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Industries & Facilities Division

Page

RELEASE NOTE NO: SGSrL/ KAN/ G ArL/

14-021

BV |ob No: IND.A.4.15.0122R1 - BVI


Proiech Pipeline Replacement Project in Cauvery Basiru

Tamilnadu

Rer:-

/ RN/ BARE/ 01
Zig No: 6oruo24

L'lAl\II

Nil

I of I

tr Completely
V Partially
tr Balance

lrFrr-

P.O. NO: Technical Agreement made for File No:


(SGSTL to BVIL)
IND.A.4.15.0122 R1 - BVI

End User; M/s. GAIL (INDIA) LIMITED

P.O. NO:

Manufacturer: M/s. Surya Global Steel Tubes Limited,


Kutch, Gujarat

--

FOA NO : GAIL/NoIDA/ C&P/PROI/CALMERY/


PIPE/ 14-031/065 Dated

13.03.2015

(GAIL to Surya Global Steel Tubes Ltd.)


Inspection Requested Byz M/ s. Surya Global steel rubes Limited, Kutch, Gujarat

SUPPLY/SUBJECT OF INSPECTION

ITEMTTAG NO

High Frequency Electric Resistance Welded Carbon Steel Line Pipes


as per API 5L 45th Edition and Client Specification

MR
Item

PO
Pipe Size

& Grade

afy

No.

In Meters

4.5', (114.3 MM) OD X 7.1 MM WT


API 5L Gr. X42M / L290M IrSL-2
4.5', (11,4.3 MM)OD X 7.9 MM WT
API 5L Gr. X42M / L290}l reL-2

D1

D2

46650

QTY

As Mentioned Below

Released

Qty
In Meters
(Nos)

Previously

Cumulative

Released

Release

Balance

ary

afy

In Meters

In Meters

Qry
In Meters

(Nos)

(Nos)

7237.20
(584)

7237.20
(584)

750

39412.8

750

REMARKS: No of Pipes = 584(7237.20Mtrs) 141.829 MT Released

coNclusroNs

REMARKS

o The above items have been released in accordance with specifications and purchase order requirements
on hand at the vendor's premises at the time of inspection.
o For Bare

pipe refer Inspection Report No: SGSTL/KAN/GAII/14-031,fiR/BARryfl Dated 21..04.2015.

This note is issued further to ah inspection whose duration and scope were limited by the terms and conditions of
the contract with BV principal. This note is NOT an indication that the item(s) is (are) fit for any specific purpose
and does not release the manufacturer, supplier and any party from their respective duty, guarantee, obligation
andf or indemnity relating to, without limitation, patents, workmanship, materials, safety, performance in
ration and / or reliabili
Inspected By: Ravindra jivani, Himanshu Tiwari, Dheeraj Saxena,

Nimesh Patel, Alpesh Chavda


Signatule:
Report lssued By: Ravindra Jivani
Date of Issue: 21..04.2015

Inspection centre: BV- Gandhidham


SGSTL (Orisinal +

Copv)

&

Copies to:

BV

- Ahmedabad

BV

- Gandhidham

This note is subject to the General Conditions of Service of Bureau Veritas in force on the day of its issuance.

,',
.J

INSP 0"0+

GM.st

101

fn
Copyright Bureau Veritas 09/2006

Industry & Facilities Division

EI Interim
INSPECTION REPORT No: sGSTL/ KAN/ G ArL/ 14-0g1l rR/
BV |ob No: IND.A.4."|S.07Z2R1 - BVI
Project Pipeline Replacement project in Cauvery Brrtrt
Tamilnadu

BAR E / 01

Zig No:

Fir"tut

6044024

ORIGI

End User: Mls. GAIL (INDIA) LIMruED

P.O. NO: Technical Agreement made for File No:


IND.A.4.15.0122 R1 - BVI
(sGSrLto BvrL)

Manufacturer: M/s. Surya Global Steel Tubes Limited,


Kutch, Gujarat

FOA NO : GAIL/NoIDA/C&P/PROI/CAWERY/
PIPE/ 14- 031/065 Dated 13.03.2015

lnspection Requested By: M/s. surya Global steel rubes Limited,

AIL to Surya Global Steel Tubes Ltd.

r"t hrcriu*t

SUPPLY/ SUBIECT OF INSPECTION


High Frequency Electric Resistance welded Carbon steel
as per API 5L 45ft Edition and'Client Specification

DOCUMENTS OF REFERENCE:

tirzaatior

See con

Title

ITEMTTAG No

Lir* nip."
sft eet

Reference No
GArL/ NOrDA / Cep /

PROJ /

Material Requisition
(GAIL INDIA LIMITED)

CAWERY/ ptpq/

MEC/23PH (CB) /

0s

Quality Assurance Plan


Specification for Line Pipe
MECON Specification
Bid Document No.
(GAIL INDIA LIMITED)

05

51

Packinso

Pre-Inspection Meeting
Document and QC Record Review
Visual Examination, Checks
Wibressing Tests
Manufacturing Progress Status
Vendor Assessment
Final Inspection
Packing
(for details see continuation sheet)

.INSP

SP OO2
002 IEn
GM SI'101

Approved bv
GAIL

001 / s012
01

02

MECON
API
MECON

Non Conformities Reports (NCR):

Xffi . X&

13/03/2015

08/04/2015
2012

May 2011

GAIL

Results of Inspection:

Date

GAIL

[l

Satisfactory

Unsatisfactory

NCR's Issued During Reported Period : None

List of Outstanding NCR's : None

Main Conclusions & Remarks: (for detaits see continuarion sheet)


Inspection carried out with respect to the Bureau Veritas
scope of work, Approved QAP, FOA No & Client
Specification" The supply/ subject of inspection mention

Kind of Inspection:

No

I yes X iv,

/ 23PH(CB) / G ArL/ 012

Stage of Inspection:
I Before Manufacturing
ffi During Manufacturing
X Final

Stamping: E

00

MEC/rS/05/21,/012

M/s Surya Global Steel Tubes Ltd.


From 15e April2015 to Continue.

I
I
[l
[l
I
n
I
I

21

Rev
1,4_ 031./ 065

SGSTL/ERW /QA/QAPlAPr/O0e & 010


API5L (45th Edition)

INSPECTIONS:
Inspection place & Date or Period:

l-l

Please Refer Pa ge 2 for More Details

for additional documents:

Fax of Acceptance No

QTY

above is acceptable.

P.O. Status: Not Completed.

Next Visit Scheduled: Continues online inspection."

ufiw

( Rn*,xDRA darj
zrloh I )s
1t8

,'6 \

./":;

tQ:T ;X

ht Bureau Veritas 0412011

Industry & Facilities Division


Pagez

2/8

EI Interim
INSPECTION REPORT No: sGSrL/ KAN/

G AtL/ 14-021 / rR/ BARE/ 01,

BV ]ob No: IND.A.4.15.0122R1- BVI

zis

ri"ut

Notall[lfilNAL

*:HighFrequencyElectricResistanceWeldedCarbonSteelLinePipesasperAPI
5L 45tl'Edition and Client Specification.

MR
Item

PO

Pipe Size & Grade

Qry

No.

In Meters

4.5" (1'1.4.3MM) OD X 7"1 MM WT


API 5L Gr. X42M / L290M IISL-2
4.5" (114.3MM) OD X 7.9 MM WT
API 5L Gr. X42M / L290l|i4 reL-z

D1

D2

{. Description of the Inspection Carried


o

46650

Accepted

Previously

0ry
In Meters

Accepted Qty
In Meters

(Nos)

(Nos)

7237.20

(584)

Cumulative
Accepted

Balance

ary
In Meters

ary
In Meters

(Nos)

7237.20
(584)

39412.8

750

750

Out:

Introduction:
M/s Surya Global

Steel Tubes Ltd. has signed a contract for Third Party Inspection Service with Bureau
Veritas (India) Private Limited for Inspection of ERW Pipes at Works of M/s Surya Global Steel Tubes Ltd.
Bhu'vad. The subject inspection was carried out from 1,5/04/2015 to continue with respect to the contract
File No. IND.A.4.15.0122.R1 - BVI.

The lnspection Assignment Attendees were as under:

1,
2,
3.
4.
5.
6.

Mr. Ravindra Jivani

(Surveyor)

Mr. Himanshu Tiwari

(Surveyor)

Mr. Dheeraj Saxena

(Surveyor)

Mr. Nimesh Patel

(Surveyor)

Mr. Alpesh Chavda

(Surveyor)

Mr. Amaresh

Chaudhary

(DGM - QA/QC)

Bureau Veritas (India) Private Limited, Gandhidham.


Bureau Veritas (India) Private Limited, Gandhidham.
Bureau Veritas (India) Private Limited, Gandhidham.
Bureau Veritas (India) Private Limited, Gandhidham.
Bureau Veritas (India) Private Limited, Gandhidham.
Surya Global Steel Tubes Limited, Bhuvad.

o BV Scope of Work: BV Scope of Work is to carry out Inspection of Bare ERW Line Pipes as per Scope
defined under section "TPIA" in Approved QAP NO: SGSTL /ERW /QA/QAP/API/009 & 010 Rev: 0L
Dated 08th April, 2015.

o Application Documents

& Status of Approval:

As detailed on page 01

o Mahufacfuring Progress Status: Not Included in BV Scope of Work hence excluded

Details of Inspection Activities Carried Out With Respect to gcope of Work:o . Inspection Activities Carried Out For First Day Production Test:
Four pipes (2E15D15551, 2E15D15573,2815D15576,2E15D15593) of two different heats (15300674, D340S0)
selected for first day production and first day production test carried out as per below.

1. Reviewed Raw Material Test Certificates (HR Coils) as per QAP Sr. No: 41 - Found in order.
2. Reviewed Report of Heat Analysis and control Tensile test as per QAP Sr. No.A2 and A3 - Found in order.
3. Wibressed Welding Parameter and Seam Normalizing as per QAP Sr.No.B1 and 82 - Welding and Seam
Normalizing Parameters Noted by Manufacturer.
Test at 350 Kg/ Cmz for Holding time of 15 Seconds as per QAP Sr.No.B9(a) No Pressure Drop and Leakage Ob_s-gryed during Holding Time.

4. Witressed Hydrostatic

tNsP
SP 002 En
GM SI 101
I

tL[aqDf:
zt\ott

i'il

2tg

h Bureau Veritas 0412011


Copyright

lndustry & Facilities Division

Page:3/8

HHffi
IN SPECTION REPORT

No: sGSrL/ KAN/

G ArL/ 14-021 / rR/ BARE/ 0L

BV |ob No: IND.A.4.15.0122R1 - BVI

Zig No:

EI Interim
ri.ut

r,og7*^- ra r -. I

5.WiforessedBursttestasperQAPSr.No'B9(b)-BurstPressureandLocatio',orst'#W
5. Witnessed Automatic Ultrasonic Testing of Weld &.IF,AZ as per QAP Sr. No. B10 (a) - Found Satisfactory.
7. Witoressed Manual Ultrasonic Testing of Weld EIIH,AZ (Pipe weld ends 150mm from both the ends and any
marked portion during AUT) as per QAP Sr. No. 810 (b) - No recordable indication observed.
8. Witnessed Body Ultrasonic Testing for Lamination for pipe body with minimum coverage of 100% area as
per QAP Sr. No.810 (c) - Found Satisfactory.
9. Witnessed Manual Ultrasonic Testing of Pipe Body for Lamination at least 50mm Circumferential from both
end, irn scanned pipe ends and any marked portion during Body ultrasonic testing as per
QAP Sr. No. B10 (d) - No'recordable indication observed.

lO.Witnessed Magnetic Particle Inspection and Residual Magnetism on Bevel face as per QAp Sr. No. B10 (e)
and B10 (f) - Found Satisfactory.

1l.Witnessed Visual Inspection such as Outside flush, Height of Internal flush, Trimmed inside flush, Dents,
Offset of plate edges, Cracks, Sweats, Leaks, Arc Burns, Hard spots and other defects as per QAp Sr. No. B11
- No injurious surface defect observed.
l2.Witnessed Dimensional Inspection such as Outer Diameter, Out of Roundness, Wall thickness, Straightness,
Length, Mass per unit Length, Bevel Angle, End Squareness and Root Face as per QAP Sr. No. B11

- Found

Satisfactory.
13.Wihressed Marking as per QAP Sr. No. B13 - Found Satisfactory.
14. Witressed Sample Selection from Pipes as per Frequency given in below table - All Samples are Identified
by Hard Stamp '
Witnessed Stamp Transfer for Charpy V - Notch Impact Test Specimens by same

Hard Stamp.

U,'.

15. Destiuctive Testing carried out at Surya Global Steel Tubes Limited's In-house LaboratorL:
) SPecimens Selection Frequency for Destructive Testing for First Dav Production Test:
Type of Test

Product Analysis

Samplins Rate
l Sample/Pipe

Tensile Test (Basb)

Impact Test at -40"C, -10oC, 0"C and 20oC

Flattening Test (Weld at the 0" and Weld at the 90")

2 Samples/Pipe

Reverse Bend Test

2 Samples/Pipe

Metallographic Test/Vickers's Hardness Test

o
o

Samples/Pipe

4 Sets/Pipe (Set shall consists of 3 Specimen

from pipe body in Longitudinal Orientation)

Witnessed Product Analysis as per QAP Sr. No. B3

Samples/Pipe

- Chemical Properties Found Meeting the

requirements.

Witnessed Tensile Test for Base Metal as per QAP Sr. No. 84 - Mechanical Properties such as Yield
Strength, Ultimate Tensile Strength, 06 Elongation and YS/UTS Ratio found meeting the acceptance
criteria stated in QAPand Specification.

F
D

Witnessed Impact Test at -40oC, -LOoc, OoC and 20'C as per QAP Sr. No. 85 - Found Satisfactory.
Witnessed Flattening test as per QAP Sr. No. 86 - Found Satisfactory.

Wihressed Reverse Bend test as per

'INSP 002 En
GM SI,101

QAi Sr No.

L.l2{'P

"r, lohlls

87 - Found Satisfactory.

3/8
,

Copyright Bureau Veritas 0412011

Industry & Facilities Division


Page

rilIrlr:ilr

nGrrS[GI
IN SPECTION REPORT No: sGSrL/ KAN/ G ArL
/

)
F

14-021

I rR/ BARE/

01

4/8

EI

Interim

rirlut

BV |ob No: IND.A.L1S.01Z2R1 - BVr


witnessed Metallographic Examinationis p", aAp sr. i.[o. Bg - Found satisf
witnessed vickers Hardness test as per eAp sr. No. Bg - Found satisfactory.

n:{.ctivities Carried out for


0l.Reviewed Raw Material Test Certificates (HR Coils) as per
QAp Sr. No: ,A1 - Found in order.
02'Reviewed Report of Heat Analysis and control Tensile test as per
QAp Sr. No.A2 and A3 - Found in order.
03'10% per shift Randomly Wituressed Welding Parameter and Seam Normalizing
as per eAp Sr.No.Bl and 82
- welding and seam Normalizing parameters Noted by Manufacturer.
04'25% per Shift in a Time phased Manner Randomly Witnessed Hydrostatic Test
at 350 Kg/Cm2 for holding
time of 15 Seconds as per QAP Sr.No.B9 - No Pressure Drop and Leakage observed
during

Holding Time.

05'25% per Shift in a Time phased Manner Randomly Witnessed Automatic


Ultrasonic Testing of Weld
as per QAP Sr. No. B10 (a) - Found Satisfactory.

&HAZ

06.25% per Shift Randomly Witnessed Manual Ultrasonic Testing of Weld &HAZ (pipe
weld ends 150mm
from'both the ends, untested portion and 100% Wibressed any marked portion during AUT)
as per

No. B10 (b)

- No recordable indication observed.

eAp

Sr.

07'25% per Shift in a Time phase Manner Randomly Witnessed Body Ultrasonic Testing
for Lamination for pipe
body with minimum coverage of 700% area as per QAP Sr. No. 810 (c) Found Satisfactory.
08'25% per Shift Randomly Witnessed Manual Ultrasonic Testing of Pipe Body for Lamination
at least 50mm

Circumferential from both end, un scanned pipe ends and 100% Wihressed any marked portion during
Body
ultrasonic testing as per QAP Sr. No. B10 (d) - No recordable indication observed.
09'10% per shift Randomly Witnessed Magnetic Particle Inspection and Residual Magnetism
on Bevel face as
per QAP Sr. No. B10 (e)and B10 (f) - Found Satisfactory.

lo.Witnessed Visual Inspection such as Outside flush, Height of Internal flush, Trimmed inside flush,
Dents,
Offset of plate edges, Cracks, Sweats, Leaks, Arc Burns, Hard spots and other defects as per
eAp Sr. No. B11
- No injurious surface defect observed.

ll.Witnessed Dimensional Inspection such as Outer Diameter, Out of Roundness, Wall thickness, Straightness,
Length, Mass per unit iength, Bevel Angle, End Squareness and Root Face as per
eAp Sr. No. B11 - Found
Satisfactory.
l2.Witnessed Marking us p"i eAp Sr. No. B13 - Found Satisfactory
l3.Witnessed Sample Selection from Pipes as per Frequency given in below table All Samples are
Identified
by Hard Stamp "
Witnessed Stamp Transfer for Charpy V - Notch Impact Test Specimens by same
4,".
Hard Stamp.
Destructi
aG
ubes Li
use

Snecimens

Destru

o Product Analysis
o Tensile Test (Base)
r
o

2 Samples / 1,00 Pipes/ Heat


L Set/Heat/ 100 Pipes (Set shall consists of 3 Specimen
from pipe body in Longitudinal Orientation)

Flattening Test (Weld at the 0o and Weld at

,INSP OO2 EN
GM SI ,lol

90")

uction:

2 Samples / 1,00 Pipes/ Heat

Impact Test at 0"C

the

for

-...,.-..1--"*:.

4 Test Pieces/Coil (2 Samples each from first and last

accepted pipe of the coil)

Copyright Bureau

V eritas' 041201

Industry & Facilities Division


Page:5/8

EI Interim
TNSPECTION REPORT NO: SGSTL/ KAN/ G ArL/ 1,4-0s1 rRl
/
2

Reverse Bend Test

/ 01.

fl

rir"rut

Samples/Coil (one samples each from first and last

accepted pipe of the coil)

l
F

ZigNo:ffi

BV |ob No: IND.A.4.15.0122R1- BVI

BAR

Witnessed Product Analysis as per

eAp

Sr. No. B

Sample/SO Pipes/Heat

- Chemical Properties Found Meeting the

requirements.

Wibressed Tensile Test for Base Metal as per

eAp Sr. No. 84 - Mechanical Properties such as yield


Strength, Ultimate Tensile Strength, % Elongatir rn and YS/UTS Ratio found meeting the acceptance
criteria stated in QAP and Specification.

> Wibressed Impact Test at 0"C as per eAp Sr. No. I i5 - Found Satisfactory.
> Witressed Flattening test as per eAp Sr. No. 86 - Found Satisfactory.
> Wibressed Reverse Bend test as per eAp Sr. No. B 7 - Found Satisfactory.
> Wibressed Metallographic Examination as per
eA P Sr. No. 88 - Found Satisfactory.
> Witnessed Vickerb Hardness test as per
eAp Sr. N o. 88 - Found Satisfactory.
I

*n .esults of Inspection:
iased on the inspection carried out with respect to Bt .reau Veritas scope of work as mentioned
above, the
bove ERW Bare Pipes are acceptable.

hard stamp as .

rlarking: All accepted pipes

i.(

lalibration Status for the Equipments

,,

at one end for identification purpose only.

Useci [: Calibration certificates of the instruments used for


valid & lcceptable.
B efer Attached Calibration List of Instruments.
I: rspection were Reviewed and found having

*rr lr All Other Details Please Refer:


Mill

Test Certificate

Pipe Tally Sheet

No. :

No.

SGSTL/eNZOLS/007,

2Ot5/A/46.1.

Dated21.04.2015

Dated 21.04.2015

*R 'oblems Pending/ Areas of Concern:


1.,

Care to be taken during handling and transportatio n to avoid damages to pipe surface.

Attachments : X Yes (MTC + Pipe Tally Sheet) = Ol+14pagesl


Inspected By: As per given in detail on page 2

No

Checked by

Date of Issue: 21"t April,2Ol1

Report Issued By: Ravindra Jivani


Name:

Inspection Centre: BVIL - Gandhidham

Distribution: ISCSTL(Original+Copy)

& Copiesto: XSV-Ahmedabad

XeV-Gandhidham

,J
't,

INSP 002 En
GM SI 101

5tB

Copyright Bureau Veritas 04lZ011

Industry & Facilities Division


Page:6/8

EI
INSPECTION REPORT No: sGSTL/ KAN/
BV |ob No: IND.A.4.15.0122R1- BVI

G ArL/ 1,4-0j1 / rR/ BARE/ 01

Zig No:

fl

Interim
rinut

6044024

Photographs of Inspection Activities

,J
't,

'INSP 002 En
GM S,I 101

3,ffi

6/8

Copyright Bureau Veritas 0412011

Indushy & Facilities Division


Page:7

INSPECTION REPORT No: sGSTL/ KAN/ G ArL/ 1,4-031 / rR/ BARE/


BV |ob No: IND.A.4.15.0122R1- BVI

Zig No:

01

/8

EI

Interim

fl

rir,ut

6044024

ORIGINAL
MUT on Pipe end by TR Probe

Outside Dia. at Pipe End

Outside Dia. at Pipe Body

Thickness Check by Micrometer

Root Face

Length Measurement

Ovality Check

Squareness

Bevel Ansle

i,;orlrs
'

,'/,'

'INSP 002 En
GM Sr 101 '

7t8

Copyright Bureau Veritas O4t2O11

---:

End of The Report : ---

't,

INSP 002 En
GM SI 101

Copyright Bureau Veritas 0412011

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