CERTIFICATE

Certifiedthatthisseminarreport. WELDING PROCESS. istheoriginalwork

ofDINESHKUMARstudentofB.Tech.FinalYearVIIISemester
mechanicalwhocarriedouttheseminarworkundermysupervision.

SIGNATURE

SIGNATURE

MR.ASHUYADAV

MR.RAKESHYADAV

HEADOFTHEDEPARTMENT

MECHANICALENGINEERING

SUPERVISOR

MECHANICALENGINEERING

MITRCCOLLEGE,ALWAR MITRCCOLLEGE,ALWAR

AKNOWLEDGEMENT
I would like to express my sincere gratitude and indebtedness to Mechanical Department MITRC
College, Alwar, for their valuable guidance and encouragement in pursuing my seminar
presentation report on Welding Process.
I feel deeply indebted to all faculty members of Mechanical Department of MITRC College, for
their kind cooperation. I would like to express my gratitude to all my friends without whose
endless support I could not have completed this work at time.
To make efforts is better than to achieve success and choose the capable person for success is
greater than to make and succeed.

DINESH KUMAR
Mechanical 8th sem

ABSTRACT
TOPIC: Welding Process

INTRODUCTION:Weldingisamaterialsjoiningprocesswhichproducescoalescenceofmaterialsby
heatingthemtosuitabletemperatureswithorwithouttheapplicationofpressureorbytheapplicationof
pressurealone,andwithorwithouttheuseoffillermaterial.

Weldingisusedformakingpermanentjoints.
Itisusedinthemanufactureofautomobilebodies,aircraftframes,railwaywagons,machine
frames,structuralworks,tanks,furniture,boilers,generalrepairworkandshipbuilding.

CONTENTS
S. No.

Description

Page no.

1.Introduction

1-3

1.1 types

1.2 A brief history of welding

2. Welding processes

4-8

2.1 processes

3. Classification of welding processes

9-20

3.1 arc welding methods

10

3.2 gas welding

15

3.3 types of flames

17

3.4 gas cutting

19

4. Types of weld

21-23

4.1 brazing and soldering

22

4.2 Weld ability of a metal

23

5. Fusion welding principles

24-27

5.1 base metal is melted

24

5.2 weld metal protection

25

5.3 types of fusion welding

26

6. Welding position defects

28-29

6.1 welding positions

28
5

6.2 weld defects

29

7. Advantages and disadvantages

30

8. Conclusion

31

9. References

32

LISTOFFIGURES
Figure no.

Description

Page no.

Fig. 1

Gas metal arc welding (MIG welding)

Fig. 2

EN358 Ship Structures

Fig. 3

Shielded metal arc welding

Fig. 4

Diagram of arc and weld area, in shielded metal arc welding

Fig. 5

Arc Welding

11

Fig 6

Electric Arc Welding Equipments

12

Fig 7

Carbon Arc Welding

13

Fig- 8

Gas Welding Equipment

16

Fig 9

Types of Gas Flames

18

Fig 10

Automatic Gas Cutting

19

Fig 11

Manual Gas Cutting

20

Fig 12

Types of Weld Joints

21

Fig 13

Brazing

22

Fig. 14

Base Metal is Melted

24

Fig. 15

Oxyacetylene Welding

26

Fig. 16

Metal Inert Gas (MIG)

27

Fig. 17

Tungsten Inert Gas (TIG)

27

Fig. 18

Welding Position

28

Fig. 19

Undercuts/overlaps Weld Defects

29