean or replace the test socket
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Action
If you
15 measure the equipment
leakage current

See testing instructions chapter 3.2.2

15.1 The measured value is higher 15.1.1 Faulty insulation of the Replace/renew the fault part
than the limit value
mains plug or the
power supply cord or
mains supply PWB or
toroidal core
transformer
15.2 The measured value is
15.2.1 Faulty electrical
approximately 0.0 A
connection between
screen and protective
earthed conductor or
defective power supply
cord
16.1 The measured value is higher 16.1.1 Faulty screen in toroidal Replace the toroidal core transformer
than the limit value
core transformer
IEL
16 measure the applied part See testing instructions chapter 3.2.3

leakage current IAL
Applied part leakage current
Possible cause(s)
16.1.2 Faulty electrical

connection between
screen and protective
earthed conductor or
defective power supply
cord
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Rev. 4 09/2009
Remedy
Correct the electrical connection
5 Repairing/replacing parts and

components
WARNING
If the housing is opened the sealing label will break. This will invalidate all
guarantee claims.
Take the proper ESD prevention measures before touching electronic PWBs
(e.g. ESD bracelet).
Immediately store removed electronic PWBs in ESD-safe containers or bags.
Only use original spare parts (see the spare parts list in the appendix). Using
other parts invalidates the pattern approval.
To enable traceability, the serial numbers of electronic PWBs which have

been replaced must be recorded.
Lay the cables in accordance with the applicable instructions and regulations;
this is an integral element of the safety of the device.
Repairs must only be carried out by trained technical staff, observing these
service instructions.
Always carry out the safety and operating tests after making repairs and
before using the device on patients.
All tests must be passed! If any errors are found, the warmer must be
repaired before using it on patients. Failure to detect or remedy errors can
lead to death, serious injury, damage to the device or faulty operation.
Clean surfaces for adhesive labels with isopropanol (100 %).
The heating profile does not contain any parts which can be repaired. If any
defects occur, it has to be repaired/replaced by the manufacturer.
Rev. 4 09/2009
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5.1
Necessary tool
0.8 x 4 mm screwdriver
Opening the control unit
1. Pull the mains plug from the power outlet.
2. Loosen the 4 screws on the rear.
3. Separate the two housing halves and
4. lay the front housing half on the left of the rear housing half.
5.2
Disassembling the front housing section

Necessary tool:
-
a) Removing the insulation sheet
1. Carefully lift the insulation sheet holding it by its underside near the
distance pins.
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Rev. 4 09/2009

b) Removing the connecting cable
Necessary tool:
Tx 10 torx screwdriver
1. Disconnect the connectors from the display and power PWBs and
remove the cable clip* by loosening the screw. Remove the black
plastic block with the connecting cable from the housing.
2. Disconnect the transformer connectors from the power PWB
*not fitted on all warmers
c) Removing the PWBs
Necessary tool:
1. Loosen the fixing screws,
2. hold the PWBs in the housing with one hand and turn the unit
upside down.
3. Lift the housing away from the PWBs.

Careful: the LCD display is only connected to the PWB by the
connecting cable. Do not subject this connection to a load!
4. Secure the LCD display to the PWB by means of an elastic band for
transport and storage purposes.
Rev. 4 09/2009
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Necessary tool:
-
d) Removing the display frame
1. Take the display frame out of the housing from the top of the
housing.
5.3
Assembling the front housing section

Necessary tool:
-
a) Installing the display frame
1. Lay the display frame in the housing with the correct side up.
Necessary tool:
b) Installing the PWBs
1. Hold the housing and the PWB in a vertical position and move
them together. Slightly tilt the display PWB towards the housing, so
that the display locates in the holes in the display frame. Make sure
that the expanded rubber underlay which has to press the display
against the housing is still located on the PWB.
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2. Slowly insert the PWB and check that it is located correctly: if you
move the PWB carefully it must always rest on the plastic supports
in the housing.
Rev. 4 09/2009
3. Carefully lay down the unit and secure the PWBs with the short
screws (3x6).
Necessary tool:
c) Installing the connecting cable
1. Plug in the NTC connector such that the marking on the

connector housing is pointing to the power PWB. Bend the
wire strands down.
2. Plug in the flat connectors of the heating and check that they are
tight. Then feed the cable past the outside of the distance pin and
install the plastic block in the hole in the housing. Pay attention to
the proper orientation: the locking lug on the cable connector
must, as a rule, point to the rear of the device.
3. Secure the connecting cable with the cable clip and the long screw
(3x10) to the remaining hole in the PWB.
Rev. 4 09/2009
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5.4
Disassembling the rear housing section

Necessary tool:
SW10 open-ended or ring spanner
a) Removing the insulation sheet
1. Loosen the plastic nut and
2. remove the insulation sheet by pulling it upwards and rotating it in

a clockwise direction.
b) Removing the power supply cord
Necessary tool:
1. Loosen the screws of the power supply terminal.
2. Loosen the draw relief screws.
3. Straighten the wires and pull the power supply cord out of the
housing/anti-kink sleeve.
c) Removing the toroidal core transformer
Necessary tool:
1. Loosen the hexagonal nut.
2. Disconnect the flat connectors from the mains supply PWB.
Page
- 26 -
Rev. 4 09/2009
3. Remove the toroidal core transformer.
d) Removing the mains supply PWB
Necessary tool:
-
1. Disconnect the connection to the test socket

(or alternatively to the connector for potential equalization).
2. Remove the mains supply PWB.
e) Removing the attachment device
Necessary tool:
1. Loosen the screws.
2. Lift the housing away from the attachment device.
f) Removing the clip for the heating profile
Necessary tool:
Flat pliers
1. Pull the clip for the heating profile outwards and hold the metal pin
with flat pliers. Unscrew the clip for the heating profile from the pin
by turning it in an anti-clockwise direction.
Note: the clip for the heating profile can also be removed from the
complete device.
Rev. 4 09/2009
Page
- 27 -
5.5
Assembling the rear housing section
a) Installing the clips for the heating profile
Necessary tool:
Flat pliers
1. Pull the metal pin out, hold it with flat pliers and screw the clip for
the heating profile onto the screw thread in a clockwise direction.
Caution: plastic thread! Tighten with care.
Note: the clip for the heating profile can also be removed from the
complete device.
b) Installing the attachment device
Necessary tool:
1. Lay the insulation sheet in the housing.
2. Insert the countersunk head screw through the "Inner plate" from the
bottom and
3. align the plate and the attachment holes inside the housing.
Page
- 28 -
4. Secure the inner plate, the housing and the attachment device with
4 Torx screws.
Rev. 4 09/2009

c) Installing the mains supply PWB
Necessary tool:
-
1. Make sure that the insulation sheet is in the housing.
2. Make sure that the fuse values comply with the specifications on
the mains supply PWB.
3. Insert the mains supply PWB.
4. Make the protective earthed conductor connection between the test

socket (or alternatively between the connector for potential
equalization) and flat plug "X8".
d) Assembling the power supply cord
Necessary tool:
1. Straighten any wire strands as required and thread the power

supply cord with the strands forwards through the anti-kink sleeve
and the housing.
2. Make the electrical connections:
Rev. 4 09/2009
Wire
green/yellow
Connection
blue
brown
N
L
Page
- 29 -
3. Attach the strain relief with 2 Torx screw (3 x 10).
d) Installing the toroidal core transformer
Necessary tool:
poss. flat pliers
1. Thread the central hole of the transformer assembly disk onto the
screws and place it on the inner plate.
2. Make sure that the transformer assembly disk is located securely in

the circular recess of the inner plate.
Rated voltage
100 V [JA]
115 V [NA]
230 V [EU,DK,CN,CH,TH]
240 V [UK, AU]
X2
Connection
X3 X4* X5*
X6*
blue brown grey violet yellow

blue grey brown violet yellow
blue violet brown grey yellow
blue yellow brown grey violet
3. Plug in the flat connectors of the toroidal core transformer on the

power PWB in accordance with the rated voltage (see the adjacent
table).
*These connections have no function and only serve to

hold the connection cable which is not necessary.
4. Plug the flat connectors of the transformer screen winding on the

flat plugs marked "X1".
5. Install the washer and the hexagonal nut and tighten the nut with
care. If necessary, hold the countersunk head screw with flat pliers.
Page
- 30 -
Rev. 4 09/2009

Necessary tool:
-
e) Installing the insulation sheet
1. Install the insulation sheet with the correct side up.
5.6
2. Press the insulation sheet on the toroidal core transformer and

install and finger-tighten the plastic cap nut.
Assembling the control unit
Necessary tool:
1. Lay the pre-assembled front housing section to the left of the preassembled rear housing section.
2. Connect the two free connecting cables of the toroidal core

transformer with the flat connectors marked "TR" on the power PWB.
3. Check that the connecting cable is tight and insert the insulation
sheet in the housing. Lightly push the insulation sheet onto the
distance pins.
4. Take one housing half in each hand and hold them together by their
long sides.
Rev. 4 09/2009
Page
- 31 -
5. Before finally assembling the housing check:
the location of the black plastic block in the hole in the

housing
the cable run
the flush alignment of the distance pin to the sleeve

opposite it
6. Fold both housing halves together* and check that the seam is tight
all around.
*If the housing halves are new you may have to press them into each
other with force.
7. Screw the two housing halves together with 4 slotted-head screws.

Tighten the screws with care!
8. Carry out the safety and function checks described in appendix B

and record the test results.
Page
- 32 -
Rev. 4 09/2009
Appendix
A Spare parts list
B Testing instructions (safety and function checks)
C Test before putting into service
Rev. 4 09/2009
Page
- 33 -
Page
- 34 -
Rev. 4 09/2009
Ersatzteilliste / Spare parts list ASTOFLO PLUS (AFP)

A Ersatzteilliste/Spare parts list
Bestell-Nr.
Order no
Abbildung
Figure
Bezeichnung
Description
0560.4000.10
Gehuse vorne
Front housing
0560.4200.00
Frontplatte ASTOFLO
PLUS
Frontpanel ASTOFLO
PLUS
0560.4000.20-PA
Gehuse hinten mit

Potentialausgleichsanschluss
Rear housing with

equipotential terminal
0560.4000.26
Kappe
fr Ausfhrung JA-NA
Cap
for version JA-NA
0860.4000.26
Kappe
fr Ausfhrung AU-CHDK-EU-TH-UK
Cap
for version AU-CH-DK-EUTH-UK
0560.3120.01
Platte innen
Inner plate
Rev. 4 09/2009
Seite
- A1 -
Bestell-Nr.
Order no
Abbildung
Figure
Bezeichnung
Description
0560.2000.01
Leistungsplatine
Power PWB
0560.2000.02
Displayplatine
Display PWB
0760.4000.03
Displayrahmen
Display frame
0760.5101.00
Befestigungsvorrichtung Attachment device

komplett mit
complete with Clip for
Profilklammer
Heating Profile
0660.8301.00
Profilklammer
Clip for Heating Profile
9850.5100.00
Rndelschraube
Knurled screw
Seite
- A2 -
Rev. 4 09/2009
Bestell-Nr.
Order no
Abbildung
Figure
Bezeichnung
Description
0860.2050.00
Ringkerntransformator
100-115-230-240 VAC
inkl. Netzanschlussplatine
& Isolationsplatte 2
Toroidal core transformer

100-115-230-240 VAC
including Mains Supply
PWB & Insulation sheet #2
0860.2100.11
Netzanschlussplatine
inkl. Isolationsplatte 2 &
Set Sicherungen
Mains Supply PWB

including Insulation
sheet #2 & Set Fuses
Set Sicherungen fr
Ausfhrung AU-CH-DKEU-TH-UK (230/240 VAC)
& JA-NA (100/115 VAC)
Set Fuses for version

AU-CH-DK-EU-TH-UK
(230/240 VAC)
& JA-NA (100/115 VAC)
0560.4100.01
Isolationsplatte 1
Insulation sheet #1
0560.2100.02
Isolationsplatte 2
Insulation sheet #2
0560.4100.03
Isolationsplatte 3
Insulation sheet #3
0860.2107.00
230/240
VAC
100/115
VAC
Rev. 4 09/2009
Seite
- A3 -
Bestell-Nr.
Order no
Abbildung
Figure
Bezeichnung
Description
0560.2110.00
Testbuchse
Test socket
0560.2111.00
Kabel fr Testbuchse
Cable for test socket
0560.4184.00
PA-Anschluss
Equipotential terminal
9750.4100.10
Netzanschlussleitung EU
(SCHUKO-Stecker CEE
Power Supply Cord EU
7/7)
0350.4100.23
Netzanschlussleitung
DK (Afsnit 107-2-D1Schraubstecker)
0760.4210.02
Netzanschlussleitung TH
Power Supply Cord TH
(6-15P)
Seite
- A4 -
Rev. 4 09/2009
Power Supply Cord DK
Bestell-Nr.
Order no
Abbildung
Figure
Bezeichnung
Description
9750.4100.16
CH (Schweizer Stecker)
Power Supply Cord CH
9750.4100.12
UK
(BS-Stecker)
Power Supply Cord UK
0760.4210.01
AU (AS3112Schraubstecker)
Power Supply Cord AU
9750.4100.17
JA/NA
Power Supply Cord JA/NA
0850.4100.40
CN
Power Supply Cord CN
0560.8220.00
Zuleitung Wrmeprofil
Cable for Heating Profile
Rev. 4 09/2009
Seite
- A5 -

Bestell-Nr.
Order no
Abbildung
Figure
Bezeichnung
Description
WP2418
Wrmeprofil 2418
Heating Profile 2418
WP2424
Wrmeprofil 2424
WP2618
Wrmeprofil 2618
WP2624
Wrmeprofil 2624
0560.6001.01
Verpackung AFP
komplett
Packaging AFP complete
0560.9600.11
Service-Anleitung
0560.9600.12
Service Instructions
0860.9500.00
ASTOFLO PLUS System

Testbox
inkl. Prfanweisung
Seite
- A6 -
Rev. 4 09/2009
ASTOFLO PLUS System

Testbox
including Testing
Instructions
Part No. 0560.9610.12 Rev.4 09/2009
Testing Instructions
Stihler Electronic 70597 Stuttgart Germany
Testing Instructions PRISMAFLO II (PF2)
Manufacturer:
Page
- B2 -

Julius-Hoelder-Strasse 36
70597 Stuttgart
Germany
Tel. +49 (0) 711-720670
Fax +49 (0) 711-7206757
E-Mail: info@stihlerelectronic.de
Rev. 2 04/2009
Testing Instructions ASTOFLO PLUS
List of contents
Chapter 1: Preface ...............................................................................................................................4
1.
Differences of the safety check with and without System Testbox................. 4
2.
Preparation for testing the heating profile ...................................................... 4
Chapter 2: Safety check without System Testbox................................................................................5
1.
Preface........................................................................................................... 5
1.1
Necessary accessories .................................................................................. 5
1.2
Important information ..................................................................................... 5
2.
Visual check................................................................................................... 6
3
Inspection of the control unit ASTOFLO PLUS .............................................. 6
3.2
Test of the electrical safety (pursuant IEC 62353) ......................................... 6
4
Inspection of the heating profile of ASTOFLO PLUS ..................................... 7
4.1
Measuring the temperature sensors .............................................................. 7
5
Inspection of the combination control unit/heating profile............................... 8
5.1
Operation of the excessive temperature cut-offs............................................ 8
5.2
Test of the excessive temperature cut-offs .................................................... 9
5.3
Function of Auto restart after power supply interruption............................... 10
A
Table Temperature NTC-Resistance ...................................................... 11
B
Test protocol (example) - measurements taken without System Testbox .... 12
Chapter 3: Safety check with the System Testbox.............................................................................13
1.
The ASTOFLO PLUS System Testbox ........................................................ 13
1.1
Intended use ................................................................................................ 13
1.2
Operating elements...................................................................................... 14
2
Preface for safety and function checks ........................................................ 15
2.1
Necessary accessories ................................................................................ 15
3
Inspection of the control unit ASTOFLO PLUS ............................................ 16
3.1
Visual check................................................................................................. 16
3.2
Test of the electrical safety (pursuant IEC 62353) ....................................... 16
3.2.1 Protective earth resistance........................................................................... 16
3.2.2 Equipment leakage current .......................................................................... 17
3.2.3 Applied part leakage current ........................................................................ 17
3.3
Display accuracy, temperature control, excessive temperature alarms and
NTC cable break alarms............................................................................... 18
4
Inspection of the heating profile of ASTOFLO PLUS ................................... 23
4.1
Visual check................................................................................................. 23
4.2
Measuring the temperature sensors ............................................................ 23
5
Inspection of the combination control unit/heating profile............................. 25
5.1
Operation of the excessive temperature cut-offs.......................................... 25
5.2
Function of Auto restart after power supply interruption............................... 26
6
Verification of the System Testbox............................................................... 27
A
Table Temperature NTC-Resistance ...................................................... 29
B
Test protocol (example) - measurements taken with System Testbox......... 30
C
Verification Protocol for System Testbox ..................................................... 31
-3-
Chapter 1: Preface
1.
Differences of the safety check with and without System Testbox

All required functional and safety checks of the control unit and the heating profile can be
carried out with the System Testbox. We recommend the Testbox for users having more units
to check and want to check them simple and quickly.
WARNING
After making repairs all tests must be carried out with the System
Testbox.
In principle it is possible to carry out the biannual safety check without the System Testbox
(see chapter 2).
2.
Preparation for testing the heating profile

The safe operation of the unit depends on the accuracy of the temperature sensors.
The 3 sensors can be tested by a comparison of the sensor temperatures with the room
temperature. This is possible when the profile is cooled down to room temperature (20
26). All measurements can only be carried out when the room temperature is very constant
(a small fan helps to uniform temperature distribution) and when the profile is hanging like
described below.
Un-uniform temperature distribution because of opened windows or doors, incoming sunrays
or other heat sources like heater fans disable this measurement.
It is impossible to carry out the measurements with the heating profile lying on the table.
Because the sensors are fixed in the groove of the heating profile it should be avoided to
touch with the fingers in the groove while measuring.
TIPP
When the heating profile is hanging like described below it is possible to
carry out the measurements after a 30 minutes cooling down time. Best is
to prepare the profiles in the evening then they can be tested quickly at
the next morning.
The heating profile must hang concentric and the

thermometer for the room temperature must
hang like described in the picture and the table.
Only so it is assured that the sensors in the
heating profile cool down quickly to room
temperature. After that the measurements can be
carried out.
Caution:
The position of the thermometer for the room
temperature is dependent on the type of heating
profile.
-4-
X
Profile
WP2418
WP 2424
WP 2618
WP 2418H
WP 2618H
PF2WP2418
PF2WP2618
X
30 cm
50 cm
50 cm
70 cm
70 cm
70 cm
70 cm
Chapter 2: Safety check without

System Testbox
1.
Preface
Tests must be carried out within the periodic safety inspection (every 24 months)
extend:
- visual check control unit and heating profile
- test of electrical safety pursuant IEC 62353
- temperature sensors of the heating profile
- heating wire resistance value of the heating profile
- operation of the safety temperature cut-offs
- test of the cut-off temperatures
- auto restart after power supply interruption
WARNING
repaired before using it on patients. Errors not being detected or not
being remedied can lead to death, serious injury, damage to the device
or faulty operation.
You can find instructions on how to perform the various tests below.
1.1 Necessary accessories
Table "Temperature-NTC-Resistance" (see attachment A)

Test report form to record the results (see attachment B)
Protective earthed conductor tester, insulation tester and leakage current measuring
instrument in accordance with IEC 62353
Multimeter with an accuracy of 0.3 % in the measuring range 4 to 6 k
(measuring of temperature sensors) and 0.25 % in the measuring range up to 10
(measuring of heating wire resistance)
Thermometer with an accuracy of 1 C in the range of 20 to 26 C
usual hair-dryer
1.2 Important information

Since in certain circumstances dangerous conditions may occur for the tester we recommend
using special safety testing instruments for medical equipment for the following tests.
TIPP
To avoid unnecessary waiting periods we recommend hanging first the
heating profile like described above. The equalisation of the temperatures
needs max. 30 to 50 minutes and is dependent on the temperature of the
heating profile at the beginning and the environment conditions.
-5-
2.
Visual check
Check that the following parts of the device are in a good and safe condition; replace them if
required:
complete and legible labelling

housing without damage
front panel (since the front panel prevents fluid from entering it is important that the
front panel is in a good condition and that its full surface adheres to the housing)
power supply cord and mains connector insulation in a defect-free state,
contacts are clean and show no corrosion
heating profile without damage or scratches
Inspection of the control unit ASTOFLO PLUS
3.2 Test of the electrical safety (pursuant IEC 62353)

WARNING
Since in certain circumstances dangerous conditions may occur for the
tester we recommend using special safety testing instruments for medical
equipment for the following tests.
Pos
Measurement (True RMS)
1
2
3

Equipment leakage current (Alternative method)
Applied part leakage current (Alternative method)
Use connection
to electrical safety
analyzer
Connection 1 and 3
Connection 1 and 2
Connection 1 and 2
Limit value
0.3
1 mA
0.05 mA
Top view:
Connector for
heating profile
Connection 1
Connection 3
Green yellow
test socket on
backside
OK
OK
OK
OK
OK
The test tip of the measuring

lead (Connection 2) must
contact carefully one of the 5
sockets of the cable
connector. These sockets are
marked with OK in the
illustration.
Connection 2
Caution
Do not insert anything else in the socket since this
might damage the fine contact springs.
-6-
Inspection of the heating profile of ASTOFLO PLUS
4.1
Measuring the temperature sensors

1.
Separate the heating profile from the

control unit.
2.
The heating profile must hang like

described above.
3.
Ensure a constant ambient

temperature.
4.
Connecting heating profile and

multimeter:
NTC2
Contact consecutively the two pins of

each NTC in the socket with the
measuring tips of the multimeter and
NTC12
NTC11
ACHTUNG
The pins are very delicate. Please contact them carefully.
5.
measure and record the resistance

values for NTC11, NTC12 and NTC2.
Measure and record the room
temperature.
6.
Read the resistance value

corresponding to the room temperature
from the table in chapter 9.
7.
The 3 resistance values measured

and the resistance value of the room
temperature must be within a
200 Ohm range (= 0.5C).
and
21,4C = 5747
e.g.
NTC11 = 5514
NTC12 = 5554
NTC2 = 5570
5570 5514 = 56 (ok, because 200 )

Troom = 22.1C = 5594
all resistance values (including the

value of the room temperature) must
be within a range of
400 Ohm (= 1C).
-7-
Lowest value
Highest value
5594 5514 = 80 (ok, because 400 )
8.
Measure the heating wire resistance

value at the indicated pins.
9.
The resistance value of the heating

wire must be within 6.5 +/- 0.5 .
Note:
Several multimeters could show
measuring variations because of
inductance of leads.
Inspection of the combination control unit/heating profile
5.1
Operation of the excessive temperature cut-offs

Cut-off 1 (H1)
1. In normal operation (with the heating
profile) press and hold the "Temperature
up" button
for several seconds.
2.
The following must take place:

the display shows "H1"
the power LED blinks
the alarm LED blinks
the acoustic alarm sounds
3.
Press the START key to switch the

warmer back to normal operation.
H1
Cut-off 2 (H2)
1. Press and hold both the "Temperature
down" and "Temperature up" keys
simultaneously for several seconds.
2.
3.

-8-
H2
Cut-off 3 (H3)
1. In normal operation press and hold the
"Temperature down" key for several
seconds.
2.
3.
5.2

Use the key to switch the warmer to
Stand-by.
H3
Test of the excessive temperature cut-offs

1. Connect the heating profile and start the
unit. Use the key to select the highest
temperature to be set (usually 43C).
2. Press the START key

device into use.
to put the
3. Determine the locations of the

temperature sensors (at two points): the
heating profile is rigid where the sensors
are located (anti-kink protection). The
sensors are located within the last 50 cm
of the profile, measured from its end.
4. Both locations have to be warmed up

slowly* with a hair-dryer until the unit
reaches excessive temperature alarm
condition.
* When warming up from "outside" it takes some
time until the heat reaches the sensor. Avoid it to
warm up too much because it would create an
overshoot and a long waiting time for cooling
down.
-9-
location of
sensors

5. During the cooling down time the
START key must be pressed again and
again. The temperature at which it is
possible to start the unit * (the alarm
condition is cancelled) must be noted.
45.2C
41.0C
*Because of the automatic internal start-test it is

necessary to press the start key for a moment.
6. Both excessive temperature cut-offs

must be in between 45.0 C 1 C.
5.3
Function of Auto restart after power supply interruption

During operation pull the plug from the power outlet (to simulate a power breakdown) and
plug it in again within 5 seconds.
The warmer must automatically switch on again with the same setting and must start
without you having to press any keys.
- 10 -
Table Temperature NTC-Resistance
Temperature [C]
20
20.1
20.2
20.3
20.4
20.5
20.6
20.7
20.8
20.9
21
21.1
21.2
21.3
21.4
21.5
21.6
21.7
21.8
21.9
22
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9
23
23.1
23.2
23.3
23.4
23.5
23.6
23.7
23.8
23.9
24
24.1
24.2
24.3
24.4
24.5
24.6
24.7
24.8
24.9
25
Resistance []
6068
6044
6021
5997
5974
5951
5928
5905
5882
5859
5838
5814
5792
5769
5747
5725
5703
5681
5659
5637
5616
5594
5573
5551
5530
5509
5488
5467
5446
5425
5404
5384
5363
5343
5323
5302
5282
5262
5242
5222
5202
5183
5163
5144
5124
5105
5086
5066
5047
5028
5000
Temperature [C]
25.1
25.2
25.3
25.4
25.5
25.6
25.7
25.8
25.9
26
26.1
26.2
26.3
26.4
26.5
26.6
26.7
26.8
26.9
27
27.1
27.2
27.3
27.4
27.5
27.6
27.7
27.8
27.9
28
28.1
28.2
28.3
28.4
28.5
28.6
28.7
28.8
28.9
29
29.1
29.2
29.3
29.4
29.5
29.6
29.7
29.8
29.9
30
- 11 -
Resistance []
4981
4962
4943
4925
4906
4888
4869
4851
4832
4814
4796
4778
4760
4742
4724
4707
4689
4671
4654
4636
4619
4602
4585
4568
4550
4533
4517
4500
4483
4466
4450
4433
4417
4400
4384
4368
4352
4336
4320
4304
4288
4272
4256
4240
4225
4209
4194
4178
4163
4142

B
Test protocol (example) - measurements taken without System Testbox
Ausfhrende Stelle/Carried out by:
Prfprotokoll
Test Protocol
Stammdaten/Master data
SN:
Auftrags-Nr./Repair reference:
Gert/Device:
AFP200
100V
Schutzklasse/Protection class:
115V
230V
240V
Wrmeprofil/Heating profile:
ohne/without
WP2-
424
418
ASTOFLO PLUS
618
I
Anwendungsteil/Applied part:
624
CF
BF
Sichtprfung/Visual inspection
ok
Hersteller/Manufacturer:
70597 Stuttgart Germany
Prfung vor Inbetriebnahme
(Bezugwert)/
Test before putting into service
(reference value)
Wiederholungsprfung/
Recurrent Test
n.ok
ok n.ok
Aufschriften/Labeling
Frontplatte/Front panel
Gehuse/Housing
Befestigungsvorrichtung/Attachment device
Netzanschlussleitung/Power supply cord
Wrmeprofil/Heating profile
Prfung Elektrische Sicherheit/Test data electrical safety

Prfgert/Test equipment:
Messungen/Measurements:
Schutzleiterwiderstand/Protective earth resistance:
Gerteableitstrom/Equipment leakage current
Ableitstrom vom Anwendungsteil/
Applied part leakage
Funktionstest/Functional Test
Messwert/
measured value
mA
Min
Max
0,010 mA
0,3
1 mA
mA
0,005 mA
BF
5 mA
ok n.ok
CF
0,050 mA
ok n.ok
Temperatursensoren des Wrmeprofils/

TR:
NTC11:
NTC12:
Temperature Sensors of the Heating Profile
C
B, C, D innerhalb 200 Ohm/

B
C
B, C, D within 200 Ohms
= A
A, B, C, D innerhalb 400 Ohm/

A, B, C, D within 400 Ohms
Heizwiderstand/Heating wire resistance
6.5 Ohm 0.5 Ohm
bertemperaturabschaltungen H1-H2-H3/ Excessive temperature cut-offs H1-H2-H3
NTC2:
Abschalttemperaturen/Cut off temperatures

1.
2.
innerhalb/within 45,0 C 1 C
C
Netzausfallberbrckung 5 sek./Auto restart after power supply interruption 5 sec.
Gesamtbeurteilung/Overall assessment:
Sicherheits- und Funktionsmngel wurden nicht festgestellt!/
No safety or functional deficiencies were detected!
Kein direktes Risiko, die entdeckten Mngel knnen kurzfristig behoben werden!/
No direct risk, deficiencies detected may be corrected on short term!
Gert muss bis zur Behebung der Mngel aus dem Verkehr gezogen werden!/
Equipment shall be taken out of operation until deficiencies are corrected!
Gert entspricht nicht den Anforderungen Modifikation/Austausch von Komponenten/Auerbetriebnahme wird empfohlen!/
Equipment does not comply - Modification / Exchange of components / Taking out of service - is recommended!
Bemerkungen/Comments:
Datum der nchsten Wiederholungsprfung/Date of next recurrent test:

Prfer/Tester:
Datum/Date:
- 12 -
Unterschrift/Signature:
Chapter 3: Safety check with the

System Testbox
1.
The ASTOFLO PLUS System Testbox
1.1 Intended use

The ASTOFLO PLUS System Testbox shall be used for inspection of the ASTOFLO PLUS
warmer exclusively. The inspection shall be conducted after corrective
maintenance/reparation or during the periodic safety check of the warmer. All required
functional and safety checks of the control unit and the heating profile can be carried out with
the ASTOFLO PLUS System Testbox safe and easily.
Only properly qualified staff, e.g. staff that have the relevant expert professional training shall
use the ASTOFLO PLUS System Testbox.
WARNING
Observe the respective safety and warning instructions of all used
measurement and control devices.
The System Testbox is not intended for use in potentially explosive or
wet or humid atmospheres. Keep the surfaces of the System Testbox
clean and dry.
Before switching-on and before measuring, every electrical connection
should be set up always (especially before measuring the electrical
safety).
Dont use the System Testbox, if it is damaged. Check the housing and
the insulation of every used measuring line.
Dont use the System Testbox, if it has malfunctions.
Check the System Testbox regularly (see chapter 6)
You must read the testing instructions carefully and complete.
Follow the instructions in all points.
PRECAUTION
Dont connect the control unit and the heating profile simultaneously to
the System Testbox, the measured resistance values could be falsified.
- 13 -

1.2 Operating elements
G
S1
S2
S4
S3
F
B
The ASTOFLO PLUS System Testbox is made for function checks of the control
unit and the heating profile. In addition you are able to check your used multimeter.
S1:
rotary switch for simulating the temperature of the heating profile NTC11
S2:
S3:
S4:
rotary switch for measuring the heating profile (NTC11, NTC12, NTC2,
heating wire resistance (HZ), and for checking the System Testbox)
A:
socket for the heating profile supply line of the control unit for measuring
leakage currents
B:
socket for the electrical safety analyzer
C:
test socket for connecting the multimeter to test the function of the heating
profile
D:
common test socket for connecting the multimeter to test the function of the
heating profile and the applicability of the used multimeter
E:
test socket for testing the applicability of the used multimeter
F:
socket for the heating profile supply line of the control unit for function
checks
G:
supply line for heating profile
- 14 -
Preface for safety and function checks

To ensure trouble-free operation, the required performance and safety of ASTOFLO PLUS,
you must carry out an inspection* after every repair action, consisting of the following checks.
These tests must also be carried out within the periodic safety inspection (every 24 months).
visual check
test of the electrical safety
display accuracy, temperature control, excessive temperature alarms and NTC cable
break alarms
temperature sensors of the heating profile
operation of the safety temperature cut-offs
auto restart after power supply interruption
WARNING
Always carry out the tests after making repairs and before using the
device on patients.
repaired before using it on patients. Errors not being detected or not
being remedied can lead to death, serious injury, damage to the device
or faulty operation.
You can find instructions on how to perform the various tests below.
TIPP
To avoid unnecessary waiting periods we recommend hanging first the
heating profile like described above. The equalisation of the temperatures
needs max. 30 to 50 minutes and is dependent on the temperature of the
heating profile at the beginning and the environment conditions.
2.1 Necessary accessories
Table "Temperature-NTC-Resistance" (see attachment A)

Test report form to record the results (see attachment B)
Protective earthed conductor tester, insulation tester and leakage current measuring
instrument in accordance with IEC 62353
Multimeter with an accuracy of 0.3 % in the measuring range 4 to 6 k
(measuring of temperature sensors) and 0.25 % in the measuring range up to 10
(measuring of heating wire resistance)
Thermometer with an accuracy of 1 C in the range of 20 to 26 C
ASTOFLO PLUS System Testbox (order no. 0860.9500.00)
* see also IEC 62353 Medical electrical equipment Recurrent test and test after repair of medical electrical
equipment
- 15 -
Inspection of the control unit ASTOFLO PLUS
3.1 Visual check

Check that the following parts of the device are in a good and safe condition; replace them if
required:
3.2
complete and legible labelling

housing without damage
front panel (since the front panel prevents fluid from entering it is important that the
front panel is in a good condition and that its full surface adheres to the housing)
power supply cord and mains connector insulation in a defect-free state,
contacts are clean and show no corrosion
Test of the electrical safety (pursuant IEC 62353)

Since in certain circumstances dangerous conditions may occur for the tester we
recommend using special safety testing instruments for medical equipment for the following
tests.
3.2.1 Protective earth resistance

The protective earth resistance is measured
between the protective earthed conductor on
the mains plug and the test socket (or the
alternative PA connection) on the rear of the
warmer. To determine that the protective
earthed conductor of the power supply cord is
intact the entire conductor must be kinked
section after section while measuring. If kinking
the conductor reveals changes in the
resistance, it must be assumed that the
protective earthed conductor is damaged or
there are no suitable connections anymore.
AFP 200
0.3

Limit value
- 16 -

3.2.2 Equipment leakage current
Leakage current testing can
only be carried out after
successful protective earthed
conductor testing!
The current flowing from protective
earthed conductor and applied
part to the two (shorted) power
supply connections is measured
(Alternative method).
Plug the heating profile supply line of the control unit in the socket A and the
insulation tester / leakage current measuring instrument in the socket B
AFP 200
1 mA

Limit value
3.2.3 Applied part leakage current

The current flowing from the applied
part to protective earthed conductor
and the two (shorted) power supply
connections is measured
(Alternative method).
Plug the heating profile supply line of the control unit in the socket A and the
insulation tester / leakage current measuring instrument in the socket B
AFP 200
5 mA
0.05 mA
Applied part leakage current

Limit value BF
Limit value CF
- 17 -

3.3
Display accuracy, temperature control, excessive temperature alarms and NTC

cable break alarms
INFORMATION
During operation, the heating profile temperature is measured via the thermistors (NTCs).
The warmer converts the resistance values to temperature values which are used for the
temperature control and the temperature display.
In the tests described below, high-precision fixed resistors are connected to the warmer
instead of the NTCs, to check the correct conversion and the resulting reactions.
Display accuracy
1.

control unit
2.
Connect the connecting cable for the

heating profile to the ASTOFLO PLUS
System Testbox (socket F)
3.
Set the test box switches S1 to 44C,

S2 to 41.5C and S3 to 40.5C.
4.
44C
41.5C
40.5C
S1
S2
S3
5.
Press the START key

device into use.
6.
Press the START key again for

several seconds until the temperature
display shows not the word "SET".
7.
to put the
Check the temperatures displayed:

Upper target indication: 43.7C to
44.3C

Stand-by.
- 18 -
SET:
44.0C
41.5C
44.0C
Set:
43.0C
44.0C
X 43.0
Lower target indication: 41.2C to

41.8C
8.
Connect the warmer to the power

supply, switch it on, and use the key
to select the highest temperature to be
set (usually 43C).
Temperature Control
1.
2.
Set the test box switches S1, S2 to

41.5C and S3 to 40.5C.
Switch on the warmer and select 41C as

Set temperature
3.
Press the START key to confirm the

temperature.
4.
Check: The warmer must be able to be

started and it must not change over to
the alarm status.
5.
First set the switch S1 to 40.5C and then

set the switch S2 to 40.5C.
41.5C
41.5C
40.5C
S1
S2
S3
Check: The warmer must change over

to the alarm status.
7.
After pressing the key, the display

must show E26 alternately.
40.5C
40.5C
S1
S2
9.
Reset the switches S1 and S2 to 41.5C.
Select 41C as set temperature and

restart the warmer.
41.0C
2.
40.5C
E26
8.
41.5C
Set:
1.
6.
41.5C
41.5C
S1
S2
Set:
41.5C
Set:
41.0C
41.0C
10. Check: The warmer must be able to be

the alarm status
11. First set the switch S2 to 40.5C and then
set the switch S1 to 40.5C.
40.5C
40.5C
S1
S2
1.
2.
12. Check: The warmer must change over

3.

- 19 -
40.5C
E26
Set:
41.0C

14. Use the key to switch the warmer to
Stand-by.
Excessive temperature alarms

1.
Set the test box switches S1 to 44C, S2

to 41.5C and S3 to 40.5C.
44C
S1
2.

Set temperature.
3.

temperature.
4.

the alarm status.
5.
Set the switch S1 to 45.7C.
41.5C
S2
40.5C
S3
44.0C
Set:
41.0C
45.7C
S1
6.

7.

Set the switch S1 back to 44C.
44C
S1
9.
Restart the warmer.

the alarm status.
11. Set the switch S2 to 45.7C.
45.7C
S2

- 20 -
45.7C
E16
8.
Set:
41.0C

13. After pressing the key, the display
45.7C
E16
14. Set the switch S2 back to 41.5C.
Set:
41.0C
41.5C
S2
15. Restart the warmer.

the alarm status.
17. Set the switch S3 to 45.7C.
45.7C
S3

41.5C
E16

Stand-by.
Set:
41.0C
NTC cable break alarms

1.
2.
Set the test box switches S1, S2 and S3

to 40.5C.

Set temperature.
3.

temperature.
4.

the alarm status.
5.
Set the switch S1 to
40.5C
40.5C
S1
S2
.
S1
- 21 -
40.5C
S3
40.5C
Set:
40.0C

6.

7.

40.5C
E16
Set:
8.
Set the switch S1 back to 40.5C and

restart the warmer.
40.5C
S1
9.
40.0C

the alarm status.
10. Set the switch S2 to
.
S2

40.5C
E16
Set:
13. Set the switch S2 back to 40.5C and

restart the warmer.
40.5C
S2
40.0C

the alarm status.
15. Set the switch S3 to
.
S3

40.5C
E16
Set:

Stand-by.
- 22 -
40.0C
Inspection of the heating profile of ASTOFLO PLUS
4.1
Visual check
Check if connecting socket, connecting housing and the silicone rubber jacket* of the
heating profile are in good condition and are not damaged. Replace the complete heating
profile if necessary.
small damages of the silicone profile could be repaired by the manufacturer potentially.
4.2
Measuring the temperature sensors

Check the applicability of the used multimeter
1.
Connect the used multimeter to the

sockets D and E (2000 ).
Then measure the resistance.
2.
The resistance value must be within

2000 +/- 10 .
Prepare for measuring

1.

control unit.
2.
The heating profile must hang like

described above.
3.
Ensure a constant ambient

temperature.
4.
Connecting heating profile and

multimeter:
Connect the heating profile to the
supply line (connection G) of the
ASTOFLO PLUS System Testbox
Connect the multimeter to sockets
C and D.
- 23 -

Carry out the measurement
1.
Measure and record the resistance

values for NTC11, NTC12 and
NTC2 by turning the rotary switch
S4.
Measure and record the room

temperature.
2.
Read the resistance value

corresponding to the room temperature
from the table in chapter 9.
3.
The 3 resistance values measured

and the resistance value of the room
temperature must be within a
200 Ohm range (= 0.5C).
and
21,4C = 5747
e.g.
NTC11 = 5514
NTC12 = 5554
NTC2 = 5570
5570 5514 = 56 (ok, because 200 )

Troom = 22.1C = 5594
all resistance values (including the

value of the room temperature) must
be within a range of
400 Ohm (= 1C).
4.
Measure the heating wire resistance

value by turning the rotary switch S4 on
position HZ.
5.
The resistance value of the heating

wire must be within 6.5 +/- 0.5 .
- 24 -
Lowest value
Highest value
5594 5514 = 80 (ok, because 400 )
Note:
Several multimeters could show
measuring variations because of
inductance of leads.
Inspection of the combination control unit/heating profile
5.1
Operation of the excessive temperature cut-offs

Cut-off 1 (H1)
1. In normal operation (with the heating
profile) press and hold the "Temperature
up" button
for several seconds.
2.

3.

H1
Cut-off 2 (H2)
1. Press and hold both the "Temperature
down" and "Temperature up" keys
simultaneously for several seconds.
2.
3.

H2
Cut-off 3 (H3)
1. In normal operation press and hold the
"Temperature down" key for several
seconds.
2.
3.

Stand-by.
- 25 -
H3

5.2
Function of Auto restart after power supply interruption

During operation pull the plug from the power outlet (to simulate a power breakdown) and
plug it in again within 5 seconds.
The warmer must automatically switch on again with the same setting and must start
without you having to press any keys.
- 26 -
Verification of the System Testbox

IMPORTANT
For the Verification of the resistor values of the ASTOFLO PLUS System Testbox
you need a calibrated multimeter with an accuracy of 0,15 % in the measuring
range up to 3 k.
Verify the System Testbox every 24 months.

Measuring the reference resistance value
1.
Connect the used multimeter to the

sockets D and E (2000 ).
2.
Measure the resistance.
3.
The resistance value must be within

2000 +/- 5.
Measuring the resistance values of the temperature presets

1.
Connect the multimeter to sockets C

and D.
2.
Set the switch S4 to S1
S1
S4
3.
Set switch S1 successively

, 40.5C, 41.5C, 44C, 45.7C
and
S1
40.5C
41.5C
S1
S1
45.7C
S1
4.
measure the resistance value in every

position with the multimeter
- 27 -
44C
S1

5.
The resistance value of the according

position must be within:
: 13369 +/- 150

40.5C: 2740 +/- 10
41.5C: 2647 +/- 10
44C: 2428 +/- 10
45.7C: 2292 +/- 10
6. Set the switch S4 to S2
S2
S4
7. Set switch S2 successively

, 40.5C, 41.5C, 45.7C and
S2
40.5C
41.5C
45.7C
S2
S2
S2
8. measure the resistance value in every

9. The resistance values of the according
: 13369 +/- 150

40.5C: 2740 +/- 10
41.5C: 2647 +/- 10
45.7C: 2292 +/- 10
10. Set the switch S4 to S3
S3
S4
11. Set switch S3 successively

, 40.5C, 45.7C and
S3
12. measure the resistance value in every

13. The resistance values of the according
: 13369 +/- 150

40.5C: 2740 +/- 10
45.7C: 2292 +/- 10
- 28 -
40.5C
45.7C
S3
S3
Table Temperature NTC-Resistance
Temperature [C]
20
20.1
20.2
20.3
20.4
20.5
20.6
20.7
20.8
20.9
21
21.1
21.2
21.3
21.4
21.5
21.6
21.7
21.8
21.9
22
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9
23
23.1
23.2
23.3
23.4
23.5
23.6
23.7
23.8
23.9
24
24.1
24.2
24.3
24.4
24.5
24.6
24.7
24.8
24.9
25
Resistance []
6068
6044
6021
5997
5974
5951
5928
5905
5882
5859
5838
5814
5792
5769
5747
5725
5703
5681
5659
5637
5616
5594
5573
5551
5530
5509
5488
5467
5446
5425
5404
5384
5363
5343
5323
5302
5282
5262
5242
5222
5202
5183
5163
5144
5124
5105
5086
5066
5047
5028
5000
Temperature [C]
25.1
25.2
25.3
25.4
25.5
25.6
25.7
25.8
25.9
26
26.1
26.2
26.3
26.4
26.5
26.6
26.7
26.8
26.9
27
27.1
27.2
27.3
27.4
27.5
27.6
27.7
27.8
27.9
28
28.1
28.2
28.3
28.4
28.5
28.6
28.7
28.8
28.9
29
29.1
29.2
29.3
29.4
29.5
29.6
29.7
29.8
29.9
30
- 29 -
Resistance []
4981
4962
4943
4925
4906
4888
4869
4851
4832
4814
4796
4778
4760
4742
4724
4707
4689
4671
4654
4636
4619
4602
4585
4568
4550
4533
4517
4500
4483
4466
4450
4433
4417
4400
4384
4368
4352
4336
4320
4304
4288
4272
4256
4240
4225
4209
4194
4178
4163
4142

B
Test protocol (example) - measurements taken with System Testbox
Ausfhrende Stelle/Carried out by:
Prfprotokoll
Test Protocol
Stammdaten/Master data
SN:
Auftrags-Nr./Repair reference:
Gert/Device:
AFP200
100V
Hersteller/Manufacturer:
Schutzklasse/Protection class:
115V
230V
240V
Wrmeprofil/Heating profile:
ohne/without
WP2-
424
418
ASTOFLO PLUS
618
I
Anwendungsteil/Applied part:
624
CF
BF
Sichtprfung/Visual inspection
ok
n.ok
Prfung vor Inbetriebnahme

(Bezugwert)/
(reference value)
Wiederholungsprfung/
Recurrent Test
Prfung nach Instandsetzung/
Test after repair
ok n.ok
Aufschriften/Labeling
Frontplatte/Front panel
Gehuse/Housing
Befestigungsvorrichtung/Attachment device
Netzanschlussleitung/Power supply cord
Wrmeprofil/Heating profile
Prfung Elektrische Sicherheit/Test data electrical safety

Prfgert/Test equipment:
Messungen/Measurements:
Schutzleiterwiderstand/Protective earth resistance:
Gerteableitstrom/Equipment leakage current
Ableitstrom vom Anwendungsteil/
Applied part leakage
Funktionstest/Functional Test
ok
Messwert/
measured value
mA
Min
Max
0,010 mA
0,3
1 mA
mA
0,005 mA
bertemperaturalarme/Excessive temp. alarms
n.ok
ok
n.ok
CF
0,050 mA
n.ok
Anzeigegenauigkeit/Display accuracy
Temperaturregelung/Temperature control
BF
5 mA
ok
NTC-Kabelbruch/NTC cable break

bertemperaturabschaltungen H1-H2-H3/
Excessive temperature cut-offs H1-H2-H3
Netzausfallberbrckung 5sek./Auto
restart after power supply interruption 5 sec.
NTC11:
NTC12:
NTC2:
C
B
C
D
Temperatursensoren des Wrmeprofils/

TR:
Temperature Sensors of the Heating Profile
B, C, D innerhalb 200 Ohm/
B, C, D within 200 Ohms
= A
A, B, C, D innerhalb 400 Ohm/

A, B, C, D within 400 Ohms
Heizwiderstand/Heating wire resistance

6.5 Ohm 0.5 Ohm
Gesamtbeurteilung/Overall assessment:
Sicherheits- und Funktionsmngel wurden nicht festgestellt!/
No safety or functional deficiencies were detected!
Kein direktes Risiko, die entdeckten Mngel knnen kurzfristig behoben werden!/
No direct risk, deficiencies detected may be corrected on short term!
Gert muss bis zur Behebung der Mngel aus dem Verkehr gezogen werden!/
Equipment shall be taken out of operation until deficiencies are corrected!
Gert entspricht nicht den Anforderungen Modifikation/Austausch von Komponenten/Auerbetriebnahme wird empfohlen!/
Equipment does not comply - Modification / Exchange of components / Taking out of service - is recommended!
Bemerkungen/Comments:
Datum der nchsten Wiederholungsprfung/Date of next recurrent test:

Prfer/Tester:
Datum/Date:
- 30 -
Unterschrift/Signature:
Verification Protocol for System Testbox
Carried out by/Ausfhrende Stelle
Verification Protocol
Prfprotokoll
ASTOFLO PLUS System Testbox
Master Data/Stammdaten
SN
Manufacturer/Hersteller
Multimeter ID-Nr.
Date of next verification:
Datum nchste berprfung:
Measuring the reference value of resistor 2000 between socket D and E

Vermessung des Referenzwiderstands 2000 zw. den Messbuchsen D und E
Test sequence
RTarget value
RTolerance
RActual value
Prfablauf
RSollwert
RToleranz
RIstwert
[]
[]
[]
1.1
2000
RDifference
RDifferenz
[]
Result
Ergebnis
Pass
Fail
+/-5
Measuring the reference value of temperature cut off, temperature control and cable cut between socket C and D
Vermessung der Referenzwiderstnde fr bertemperatur, Regelung und Kabelbruch zw. den Messbuchsen C und D
Result
RTarget value
RTolerance
RActual value
RDifference
Test sequence
Switch
Ergebnis
R
R
R
R
T [C]
Prfablauf
Schalter
1.2
1.3
1.4
S1
S1
S1
S1
S1
S2
S2
S2
S2
S3
S3
S3
0
40.5
41.5
44
45.7
0
40.5
41.5
45.7
0
40.5
45.7
Sollwert
Toleranz
Istwert
[]
[]
[]
13369
2740
2647
2428
2292
13369
2740
2647
2292
13369
2740
2292
Verification of System Testbox

berprfung der System Testbox
Differenz
[]
Pass
+/-150
+/-10
+/-10
+/-10
+/-10
+/-150
+/-10
+/-10
+/-10
+/-150
+/-10
+/-10
Result
Ergebnis
Pass
Fail
Date
Datum
Date
Datum
Reviewed
Geprft
- 31 -
Created by
Erstellt
Name
Fail
- 32 -
ASTOFLO PLUS (AFP)
berprfung vor Inbetriebnahme

Vor dem ersten bestimmungsgemen Einsatz des Gerts mssen gem IEC 62353 die
entsprechenden Messungen durchgefhrt werden:
Pos
Messung (True RMS)
Schutzleiterwiderstand
Gerteableitstrom
(Ersatzmessung)
Ableitstrom vom Anwendungsteil
(Ersatzmessung)
3
2*
3*
Verbindung zum
elektrischen
Sicherheitstester
Verbindung 1 und 3
Grenzwerte
BF
0.3
Verbindung 1 und 2
Verbindung 1 und 2
Erdableitstrom N.C.
Erdableitstrom S.F.C (L offen)
Erdableitstrom S.F.C (N offen)
Patientenableitstrom N.C.
Patientenableitstrom S.F.C (PE offen)
oder
Verbindung 1
Verbindung 1
Verbindung 1
Verbindung 1 und 2
Verbindung 1 und 2
CF
1 mA
5 mA
0.05 mA
0.5 mA
1 mA
1 mA
0.1 mA
0.01 mA
0.5 mA
0.05 mA
Nur zur "berprfung vor Inbetriebnahme" (wenn kein entsprechender Sicherheitstester

vorhanden ist) knnen die Messungen
Pos. 2 (Gerteableitstrom) und Pos.3 (Ableitstrom vom Anwendungsteil)
ersetzt werden durch die Messungen
Pos 2* (Erdableitstrom) und Pos. 3* (Patientenableitstrom).
Verbindung 1
Draufsicht:
Stecker fr
Wrmeprofil
Verbindung 3:
grn/gelbe Buchse oder
alternativer PA Anschluss
auf der Rckseite
OK
OK
OK
OK
OK
Verbindung 2
Die Messspitze der Messleitung (Verbindung 2) muss vorsichtig auf eine der 5 Buchsen
aufgesetzt werden. Diese Buchsen sind in der Abbildung mit OK markiert.
Achtung
Achtung, nichts anderes in die Buchse stecken, dies
knnte die filigranen Kontaktfedern beschdigen
PN 0961.7300.11
Rev. 1 09/2009
Page 1/2
ASTOFLO PLUS (AFP)

Before first time operation as intended measurements according to IEC 62353 shall be
carried out:
Use connection
to electrical
safety analyzer
Connection 1 and 3
Pos
Measurement (True RMS)
Equipment leakage current (Alternative

method)
Applied part leakage current (Alternative
method)
or
Earth leakage current N.C.
Earth leakage current S.F.C (L open)
Earth leakage current S.F.C (N open)
Patient leakage current N.C.
Patient leakage current S.F.C (PE open)
3
2*
3*
Limit value
BF
CF
0.3
Connection 1 and 2
1 mA
Connection 1 and 2
5 mA
0.05 mA
Connection 1
Connection 1
Connection 1
Connection 1 and 2
Connection 1 and 2
0.5 mA
1 mA
1 mA
0.1 mA 0.01 mA
0.5 mA 0.05 mA
Only for the "Test before putting into service" (when there is no adequate safety tester) it is
possible to replace the measurements
Pos. 2 (equipment leakage current) and the Pos. 3 (applied part leakage current)
by performing the measurements
Pos. 2* (earth leakage current) and Pos. 3* (patient leakage current).
Connection 1
Top view:
Connector
for heating
profile
Connection 3:
green yellow test socket or
alternatively connector for
potential equalization
OK
OK
OK
OK
OK
Connection 2
The test tip of the measuring lead (Connection 2) must contact carefully one of the 5
sockets of the cable connector. These sockets are marked with OK in the illustration.
Caution
Do not insert anything else in the socket since this might
damage the fine contact springs.
PN 0961.7300.12
Rev. 1 09/2009
Page 2/2

AstoFlo Plus Service Instructions

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AstoFlo Plus Service Instructions

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Part- No. 0560.9600.12 Rev.

Stihler Electronic GmbH 70597 Stuttgart Germany

Service Instructions ASTOFLO PLUS (AFP)

STIHLER ELECTRONIC GmbH

Service Instructions ASTOFLO PLUS (AFP)

Service Instructions ASTOFLO PLUS (AFP)

Technical Service and Ordering Spare Parts

Tel: +49 (0) 711-720670

Fig. 1 Information on the rating plate

Service Instructions ASTOFLO PLUS (AFP)

2 Description of the warmer

Service Instructions ASTOFLO PLUS (AFP)

Power supply cord

Heating profile supply line

Fig. 2 Warmer components

secures the infusion line and the heating

Is used to attach the ASTOFLO PLUS to

Test socket or alternatively

Service Instructions ASTOFLO PLUS (AFP)

Control panel components

7 Display temperature setting

5 Key Temperature down

Fig. 3 Control panel components

lights up orange when the device

Start of the heating process. The following takes place:

Shows the temperature selected by the operator.

Shows the current temperature of the heating profile.

Flashes red if there is an alarm condition or an error. If an excessive

Arrow keys to select the required temperature setting. Raise or lower

Service Instructions ASTOFLO PLUS (AFP)

Applied part leakage current BF

1st excessive temperature

Service Instructions ASTOFLO PLUS (AFP)

Safety features and alarm systems

Low temperature alarm

Service Instructions ASTOFLO PLUS (AFP)

Description of electronic components

Fig. 4 "Functional" circuit diagram

Mains supply PWB

Generation of 5V DC for the processor

Service Instructions ASTOFLO PLUS (AFP)

Fig. 5 "Electronic/thermal safety" circuit diagram

Service Instructions ASTOFLO PLUS (AFP)

3 Cleaning and disinfection

Service Instructions ASTOFLO PLUS (AFP)

2 press the stand-by key

the orange stand-by LED goes out

2.2 Temperature display is

1.1.1 Faulty power outlet

Select another power outlet

1.1.2 Faulty power supply

Replace the power supply cord

1.1.3 Faulty primary fuse

Replace the primary fuse

1.1.4 Faulty toroidal core

Replace the toroidal core transformer

1.1.5 Faulty power PWB

Replace the power PWB

2.1.1 Key was pressed too

Press and hold the stand-by key for at

2.2.1 Temporary display

Service Instructions ASTOFLO PLUS (AFP)

Correct device reaction

Incorrect device reaction