M-00-d04 Urs Air Compressor (50 CFM) - r0

SPECTRUM
TECHNICAL SPECIFICATION
AIR COMPRESSOR FOR BREATHING AIR
( 50 CFM)
(SCREWED TYPE, AIR COOLED)
MANUFACTURING PLANT NO.2 AT DEWAS
Client: M/s NAVIN FLUORINE INTERNATIONAL LTD
AIR COMPRESSOR ( 50 CFM)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 04
REVISION NO
00
PAGE NO.
PAGE 1 OF 14
REVISION HISTORY
REVISION
00
File Location
EFFECTIVE DATE
02-01-2014
Z:\PRJ1\API\NFIL
21113\PROCUREMENT\UTILITY\URS\Floated\REVISED\Air
System\21113 M-00-D04 URS AIR COMPRESSOR ( 50 CFM) -R0.docx
Format No:
REASON FOR REVISION

FIRST ISSUE
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21113
M - 00- D 04
REVISION NO
00
PAGE NO.
PAGE 2 OF 14
TABLE OF CONTENTS
1.0
APPROVAL SIGNATURES
2.0
OVERVIEW
3.0
INSPECTION, TESTING AND DISPATCH
4.0
DRAWINGS & DOCUMENTS
5.0
PACKING
6.0
SPARES
7.0
DATASHEET
File Location
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Format No:
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21113
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DOCUMENT NO
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REVISION NO
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PAGE NO.
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1.0 APPROVAL SIGNATURES

This document is prepared by the SPCPL team for the project of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence this
document before being effective shall be approved by the QA team of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate Project Authority.
SPCPL
Name
Designation
Prepared By
Rajesh Yerawar
Sr. Executive Mechanical
Checked By
Akhilesh Verma
Manager - Mechanical
Approved By
Sanjay Katkade
GM-Engineering
Name
Designation
Signature
Date
Signature
Date
CLIENT
Approved By
Authorized By
File Location
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2.0 OVERVIEW
2.1 PROJECT INTRODUCTION

Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2
facility at Dewas along with the necessary utilities.
Nearest railway station
DEWAS
Nearest airport
INDORE
Ambient conditions:
Summer ( DB / WB / % RH)
41.1 C / 25 C / 28 %
Monsoon ( DB / WB / % RH)
32.2 C / 27.8 C / 70 %
Winter ( DB / WB / % RH)
10 C / 7.2 C / 65 %
2.2 PROJECT STANDARD

Air Compressor units shall comply with all the requirements of the latest editions of the applicable
international/ national codes and standards as far as they are equal to or more stringent than these
specifications.
Units shall conform to the following standards/ codes of the latest edition.
i.
ii.
iii.
i.
ii.
iii.
iv.
v.
vi.
File Location
Screwed type Air Compressor: Manufacturers Standard

Design of pressure vessels: ASME Sec.- VIII, Div.- I
Process and Utility piping: ANSI B 31.3
National Electric code.
Electric motor as per IS 325 : 1996
Earthing acceptance as per standard code IS3043.
Mechanical vibration, balance quality requirement as per Grade G1 specified in ISO
1940/1.
Performance of air compressor as per ISO 1217 Edition-3.
Noise measurement according to ISO 2151:2004 using ISO 9614-2.
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DOCUMENT NO
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3.0 INSPECTION, TESTING AND DISPATCH

The Air Compressor will be subjected to inspection at manufacturers works in the presence of
purchaser/consultant.
During inspection following routine tests shall be carried out:
Visual inspection for workmanship and verification with respect to specifications.

Mechanical operation of valves etc.
Functional test for control circuits.
Tightness of screwed/bolted connections
The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.
4.0 DRAWINGS & DOCUMENTS
Vendor to submit following Drawing & Documents at various stages.
4.1 Drawings (3 Sets)
-
GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)
Electrical Circuit Diagrams
System schematics
4.2 Manuals and Procedures (3 Sets)

-
Operation and Maintenance manuals
Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Specifications and sources of some important materials, if applicable (such as lubricants,
cleaning agents, etc.)
4.3 Lists (3 Sets)
-
Equipment and Instrument list with component descriptions
Electrical component parts list with descriptions, if applicable
Spare parts list with appropriate identification nos., if any
Change parts list with appropriate identification nos., if any
4.4 Factory Acceptance Test Certificates (3 Sets)

-
Detailed list of modifications after contract &/or in final approved design
Material specifications and test certificates, if applicable
Instrument Calibration certificates

Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/
vacuum holds, etc.)
File Location
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Format No:
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PROJECT NO
DOCUMENT NO
-
Warranty certificates
Surface finish test reports
Food grade material certificate
REVISION NO
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PAGE 6 OF 14
M - 00- D 04
4.5 Site Acceptance Test (3 Sets)

-
Operational Qualification Protocol
5.0 PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to the
equipment does not occur during handling/transportation. Lifting hooks shall be provided for
unloading at site.
6.0 SPARES
Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning spares
required for erection and commissioning of the equipment. These shall include such items as
Bolts and other miscellaneous parts.
Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish list of
spare considered with offer.
7.0 DATASHEET
Sr.
DESIGN PARAMETERS
No.
1
File Location
REQUIRED SPECIFICATIONS
Automation
Screwed type, Air cooled, Lubricated air compressor

and Inbuilt air receiver
(This Compressed air system is required for Breathing
air purpose)
Microprocessor controlled
Tag no.
AC-101
Capacity
50 CFM
Discharge pressure (Bar)
3 bar
Type
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DESIGN PARAMETERS
No.
Quantity
Design pressure (kg/cm (g))
1 nos.
Vendor to specify
Design temperature (oC)
Vendor to specify
Capacity control
0 50 - 100% (3 steps minimum)/ Stepless
Out let air temperature
NMT 40 oC
Oil Free
Outlet air quality
Dust free
As per IS-8573
Particle size in microns
90% less than 10
Particle density in mg/m3
0.6
Water content in mg/m3
Vendor to specify
Residual oil content in mg/m3
NIL
To be supplied by vendor
First lot of oil

Grade & Quantity Vendor to specify
Drive
Belt Driven
Screw Air Compressor: Manufacturers Standard /
Design code
ISO 8573-1
Shell and tube heat exchanger: TEMA
Process and Utility piping: ANSI B 31.3
Terminal flanges as per ANSI B 16.5 ASA 150#
Design of pressure vessels: ASME Sec. VIII, Div. I
Guards for rotating parts: (IS: 7155)
Earthing: (IS: 3043)
File Location
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DESIGN PARAMETERS
No.
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Test for acceptance of positive Displacement
compressor: BS-1571 PART II 1995 (ISO-1217)
Noise operating level
Not exceeding 80 db (A) at 1.00 meter distance from

unit in free field
Unit shall be Factory assembled, single piece as
package type consisting of compressors/ motor/ after
Skid
cooler / inter connecting piping, lubricating system,

microprocessor control system and all necessary
accessories
Compressor & motor mounting
Anti vibration mountings to be supplied by vendor

Exposed metal surface shall be painted with air dry
Painting
beige colour direct to metal single component paint

prior to shipment
Model
File Location
Vendor to specify
Compressor
Type of Compressor
Screw type, Air cooled and Lubricated air compressor
Nos. of Stage
Vendor to specify
Capacity control type
Vendor to specify
Compressor speed
Vendor to specify
End Seal : Type / Make
Vendor to specify
Suction filter, Type & Rating
Vendor to specify
Make
Vendor to specify
Model
Vendor to specify
Duty
Continuous
In built safety valve
To be provided
Suction filter, Type & Rating
To be provided
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DESIGN PARAMETERS
No.
Nozzles
File Location
Air inlet
To be provided
Air outlet
To be provided
Oil top up
To be provided
Oil drain
To be provided
Oil pressure gauge & Pressure switch
To be provided
Instrument Air for capacity control
To be provided
Condensate drain
Vendor to provide one common drain on skid
Air for capacity control
To be provided
Motor
Type
TEFC sq. cage, Induction Motor
Available power
415 V / 3 phase + N / 50 Hz /AC
RPM
Vendor to specify
H.P.
Vendor to specify
Insulation
F Class
Make of motor
Crompton / Siemens/BB
Drive
Type
Direct Drive
Gear type & MOC
Vendor to specify
Cooler
Type
Air cooled
Radiator
Vendor to specify
Heat transfer area radiator (m2)
Vendor to specify
MOC
Vendor to specify
Pressure drop (mm WC)
Vendor to specify
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DESIGN PARAMETERS
No.
Pressure gauges with isolation cocks
REVISION NO
To be provided
Moisture separator
Type
Baffled
MOC
IS 2062&IS 1239
Make
Vendor to specify
Drain with automatic drain valve
To be provided
Nozzles
Air inlet
To be provided
Air outlet
To be provided
To be provided
AIR DRYER
Not required
AIR RECEIVER
INBUILT
Operating pressure
7-10 kg/cm2
Design pressure
Vendor to specify
Design temperature
Vendor to specify
MOC
IS 2002 Gr II , Sand Blasted
Type
cylindrical with dished ends
Capacity
Vendor to specify
Quantity
1 No.
Shell thickness
Vendor to specify
L/D ratio
Vendor to specify
Type of dish end
Vendor to specify
Dish thickness
Vendor to specify
Accessories
File Location
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DESIGN PARAMETERS
No.
REVISION NO
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Pressure Gauge
To be provided
Safety Relief valve
To be provided
Auto drain trap
To be provided
Nozzles
Air inlet
To be provided
Air out let
To be provided
Tank pressure gauge
To be provided
Pressure transmitter
To be provided
Tank drain
To be provided
Safety valve
To be provided
FILTER
Suction filter
Pore size
20/10 Micron (Vendor to specify)
Final filter after air receiver
File Location
Pore size
2 set with bypass arrangement of Final Filters (PTFE)

after Air receiver:
1.0 Micron x 2No. and 0.1 micron x 2No. with bypass
arrangement (SS-304 housing).
Final Oil Removal Filter for Oil content removal upto
0.003 ppm.
Capacity: to suit compressor outlets
Operation Pressure: 7-10 kg/cm2 (g)
Note: All filters shall be provided with pressure
indicator & drain valve to remove the moisture.
MOC
Vendor to specify
Make
Vendor to specify
Nozzles
Size
Air inlet
Vendor to specify
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DESIGN PARAMETERS
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Air outlet
Vendor to specify
Vendor to specify
INSTRUMENTATION
Vacuum gauge for suction filter
To be provided
Oil pressure indicator
To be provided
Oil pressure transmitter
To be provided
Compressor outlet temperature
To be provided
Cooler outlet air temperature indicator
To be provided
Inlet Air Pressure
To be provided
Outlet Air Pressure
To be provided
Ammeter
To be provided
Volt meter
To be provided
Hour meter
To be provided
Safety interlocks / protection

Low oil pressure
To be provided
Low water flow
To be provided
High discharge air temperature
To be provided
High pressure in tank
To be provided
Over load protection
To be provided
Low voltage protection
To be provided
Single phase protection
To be provided
ACCESSORIES
Non return valve for compressor
discharge
To be provided
Salient enclosure
To be provided
Motor base frame (adjustable)
To be provided
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DESIGN PARAMETERS
No.
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Belt guard
To be provided
Dry suction air filter cum silencer
To be provided
Lube oil pressure gauge
To be provided
Temperature sensor
To be provided
Piping within skid
To be provided
Power cabling within skid
To be provided
Control cabling within skid
To be provided
Anti vibration mount
To be provided
Foundation Bolts
To be provided
POWER CUM CONTROL PANEL
Components
Functions
File Location
REVISION NO
Microprocessor
Power and control circuit terminal blocks
ON/OFF control switch
Replaceable solid-state relay panel
Diagnostic display panel on unit
Audio visual alarm
Automatic unloading
Safety interlocks / Protection
Temperature indication
Pressure indication
Fault indication
Alarm (Audio Visual both)
Display
Required, details by vendor
MOC
Powder coated CRCA sheet
Body Thickness
2 mm thick
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DESIGN PARAMETERS
Gland Plate
3 mm thick
Base Frame
Required
Mounting
On skid
DIMENSION & WEIGHT

Operating / Shipping weight
compressor skid with all components
Vendor to specify
Dimensions
Vendor to specify
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SOP/ENG/005/02
Rev. 00 01/01/2013

M-00-d04 Urs Air Compressor (50 CFM) - r0

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M-00-d04 Urs Air Compressor (50 CFM) - r0

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Copyright:

Verfügbare Formate

SPECTRUM

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

REASON FOR REVISION

INSPECTION, TESTING AND DISPATCH

DRAWINGS & DOCUMENTS

1.0 APPROVAL SIGNATURES

Sr. Executive Mechanical

2.1 PROJECT INTRODUCTION

2.2 PROJECT STANDARD

Screwed type Air Compressor: Manufacturers Standard

3.0 INSPECTION, TESTING AND DISPATCH

Visual inspection for workmanship and verification with respect to specifications.

GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)

Electrical Circuit Diagrams

4.2 Manuals and Procedures (3 Sets)

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions, if applicable

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets)

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates, if applicable

Instrument Calibration certificates

Surface finish test reports

Food grade material certificate

4.5 Site Acceptance Test (3 Sets)

Operational Qualification Protocol

Screwed type, Air cooled, Lubricated air compressor

Discharge pressure (Bar)

Design temperature (oC)

0 50 - 100% (3 steps minimum)/ Stepless

Out let air temperature

Outlet air quality

Particle size in microns

90% less than 10

Particle density in mg/m3

Water content in mg/m3

Residual oil content in mg/m3

First lot of oil

Noise operating level

Not exceeding 80 db (A) at 1.00 meter distance from

cooler / inter connecting piping, lubricating system,

Compressor & motor mounting

Anti vibration mountings to be supplied by vendor

beige colour direct to metal single component paint

Screw type, Air cooled and Lubricated air compressor

Capacity control type

End Seal : Type / Make

Suction filter, Type & Rating

In built safety valve

Suction filter, Type & Rating

Oil pressure gauge & Pressure switch

Instrument Air for capacity control

Vendor to provide one common drain on skid

Air for capacity control

TEFC sq. cage, Induction Motor

415 V / 3 phase + N / 50 Hz /AC

Gear type & MOC

Heat transfer area radiator (m2)

Pressure drop (mm WC)