T5 Calculations

COOLDEC METAL INDUSTRIES SDN. BHD.
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BS 5950 Part 5 : Code of Practice for Design of Cold Formed Thin Sections
TRUSS ANALYSIS & DESIGN : LOADING (CP 3 : Chapter V : Part 1 : 1972)

1
Dead Load
Self weight
0.060
kN/m2
0.460
kN/m2
Battens
0.030
kN/m2
Services
0.120
kN/m2
Ceiling
0.130
kN/m2
Gk
0.800
kN/m2
Qk
0.250
kN/m2
Roofing
(Concrete tile)
Live Load
Imposed load
Wind Load(CP 3 : Chapter V : Part 2 : 1972)

Basic Wind Speed, Vb
35.000 m/s
5.4 Topography Factor, S1
1.000
5.6 Statistical Factor, S3
1.000

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5.5 Ground Roughness

Where Building Class, Category & Height Above Ground (H) :
Class A:
All units of cladding, glazing and roofing and their immediate fixings
and individual members of unclad structures
[
Class B:
All buildings and structures where neither the greatest horizontal

dimension nor the greatest vertical dimension exceeds 50m(165ft)
[
Class C:
All buildings and structures whose greatest horizontal dimension or

greatest vertical dimension exceeds 50m (165 ft)
[
Category (1) :
Open country with no obstructions

[
Category (2) :
Open country with scattered windbreaks

[
Category (3) :
Country with many windbreaks; small towns; outskirts of large cities

[
Category (4) :
Surface with large and frequent obstructions e.g. city centres

[
Table 3 :
Height, H =
Take, Factor, S2 =
6.697
m
0.681

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5.1 Design Wind Speed, VS
6.0 Dynamic Pressure,
qs
where k
Vb.S1.S2.S3
35.000
23.819
m/s
kVs2
0.613 (
0.348
kN/m2
0.61
(in S. I. Units)
1.000 X
0.681
23.819 )2 / 1000 kN/m2
7.2 Pressure Coefficients (Cpe & Cpi)

Table 8 : Pressure Coefficients Cpe for Pitch Roofs of Rectangular Clad Buildings
Building height, h
6.697 m
Building width, w
9.403 m
Building height/width
6.697
0.712
i.e
1/2
Roof Slope, f
25
Wind Angle, a
9.403
ratio, h/w
h/w
1 1/2
1.000

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External Coefficient, Cpe
-0.450 Windward
External Coefficient, Cpe
-0.500 Leeward
Internal Coefficient, Cpi
-0.300
(Appendix E)
7.2 : Wind Load, P = (Cpe Cpi). qs

Wind Load (Windward)
Ww
{Cpe - Cpi} qs
{ -0.450
Wind Load (Leeward)

WL
Wind
(a = 0)
-0.052 kN/m2
{Cpe - Cpi} qs
{ -0.500
-0.070
-(
kN/m2
-0.300 ) } X
0.348 kN/m2
UpLift
-0.300 ) } X
Uplift
0.348 kN/m2

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LOAD CASES(The loadings are combined into different load cases and applied with
further factors as per BS 5950 : Part 5 : 1996)
1)
1.0 Gk
0.800
kN/m2
2)
1.0 Qk
0.250
kN/m2
3)
1.4
Ww
-0.073 kN/m2
4)
1.4
WL
-0.097 kN/m2
5)
1.4
Gk
1.6 Qk
1.520
kN/m2
6)
1.2
Gk
1.2 Qk
1.2
WL
1.177
kN/m2
6a)
1.2
Gk
1.2 Qk
1.2
Ww
1.197
kN/m2
7)
1.0
Gk
1.4
Ww
0.727
kN/m2
7a)
1.0
Gk
1.4
WL
0.703
kN/m2
8)
1.0
Gk
1.0 Qk
1.050
kN/m2
CRITICAL LOAD CASES

Case
: Being the most critical load case, it is to be used as Design Load to check
axial and bending capacities.

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DESIGN STANDARDS(BS 5950 : Part 5)

BENDING & AXIAL CHECK FOR WEB MEMBER :
Member in Bending :
Member No.
Used Section:
21
, M
0.858
kNm
T153075GAL box-up
t
t
YS
0.750
550.000
mm
Nmm-2
D
Zx
74.250
mm
5.840
Py
550.000
X 10 3
Nmm-2
mm3
B
Maximum bending stress, M/ Zx
0.858 X 10
/
-2
146.918 Nmm
5.840 X 10
Nmm-2
5.2.2.2 Maximum allowable bending stress

Po
{1.13 - 0.0019 ( D / T ) ( Ys / 280 )1/2 } Py
{1.13 - 0.0019 ( 74.250
476.505
Nmm-2 >
/ 0.750 )( 550.000 / 280)1/2 } X

146.918
Nmm-2
OK !
Member in Compression :
Member No.
Used Section:
14 ( length
1415.000 mm), F =
12.338 kN
T153075GAL
lx
10.950
X 104 mm4
rx
30.370
Ae
118.710
mm
mm2
ly
2.130
X 104 mm4
ry
13.400
mm
550.000 Nmm-2

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6.2 Flexural Buckling

6.2.2 Maximum Slenderness, Le
Le/ry
1.000
1.0L
X 1415.0
105.597 <
180.000
PI2 X ( 200 ) X ( 10.950 X 10 4 )
OK !
13.400
6.2.3 Ultimate Load Buckling Resistance Load (Pc)

Pcs
Pe
Py x Ae
550.000
X 118.710 X 10 -3
65.291
kN
p2 E I
Le2
0.002 ( Le / ry 20 )
0.002 (
0.171
Buckling Resistance Pc
Where
( 1415.000 )
107.980
kN
65.291
}]
105.597 20 )
/2[ - { 2 - 4Pe. Pcs} ]
Pcs + (1 + n).Pe
65.291
191.756
+ [( 1 +
0.171 )
191.756
107.980
Buckling Resistance
1
Pc
/2[ - { 2 - 4Pe. Pcs} ]
=
=
1/2
191.756
- {
1/2
191.756
- {
36770.406
-(
1/2
191.756
- {
8570.116
)]
1/2
191.756
49.591
>
F=
92.575
12.338
kN
- (4 X
107.980
28200.291
OK !
X
)]

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Combined Bending & Compression :

6.4.2 Local Capacity Check
( Fc / Pcs ) + (Mx / Mcx )
=
12.338
0.497
65.291 ) + (
< 1.000
146.9
/ 476.505 )
OK !
Member in Tension :
Member No.
Used Section:
, F
2.153
kN
T153060GAL
Ae
95.330
mm2
Py
550.000
Nmm-2
Ae.Py
95.330 X 550.000 /
52.432 kN
7.2.1 Tensile capacity, Pt
>
2.153
Combined Bending & Tension :

7.3
Local Capacity Check

( Ft / Pt ) + (Mx / Mcx )
2.153
0.349
52.432
< 1.000
) + (
OK !
146.9 /
476.505 )
1000.000 kN
kN
OK !

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Deflection ( ) :
7
, Length L =
3183
mm, s (supported span deflection) = 0.949 mm
Member No.
L
2.4.2 Table 3 Deflection Limits
Supported span :
22
3183
/ 200 =
15.915 >
, Length L =
914
mm, c (Cantilever deflection)
OK!
= 1.605 mm
Member No.
L / 200 =
L
2.4.2 Table 3 Deflection Limits
Cantilever
L / 180 =
914
/ 180 =
5.078
>
OK!

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CONNECTION STRENGTH CHECK

Fastener
#14 Gauge Teks (Class 2) Hex Head Self-Drilling Screw
d =
5.800
mm
#10 Gauge Teks (Class 2) Hex Head Self-Drilling Screw
d =
4.100
mm
or
ps (min)
py (min)
= 375.000 Nmm-2
= 550.000 Nmm-2
d
t3
4.100 mm
0.600 mm
t4
0.750 mm
ds
8.000 mm
Appendix A
A. 1,4
(a)
Shear Capacity, Ps
for t4 / t3
1.0
the smaller of
3 1/2
Ps
= 3,2 (t3 d) py
0.600 3 x 4.100 )1/2
3.2 (
1.656 kN
550 Nmm-2
and
Ps
= 2,1 t3 d py
=
Thus,
Ps
2.1 x 0.600 x 4.100 x
2.84
kN
1.66
kN
550 Nmm-2

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for t4 / t3
2.5
Ps
2,1
t
d py
=
3
(b)
2.84
kN
1,0 < t4 / t3 < 2,5

t4 / t3
= 1.25
Ps
= interpolation between (a) and (b)
(c)
1.85
kN
The most suitable Ps to use is

4
(a)
(b)
(c)
nos .(min) drilling screw in shear strength (Member no. 23 ))

=
4
X 1.85 kN
=
7.415 kN
> 4.101 kN
OK !
Pf s
6.80
kN (provided by manufacturer)
Pf s
> 1.25 Ps
6.800 kN
>
2.32
kN
OK !
Tensile Capacity, Pt
A. 1,5
Pulling of the base material over the screw head or washer (t < 2,00mm & dw < 25mm)
(a)
Pt
= 1,1t3 ds py
= 2.904 kN
Pull out from the base material (t4 > 0,9mm)

Pt
= 0,65t4 ds py
(b)
NIL
kN
Tensile failure of the screw itself

Pf t
=
11.90
kN (provided by manufacturer)
(c)
Pf t
> 1.25 Pt
11.900 kN
>
3.63
The smallest value among (a), (b) or (c)

4
kN
2.90
OK !
kN
nos .(min) drilling screw in tensile strength (Member no.

3)
=
4
X 2.904 kN
=
11.616 kN
OK !
> 2.153 kN

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BATTEN CHECK(BS 5950 : Part 5 )

N121042GAL
Used Section:
Batten span,L =
31.580 mm
t
Ys
0.420
Ix
0.885
Zx
0.540
Py
mm
550.000 Nmm-2
X 104 mm4
X 103 mm3
550.000 Nmm-2
1.351 m & Batten c/c spacing =
0.320
Loadings :
Batten self weight =
Concrete tile
=
0.030 kN/m2
0.320 m
0.010
kN/m
0.460 kN/m2
0.320 m
0.147
kN/m
Imposed load (w)
0.250 kN/m2
0.320 m
0.080
kN/m
0.237
kN/m
Strength Check :
Max. Bending Moment, Mmax
= WL2/8
=
Max. Bending Stress, M/Zx
5.2.2.2
0.237
0.054
)(
1.351 )2
X 10 6 /
0.054 kNm
/ 8 =
0.540
X 103 =
100.048
N/mm2
Max. Allowable Bending Stress = {1.13 0.0019(D/T)(Ys/280)1/2}Py

=
=
{1.13 - 0.0019 ( 31.580
/ 0.420 )( 550.000 / 280 )1/2 }
511.376 Nmm-2 > Max. Bending Stress
OK !
550.000 N/mm2

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Deflection Check :
Max. Deflection
Table 3
5wL4/384EI
5(
1.96
1.351
X 103)4 / 384 (2X105) X
1.351
6.755
mm >
0.080
Max. Allowable Deflection =
)(
0.885
X 104
mm
L/200
103
200 mm
Max. Deflection
OK !

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ROOF TRUSSES BRACING CHECK(BS 5950 : Part 5 )

Strength Check :
N121042GAL
Used Section:
Py
Ae
Bottom Chord Length
8.364
Roof Pitch ,PI
25
Truss Spacing
1.351
550.000 Nmm-2
47.700 Nmm-2
Design Forces for Bracing Chords are assumed to be 1/3 of the overall roof loading (1.4 Gk + 1.6 Qk)
acting horizontally to and in the weak axis of the roof truss. Such Design Forces are further assumed
to be taken by the Bracing Chord in the form of horizontal & axial tensile force.
Design Force
1/3 [(1.4 Gk + 1.6 Qk ) x {(Bottom Chord Length ) / cos PI} x Truss Spacing]
1/3 X [
6.317
1.520
X {
8.364 / cos 25 } X
1.351
kN
Tensile Strength of Bracing Chord
Py X Ae
550.000 X 47.700
26.235 kN
>
/
6.317
1000
kN
OK !

T5 Calculations

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COOLDEC METAL INDUSTRIES SDN. BHD.

TRUSS ANALYSIS & DESIGN : LOADING (CP 3 : Chapter V : Part 1 : 1972)

Wind Load(CP 3 : Chapter V : Part 2 : 1972)

5.4 Topography Factor, S1

5.6 Statistical Factor, S3

COOLDEC METAL INDUSTRIES SDN. BHD.

5.5 Ground Roughness

All buildings and structures where neither the greatest horizontal

All buildings and structures whose greatest horizontal dimension or

Open country with no obstructions

Open country with scattered windbreaks

Country with many windbreaks; small towns; outskirts of large cities

Surface with large and frequent obstructions e.g. city centres

COOLDEC METAL INDUSTRIES SDN. BHD.

5.1 Design Wind Speed, VS

6.0 Dynamic Pressure,

23.819 )2 / 1000 kN/m2

7.2 Pressure Coefficients (Cpe & Cpi)

COOLDEC METAL INDUSTRIES SDN. BHD.

External Coefficient, Cpe

External Coefficient, Cpe

Internal Coefficient, Cpi

7.2 : Wind Load, P = (Cpe Cpi). qs

Wind Load (Leeward)

COOLDEC METAL INDUSTRIES SDN. BHD.

CRITICAL LOAD CASES

COOLDEC METAL INDUSTRIES SDN. BHD.

DESIGN STANDARDS(BS 5950 : Part 5)

5.2.2.2 Maximum allowable bending stress

{1.13 - 0.0019 ( D / T ) ( Ys / 280 )1/2 } Py

{1.13 - 0.0019 ( 74.250

/ 0.750 )( 550.000 / 280)1/2 } X

COOLDEC METAL INDUSTRIES SDN. BHD.

6.2 Flexural Buckling

PI2 X ( 200 ) X ( 10.950 X 10 4 )

6.2.3 Ultimate Load Buckling Resistance Load (Pc)

/2[ - { 2 - 4Pe. Pcs} ]

COOLDEC METAL INDUSTRIES SDN. BHD.

Combined Bending & Compression :

7.2.1 Tensile capacity, Pt

Combined Bending & Tension :

Local Capacity Check

COOLDEC METAL INDUSTRIES SDN. BHD.

mm, s (supported span deflection) = 0.949 mm

mm, c (Cantilever deflection)

COOLDEC METAL INDUSTRIES SDN. BHD.

CONNECTION STRENGTH CHECK

#10 Gauge Teks (Class 2) Hex Head Self-Drilling Screw

2.1 x 0.600 x 4.100 x

COOLDEC METAL INDUSTRIES SDN. BHD.

1,0 < t4 / t3 < 2,5

The most suitable Ps to use is

nos .(min) drilling screw in shear strength (Member no. 23 ))

Pull out from the base material (t4 > 0,9mm)

Tensile failure of the screw itself

The smallest value among (a), (b) or (c)

nos .(min) drilling screw in tensile strength (Member no.

COOLDEC METAL INDUSTRIES SDN. BHD.

BATTEN CHECK(BS 5950 : Part 5 )

1.351 m & Batten c/c spacing =

Imposed load (w)

Max. Bending Stress, M/Zx

Max. Allowable Bending Stress = {1.13 0.0019(D/T)(Ys/280)1/2}Py

{1.13 - 0.0019 ( 31.580