Beruflich Dokumente
Kultur Dokumente
Page
14-021
Tamilnadu
Rer:-
/ RN/ BARE/ 01
Zig No: 6oruo24
L'lAl\II
Nil
I of I
tr Completely
V Partially
tr Balance
lrFrr-
P.O. NO:
--
13.03.2015
SUPPLY/SUBJECT OF INSPECTION
ITEMTTAG NO
MR
Item
PO
Pipe Size
& Grade
afy
No.
In Meters
D1
D2
46650
QTY
As Mentioned Below
Released
Qty
In Meters
(Nos)
Previously
Cumulative
Released
Release
Balance
ary
afy
In Meters
In Meters
Qry
In Meters
(Nos)
(Nos)
7237.20
(584)
7237.20
(584)
750
39412.8
750
coNclusroNs
REMARKS
o The above items have been released in accordance with specifications and purchase order requirements
on hand at the vendor's premises at the time of inspection.
o For Bare
This note is issued further to ah inspection whose duration and scope were limited by the terms and conditions of
the contract with BV principal. This note is NOT an indication that the item(s) is (are) fit for any specific purpose
and does not release the manufacturer, supplier and any party from their respective duty, guarantee, obligation
andf or indemnity relating to, without limitation, patents, workmanship, materials, safety, performance in
ration and / or reliabili
Inspected By: Ravindra jivani, Himanshu Tiwari, Dheeraj Saxena,
Copv)
&
Copies to:
BV
- Ahmedabad
BV
- Gandhidham
This note is subject to the General Conditions of Service of Bureau Veritas in force on the day of its issuance.
,',
.J
INSP 0"0+
GM.st
101
fn
Copyright Bureau Veritas 09/2006
EI Interim
INSPECTION REPORT No: sGSTL/ KAN/ G ArL/ 14-0g1l rR/
BV |ob No: IND.A.4."|S.07Z2R1 - BVI
Project Pipeline Replacement project in Cauvery Brrtrt
Tamilnadu
BAR E / 01
Zig No:
Fir"tut
6044024
ORIGI
FOA NO : GAIL/NoIDA/C&P/PROI/CAWERY/
PIPE/ 14- 031/065 Dated 13.03.2015
r"t hrcriu*t
DOCUMENTS OF REFERENCE:
tirzaatior
See con
Title
ITEMTTAG No
Lir* nip."
sft eet
Reference No
GArL/ NOrDA / Cep /
PROJ /
Material Requisition
(GAIL INDIA LIMITED)
CAWERY/ ptpq/
MEC/23PH (CB) /
0s
05
51
Packinso
Pre-Inspection Meeting
Document and QC Record Review
Visual Examination, Checks
Wibressing Tests
Manufacturing Progress Status
Vendor Assessment
Final Inspection
Packing
(for details see continuation sheet)
.INSP
SP OO2
002 IEn
GM SI'101
Approved bv
GAIL
001 / s012
01
02
MECON
API
MECON
Xffi . X&
13/03/2015
08/04/2015
2012
May 2011
GAIL
Results of Inspection:
Date
GAIL
[l
Satisfactory
Unsatisfactory
Kind of Inspection:
No
I yes X iv,
Stage of Inspection:
I Before Manufacturing
ffi During Manufacturing
X Final
Stamping: E
00
MEC/rS/05/21,/012
I
I
[l
[l
I
n
I
I
21
Rev
1,4_ 031./ 065
INSPECTIONS:
Inspection place & Date or Period:
l-l
Fax of Acceptance No
QTY
above is acceptable.
ufiw
( Rn*,xDRA darj
zrloh I )s
1t8
,'6 \
./":;
tQ:T ;X
2/8
EI Interim
INSPECTION REPORT No: sGSrL/ KAN/
zis
ri"ut
Notall[lfilNAL
*:HighFrequencyElectricResistanceWeldedCarbonSteelLinePipesasperAPI
5L 45tl'Edition and Client Specification.
MR
Item
PO
Qry
No.
In Meters
D1
D2
46650
Accepted
Previously
0ry
In Meters
Accepted Qty
In Meters
(Nos)
(Nos)
7237.20
(584)
Cumulative
Accepted
Balance
ary
In Meters
ary
In Meters
(Nos)
7237.20
(584)
39412.8
750
750
Out:
Introduction:
M/s Surya Global
Steel Tubes Ltd. has signed a contract for Third Party Inspection Service with Bureau
Veritas (India) Private Limited for Inspection of ERW Pipes at Works of M/s Surya Global Steel Tubes Ltd.
Bhu'vad. The subject inspection was carried out from 1,5/04/2015 to continue with respect to the contract
File No. IND.A.4.15.0122.R1 - BVI.
1,
2,
3.
4.
5.
6.
(Surveyor)
(Surveyor)
(Surveyor)
(Surveyor)
(Surveyor)
Mr. Amaresh
Chaudhary
(DGM - QA/QC)
o BV Scope of Work: BV Scope of Work is to carry out Inspection of Bare ERW Line Pipes as per Scope
defined under section "TPIA" in Approved QAP NO: SGSTL /ERW /QA/QAP/API/009 & 010 Rev: 0L
Dated 08th April, 2015.
o Application Documents
As detailed on page 01
Details of Inspection Activities Carried Out With Respect to gcope of Work:o . Inspection Activities Carried Out For First Day Production Test:
Four pipes (2E15D15551, 2E15D15573,2815D15576,2E15D15593) of two different heats (15300674, D340S0)
selected for first day production and first day production test carried out as per below.
1. Reviewed Raw Material Test Certificates (HR Coils) as per QAP Sr. No: 41 - Found in order.
2. Reviewed Report of Heat Analysis and control Tensile test as per QAP Sr. No.A2 and A3 - Found in order.
3. Wibressed Welding Parameter and Seam Normalizing as per QAP Sr.No.B1 and 82 - Welding and Seam
Normalizing Parameters Noted by Manufacturer.
Test at 350 Kg/ Cmz for Holding time of 15 Seconds as per QAP Sr.No.B9(a) No Pressure Drop and Leakage Ob_s-gryed during Holding Time.
4. Witressed Hydrostatic
tNsP
SP 002 En
GM SI 101
I
tL[aqDf:
zt\ott
i'il
2tg
Page:3/8
HHffi
IN SPECTION REPORT
Zig No:
EI Interim
ri.ut
r,og7*^- ra r -. I
5.WiforessedBursttestasperQAPSr.No'B9(b)-BurstPressureandLocatio',orst'#W
5. Witnessed Automatic Ultrasonic Testing of Weld &.IF,AZ as per QAP Sr. No. B10 (a) - Found Satisfactory.
7. Witoressed Manual Ultrasonic Testing of Weld EIIH,AZ (Pipe weld ends 150mm from both the ends and any
marked portion during AUT) as per QAP Sr. No. 810 (b) - No recordable indication observed.
8. Witnessed Body Ultrasonic Testing for Lamination for pipe body with minimum coverage of 100% area as
per QAP Sr. No.810 (c) - Found Satisfactory.
9. Witnessed Manual Ultrasonic Testing of Pipe Body for Lamination at least 50mm Circumferential from both
end, irn scanned pipe ends and any marked portion during Body ultrasonic testing as per
QAP Sr. No. B10 (d) - No'recordable indication observed.
lO.Witnessed Magnetic Particle Inspection and Residual Magnetism on Bevel face as per QAp Sr. No. B10 (e)
and B10 (f) - Found Satisfactory.
1l.Witnessed Visual Inspection such as Outside flush, Height of Internal flush, Trimmed inside flush, Dents,
Offset of plate edges, Cracks, Sweats, Leaks, Arc Burns, Hard spots and other defects as per QAp Sr. No. B11
- No injurious surface defect observed.
l2.Witnessed Dimensional Inspection such as Outer Diameter, Out of Roundness, Wall thickness, Straightness,
Length, Mass per unit Length, Bevel Angle, End Squareness and Root Face as per QAP Sr. No. B11
- Found
Satisfactory.
13.Wihressed Marking as per QAP Sr. No. B13 - Found Satisfactory.
14. Witressed Sample Selection from Pipes as per Frequency given in below table - All Samples are Identified
by Hard Stamp '
Witnessed Stamp Transfer for Charpy V - Notch Impact Test Specimens by same
Hard Stamp.
U,'.
15. Destiuctive Testing carried out at Surya Global Steel Tubes Limited's In-house LaboratorL:
) SPecimens Selection Frequency for Destructive Testing for First Dav Production Test:
Type of Test
Product Analysis
Samplins Rate
l Sample/Pipe
2 Samples/Pipe
2 Samples/Pipe
o
o
Samples/Pipe
Samples/Pipe
requirements.
Witnessed Tensile Test for Base Metal as per QAP Sr. No. 84 - Mechanical Properties such as Yield
Strength, Ultimate Tensile Strength, 06 Elongation and YS/UTS Ratio found meeting the acceptance
criteria stated in QAPand Specification.
F
D
Witnessed Impact Test at -40oC, -LOoc, OoC and 20'C as per QAP Sr. No. 85 - Found Satisfactory.
Witnessed Flattening test as per QAP Sr. No. 86 - Found Satisfactory.
'INSP 002 En
GM SI,101
QAi Sr No.
L.l2{'P
"r, lohlls
87 - Found Satisfactory.
3/8
,
rilIrlr:ilr
nGrrS[GI
IN SPECTION REPORT No: sGSrL/ KAN/ G ArL
/
)
F
14-021
I rR/ BARE/
01
4/8
EI
Interim
rirlut
Holding Time.
&HAZ
06.25% per Shift Randomly Witnessed Manual Ultrasonic Testing of Weld &HAZ (pipe
weld ends 150mm
from'both the ends, untested portion and 100% Wibressed any marked portion during AUT)
as per
eAp
Sr.
07'25% per Shift in a Time phase Manner Randomly Witnessed Body Ultrasonic Testing
for Lamination for pipe
body with minimum coverage of 700% area as per QAP Sr. No. 810 (c) Found Satisfactory.
08'25% per Shift Randomly Witnessed Manual Ultrasonic Testing of Pipe Body for Lamination
at least 50mm
Circumferential from both end, un scanned pipe ends and 100% Wihressed any marked portion during
Body
ultrasonic testing as per QAP Sr. No. B10 (d) - No recordable indication observed.
09'10% per shift Randomly Witnessed Magnetic Particle Inspection and Residual Magnetism
on Bevel face as
per QAP Sr. No. B10 (e)and B10 (f) - Found Satisfactory.
lo.Witnessed Visual Inspection such as Outside flush, Height of Internal flush, Trimmed inside flush,
Dents,
Offset of plate edges, Cracks, Sweats, Leaks, Arc Burns, Hard spots and other defects as per
eAp Sr. No. B11
- No injurious surface defect observed.
ll.Witnessed Dimensional Inspection such as Outer Diameter, Out of Roundness, Wall thickness, Straightness,
Length, Mass per unit iength, Bevel Angle, End Squareness and Root Face as per
eAp Sr. No. B11 - Found
Satisfactory.
l2.Witnessed Marking us p"i eAp Sr. No. B13 - Found Satisfactory
l3.Witnessed Sample Selection from Pipes as per Frequency given in below table All Samples are
Identified
by Hard Stamp "
Witnessed Stamp Transfer for Charpy V - Notch Impact Test Specimens by same
4,".
Hard Stamp.
Destructi
aG
ubes Li
use
Snecimens
Destru
o Product Analysis
o Tensile Test (Base)
r
o
,INSP OO2 EN
GM SI ,lol
90")
uction:
the
for
-...,.-..1--"*:.
Copyright Bureau
V eritas' 041201
EI Interim
TNSPECTION REPORT NO: SGSTL/ KAN/ G ArL/ 1,4-0s1 rRl
/
2
/ 01.
fl
rir"rut
l
F
ZigNo:ffi
BAR
eAp
Sr. No. B
Sample/SO Pipes/Heat
requirements.
> Wibressed Impact Test at 0"C as per eAp Sr. No. I i5 - Found Satisfactory.
> Witressed Flattening test as per eAp Sr. No. 86 - Found Satisfactory.
> Wibressed Reverse Bend test as per eAp Sr. No. B 7 - Found Satisfactory.
> Wibressed Metallographic Examination as per
eA P Sr. No. 88 - Found Satisfactory.
> Witnessed Vickerb Hardness test as per
eAp Sr. N o. 88 - Found Satisfactory.
I
*n .esults of Inspection:
iased on the inspection carried out with respect to Bt .reau Veritas scope of work as mentioned
above, the
bove ERW Bare Pipes are acceptable.
hard stamp as .
i.(
,,
Test Certificate
No. :
No.
SGSTL/eNZOLS/007,
2Ot5/A/46.1.
Dated21.04.2015
Dated 21.04.2015
Care to be taken during handling and transportatio n to avoid damages to pipe surface.
No
Checked by
Distribution: ISCSTL(Original+Copy)
XeV-Gandhidham
,J
't,
INSP 002 En
GM SI 101
5tB
EI
INSPECTION REPORT No: sGSTL/ KAN/
BV |ob No: IND.A.4.15.0122R1- BVI
Zig No:
fl
Interim
rinut
6044024
,J
't,
'INSP 002 En
GM S,I 101
3,ffi
6/8
Zig No:
01
/8
EI
Interim
fl
rir,ut
6044024
ORIGINAL
MUT on Pipe end by TR Probe
Root Face
Length Measurement
Ovality Check
Squareness
Bevel Ansle
i,;orlrs
'
,'/,'
'INSP 002 En
GM Sr 101 '
7t8
---:
't,
INSP 002 En
GM SI 101