Plus MCML motor model list

Series

JSGMJVseries
(middle moment, small capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key

JSGMAVseries
(Low moment, small capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key

JSGMGVseries
(Middle moment,
medium capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key

JSGMPSseries
(Middle moment,
small capacity at type)
Motor: 17bit absolute encoder
Shaft: Straight, without key

JSGMSVseries
(Low moment, medium capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key

Oil seal DC24V Capacity

brake
50W
100W
150W
200W
None
400W
600W
750W
50W
100W
150W
Exists 200W
400W
600W
750W
50W
100W
150W
200W
None
400W
550W
750W
1000W
50W
100W
150W
200W
Exists
400W
550W
750W
1000W
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
2.9kW
None
4.4kW
5.5kW
7.5kW
11kW
None
15kW
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
Exists 2.9kW
4.4kW
5.5kW
7.5kW
11kW
15kW
100W
200W
400W
None
750W
1.5kW
100W
200W
Exists 400W
750W
1.5kW
1KW
1.5KW
2KW
2.5KW
None
3KW
4KW
5KW
7KW
1KW
1.5KW
2KW
2.5KW
Exists
3KW
4KW
5KW

JTEKT arrangement type

JSGMJV-A5A3A21
JSGMJV-01A3A21
JSGMJV-C2A3A21
JSGMJV-02A3A21
JSGMJV-04A3A21
JSGMJV-06A3A21
JSGMJV-08A3A21
JSGMJV-A5A3A2C
JSGMJV-01A3A2C
JSGMJV-C2A3A2C
JSGMJV-02A3A2C
JSGMJV-04A3A2C
JSGMJV-06A3A2C
JSGMJV-08A3A2C
JSGMAV-A5A3A21
JSGMAV-01A3A21
JSGMAV-C2A3A21
JSGMAV-02A3A21
JSGMAV-04A3A21
JSGMAV-06A3A21
JSGMAV-08A3A21
JSGMAV-10A3A21
JSGMAV-A5A3A2C
JSGMAV-01A3A2C
JSGMAV-C2A3A2C
JSGMAV-02A3A2C
JSGMAV-04A3A2C
JSGMAV-06A3A2C
JSGMAV-08A3A2C
JSGMAV-10A3A2C
JSGMGV-03A3A21
JSGMGV-05A3A21
JSGMGV-09A3A21
JSGMGV-13A3A21
JSGMGV-20A3A21
JSGMGV-30A3A21
JSGMGV-44A3A21
JSGMGV-55A3A21
JSGMGV-75A3A21
JSGMGV-1AA3A21
JSGMGV-1EA3A21
JSGMGV-03A3A2C
JSGMGV-05A3A2C
JSGMGV-09A3A2C
JSGMGV-13A3A2C
JSGMGV-20A3A2C
JSGMGV-30A3A2C
JSGMGV-44A3A2C
JSGMGV-55A3A2C
JSGMGV-75A3A2C
JSGMGV-1AA3A2C
JSGMGV-1EA3A2C
JSGMPS-01A2A21-E
JSGMPS-02A2A21-E
JSGMPS-04A2A21-E
JSGMPS-08A2A21-E
JSGMPS-15A2A21-E
JSGMPS-01A2A2C-E
JSGMPS-02A2A2C-E
JSGMPS-04A2A2C-E
JSGMPS-08A2A2C-E
JSGMPS-15A2A2C-E
JSGMSV-10A3A21
JSGMSV-15A3A21
JSGMSV-20A3A21
JSGMSV-25A3A21
JSGMSV-30A3A21
JSGMSV-40A3A21
JSGMSV-50A3A21
JSGMSV-70A3A21
JSGMSV-10A3A2C
JSGMSV-15A3A2C
JSGMSV-20A3A2C
JSGMSV-25A3A2C
JSGMSV-30A3A2C
JSGMSV-40A3A2C
JSGMSV-50A3A2C

Series

JSGMJVseries
(middle moment, small capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key
with oil seal

JSGMAVseries
(Low moment, small capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key
with oil seal

JSGMGVseries
(Middle moment,
medium capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key
with oil seal

JSGMPSseries
(Middle moment,
small capacity at type)
Motor: 17bit absolute encoder
Shaft: Straight, without key
with oil seal

JSGMSVseries
(Low moment, medium capacity)
Motor: 20 bit absolute encoder
Shaft: Straight, without key
with oil seal

Oil seal DC24V Capacity

brake
50W
100W
150W
None 200W
400W
600W
750W
50W
100W
150W
Exists 200W
400W
600W
750W
50W
100W
150W
200W
None
400W
550W
750W
1000W
50W
100W
150W
200W
Exists
400W
550W
750W
1000W
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
None 2.9kW
4.4kW
5.5kW
7.5kW
11kW
Exists
15kW
0.3KW
0.45kW
0.85kW
1.3kW
1.8kW
Exists 2.9kW
4.4kW
5.5kW
7.5kW
11kW
15kW
100W
200W
None 400W
750W
1.5kW
100W
200W
Exists 400W
750W
1.5kW
1KW
1.5KW
2KW
2.5KW
None
3KW
4KW
5KW
7KW
1KW
1.5KW
2KW
2.5KW
Exists 3KW
4KW
5KW

JTEKT arrangement type

JSGMJV-A5A3A2S
JSGMJV-01A3A2S
JSGMJV-C2A3A2S
JSGMJV-02A3A2S
JSGMJV-04A3A2S
JSGMJV-06A3A2S
JSGMJV-08A3A2S
JSGMJV-A5A3A2E
JSGMJV-01A3A2E
JSGMJV-C2A3A2E
JSGMJV-02A3A2E
JSGMJV-04A3A2E
JSGMJV-06A3A2E
JSGMJV-08A3A2E
JSGMAV-A5A3A2S
JSGMAV-01A3A2S
JSGMAV-C2A3A2S
JSGMAV-02A3A2S
JSGMAV-04A3A2S
JSGMAV-06A3A2S
JSGMAV-08A3A2S
JSGMAV-10A3A2S
JSGMAV-A5A3A2E
JSGMAV-01A3A2E
JSGMAV-C2A3A2E
JSGMAV-02A3A2E
JSGMAV-04A3A2E
JSGMAV-06A3A2E
JSGMAV-08A3A2E
JSGMAV-10A3A2E
JSGMGV-03A3A2S
JSGMGV-05A3A2S
JSGMGV-09A3A2S
JSGMGV-13A3A2S
JSGMGV-20A3A2S
JSGMGV-30A3A2S
JSGMGV-44A3A2S
JSGMGV-55A3A2S
JSGMGV-75A3A2S
JSGMGV-1AA3A2S
JSGMGV-1EA3A2S
JSGMGV-03A3A2E
JSGMGV-05A3A2E
JSGMGV-09A3A2E
JSGMGV-13A3A2E
JSGMGV-20A3A2E
JSGMGV-30A3A2E
JSGMGV-44A3A2E
JSGMGV-55A3A2E
JSGMGV-75A3A2E
JSGMGV-1AA3A2E
JSGMGV-1EA3A2E
JSGMPS-01A2A2S-E
JSGMPS-02A2A2S-E
JSGMPS-04A2A2S-E
JSGMPS-08A2A2S-E
JSGMPS-15A2A2S-E
JSGMPS-01A2A2E-E
JSGMPS-02A2A2E-E
JSGMPS-04A2A2E-E
JSGMPS-08A2A2E-E
JSGMPS-15A2A2E-E
JSGMSV-10A3A2S
JSGMSV-15A3A2S
JSGMSV-20A3A2S
JSGMSV-25A3A2S
JSGMSV-30A3A2S
JSGMSV-40A3A2S
JSGMSV-50A3A2S
JSGMSV-70A3A2S
JSGMSV-10A3A2E
JSGMSV-15A3A2E
JSGMSV-20A3A2E
JSGMSV-25A3A2E
JSGMSV-30A3A2E
JSGMSV-40A3A2E
JSGMSV-50A3A2E

Board type PLC

Plus
Include
In
nclude MC
nclude
MCML
C
CM

Actual size

Type of Equipment : Programmable Controller

Model Number : TOYOPUC

An example of TOYOPUC-Plus conguration

Conguration

140
H

Height x Depth dimensions

From hand-assembled to semi-automatic,

then on to fully-automatic equipment

Board
Plus CPU
Plus EX/EX2 1
Plus EFR/EFR2/CLNK-S 1
Plus DLNK-M/CLNK-M 1
Plus IO24/16P
Plus cover 2
90

Evolving in line with change

I/O maximum Memory/communication standards I/O

expansion
expansion

1 piece implementation Numbers: Actually implemented no

Memory/communication expansion I/O maximum
I/O
expansion
expansion

Minimal
conguration
(1 board)

104W

86.4W

68.8W

51.2W 33.6W45.6W 63.2W

80.8W

98.4W

116W

USB
board
KW
KW
Program size
board
Ethernet/FL-net/FL remote/CC Link slave
board 3

EtherNetIP/EtherCAT

1board 3
DeviceNet/CC Link master
board
1boardSN- /F 3
PCCMPSIOMODBUS
108 points/72 points 84 points/56 points 60 points/40 points 36 points/24 points 12 points/8 points 12 points/8 points 36 points/24 points 60 points/40 points 84 points/56 points 108 points/72 points
I/O points
1 Shows specications if all are implemented. 2 Shows width dimension if the cover is mounted on the left side.
3 Refer to the communication module combination for communication functions that can be used.

Achieving visualization of control through an array of functions.

SFCSequential Function Chart) programming is possible

Standardly equipped with an FBD function.

The "visualization" of process movement progress which was

hard to decipher on conventional ladder circuits, has been
made possible, making it easy to nd problematic areas.

Allows the "visualization" of programs and makes complicated ladder

circuits for which control is separated into blocks by function and are
assembled from multiple functions, redundant.

Step

TOYOPUC-Plus is the ideal board-type PLC for built-in application.

Achieving the simple conguration of equipment control.

ST0000

Connection with remote I/O

Ethernet

Displays each process

and their respective
states in color.

ST0001 Cover
closing

Automatic

Unlock conditions Automatic

Manual

Displays the contact

to go to the next step.

ST0003 Timer 0.5%

Home position return

Pallet
unlock
instruction

Return
conditions

Separating
functions into
blocks

Lock LS

Pallet fully
locked

Unlock LS

FL-net

Pallet fully
unlocked

EthernetFL-net
FL RemoteEtherNetIP
EtherCAT

PCCMPSN-I/F

TOYOPUC-Plus makes it possible to congure everything from the independent control of

hand-assembled equipment to the decentralized control of fully-automatic equipment.
It can be expanded into a control system suitable for the equipment scale.
On TOYOPUC-Plus, functions can be added per board.
Controlling small scale equipment with a minimal conguration (1 board).
TOYOPUC-Plus allows for expansion in the limited space of automatic equipment and congures the ideal control system.
TOYOPUC-Plus does not require PLC model changes, but meets uctuations in production volume with exibility.
An equipment and control conguration example
Manual equipment

Semi-automatic equipment

Fully-automatic equipment

Connect
actuators and
sensors with
easy operations
and I/Os and
controlling.

Connect workpiece
loading/unloading
robot with communication and add
control.

Connect between-process
conveyance equipment with
communication and add
control.
Connect an upper server
production control system
with communication.

Plus CPU

Plus CPU

Plus IO24/16P
Plus DLNK-M

Minimal
conguration

01

Communication for robot

and I/O for interlock

Pallet fully
unlocked

Not yet
executed

Equipment A

Equipment C

Equipment B
Lifter fully-lowered

Sort user's standard circuits

into libraries with
FBD (Function Block Diagram)

Available monitor of
ladder circuit in block

Time chart monitoring function (scan unit)

With H mark:
Displays a holding
(executing ongoing)
action

Target operation mode

Plus expansion mode

Sampling points

1 to 64 points

Sampling accuracy

1 scan

Sampling volume

1 to 6000 scans

Scale width

5/10/20/40scans/div

Activating
LD monitoring
Displays the execution
status of individual SFC
charts (processes) of the
process status monitor.

Step completion time

monitor (unit: 0.1 sec)

Block collation

Step diagnosis function

Double click

The monitoring of
execution time of
each step can be
easily set. It is
possible to output a
warning if the
applicable step hasn't
been completely
executed once the
set time has passed.

Address discrepancy

Contact discrepancy

Step diagnosis
mark

Collation source
Block
discrepancy

Step diagnosis
judgment

Collation destination
OR position
discrepancy

Block collation result bar

It is possible to
compare 2 circuit
data in blocks as
well as line up the
blocks/symbols or
sections with
discrepancies and
display.

Block identical

Displays the color status and no. of blocks with discrepancies.

Peripheral equipment
Name
Plus EFR

+
Add communication for
robot and I/O for interlock

Executed

SFC monitoringk

Double click

Plus CPU Plus IO24/16P

Plus DLNK-M

Function
block
library

Specify the bit device address within the connected PLC

and display the on/o time chart in scan units.
In the case of time unit, standard mode is possible.

It is possible to easily understand

the equipment's process progress
through changing colors of SFC
steps and ladder monitoring.

Jump to applicable coil

Jump to applicable I/O

Fullyreturned

Return
conditions

Simultaneous monitoring of
SFC/LD/Process status

SFCLDIO diagram follow monitor

Contributes to shortening time it
takes to nd an equipment's
Double click
faulty location. By double clicking
the SFC step/transition during
PLC monitoring it is possible to
jump directly to the applicable
LD. By double clicking the LD
contact it is possible to directly
jump to that coil or the I/O
diagram (automatic judgment).
Moreover, by double clicking that
Double click
coil or the I/O diagram, it is
possible to return directly to the
original contact position. A
maximum of 16 levels can be
Automatic judgment
followed.

Pallet fully
locked

Return
side LS

HMI (Human-Machine Interface) has been strengthened in PC win,

featuring all those functions necessary and convenient in the
various processes of design, adjustment and maintenance.

An example of a PLC box

installed separately from
the operation panel

Out side LS Fully-out

Pallet home position

Out conditions

Enhancement of convenient functions

Connection with other equipment/processes

Roll out to other

equipment systems

Pallet
unlock

Return
valve

Lock LS

Unlock LS

Pallet unlock

ST0004 Tailstock center stop

Completed FB

Pallet lock

Pallet
unlock instruction

Pallet lock

FL RemoteEtherCATDeviceNet

Debugging
complete

Visualization of
related input conditions

Pallet
Pallet lock
lock instruction
Out conditions Out valve

Pallet
lock
instruction

Manual

Displays in-step
processing

Transition

ST0002 Workhead
center stop

FBD

Pallet home position

Lock conditions

Action

TOYOPUC-Plus, being only the size of a postcard, works away diligently behind-the-scenes.
By having TOYOPUC-Plus built in to your operation panel, a simple control system with an equipment control function is possible.
Functions can be built freely depending on screen data and sequence programs, and external devices can be connected through
communication.
Connection with the upper server/PCs

Structuring

Versatility

Communication
for conveyance
Upper server
communication added

Specications

Japanese version CD-ROM

Japanese version CD-ROM5 licenses
Windows2000/XP/Vista/7 Software which uses
English version CD-ROM
PCwin/PCwin-PCk
the PC as a programmer
English version CD-ROM5 licenses
not included
Chinese version CD-ROM
Chinese version CD-ROM5 licenses
Sentinel USB
Preparation/editing of I/O diagrams
I/O diagram function extension tool
Japanese version CD-ROM
PCwin

TJA-2032
I/O
diagram
function
extension
tool
TXY-6351
PcWin
set with I/O diagram function extension tool PCwin
TJA-2031
I/O diagram function extension tool
TXY-6351 English version CD-ROM
Sentinel USB
KPA EtherCAT Studio
EtherCAT setting tool

Type
TJA-2032
TJA-2051
TJA-2031
TJA-2054
TJA-6233
TJA-6234
TXY-6351
TJA-6365
TJA-6366
TJA-6927

02

Realizes motion control only using ladder circuits. In addition to this feature,
being able to control with SFC and FBD allows you to design more easily.

TOYOPUC-Plus achieves a motion control function

Plus CPU

Plus MCML

Setting up controller in link parameters

Data held by the controller

Position

Achieves max. 16-axis compact motor control.

Condition un-match can be known

Number Command place

Feed speed
POS1 PCOM 0043107 FEED 0040000

Instructs movement in SFC (ladder)

Position setting
Positioning FB

POS1 movement

Order of movement can be seen at a glance

circuit in question

Parameter

POS1
POS2 movement

At a glance where the

equipment stops
You can locate a cause of
trouble on a screen with ease

Function block for MCML control

reduces design processes

Command sending
Positioning completion

When the equipment stops

Step execution complete ag (Select one of these)

Plus MCML motion system is best suited for multi-axis transfer and positioning
No personal computers are necessary for setting up systems. Easy setup from operation panel.

Cost
High speed
multi-spindle
assembly

Areas where
Plus MCML works well

Feedback control

Transfer
Positioning

It is easy to set up motion from operation panel.

Operation panel

Application example 1

Servo amplier
Manual pulse
generator

[Application] Workpiece transfer

[Structure] X,Y and Z 3 axes
+ turning 1 axis

Conveyor
Large scale
equipment

Small scale equipment

Single function
Single function

Best suited for multi-axis

positioning control,
from small to large size.

Application example 2
Item
Max. control axes
No. of modules

No. of control

Command type

Control

Plus MCML motion control

8 axes/module
Multiple mounting possible
SFC, ladder, FBD
Possible to command from Plus-CPU

Position control
Speed control
Torque control

[Application] Pallet transfer

[Structure] X and Y 2 axes

Simplied teaching makes

setting easy even when eventhere
is a lot of positioning information

* FBD: Function Block Diagram * SFC: Sequential Function Chart

High speed processing

Positioning time shortening

Section
Operation panel

Motion controller
Manual pulse generator
Servo amplier

Type
TOYOPUC-DM/FP series
TOYOPUC-PLus
TOYOPUC-Plus MCMLTCI-6819
JHC1MCA-
JSGDV-

Servo motor

JSGMJV type (middle moment small capacity) JSGMPStype (middle moment small capacity)
JSGMAV type (low moment small capacity)
JSGMGV type (middle moment medium capacity) Servo motor for JTEKT motion system.
JSGMSV typelow moment medium capacity

A wealth of motor variations

By operating in JOG mode or with a manual pulse generator, teaching can be done in one go.
Reading and modication
of positioning information
is possible

Resolution: a million pulses/rotation

Improving speed
(frequency) response
Introduction of high
Vibration suppression function
resolution encoders

JOG operation by the

operation panel
is possible


$%6

Serial communication of 100Mbps

between servo amp,
the fastest its class in the industry

Task
Realizes visualization of PLC and motion settings.
Congures sequence control of equipment.
Controller for JTEKT motion system.
Manual operation box at hand for the positioning adjustment for each axis.Possible to directly connect to Plus MCML
Servo amplier for JTEKT motion system.

It is easy to monitor motors; teaching of target position setting is also easily carried out through operation panel screens.
Transfer vehicle for FMS

The reason?
High accuracy which is
comparable to machining tools

Servo motor

JTEKT not only supplies and supports motion controllers as single unit but also as motion systems.

multi-spindle
synchronization

transfer and positioning

Plus CPU
Plus MCML

Gantry loader

Capacity 50W-15kW line up

Line-ups of small to medium inertia

1 R




It is possible to read current value

information with the "read" button

Plus MCML specications

Best suited for multi-axis positioning
control where quick cycle time is important.
Plus-MCML module

Carries out stabilized

high-speed motion for positioning.

MECHATROLINK-III
communication

Best t for positioning and

assembly work in which high
accuracy plays a vital part.

A wide variety of variations allows you

to congure a servo system best
suited for your use.

Model
Plus MCML

With vibration
suppression function

Without vibration
suppression function
Acceleration

Acceleration

Position
command speed

Position
command speed

Motor stop

Motor stop

Plus MCML motion system will solve the weak points of your current motions
Weak point
Both ladder circuits
and motion programs
are necessary for
motion control.

Weak point 2

Other company
PLC and motion
Ladder circuit

Other company
PLC and motion

Solution

Other company
Amplier
Motion
program

Ladder circuit only

Other company
Amplier

Solution2

Numerical values are

necessary for setting
position.

Other company
PLC and motion

Other company
Amplier

03

Solution3

Position data 1253.5 setup

1

Easy setup

All setup can be carried out on an operation panel (or

peripheral tools). No need to switch computer specialty
application tools or cables.

Setting is necessary
for controllers and
servo amps.

Weak point 3

Easy designing

Motion control can be realized just by using control circuits.

Simpler PLC circuits due to an introduction of the function
blocks. Motion control circuits using SFC allows movement of
equipment to be expressed simpler and easier to-understand.
Also, the movement can be changed with ease.

Enter

Easy teaching

Thanks to the easy teaching function, just operate and

press the read button. Current location can be easily set
to a target location in one go.
Capture

Functions
No. of control axes

Content
1-8 axes
Positioning control
Control mode
Torque control
Speed control
Encoder method
Absolute type
Positioning method PTP control (each axis independent movement)
Positioning
Linear compensation none
Interpolation control
control
Arc compensation none
No. of points
700 points/axis, max. 5600 points (700x8 axes)
Position command unit

Command setting unit Can be set up by parameters from decimal 0 to 5 digits

-2147483647 2147483647
Position
-214748364
7 214748364
7
command
Linear axis position
-21474836
47 21474836
47
command range
-2147483
647 2147483
647
-214748
3647 214748
3647
-21474
83647 21474
83647
Speed command unit

Speed command
Speed command range
0 2091752000
Acceleration/
Trapezoid acceleration/deceleration
Acceleration/
deceleration processing (setting can be made per acceleration/deceleration. 2-step changeable)
deceleration setting
Acceleration/deceleration setting range
1 65535
Positioning control
Setting data (700 points/axis)
Position output
Setup data
position output data (16 points/axis)
Control mode
Parameter (for controller and servo amplier)
Stroke
65536 rotations
Method
MECHATROLINK-
Communication
Speed
M
Compensation function Index position compensation function
Unlimited long rotation functionendless operation functionJog feed functionCurrent restraint function
Others
Supported PLC
TOYOPUC-Plus CPU

Specications
MECHATROLINK-
Communication
command type
3-phase 200V
Rotation type
for servo motor

Specications
Regenerative resistor
Cable

MECHATROLINK-
Cable

Applied motor
50W
100W
200W
400W
500W
750W
kW
1.5kW
2kW
3kW
5kW
6kW
7.5kW
11kW
15kW

JTEKT arrangement type

JSGDV-R70A21B
JSGDV-R90A21B
JSGDV-1R6A21B
JSGDV-2R8A21B
JSGDV-3R8A21A
JSGDV-5R5A21A
JSGDV-7R6A21A
JSGDV-120A21A
JSGDV-180A21A
JSGDV-200A21A
JSGDV-330A21A
JSGDV-470A21A
JSGDV-550A21A
JSGDV-590A21A
JSGDV-780A21A

Application amplier SGDV470A

550A,590A,780A

JTEKT arrangement type

JJUSP-RA04-E
JJUSP-RA05-E

Cable length
0.2
0.5
1.0
3.0
5.0
10.0

Product model
ML3-C0002
ML3-C0005
ML3-C0010
ML3-C0030
ML3-C0050
ML3-C0100

MECHATROLINK is the trade mark of MECHATROLINK

Members Associations.

MCML setting tool

Name
Motion Tool

Specications

Software using Windows 2000, XP, Vista and 7

personal computers as a setup tool

Japanese version
CD-ROM
Japanese version
CD-ROM5 licenses
English version
CD-ROM
English version
CD-ROM5 licenses

Type
TJA-6821
TJA-6825
TJA-6882
TJA-6883
04

TOYOPUC-Plus option (stud, cable)

General specications
Item
Specications
Power/Power consumption
DC24V10%/10W or less (when no extra I/O)
Ambient temperature/
055
C/30 - 85% RH (However no condensation)
Relative humidity/Atmosphere /No corrosive gas
Frequency Acceleration rate Amplitude No. of sweeps

3.5mm
10 times
59.7Hz
Anti-vibration
9.8m/s 2

(1 octave/minute)
8.7150Hz

Item
Anti-shock
Anti-noise
Dielectric strength voltage
Insulation resistance
Instantaneous
power failure

Specications
147m/s 2 3-direction 3 times each
In accordance with European EMC Standards (Refer to the instruction manual for details.)
AC1000V1 minute duration (between DC relay terminal - earth)
DC1000V10M or more (between DC relay terminal - earth)
Instantaneous power failure time 10ms or less
Instantaneous power failure duration 1s or more

Board type (total 10 types)

Plus EFR
72.5
90

Model
TCC-6740

Item
Program type
Program control type
Input/output control type
Program language
Program size
Data memory size
Processing speed

Name/application

Contents

Plus EX

Plus EX2

Model
TCU-6741

TCU-6858

84
90

CPU_I_CN4-

=0101m
=0505m
=0303m
=10010m

Plus standard mode

Specications
Plus expansion mode (enabled when EX board is implemented)
EthernetFL-netFL Remote 10Mbps/100Mbps,EtherCAT 100Mbps
Communication
PCCMPSIO
RS422RS232C
SN- FMODBUS
Plus expansion mode (enabled when EX2 board is implemented)
Additional functions
EthernetFL-netFL RemoteEtherNetIP 10Mbps/100Mbps,EtherCAT 100Mbps
Communication
PCCMPSIO
RS422RS232C
SN- FMODBUS

Communication

Plus IO24/16P

TCU-6742

Input/output

Motion

Combination of communication module

For EX serial communication 232C

CN2Core cable and mark tube
Brown TXD Blue RXD
Inside sealed SG
Outside sealed FG

CPU input cable

Core cable no. and signal name
1 COM0- 2 COM03 000
4 001
5 002
6 003
7 004
8 005
9 Vacant 10 Vacant
11 COM1- 12 COM113 006
14 007
15 008
16 009
17 00A
18 00B
19 Vacant 20 Vacant

EX_SIO422_CN2
=050 5m =15015m
=10010m =20020m

Specications
Maximum no. equipped
Ethernet/FL-net/FL Remote 10Mbps/100Mbps,EtherCAT 100Mbps
2 sheets
(1
sheet
when equipped with EX or EX2)
Ethernet/FL-net/FL Remote/EtherNetIP 10Mbps/100Mbps,EtherCAT 100Mbps
DeviceNet master
Either one
CC Link master Ver 2.00 compatible
1
CC Link slave Ver 2.00 compatible
Max. 2
Positioning/torque/speed control max. 8-axis MECHATROLINK-III
24 inputs5mA/24V, (-)common)
Max. 4
16 outputs
0.5A/24V, (+)common)
1 piece implementation.Numbers: Actually implemented no.
Either with one of them or without them can be selected. (1 port) is the number of ports when selected.

Plus CPU

Plus CLNK-M

Plus DLNK-M

Plus CLNK-S

Plus EX

Plus EFR

Plus EX2

Plus EXR2

CC Link master
1 board

1 board
DeviceNet

CC Link slave
1 board
2 board 1 board 2 board 1 board board
board
Ethernet/FL-net /FL Remote
1 board
board 2

board 2
board 2
Ethernet/FL-net /FL Remote/EtherCAT
1 board 2 board 1 board 2 board 1 board 2 board 1 board
2 board
PC/CMP/SIO/MODBUS/SN- I/F 1
Ethernet/FL-net/FLRemote/EtherNetIP/EtherCAT
1board 2
board 2 board 2 board 2

3 board

1 board

1 board
board
board board board
1 board

2 board 1 board 2 board 1 board

1board 2

1
can be used only at the Plus EX or EX2 port when TOYOPUC is equipped with Plus EX or EX2. 2 For EtherCAT, only 1 port can be used when the CPU version is 2.20 or higher. EtherNetIP can be used when the CPU version is 2.10 or higher.
CC-Link is a registered trademark of Mitsubishi Electric Corporation.DeviceNet is a registered trademark of Open DeviceNet Vendor Association Inc. Ethernet is a registered trademark of Fuji Xerox
FL-net is the controller level network (OPCN-2) stipulated by JEMA (The Japan Electrical Manufacturers' Association) EtherCAT is a registered trademark of Beckhoff Automation GmbH.
05 MODBUS is a registered trademark of AEG Schneider Automation International. Windows is a trademark of Microsoft Corporation, USA in the USA and other countries.

EX_SIOSNIF_CN2-
=0050.5m =0303m
=0151.5m

CPU output cable

For EX serial communication SN-IF

Core cable no. and signal name

1 PWR22 PWR23 COM2+
4 COM2+
5 010
6 011
7 012
8 013
9 014
10 015
11 016
12 017

CN2Core cable and mark tube

BrownL+BlueLinside sealedSG

CPU_SIO_CN6-
=050 5m =15015m
=10010m =20020m

IO_X00_CN3-
=0101m
=0505m
=0303m
=10010m

CPU serial communication cable

Core cable and mark tube
Brown L+Blue LInside sealed SG
Outside sealed YG tube

=15015m
=20020m

Core cable and mark tube

Brown L+Blue LInside sealed SG
Outside sealed YG tube

Additional IO input 1
Core cable no. and signal name
1 COM02 COM03 000
4 001
5 002
6 003
7 004
8 005
9 006
10 007
11 COM112 COM113 008
14 009
15 00A
16 00B
17 00C
18 00D
19 00E 20 00F
IO_X10_CN4-
=0101m
=0505m
=0303m
=10010m

CPU serial communication cable

without connector

CPU_O_CN3-
=0101m
=0505m
=0303m
=10010m

SI0_CN6-
=050 5m
=10010m

For EX serial communication 422

CN2Core cable and mark tube
Brown L1+Blue L1inside sealed
SG
Outside sealed FG

Maximum no. equipped

Communication/IO board specications

Item

Contents

90

Item
Additional functions

Model
TCU-6743
TCU-6859
TCU-6744
TCU-6824
TCU-6830
TCI-6819

Bracket for mounting Plus to the DIN rail

Plus CLNK-S

Plus expansion mode (if an EX board is implemented)

Stored program type
Cyclic calculation method, constant scan, xed cycle interrupt
Image register type
SFC,LD,FB
16KW
FB_8KW)
16KW348KW
FB_32KW
32Kbyte
64Kbyte128Kbyte
Basic command 21ns (maximum speed)
Data format: BIN,BCD
Data format: BIN, BCD
BIN with symbols
Application command
Size: Byte, word, double word
Floating decimal point (single accuracy, double accuracy)
Size: byte, word, double word
None
With
Index register
64Kbyte
4Mbyte
Equipment information memory
Event monitor (for cycle monitor) 64Kbyte
None
Other functions
Standard library function
None
With
I/O recorder
None
With
Scan unit trace
None
I/O operation panel, forced output supported
Forced ON/OFF
USB2.0 high speed (480Mbps
Peripheral equipment I/F
Not used (backup for non-volatile RAM)
Battery
LED display, POWER, RUN, ERR only
Display
None
With (can run for approx. 10 days with power o)
Clock
Relay outputDC24V0.5A
RUN output
For EX (1) Ethernet/FL-net/FL remote 10Mbps/100Mbps, EtherCAT 100Mbps
EthernetFL-netFL Remote 10Mbps100Mbps
Communication
For EX2 (1) Ethernet/FL-net/FL remote/EtherNetIP 10Mbps/100Mbps, EtherCAT 100Mbps
PCCMPSIO
RS422RS232C
MODBUS
Common (2) PC/CMP/SIO (RS422/RS232C)/MODBUS
12 points (5mA/24V 6 points/common Working voltage range: 21.6 to 26.4V Digital lter 1ms to 5ms)
Input
8 points 0.5A/1 point, 1.6A/(8 points) Working voltage range:10.8 to 26.4V
Output

Part name
Plus EFR
Plus EFR2
Plus DLNK-M
Plus CLNK-M
Plus CLNK-S
Plus MCML

Applied location
CUP-mounting plate (If mounting EX/DLNK-M/CLNK-M)
CUP-mounting plate (If mounting EX+EFR/EX+CLNK-S/EFRX2)

Name/application

EX board control specications

Part name

Contents
4 pcs of M3 with length of 22 mm
4 pcs of M3 with length of 30 mm
4 pcs of M3 with length of 6 mm
DIN rail mounting bracket

EX_SIO232_CN2-
=050 5m
=10010m

66

CPU board control specications

Part name
Plus CPU

STD104

2. Cable

Core cable number and mark tube

Power 1:24V 2:0V
RUN1RUN12RUN2

60

Plus CLNK-M

90

Name

STD224
STD304
4 pcs of M3 with length of 10 mm CUP-mounting plate (If there is no communication and EX), IO-mounting plate SCR64
BRA-DIN
and CPU, between MCML and MCML, between MCML and cover

Power, for RUN signal

72.5

72.5

70

Applied location
Between IO and IO, between IO and CPU, between IO and cover,

4 pcs of M3 with length of 16 mm between CPU and cover, betweeen MCML and IO, between MCML

CPU_PR_CN5-
=0101m
=0505m
=0303m
=10010m

Plus DLNK-M
72

Plus EFR2

Plus EX2

STD164

73

140

140

90

90

Plus MCML

60

Plus EX

140

Plus IO24/16P

72.5

Plus CPU

1. Stud, screw, bracket

Contents
Name

Additional IO input 2

Core cable no.

1 COM23 010
5 012
7 COM39 014
11 016

and signal name

2 COM24 011
6 013
8 COM310 015
12 017

CPU_IOZ_CN6-CN2-
=003 0.3m =0202m
=005 0.5m =0404m
=010 1m
Connection cable of CPU and IO substrate
CN6Core cable and mark tube
1 DC24V
2 0V
BrownEX+BlueEXInside sealed SG
Outside sealedYG tube

CN2Core cable and mark tube

1 DC24V
2 0V
BrownEX+BlueEXInside sealed SG
Outside sealedYG tube
IOZ_CN2-
IOZ_CN2PIN-
=003 0.3m 1 =0202m
=005 0.5m =0404m
=010 1m

IO_Y20_CN5-
=0101m
=0505m
=0303m
=10010m
Additional IO output 1
Core cable no. and signal name
1 PWR42 PWR43 COM4+
4 COM4+
5 020
6 021
7 022
8 023
9 024
10 025
11 026
12 027

Between IO substrates

CN2Core cable and mark tube

1 DC24V
2 0V
BrownEX+BlueEXInside sealed SG
Outside sealedYG tube

SN- I/F

1 There is only IOZ_CN2PIN for the 0.3m part.

IO_Y28_CN6-
=0101m
=0505m
=0303m
=10010m
Additional IO output 2
Core cable no. and signal name
1 PWR52 PWR53 COM5+
4 COM5+
5 028
6 029
7 02A
8 02B
9 02C
10 02D
11 02E
12 02F

06