Beruflich Dokumente
Kultur Dokumente
A SELECTION
OF
PRODUCTS
Batch Cookers
Continuous Cookers
Storage Vessels
Conveying Systems
Boilers
Heat Exchangers
Pre-Breakers
Roto-Pumps
Gut Cutters
Gear Pumps
Meal Grinders
Holding Tanks
Trolleys
Customised Equipment
Stunning Systems
Knock Boxes
Bleed Tables
Bleed Rails and Conveyors
Legging Stands
Main Dressing Conveyors
Evisceration Conveyor
Evisceration Table
Restrain Conveyor
Rise & Fall work stands
Hide Pullers
OVERVIEW:
The following pages are a selection of some of our more popular items in the Niven Abattoir Equipment
Range, however there are many more items in the range including but not limited to the following:
OVERVIEW:
The PB6 Pre Breaker is a heavy duty machine designed for rapid size reduction of whole fallen animals,
condemned carcasses, green bone etc. and similar materials in the rendering industry.
The cutting edges inside the machine are formed from a specific hard facing grade of steel. The machine
operates on the principle of a shearing action to rapidly process high volumes of material.
PB6 PreBreakers can be supplied as bareshaft machines (as per image this page) or as a complete
turnkey item, including the drive motor, gearbox, couplings and baseframe. If processing of smaller
carcasss and throughputs is required, the use of a smaller PB4 or PB3 Pre Breaker should be considered.
APPLICATIONS:
In addition to the meat industry, PB4 machines have successfully been used for size reduction of:
Fish waste
Rubber tyres
Fibre board, leather
KEY FEATURES:
Processing capacity of up to 30,000kg per hour (dependant on material)
Use of standard orifice plates enables strict control of output material size
All cutting edges are ground from a unique hard facing steel, and are serviceable
Self aligning spherical roller bearings in fully sealed housings at each end
Handing of base available in both left hand and right hand configurations
Turnkey solutions supplied with all necessary guarding and safety features
PB6 Pre Breaker complete with WEG Drive, Renold Gearbox, and Baseframe
(right hand configuration shown, drive guards removed for clarity)
SPECIFICATIONS:
Max. Processing Capacity
Machine Weight
4,600kg (bareshaft machine) 8000kg (with standard base and drive components)
Construction Materials
Standard Drive
Standard Transmission
Protection
OVERVIEW:
The PB4 Pre Breaker is a heavy duty machine designed for rapid size reduction of whole fallen animals,
condemned carcasses, green bone etc. and similar materials in the rendering industry.
The cutting edges inside the machine are formed from a specific hard facing grade of steel. The machine
operates on the principle of a shearing action to rapidly process high volumes of material.
PB4 PreBreakers can be supplied as bareshaft machines (as per image this page) or as a complete
turnkey item, including the drive motor, gearbox, couplings and baseframe. If processing of whole large
animals is desired, the use of the larger PB6 Pre Breaker should be considered.
APPLICATIONS:
In addition to the meat industry, PB4 machines have successfully been used for size reduction of:
Fish waste
Rubber tyres
Fibre board, leather
KEY FEATURES:
Processing capacity of up to 8,000kg per hour (dependant on material)
Use of standard orifice plates enables strict control of output material size
All cutting edges are ground from a unique hard facing steel, and are serviceable
Self aligning spherical roller bearings in fully sealed housings at each end
Handing of base available in both left hand and right hand configurations
Turnkey solutions supplied with all necessary guarding and safety features
PB4 Pre Breaker complete with WEG Drive, Renold Gearbox, and Baseframe
(right hand configuration shown, drive guards removed for clarity)
SPECIFICATIONS:
Max. Processing Capacity
Machine Weight
1,850kg (bareshaft machine) 3,400kg (with standard base and drive components)
Construction Materials
Standard Drive
WEG 45kw 4 pole 3 phase drive, IP56 rating, TEFC, D250S Frame
Standard Transmission
Protection
OVERVIEW:
The PB3 Pre Breaker is a heavy duty machine designed for rapid size reduction of whole fallen animals,
condemned carcasses, green bone etc. and similar materials in the rendering industry.
The cutting edges inside the machine are formed from a specific hard facing grade of steel. The machine
operates on the principle of a shearing action to rapidly process high volumes of material.
PB3 PreBreakers can be supplied as bareshaft machines (as per image this page) or as a complete
turnkey item (image overleaf), including the drive motor, gearbox, couplings and baseframe. If
processing of whole large animals is desired, the use of a larger PB4 or PB6 Pre Breaker should be
considered.
APPLICATIONS:
In addition to the meat industry, PB3 machines have successfully been used for size reduction of:
Fish waste
Fibre board, leather
KEY FEATURES:
Processing capacity of up to 4,000kg per hour (dependant on material)
Use of standard orifice plates enables strict control of output material size
All cutting edges are ground from a unique hard facing steel, and are serviceable
Self aligning spherical roller bearings in fully sealed housings at each end
Handing of base available in both left hand and right hand configurations
Turnkey solutions supplied with all necessary guarding and safety features
PB3 Pre Breaker complete with WEG Drive, Renold Gearbox, and Baseframe
(right hand configuration shown, drive guards removed for clarity)
SPECIFICATIONS:
Max. Processing Capacity
Machine Weight
800kg (bareshaft machine) 1,800kg (with standard base and drive components)
Construction Materials
Standard Drive
WEG 22kw 4 pole 1500rpm 3 phase drive, IP56 rating, TEFC, D180L Frame
Standard Transmission
Protection
OVERVIEW:
The GC3 Gut Cutter is a heavy duty machine designed to rapidly reduce the size of soft offals and similar
materials in the rendering industry, they are also extensively used in the commercial fishing industry.
The cutting edges inside the machine are aligned to a very close tolerance, providing a clean sharp cut
rather than a shearing action used in other similar machines. The shearing action of similar machines is
not suited for use on soft materials.
GC3 Gut cutters can be supplied as bareshaft machines (as per image this page) or as a complete turnkey
item, including a drive motor, couplings, flywheel and baseframe. In marine conditions, we recommend a
special order of a galvanized body GC3 Gut Cutter, and can supply hydraulically operated models.
APPLICATIONS:
Developed primarily for the meat processing industry, the GC3 Gut Cutter is ideal for handling:
Washed or unwashed soft cut offals (cattle, sheep, pig etc.)
Whole sheep or lamb paunches and runner sets
Fish Bone, whole fish, fish scraps
KEY FEATURES:
Rapidly reduces the size of soft materials with high precision cutting edges
Processing capacity of up to 7,300kg per hour
Self aligning spherical roller bearings each end
Flywheel use smooths out load on drive, and reduces jarring and machine vibration
Shear pin system incorporated into flywheel to protect against foreign object processing
Reversible baseframe, allowing motor to be is either left or right of machine
GC3 Gut Cutter complete with WEG Drive, Flywheel, and Baseframe
(right hand configuration shown, with drive guards removed for clarity)
SPECIFICATIONS:
Max. Processing Capacity
Machine Weight
400kg (bareshaft machine) 760kg (with standard base and drive components)
Construction Materials
Standard Drive
WEG 15kw 6 pole 3 phase drive, on a D180L Frame, IP56 rating, TEFC
Standard Transmission
Protection
Supplied with a shearpin system in flywheel to protect from damaging foreign objects
B ATC H R E N D E R I N G D R I E R
MODEL: NO5 MELTER
OVERVIEW:
The No5 Melter is a heavy duty machine designed to rapidly cook all forms of rendered material. It has
also successfully been used in other industries for various drying operations. The No5 Melter has both a
Steam heated shaft and a Steam heated jacket, for maximum efficiency. Jackets are normally lagged with
50mm of insulation after machine installation.
The No5 Melter has the advantage over continuous cooker style units, in that as a closed vessel, pressure
can be built up during the cook cycle which speeds the cooking process. Continuous cookers normally
only operate at atmospheric pressure.
APPLICATIONS:
Rendering Cooking
Rendering Drying
Blood Drying
Fish Meal
KEY FEATURES:
Processing capacity of up to 2,500kg per cycle, typical cycle lasts 2 hours
Cooking cycle is undertaken at 275kPa vastly increasing cook speed
Built to PD5500 pressure vessel specification, all vessels approved by SGS M&I
SPECIFICATIONS:
Max. Processing Capacity
Operating Pressure
Jacket operating up to 689 kPa (100psi), Steam shaft operating at 275kPa (40psi)
Machine Weight
Total machine 9,500kg (unipac configuration excluding base), Shaft only 1,500kg
Construction Materials
Standard Drive
WEG 22kw 6 pole 3 phase drive, D180L frame, IP56 rated (for use as a drier)
Standard Transmission
Unipac drive direct mount, Renold TWV 10 70:1 ratio output to melter shaft @ 14rpm
100rpm
OVERVIEW:
DR Series Disc Driers are primarily designed for the Rendering Industry. They are available in a range of
throughput capacities from 2.5 Ton/hr to upwards of 8.0 Ton/hr. The DR Series are constructed using
standardized components, allowing for easy mix & match customisation to best suit each applications
requirements.
The Rotating Disc Drier concept is a continuous, low abrasive process which has proven to be a highly
efficient means of thermal separation of moisture and product. The steam heated, closely spaced discs
give a very high available surface area for heat transfer / moisture evaporation.
DR Series driers can be supplied as either bare-shaft machines (as per image this page), or as turnkey
solutions including drive motor, reduction box, couplings and base frame.
KEY FEATURES:
Designed to PD 5500 Standard, certified by SGS M&I
Machines are clad in a stainless steel skin, protecting a layer thermal of insulation material
Optional Steam Heated Jacket provides additional heating surface
Optional Stainless upgrade all process contact surfaces in stainless, including Discs
Constructed with standardized components, allowing for faster breakdown turnaround
APPLICATIONS:
Developed primarily for the Rendering Industry, the DR Series Disc Driers are ideal for drying:
Ovine / Bovine / Porcine / Cervine Rendering
Pet Food / Fish Meal
Biomass
Grain
SPECIFICATIONS:
General Specifications
Operating Medium
Bi-Products
Surface Area
90m2
110m2
150m2
210m2
250m2
280m2
Throughput *
2,500 kg/hr
3,000 kg/hr
4,100 kg/hr
5,800 kg/hr
6,900 kg/hr
8,000 kg/hr
Shell Length
3800
4550
6050
6000
7050
8100
Overall Width
2200mm
2200mm
2200mm
2700mm
2700mm
2700mm
O V I N E H I D E R E M OV E R
MODEL: HPL HIDE PULLER
OVERVIEW:
The HPL Hide Puller is a heavy duty machine designed to rapidly and cleanly remove the hide from small
animals, it is particularly suited for use on sheep, lamb and bobby calfs.
The machine uses a rotary action with a pneumatic clamp which removes the skin in a downwards
motion. The separated skin is then automatically released into a collection bin or transit conveyor
situated behind the machine.
KEY FEATURES:
Processing capacity upwards of 60 animals per hour
Downwards pulling motion, animal hung by hindlegs
Easy tension adjustment to accommodate stretch of chain
Galvanized steel and stainless construction
Nylon running surfaces for quiet operation
Easy washdown
APPLICATIONS:
Sheep / Lamb
Bobby Calves
SPECIFICATIONS:
Max. Processing Capacity
Machine Weight
750kg
Construction Materials
Standard Drive
WEG 1.5kw 4 pole 3 phase drive, 90L frame flange mounted, IP56 rated.
Standard Transmission
R OTA RY L O B E P U M P S
MODEL: RP5 ROTOPUMP
OVERVIEW:
The RP5 is a heavy duty rotary positive displacement lobe pump for handling a wide range of viscous and
semi-solid materials.
Non-contacting, non-meshing lobes give large volumetric displacement allowing low operating speed
with quiet performance, less agitation of pumped material and low maintenance.
RP5 Rotopumps are supplied ready to go on a sturdy galvanized base. We use premium quality WEG
drives and Bonfiglioli planetary transmissions mated to NEC shearpin couplings (to protect against
damage from tramp metal and large foreign objects.)
KEY FEATURES:
Interchangeable 5 or 4 inlet / outlet flanges
Typical pumping capacity of 5,000 7,000kg per hour
Can be run dry without damage
Case Hardened Gear set, in a separate oil bathed housing
Isolated Bearings, removed from processing chamber and foreign matter intrusion
316 Stainless internal components
APPLICATIONS:
Developed primarily for the meat processing industry, the RP5 Rotopump is ideal for handling:
Washed or unwashed soft cut offals (cattle, sheep, pig etc.)
Whole sheep or lamb paunches and runner sets
Crushed bone, raw and cooked blood
Effluent with solids
SPECIFICATIONS:
Max. Flowrate
Upwards of 250 C
Port Size
Construction Materials
Shafts & internal components in 316 grade stainless, lobes in Cast S.G. Iron
Standard Drive
Standard Transmission
Protection
R OTA RY L O B E P U M P S
MODEL: RP3 ROTOPUMP
OVERVIEW:
The RP3 is a heavy duty rotary positive displacement lobe pump for handling a wide range of viscous and
semi-solid materials.
Non-contacting, non-meshing lobes give large volumetric displacement allowing low operating speed
with quiet performance, less agitation of pumped material and low maintenance.
RP3 Rotopumps are supplied ready to go on a sturdy galvanized base. We use premium quality WEG
drives and Bonfiglioli planetary transmissions mated to NEC shearpin couplings (to protect against
damage from tramp metal and large foreign objects.)
KEY FEATURES:
Interchangeable 3 or 2 inlet / outlet flanges (80nb or 50nb)
Typical pumping capacity of 2,500 4,000kg per hour
Can be run dry without damage
Case Hardened Gear set, in a separate oil bathed housing
Isolated Bearings, removed from processing chamber and foreign matter intrusion
316 Stainless internal components
APPLICATIONS:
Developed primarily for the meat processing industry, the RP3 Rotopump is ideal for handling:
Washed or unwashed soft cut offals (cattle, sheep, pig etc.)
Whole sheep or lamb paunches and runner sets
Crushed bone, raw and cooked blood
Effluent with solids
SPECIFICATIONS:
Max. Flowrate
Upwards of 250 C
Port Size
Inlet, 3 Table D/E Outlet, 2 Table D/E flanges (Interchangeable left to right)
Construction Materials
Shafts & internal components in 316 grade stainless, lobes in Cast S.G. Iron
Standard Drive
Standard Transmission
Protection
P O S I T I V E D I S P L AC E M E N T P U M P
MODEL: VP3 VANE PUMP
OVERVIEW:
The VP series are heavy duty positive displacement vane style pumps for handling a wide range of
viscous and semi-solid materials.
Vane pumps are ideal for handling materials of large particle size, and inconsistent density. Developed
primarily for the Meat Industry, these Vane Pumps are ideal for handling Ground Meat, Fish, Poultry and
similar products.
VP series Vane Pumps are usually supplied as turnkey solutions including a small holding hopper (as per
image this page) We use premium quality WEG drives coupled with Bonfiglioli transmissions. The Vane
Pump itself is fed from an auger in the bottom of the hopper. This Auger shares a common drive to the
pump with calculated matched throughputs.
KEY FEATURES:
Typical pumping capacity between 3,000 4,500kg per hour (material dependant)
Can be run dry for short periods of time without damage
Tool-less clean in place (CIP) stripdown
Flange plate indexable at 45 degree intervals, allowing 8 positions for the discharge outlet
316 Stainless internal components
SPECIFICATIONS:
Max. Flowrate
Upwards of 250 C
Port Size
Standard Drive
Hopper Construction
R OTA RY G E A R P U M P S
MODEL: GP2 GEARPUMP
OVERVIEW:
The GP2 Gearpump is a heavy duty external type gear pump designed to handle a wide range of viscous
and semi-solid materials.
The rigid design of the gears and housing allow for very high pressures and the ability to pump highly
viscous fluids.
Case hardened gear sets running in cast iron chambers results in a highly wear resistant environment, as
well as smooth quiet operation.
The GP2 Gearpump can be supplied as a bareshaft machine (as per image overleaf), or as a turnkey
solution including a sturdy galvanized base, WEG drive, Bonfiglioli transmission, and coupling.
KEY FEATURES:
Easily removable access cover for inspection of internals without disturbing pipework
2 BSP inlet and outlet (tapered)
Pumping capacity upto 80 liters per minute (4,800 liters per hour)
Bi-directional pumping
Isolated Bearings, removed from processing chamber and foreign matter intrusion
Maintenance friendly gland style seals
APPLICATIONS:
Developed primarily for the meat processing industry, the GP2 Gearpump is ideal for handling clean, gritfree liquids of all types including:
Water
Tallow
Bitumen
Oil
Petroleum Products
CONSTRUCTION:
Cast Iron Casing and Coverplate
Case Hardened EN39B Gear set
316 Stainless internal components
Deep Groove sealed roller outrigger bearings
PUMPING CAPACITIES:
Pressure
7mHead
/ 23 ft
Input Power
Input Power
0.4 kw
38 liters/min
0.6kw
78 liters/min
14m / 46 ft
0.4kw
34 liters/min
0.8kw
75 liters/min
21m / 70 ft
0.6kw
30 liters/min
1.2kw
71 liters/min
28m / 92 ft
0.6kw
28 liters/min
1.2kw
68 liters/min
35m / 115
ft
0.8kw
26 liters/min
1.4kw
64 liters/min
M E AT R A I L S W I TC H E S
MODEL: MRS CAST IRON SWITCHES
OVERVIEW:
Mechanically operated rail switches are frequently required in the Meat Industry for diverting skids to
different rails, and are prolific in Chiller Room situations amongst others. A simple tug on the pull handle
toggles the switch from one direction to the other.
Our MRS switches are produced from Cast SG Iron, chosen for its excellent strength, wear and corrosion
resistance, as well as its self lubricating properties, effectively meaning they are largely maintenance free.
KEY FEATURES:
Main components cast in an SG grade Iron excellent wear and corrosion resistance
SG Iron is a self-lubricating low maintenance material
Available in the 4 most frequent switching arrangements
Can be adapted / supplied for automatic pneumatic operation
Full dimensional detail for installation available on request
Stainless Hardware (pull handle, pivot pin and fixings)
Type 2L Switch
(left hand away with
skid right side away)
Type 2R Switch
(right hand away with
skid left side away)
Type 1L Switch
(left hand away with
skid left side away)
Type 1R Switch
(right hand away with
skid right side away)
ORDERING INFO:
When ordering, please specify both of the following:
Rail Thickness 16mm (5/8) 12mm (1/2) or 10mm (3/8)
Style of switch 1L, 1R, 2L or 2R
3D C O N V E YO R S P RO C K E T S
MODEL: BPS BIPLANAR CHAIN SPROCKETS
OVERVIEW:
BiPlanar conveyor systems are frequently used in situations where 2 dimensional chain systems will not
suffice. Unlike regular 2D chain conveyors, 3D BiPlanar systems have the ability to move in both the
vertical and horizontal planes.
BPS BiPlanar Sprockets are modular components used for building new systems or replacing existing
sprockets in 3D conveyor systems. The toothed sections of the sprockets are removable in situ for easy
maintenance
KEY FEATURES:
Available to suit 6 inch and 8 inch pitch chain
Available in 9, 10, 12 and 16 tooth sprockets (specials can be made on request)
Available with integral bearings (idle situations) or pilot bored (drive situations)
Fully compatible with existing installations
Hot Dip Galvanized spiders with plated tooth sections & plated hardware
Drive
Sprocket
Idle
Sprocket
Section through available variations, Idle Sprocket with bearings on right, pilot bored Drive Sprocket on left.
(detail drawings of suggested shaft to suit idle sprocket available on request)
SPROCKET SIZING:
Please refer the table below to find the effective diameter of the sprocket relative to its number of teeth.
Standard sized sprockets are in black text, non-standard sprockets which can be made to special order
are indicated bracketed in grey text.
6 Pitch Chain
o
8 Pitch Chain
o
N of Teeth
Sprocket Diameter
N of Teeth
Sprocket Diameter
445mm
594mm
10
493mm
10
658mm
12
589mm
12
785mm
(14)
(685mm)
(14)
(913mm)
(15)
(733mm)
(15)
(977mm)
16
781mm
16
1042mm
ORDERING INFO:
When ordering, please specify to suit 6 or 8 pitch chain, pilot bored hub or hub with integral bearings
(included), and lastly the number of teeth required.
3D C O N V E YO R S E G M E N T S
MODEL: BPR BIPLANAR HOUSING BENDS
OVERVIEW:
BiPlanar conveyor systems are frequently used in situations where 2 dimensional chain systems will not
suffice. Unlike regular 2D chain conveyors, 3D BiPlanar systems have the ability to move in both the
vertical and horizontal planes.
BPR BiPlanar housing bends are modular components used for building new systems or replacing existing
worn sections of 3D conveyor housings. They bolt in place for easy assembly, dis-assembly & servicing.
KEY FEATURES:
Available in Heavy & Light Duty variants (light duty up to 60% less weight than heavy duty)
Mild Steel construction, fully Hot Dip Galvanized
Supplied with required fixings (M10, Hot Dip Galvanized)
Fully compatible with existing installations, stock curve radius of 914mm (36 inches)
Bends available in 3 orientations (across up and down)
Bends available in 5 sizes (100, 150, 22.50, 300 and 450)
ORIENTATION RANGE:
Across
Up
Down
Please note, orientation across down and up refers to in which direction the chain is to travel when
the opening in the housing for chain attachments is on the housing underside.
Light Duty
Heavy Duty
Section through Conveyor Housings, Light duty on left, Heavy duty on right
(light duty also suitable for return sections in heavy duty situations)
ORDERING INFO:
When ordering, please specify light or heavy duty, the orientation required and the angle of section
required. Standard radius of curve is 914mm (36inches). We can supply curves to other radii upon
request. Please note, these sections suit both 8 pitch and 6 pitch BiPlanar Chain.
3D C O N V E YO R S E G M E N T S
MODEL: BPR BIPLANAR HOUSING STRAIGHTS
OVERVIEW:
BiPlanar conveyor systems are frequently used in situations where 2 dimensional chain systems will not
suffice. Unlike regular 2D chain conveyors, 3D BiPlanar systems have the ability to move in both the
vertical and horizontal planes.
BPR BiPlanar housing straights are modular components used for building new systems or replacing
existing worn sections of 3D conveyor housings. They bolt in place for easy assembly, dis-assembly &
servicing.
KEY FEATURES:
Available in Heavy & Light Duty variants (light duty up to 60% less weight than heavy duty)
Mild Steel construction, fully Hot Dip Galvanized
Supplied with required fixings (M10, Hot Dip Galvanized)
Fully compatible with existing installations
Straights available in 4 lengths (8 foot, 4 foot, 2 foot, and 1 foot)
TYPICAL LAYOUT:
Typical installation of 3D
Conveyor, utilising
standard housings in both
bend and straight sections
Light Duty
Heavy Duty
Section through Conveyor Housings, Light duty on left, Heavy duty on right
(light duty also suitable for return sections in heavy duty situations)
ORDERING INFO:
When ordering, please specify light or heavy duty and the length of section required. Please note, these
sections suit both 8 pitch and 6 pitch BiPlanar Chain.