Beruflich Dokumente
Kultur Dokumente
Delft University
of technology
Akshay Raju Kulkarni
Student Number :4327837
REPORT OF ASSIGNMENT 1
Heat Transfer Problems in Gas Turbines (AE 4237)
26-September-2013
Table of Contents
Problem : ................................................................................................................................................. 3
Aim: ......................................................................................................................................................... 3
Introduction: ........................................................................................................................................... 3
Given Data:.............................................................................................................................................. 4
General characteristics of PW4056 at cruise (0.8M, Alt= 10668 m) ................................................... 4
Assumptions:........................................................................................................................................... 5
Procedure:............................................................................................................................................... 6
Formulae Used for calculation of Thrust and SFC: ..................................................................... 6
Inlet conditions: .................................................................................................................................. 6
Fan Calculations: ................................................................................................................................. 7
LPC Calculations : ................................................................................................................................ 7
HPC Calculations: ................................................................................................................................ 8
Combustion Chamber Calculations: .................................................................................................... 8
High pressure Turbine calculation: ..................................................................................................... 9
Low Pressure Turbine Calculation:...................................................................................................... 9
Nozzle Calculations (Core): ............................................................................................................... 10
Bypass Nozzle Calculations : ............................................................................................................. 10
Total Thrust and SFC: ........................................................................................................................ 11
Results : ................................................................................................................................................. 12
Case 1 ................................................................................................................................................ 12
Case 2 ................................................................................................................................................ 14
Conclusions: .......................................................................................................................................... 16
CASE 1: Temperature T4 is constant ................................................................................................. 16
CASE 2: Mass of the fuel is constant ................................................................................................. 16
Appendix-1: ........................................................................................................................................... 17
Appendix-2: ........................................................................................................................................... 18
MATLAB program to determine thrust and SFC when Temperature T4 is constant: ....................... 18
Appendix-3: ........................................................................................................................................... 21
MATLAB program for thrust and SFC when the mass of the fuel is constant .................................. 21
Problem :
1. Calculate the variation of Thrust, fuel consumption, specific thrust & specific fuel
consumption with the cooling flow for PW4056. When the cooling flow is varied from 5% to
15 %.
2. How does the system behave if instead of using a constant T4, a constant fuel is used?
Aim:
The aim of the assignment is to completely understand the effect of cooling flow in the working of a
turbofan engine (In this case being PW4056 engine). An instance of cruise condition is to be studied
and thrust generated and specific fuel consumption (SFC) is to be determined for the given
conditions of cooling flow. The effects of variation of the highest temperature of the cycle on the
system are also studied.
Introduction:1
The PW4056 is a member of PW4000 high thrust engines. Its specifications include Bypass
ratio of 4.85.0, Overall pressure ratio of 27.532.3, Fan pressure ratio: 1.651.80 and is
approved for 180 minutes of extended range twin engine operations.
Given Data:
General characteristics of PW4056 at cruise (0.8M, Alt= 10668 m)
Ambient/ undisturbed
Aircraft-engine interface/ inlet face
First compressor inlet
Inner stream fan exit
Outer stream fan exit
Bypass nozzle throat
Low-pressure compressor exit
High-pressure compressor inlet
Last compressor exit/ cold side heat
Burner exit
First turbine stator exit = rotor inlet
High-pressure turbine exit before
High-pressure turbine exit after
Low pressure turbine inlet
Low-pressure turbine exit after
Jet pipe inlet, reheat entry for turbojet
Reheat exit, hot side heat exchanger
Nozzle throat
0
1
2
21
13
18
24
25
3
4
41
43
44
45
5
6
7
8
Assumptions:
1. The change in kinetic energy in a component is assumed to be zero.
2. The gases in the cycle are considered ideal and composition is assumed to remain
homogeneous.
3. Cp and Cv values are assumed to remain constant throughout.
4. Half of the cooling flow is assumed to enter through NGV and the other half through rotor.
5. Pressure losses at various stations are neglected.
6. In case of cooling flows, the effective specific heat is considered as Cpg as it is a major
contributor to weighted average and does not significantly affect the overall calculation.
7. In variation of temperature of combustion chamber calculation, the mass of fuel is assumed
to be a constant of 0.8 kg/s.
Procedure:
The procedure for the assignment includes the following parts:
1. Determination of Thrust and SFC for the given cruise condition with cooling flow using
MATLAB program. The formula used for this follow. (Program attached in appendix)
2. Determination of thrust and SFC due to variation in temperature of combustion chamber
when mass flow rate of the fuel is constant and evaluate the cumulative effects. This is done
using the same formulae as above in a MATLAB program which is attached in appendix.
Inlet conditions:
The dynamic values of pressure and temperature are calculated using mach number at cruise
condition as shown below. The total temperature across the inlet though remains constant as there
is no heat addition during this process.
M=0.8
Pa =23842 Pa
Ta = 219 K
T t,a
P t,a
Ta
Pa
=1+
K a 1
= 1+
M2
K a 1
2
Ka
2 K a 1
, = .
, = . Pa
, = . ( The temperature across the inlet remains constant)
There is a variation in pressure though,
P t,2
P t,a
= 1 + is ,inl
K a 1
2
Ka
2 K a 1
Pt,2 = 36055.448 Pa
Actual Mass flow rate=292 kg/s
Bypass Ratio= 5
BPR =
m bypass
m core
= . /
= . /
Fan Calculations:
Since the Fan pressure ratio is known, the total pressure at 21 can be calculated. Also, the isentropic
efficiency is used to calculate the temperature as shown.
P t,21
P t,2
= 1.6
, = .
T t,21
T t,2
=1+
P t,21
is fan
P t,2
K a 1
Ka
is fan = 0.92
, = .
= .
= . /
LPC Calculations :
The pressure and temperature after low pressure compressor is calculated as follows. The pressure
ratio and the efficiency of low pressure turbine are given in the cruise condition details :
P t,25
P t,1
= 1.3
is LPC = 0.90
T t,25
T t,21
=1+
P t,25
is LPC
P t,21
K a 1
Ka
, = .
, = .
= . /
HPC Calculations:
P t,3
P t,25
= 12
is ,HPC = 0.90
T t,3
T t,25
=1+
P t,3
is HPC
P t,25
K a 1
Ka
, = .
, = .
= . /
3 4 ,3
= 0.79
= 25 ,3 ,25 =17.35MW
=
= 17.52 MW
= 4 4 45
41 =4 +((c/2)* 3 )=48.24 kg/s
41 =(4 * *4 +((c/2)* 3 )* *,3 )/( 41 * )=1281.8 K
45 =41 -( /(41 * ))
,45 = ,4 (1 ((1 (45 /4 ))/ ))Kg /(Kg 1)
,45
,4
= 1 1
,45
,4
45 =41 +((c/2)* 3 )
45 =2.2682 105 Pa
45 = 49.455 /
45 ==965.933K
= 45 ,45 ,5
,5
,45
= 1 1
,5
,45
,5 = 7.03 104 Pa
,5 = 744.45 K
P t,7
P critical
1
j
P t,7
P t,a
K g 1
K g +1
Kg
K g 1
=1.876
T8 = Tt,7
K g +1
T8 =639.018K
P8 =
P t,7
1.876
P8 =37525Pa
v8 =
8 =
K g + RT8 =493.882m/s
P8
RT 8
A8 =
=0.2046Kg/m3
m8
8 v 8
=0.4894m2
v1 = M K a RTa =237.310m/s
= + =19.38KN
Bypass Nozzle Calculations :
Pt,16 = Pt,13
Tt,16 = Tt,13
P t,16
P critical
=
1
1
j
P t,16
P t,a
=2.41 (
Tcr = Tt,16
Pcritical =
16
1.919
=1.919
K a +1
P t,16
K a 1
K a +1
Kg
K g 1
16
= 238.018K
= 30046.21Pa
10
18 =
A18 =
P 18
RT 18
=0.439Kg7m3
m8
18 v 18
=1.7923m2
= + =28.599KN
Total Thrust and SFC:
F= + =47.98KN
SFC =
=16.47 g/N.s
11
Results :
Case 1 : When mass of the fuel varies and temperature of combustion chamber remains
constant:
Since the amount of air entering the combustion chamber from high pressure compressor
varies, the amount of fuel required to reach a designated 1300 K varies. The effect of this is
variation in thrust, SFC and specific thrust. The relevant data for the various percentages of
cooling flow is tabulated below:
Cooling
flow(%)
5
6
7
8
9
10
11
12
13
14
15
Thrust(KN)
Fuel
Consumption
Specific thrust
( Ns/ kg)
47.98
47.47
46.93
46.38
45.8
45.2
44.57
43.92
43.23
42.52
41.77
0.79
0.78
0.77
0.76
0.75
0.745
0.74
0.73
0.724
0.715
0.707
164.31
162.5
160.7
158.8
156.84
154.79
152.63
150.41
148.04
145.6
143.04
Specific fuel
consumption
g/N.s
16.46
16.43145
16.4
16.28
16.37
16.39
16.6
16.62
16.7
16.8
16.9
The variation of different parameters with different cooling flows are plotted below. The
MATLAB program for which is enclosed in appendix.
12
13
Case 2 : When mass of the fuel is constant and temperature of combustion chamber varies:
Here, the mass of the fuel entering the combustion chamber is always constant. So
irrespective of the mass and temperature of the air entering gas turbine, a constant
chemical energy is supplied to the gas turbine. The thrust and SFC for various cooling flows
are noted below.
Cooling Flow
Thrust
SFC
Specific Thrust
T4
0.05
48358.56
16.54
165.6114903
1307.367833
0.06
48193.97
16.6
165.0478578
1314.182
0.07
48022.45
16.66
164.4604489
1321.142707
0.08
47843.62
16.72
163.8480041
1328.254735
0.09
47657.08
16.79
163.2091807
1335.52307
0.1
47462.42
16.86
162.5425467
1342.952925
0.11
47259.2
16.93
161.8465726
1350.549742
0.12
47046.93
17
161.1196246
1358.319214
0.13
46825.11
17.08
160.3599552
1366.267295
0.14
46593.18
17.17
159.5656937
1374.400215
0.15
46350.57
17.26
158.7348362
1382.724497
The graphs of variation of thrust , SFC and temperature T4 with varying percentage of
cooling flow is plotted below. The MATLAB program for this result is attached in the
appendix.
14
15
Conclusions:
CASE 1: Temperature T4 is constant
The net thrust in the given cruise condition decreases with increase in cooling flow rate. This
can be attributed to the fact that the net exit temperature is lower and as a result, the jet
exit velocity decreases which in turn directly affects the total thrust.
The mass of the fuel consumed decreases with increasing the cooling rate. This could be
attributed to lesser energy required in combustion chamber to raise the temperature of the
air to T4
SFC at lower cooling flow rates almost remains constant but rises steadily with increase in
cooling flow percentage. Since SFC depends on mass of the fuel and thrust generated, the
actual trend of the plot depends a lot on the conditions.
Even though the SFC increases in the given conditions, in order to provide working
temperature for the turbine, cooling flow is a must. It something designers need to pay in
return for safety in operation.
16
Appendix-1:
Nomenclature Used for MATLAB Programming:
nis
Prf
br
Prlpc
Prhpc
t4
nfis
nlpc , nhpc
nlpt, nhpt
nmech
ncomb
Prcomb
Nozzle= Convergent
nnoz
ta
pa
lhv
Cpa, Ka
Cpg, Kg
17
Appendix-2:
MATLAB program to determine thrust and SFC when Temperature T4 is constant:
______________________________________________________________________________
%Program to find the thrust of a Twin spool turbofan engine
%given data
m=292;
nis=0.98;
Prf=1.6;
br=5;
Prlpc=1.3;
Prhpc=12;
t4=1300;
nfis=0.92;
nlpc=0.90;
nhpc=0.90;
nlpt=0.91;
nhpt=0.91;
nmech=0.99;
ncomb=0.99;
Prcomb=0.96;
%convergent
nnoz=0.98;
ta=219;
pa=23842;
R=287;
lhv=43000000;
Cpa=1000;
Ka=1.4;
Cpg=1150;
Kg=1.33;
M=0.8;
Altitude= 10668;
r=0
for c=0.05:0.005:0.15 %Cooling flow percentage
r=r+1;
%start of code
%Inlet condition
tta=ta*(1+((Ka-1)/2)*M^2);
pta= pa*(1+((Ka-1)/2)*M^2)^(Ka/(Ka-1));
pt2=pa*(1+(nis*((Ka-1)/2)*M^2))^(Ka/(Ka-1));
fprintf ('tta=%d \n pta=%d \n pt2=%d \n',tta,pta,pt2);
%mass distribution
m21= m/(br+1);
m13= (m*br)/(br+1);
fprintf ('mass flow ratein core=%d \n mass flow rate in bypass=%d \n', m21,
m13);
%fan
pt21=Prf*pt2;
tt2=tta;
tt21 = tt2*(1+((1/nfis)*((pt21/pt2)^((Ka-1)/Ka)-1)));
fprintf (' Pt21=%d \n Tt21=%d\n', pt21, tt21);
%LPC calculation
pt25=Prlpc*pt21;
18
tt25=tt21*(1+((1/nlpc)*((pt25/pt21)^((Ka-1)/Ka)-1)));
fprintf ('Tt25=%d \n Pt25=%d \n', tt25, pt25);
%HPC calculation
pt3=Prhpc*pt25;
tt3=tt25*(1+((1/nhpc)*((pt3/pt25)^((Ka-1)/Ka)-1)));
fprintf ('Pt3=%d \n Tt3=%d \n', pt3, tt3);
%Combustion chamber1
m3=m21;
m3c =((1-c)*m3);
mf=(m3c*Cpg*(t4-tt3))/(ncomb*lhv);
m4=m3c+mf;
pt4=Prcomb*pt3;
fprintf ('m3=%d \n mf=%d \n m4=%d \n Pt4=%d \n', m3, mf, m4, pt4);
% High pressure turbine
m25=m21;
m41=m4+((c/2)*m3)
Whpc=m25*Cpa*(tt3-tt25);
Whpt=(Whpc/nmech);
tt41=(m4*Cpg*t4+((c/2)*m3)*Cpa*tt3)/(m41*Cpg)
tt45=tt41-(Whpt/(m41*Cpg))
pt45=pt4*(1-((1-(tt45/t4))/nhpt))^(Kg/(Kg-1))
fprintf ('Whpc=%d \n Whpt=%d \n T45=%d\n Pt4,5=%d \n', Whpc, Whpt, tt45,
pt45);
%Low pressure turbine
m27=m21;
m44=m41+((c/2) *m3)
Wlpc=m27*Cpa*(tt25-tt21);
Wfan=m*Cpa*(tt21-tt2);
Wlpt=(Wlpc+Wfan)/nmech;
tt5=tt45-(Wlpt/(m44*Cpg));
pt5=pt45*(1-((1-(tt5/tt45))/nlpt))^(Kg/(Kg-1));
fprintf ('m27=%d \n Wlpc=%d \n Wfan=%d \n Wlpt=%d\n Tt5=%d \n Pt5=%d \n',
m27, Wlpc, Wfan, Wlpt, tt5, pt5);
%nozzle calculations
%pt5 is equal to pt7
%tt7 is equal to tt5
pt7=pt5;
tt7=tt5;
Crr=(1/(1-((1/nnoz)*(((Kg-1)/(Kg+1))))))^(Kg/(Kg-1));
fprintf ('Critical pressure Ratio= %d',Crr);
Apr=pt7/pa
if(Crr>Apr)
fprintf('\n nozzle is not chocked \n')
p8=pa;
else
fprintf('\n nozzle is chocked \n')
p8=pt7/(Crr);
end
t8=tt7*(2/(Kg+1));
v8=sqrt(Kg*R*t8);
density8=(p8/(R*t8));
areacore= (m44/(density8*v8));
v0=M*(sqrt(Ka*R*ta));
Fcore=(m44*(v8-v0))+(areacore*(p8-pa));
fprintf('t8=%d \n p8=%d \n v8=%d \n density8=%d \n areacore=%d \n v0=%d
\n Fcore=%d \n', t8,p8, v8, density8, areacore, v0, Fcore);
%bypass nozzle
tt16=tt21;
pt16=pt21;
19
Crb=(1/(1-((1/nnoz)*(((Ka-1)/(Ka+1))))))^(Ka/(Ka-1));
Arb=pt16/pa
if (Arb> Crb)
fprintf('\n nozzle is chocked \n')
pcr=(pt16/Crb);
else
fprintf('\n nozzle is not chocked \n')
pcr=pa
end
tcr=tt16*(2/(Ka+1));
v18=sqrt(Ka*R*tcr);
density18= pcr/(R*tcr);
areabypass= m13/(density18*v18);
Fbypass=(m13*(v18-v0))+(areabypass*(pcr-pa));
fprintf('pcr=%d \n tcr=%d \n v18=%d \n density18=%d \n areabypass=%d \n
Fbypass=%d \n', pcr, tcr, v18, density18, areabypass, Fbypass);
Ft= Fcore+Fbypass;
sfc= mf/Ft;
fprintf( '\n TOTAL THRUST=%d SFC=%d \n', Ft, sfc);
x(r)= Ft
y(r)= c
z(r)= sfc
fuel(r)=mf
spt=Ft/m
spth(r)=spt
end
subplot (2, 2 , 1)
plot( y,x)
axis([0.04 0.16 40000 50000 ])
xlabel('cooling flow percentage')
ylabel('total thrust')
subplot (2, 2, 2)
plot (y,z)
axis([0.04 0.16 0.000016 0.000018 ])
xlabel('cooling flow percentage')
ylabel('sfc')
subplot (2,2,3)
plot ( y, fuel)
axis([0.04 0.16 0.7 0.8 ])
xlabel('cooling flow percentage')
ylabel('mass of fuel consumed in kg/s')
subplot (2,2,4)
plot (y, spth)
axis([0.04 0.16 0140 170 ])
xlabel('cooling flow percentage')
ylabel('specific thrust')
______________________________________________________
20
Appendix-3:
MATLAB program for thrust and SFC when the mass of the fuel is constant
_____________________________________________________________
%Program to find the thrust of a Twin spool turbofan engine
%given data
m=292;
nis=0.98;
Prf=1.6;
br=5;
Prlpc=1.3;
Prhpc=12;
t4=1300;
nfis=0.92;
nlpc=0.90;
nhpc=0.90;
nlpt=0.91;
nhpt=0.91;
nmech=0.99;
ncomb=0.99;
Prcomb=0.96;
%convergent
nnoz=0.98;
ta=219;
pa=23842;
R=287;
lhv=43000000;
Cpa=1000;
Ka=1.4;
Cpg=1150;
Kg=1.33;
M=0.8;
Altitude= 10668;
r=0
for c=0.05:0.005:0.15 %Cooling flow percentage
r=r+1;
%start of code
%Inlet condition
tta=ta*(1+((Ka-1)/2)*M^2);
pta= pa*(1+((Ka-1)/2)*M^2)^(Ka/(Ka-1));
pt2=pa*(1+(nis*((Ka-1)/2)*M^2))^(Ka/(Ka-1));
fprintf ('tta=%d \n pta=%d \n pt2=%d \n',tta,pta,pt2);
%mass distribution
m21= m/(br+1);
m13= (m*br)/(br+1);
fprintf ('mass flow ratein core=%d \n mass flow rate in bypass=%d \n', m21,
m13);
%fan
pt21=Prf*pt2;
tt2=tta;
tt21 = tt2*(1+((1/nfis)*((pt21/pt2)^((Ka-1)/Ka)-1)));
fprintf (' Pt21=%d \n Tt21=%d\n', pt21, tt21);
%LPC calculation
pt25=Prlpc*pt21;
tt25=tt21*(1+((1/nlpc)*((pt25/pt21)^((Ka-1)/Ka)-1)));
fprintf ('Tt25=%d \n Pt25=%d \n', tt25, pt25);
%HPC calculation
pt3=Prhpc*pt25;
21
tt3=tt25*(1+((1/nhpc)*((pt3/pt25)^((Ka-1)/Ka)-1)));
fprintf ('Pt3=%d \n Tt3=%d \n', pt3, tt3);
%Combustion chamber1
m3=m21;
m3c =((1-c)*m3);
mf=0.8;
t4=tt3+((mf*ncomb*lhv)/(m3c*Cpg));
m4=m3c+mf;
pt4=Prcomb*pt3;
fprintf ('m3=%d \n mf=%d \n m4=%d \n Pt4=%d \n', m3, mf, m4, pt4);
% High pressure turbine
m25=m21;
m41=m4+((c/2)*m3)
Whpc=m25*Cpa*(tt3-tt25);
Whpt=(Whpc/nmech);
tt41=(m4*Cpg*t4+((c/2)*m3)*Cpa*tt3)/(m41*Cpg)
tt45=tt41-(Whpt/(m41*Cpg))
pt45=pt4*(1-((1-(tt45/t4))/nhpt))^(Kg/(Kg-1))
fprintf ('Whpc=%d \n Whpt=%d \n T45=%d\n Pt4,5=%d \n', Whpc, Whpt, tt45,
pt45);
%Low pressure turbine
m27=m21;
m44=m41+((c/2) *m3)
Wlpc=m27*Cpa*(tt25-tt21);
Wfan=m*Cpa*(tt21-tt2);
Wlpt=(Wlpc+Wfan)/nmech;
tt5=tt45-(Wlpt/(m44*Cpg));
pt5=pt45*(1-((1-(tt5/tt45))/nlpt))^(Kg/(Kg-1));
fprintf ('m27=%d \n Wlpc=%d \n Wfan=%d \n Wlpt=%d\n Tt5=%d \n Pt5=%d \n',
m27, Wlpc, Wfan, Wlpt, tt5, pt5);
%nozzle calculations
%pt5 is equal to pt7
%tt7 is equal to tt5
pt7=pt5;
tt7=tt5;
Crr=(1/(1-((1/nnoz)*(((Kg-1)/(Kg+1))))))^(Kg/(Kg-1));
fprintf ('Critical pressure Ratio= %d',Crr);
Apr=pt7/pa
if(Crr>Apr)
fprintf('\n nozzle is not chocked \n')
p8=pa;
else
fprintf('\n nozzle is chocked \n')
p8=pt7/(Crr);
end
t8=tt7*(2/(Kg+1));
v8=sqrt(Kg*R*t8);
density8=(p8/(R*t8));
areacore= (m44/(density8*v8));
v0=M*(sqrt(Ka*R*ta));
Fcore=(m44*(v8-v0))+(areacore*(p8-pa));
fprintf('t8=%d \n p8=%d \n v8=%d \n density8=%d \n areacore=%d \n v0=%d
\n Fcore=%d \n', t8,p8, v8, density8, areacore, v0, Fcore);
%bypass nozzle
tt16=tt21;
pt16=pt21;
Crb=(1/(1-((1/nnoz)*(((Ka-1)/(Ka+1))))))^(Ka/(Ka-1));
Arb=pt16/pa
if (Arb> Crb)
22
______________________________________________________________
23