.

------

Hyundai Heavy Ind. Co.,Ltd

-----,

"

1648
MINERALIZER
(SWM-TYPE)

SHIP DESIGN OFFICE

SEC. NO.
C3D6

SHIP OUTFITTING DESIGN DEP'T 2

TEL. NO.

1648

APPROVED
CHECKED

9,200 TEU CLASS CONTAINER CARRIER

SHIP NAME.

SHIP NO.

3709

SHIP TYPE

Y. S. HAN
Y. E. HONG

CMA CGM FIDELlO IM09299642

NAME OF DRAWING
MINERAI.:IIZER

,,

DRAWN
DATE

2006.4.6

SCALE

DRAWING NO.

6U-2846-194

I
HYUNDAI HEAVY INDUSTRIES CQ.LTD.

CONSOLIDATED NO.

ULSAN SHIPYARD, KOREA

IM-25

()~ ....
..

FOR FINAL DRAWINGS

Doe. NO.

CUSTOMER

HULL NO.

SW20-03D-200-02
Hyundai Heavy Ind. Co.,Ltd
1648

MINERALIZER
(SWM-TYPE)

oo SHEETS WITH COVER)

2005-10-31

ISSUED FOR FINAL DRAWINGS

REV.

DATE

DESCRIPTION

REMARK

PLAN HISTORY
APPROVAL BY

Kyung Sam, Kim

CHECKED BY

Jun Ho, Byun

CHECKED BY

Hyun Mook, Oh

POR. NO.

PREPARED BY

Jung Jin, Oh

CLASS

~
~

III

TEL.: 051-728-4194

SE-WON INDUSTRIES CO., LTD.

--{)-"!l-<;,jAl

71"J-~

1li'!-'i'l

't{)-c] 938-8(619-960)

938-8 Dalsari-Ri, Jungkwan-Myun, Kijang-Kun, Pusan, Republic of Korea

T. + 82-51-728-4191-6, F. + 82-51-728-4198, E.design@sewon-ind.com

"

10

18

9
391.6

117

388
14

CD

18

III

bt'\ .
~

REMARK

DESCRIPTION

BODY

SS400

FLANGE FOR BODY

SS400

CAP

SS400

llEIGHT:ABOUT 85KG

65x65xBlx4701

LEG

SS400

NAME PLATE & SEAT

BRASS/SS400

SIGHT GLASS

BRASS/GLASS

PRESS GAUGE & SEAT

SS400

HAND HOLE (BODY)

SS400

INLET

SS400

5K-25A

10

OUTLET

SS400

5K-25A

SfPG370-

11

DRAIN

12

DRAIN FOR SAFTY V/V

13

UF'I1NG LUG

14

FOR 6kg/cm2
1ST

15A

SCH.80
S'l'PG37D-E

20A

SCH.BO

SS400

HAND HOLE (CAP)

SS400

1ST

15

SAFETY V/V

BRASS

16

SUPPORT (25A & 20A)

SS400

17

PAD FOR LEG

SS400

lB
2

MATERIAL Q'IT

NO.

SWAY SUPPORT

SS400

19.

DRAIN FOR BACKWASH

STPG37D g
SCH.BD

25A

20

PIPE FOR AIR PURGE

COPPER

4A (~6)

NOTE

,
2-.18 HOLES

\~~

4 )----I-+--

~'$-"&~

g1-

200

~
~

FLANGE CONNECTION: JIS 5Kg/cm' F.F TYPE

ALL GASKET : N.B.R
BOLT & NUT: SS400(GAL'v)
PAINT SPEC.
INSIDE - PURE EPOXY(WHITE) 200u
OUTSIDE - RAJ B019 75u

f-

120

11

I,

L
2.
3.
4.

+--- '--- -+--\---+---'----'----'-

II

~]

17

12 19

VIEW 'A' - 'A'

SWAY BRACING BRACKET

&, 2003.12
REV.

DATE

I.U... XK.XI..

INITIAL
REASON OF REVISON

I.X.~,..

x.t.XI..

DWG. CHKD. REVD. APPD.

SE-WON INDUSTRIES CO., LTD.

$8-

PROJECT

Unit : mm

TITLE

SWM TYPE REHARDENING FILTER

SCALE : NONE

DWG. NO

SW-SWM-W-2.0M-OOl

-r

TECHNICAL DATA OF SWM MODEL 0.75-8.0

MODEL

SWM
0.75

SWM
1.0

SWM
2.0

SWM
2.5

SWM
3.0

SWM
4.0

SWM
5.0

SWM
6.0

SWM
8.0

MAX. CAPACITY

M'/ h

0.75

1.0

2.0

2.5

3.0

4.0

5.0

6.0

8.0

PRESSURE LOSS

MWC

1.5

1.5

1.5

2.0

2.0

2.5

2.5

2.5

2.5

2.0

2.0

2.0

2.5

2.5

3.0

3.0

3.0

3.0

ALLOWANCE PRESSURE LOSS MWC

WORK'G PRESSURE

Kg/crrf

4.0

4.0

2.8

4.0

4.0

4.0

4.0

4.0

4.0

TANK VOLUME

LInER

125

140

190

350

415

560

800

950

1250

CHARGE OF DOLOMITE

K9

230

300

375

670

800

1100

1305

1470

2170

EMPTY COND.

K9

175

190

205

300

320

400

545

580

670

WORKING COND.

K9

405

490

580

970

1120

1500

1850

2050

2840

7-8

7-8

7-8

7-8

7-8

7-8

7-8

7-8

7-8

WEIGHT

PH VALUE

PH

i
SAFETY VALVE SffilNG : 3.08 K9/cm'

REFERENCE FLOW DIAGRAM

HYDROPHORE
TANK

SWM

-:

<,

~
U

F.W GEN.
Pip

F.W TANK
F.W PIP

-tJ~

&,

1999. 1.

INITIAL

; REV

DATE

REASON OF REVISION

!.'.

. Il- ~..>'x.., X..>'.X;.", Y.Vl.x..

DWG.

CH KO.

REVD.

APPD.

UNIT

SE-WON INDUSTRIES CO., LTD.

'-: mm

SCALE: NONE

PROJECT HYUNOAI HEAVY IND.CO.LTD

TITLE

MINERAIJZER

DWG. NO. SW-SWM-A-HDD2-0

2/3

SPARE PART LIST

NO.

BOX

i
3

DOLOMITE

Wx L x H
1 EA
200 x 350 x 200

FILTER

250Mesh : 1EA
(OUTLET)

2EA

80Mesh : 1EA
(INLET)

0
0
0 0
0
0
0
00
0 0
0
Po oo0
0

o
o

REMARKS

Q'TY

OUT LINE

NAME

cA::1o 0

DOLOMITE SIZE
1DO kg

I/J 2 -

00 0 0
0
0
0 0

o
o

7 mm

(BODY INSIDE)

GASKET
FOR
BODY

PH-VALUE
5

CHECKING
EQUIPMENT

(AROUND. ITEM NO.2)

1 EA

[DJ

1 EA

tNWWt

(ITEM NO.15)

1 EA

S
2003.11

APPROVAL COMMENT

X.Jl.Xb

'.K.:P,..

XY.X..

SE-WON INDUSTRIES CO., LTD.

@-E--:} PROJECT HYUNOAI HEAVY INO.CO.,LTD.

.&

1999. 1.

INITIAL

:Ii.1.JI-

,.Y.x...,

XY.x..

Y.lfx..

UNIT

REV

DATE

REASON OF REVISION

OWG.

CHKO.

REVO.

APPO.

.&
,

SPRING
FOR
RELIEF VALVE

i-B)-}

mm

SCALE: NONE

TITLE

MINERAUZR

OWG. NO. SW-SWM-A-H003-01 3/3

REHMDENlDNG FDllJlER
MJA]NJ1jENANtE MANUAL

I :::: 1-----i

DESCRIPTION
The water produced by the fresh water generator could not be drunk directly. The Sewon REHARDENING FILTER is designed for increasing the hardness and pH value of
the fresh water produced by the fresh water generator. The rehardening filter is coated
internally with a special epoxy coating and filter is provided with a cap(item no.2) for
refilling , vent valve, safety valve, pressure gauge, and necessary valve and pipe for
correct operation.

INSTRUCTION
1. CHARGING WITH FILTER MASS
A) Remove the cap and charge the filter with the amount of granulated dolomite size
2 - 7 mm stated in the technical data sheet.
S) Fill up to about 5cm below the inlet pipe connection on the top of filter. This is for
i

one charge quantity as in the drawing's technical data.

2. STARTING UP
A) Open the vent cock on the cover and fill up the rehardening filter with water from
the upper connection as the water flow has to fill from top to bottom.
S) Open drain(sample cock) valve such that the filter is still full of water in order to
rinse the filter mass, leaving the valve open for an hour or as long as it takes for
the water to be clear.
C) Close the drain(sample cock) valve and open the outlet valve, where after the filter
is ready for service.
3. SERVICE
A) When recharging the filter mass make sure that the strainer in the bottom outlet is
not damage.
S) Once a week the filter should be back flushed, or at any time when the pressure
drop is excessive.
C) The pH adjusting substance (dolomite) is consumed proportionally to the alkalinity
of the water and the dolomite charge shall be replenished at least once a year in
normal operation.
D) For back-washing the operational device(3-way valve) should be directed upwards. The washing should last for ten minutes or until the wash-out water is clear.

4. MANUAL TO OPERATING
State
,r'"

I!

f<l

"""

fit

c;:.
I

I-

Normal

water in

"""\

condition

\-'!

wo ter- out

"

~
L

1) Turn to the upper 3way

valve

clockwise

from

normal condition

flushing

2) Turn to the lower 3way

valve

clockwise

---

water in

Back

from

normal condition

1)Turn to the upper 3way

valve

clockwise

from

normal condition
By pass

2)Turn to the lower 3way

valve anti-clockwise from
normal condition.

I'

----

woter in

=m~~woter

out

5. SHUT OFF
When the rehardening filter is isolated, for example when refilling or adjusting
substance, the position of the operating devices must be at by pass.

6. STORAGE FOR LONG TERM

The following recommendations are included to avoid the most common errors that
occur during storage.
DO
INSPECT FOR DAMAGE DURING STORAGE, i.e, DENTS, BROKEN
HARDWARE, etc.
STORE IN CLEAN DRY AREA WHERE IT WILL NOT BE EXPOSED TO HEAW
TRAFFIC OR DAMAGING ENVIRONMENT.
USE ONLY DESIGNATED LIFTING LUGS.
REMOVE ANY FOREIGN MATERIAL.
REMOVE ALL SHIPPING DEVICES AFTER COMPLETE INSTALLATION AND

.
'

BEFORE ANY PRESSURE TEST OF THE FULL INSTALLED SYSTEM .

DON'T
DO NOT DROP OR STRIKE CARTON.
DO NOT REMOVE PROTECTING COVER UNTIL INSTALLATION IS COMPLETE.
DO NOT WELD.
DO NOT USE CHAINS OR ANY LIFTING DEVICE DIRECTLY ON THE
REHARDENING FILTER
DO NOT USE CLEANING AGENTS THAT CONTAIN CHLORIDES.
DO NOT USE STEEL WOOL OR WIRE BRUSHES ON BODY.
DO NOT EXCEED A PRESSURE TEST OF 1.5 TIMES THE RATED WORKING
PRESSURE OF THE REHARDENING FILTER.

OVERHAUL / REASSEMBLING
Caution
Overhaul & reassembling work must be carried out using approved procedures
and workers should as a minimum be wearing suitable personal protection
equipment including safety glasses, hard hat, a respirator and gloves.
Part

Description
Open

the

valve

to

drain the water.

M.

Take off the cleaning

flange

Recharge

The parts are to be reassembled

in the reverse sequence.
Wash the dolomite with fresh
water.
Take off hand hole

flange
Recharge the washed

dolomite

and fill up with spare dolomite ...

Open

the

valve

to

drain the water.

Take off the cleaning
f1anqe

Take out the dolomite

Remove the bolt, nut
and gasket

Filter
Replacement

g,

Inspect and clean all filter

or reolace damaced filter.
The parts are to be reassembled
in the reverse sequence.
Take off hand hole flange

Replace the dolomite

;0

C=Y"j"

B
Take out the dolomite

Dolomite

Drawing

Item No.

'r

...

TROUBLE SHOOTING GUIDE

CAUSE

PROBLEM
No pressure in the vessel.

CORRECTION

upper 3-way valve is closed.

check upper 3-way valve.

hydrophore pump is closed.

check hydrophore pump.

Line closed.

look for stop in line.

leakaqe from cleaning holes. hole nuts is not tiqhten.

granular of the filter material

bottom

passing out into the system.

damaged.

pH-value of the water is not

level of filter material is too if value is below 7.5, add filte

highor too low.
rmaterial if value is higher

correct.

screen

tube

tichten nuts.
is change screen tube.

than

10,

reduce

filter

material.
pressure drop is too high.

upper filter surface is polluted. back flushing at least for 10

minutes.

'Check the pH value at least every 6 month. And whole dolomite in rehardening filter
to be washed every 5 years and some additional spare dolomite to be filled up every 5
years.

QUALITYASSURANCE
Quality control is of vital importance for a high-grade technical component.
Every stage of production must therefore constantly be checked and must be planned
with quality control procedures already in mind.
Se-won is carrying out a complete Quality Control throughout the entire processes
from receipt ofmaterial to delivery of products in accordance with Se-won QA
SYSTEM and relative standards.
Se-won QA system is qualified by The Nuclear Power Division of Korea Electric Power
Corporation.
Rehardening Filter is approved by National Institute of Public Heath.
CONTACT PERSON
K.D.Kim I Manager of sales team. (sales@sewon-ind.com)
Tel.

+82-51-728-4191

Fax.

+82-51-728-4198