Sie sind auf Seite 1von 6

Committed. Competent. Your reliable partner.

www.philipp-group.de

Competent. Your reliable partner. www.philipp-group.de PHILIPP Cast-in Lifting Hoop Installation Instruction 07/07
Competent. Your reliable partner. www.philipp-group.de PHILIPP Cast-in Lifting Hoop Installation Instruction 07/07
Competent. Your reliable partner. www.philipp-group.de PHILIPP Cast-in Lifting Hoop Installation Instruction 07/07

PHILIPP Cast-in Lifting Hoop

Competent. Your reliable partner. www.philipp-group.de PHILIPP Cast-in Lifting Hoop Installation Instruction 07/07 - EN

Installation Instruction

07/07 - EN
07/07 - EN

INSTALLATION INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS

The PHILIPP Cast-in Lifting Hoop is part of the PHILIPP Transport Anchor Systems.

The use of the PHILIPP Cast-in Lifting Hoop requires the compliance with this installation instruction and of the general installation instruction.

The PHILIPP Cast-in Lifting Hoops is designed for the transport of precast units. Multiple uses within the transport chain (from production to installation of the unit) are no repeated uses. Repeated uses are inadmissible.

Table 1: Permissible Loads and Dimensions

dia.D b H
dia.D
b
H

Picture 1

Art.-No.

Art.-No.

Type

Allowed F Z

Colour Code

H*

b*

dia.D

Weight

PU

Bright

Galvanized

0°-30°

   

[kN]

[mm]

[mm]

[mm]

[kg/100 pcs.]

[pcs.]

441008

442008

0.8

8.0

 

Pure white

210

100

6.0

9.0

1

441012

442012

1.2

12.0

Flame red

225

110

7.0

12.0

1

441016

442016

1.6

16.0

Light pink

235

120

8.0

15.0

1

441020

442020

2.0

20.0

 

Pastell green

280

130

9.0

22.0

1

441025

442025

2.5

25.0

Anthracite grey

315

140

10.0

32.0

1

441040

442040

4.0

40.0

Emerald green

340

150

12.0

51.0

1

441052

442052

5.2

52.0

 

Curry

360

160

14.0

70.0

1

441063

442063

6.3

63.0

Light blue

390

195

16.0

100.0

1

441080

442080

8.0

80.0

Silver grey

440

250

18.0

143.0

1

441100

442100

10.0

100.0

 

Claret violet

525

270

20.0

204.0

1

441125

442125

12.5

125.0

Sulfur yellow

570

300

22.0

265.0

1

441160

442160

16.0

160.0

Blue lilac

615

330

24.0

382.0

1

441200

442200

20.0

200.0

Yellow grey

730

360

28.0

570.0

1

441250

442250

25.0

250.0

Clay brown

800

390

32.0

800.0

1

For the determination of the right type, please take into account our general installation instructions. The weight of 1.0ton results in 10kN. * The dimensions H, b and B are values for orientation which can vary depending on the location of the xation band. The rope diameter D is also a value for orientation and can vary depending on the rope construction.

orientation and can vary depending on the rope construction. On request the PHILIPP Cast-in Lifting Hoops

On request the PHILIPP Cast-in Lifting Hoops are available with a bearing capacity till 990kN.

The PHILIPP Cast-in Lifting Hoop can only be used for axial and diagonal loading. Lateral loading is inadmissible. Higher bearing capacities are available from 280kN till 990kN in a special data sheet. Depending on the particular transport case it is necessary to contact our technical department before using PHILIPP Cast-in Lifting Hoops (280kN till 990kN).

For an individual consultation and work out of installation suggestions our technical hotline is available under +49 (0) 6021/ 4027-318 or technik@philipp-gruppe.de.

© 2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007

2

INSTALLATION INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS

1. Material

INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS 1. Material PHILIPP Cast-in Lifting Hoops consist of steel wire

PHILIPP Cast-in Lifting Hoops consist of steel wire rope wich is formed to a hoop by connecting the wire ends with a cold-deformed pinch insert. The PHILIPP Cast-in Lifting Hoops are available in bright and galvanized quality.

2. Application

Prior concreting the unit the PHILIPP Cast-in Lifting Hoops are installed onto the mould. The installation of PHILIPP Cast-in Lifting Hoops through the mould of the unit requires thereafter an appropriate sealing of the mould. This is necessary to avoid imperfection of the anchorage of the PHILIPP Cast-in Lifting Hoops. The PHILIPP Cast-in Lifting Hoop has to be xed carefully at the reinforcement to avoid a moving during concreting. If necessary additional reinforcement bars must be installed. It must be ensured that no bars are laid over the ferrule (Picture 4). Different hooks can be used for the upper part which sticks out of the unit.

3. Marking

To have a visual differentiation of the different types the PHILIPP Cast-in Lifting Hoops are marked with a coloured capacity sign. It must be visible after concreting the unit. The capacity sign can be xed at the out sticking parts very easily due to its worked in ns.

The capacity signs of the PHILIPP Cast-in Lifting Hoops include the following data:

Manufacturer: PHILIPP

Bearing Capacity:

4000kg

Year of manufacturing:

2007

4. Application Restrictions

Picture 2

Picture 2

During stocking the precast units the PHILIPP Cast-in Lifting Hoops must not be snapped off in an inadmissible way.

Stocking the precast units outside can lead to a reduction of the corrosion resistance. In case of corrosion the transport of precast units with the PHILIPP Cast-in Lifting Hoops is inadmissible

The aluminium ferrules must not be installed close to the surface. The concrete cover upon the ferrule has to be determined using the following equation:

c ferrule 1-2 * c min (acc.to. DIN 1045-1 Section 6 and Table 4)

Concretes and mortars with very high chloride percentage should not be used for the PHILIPP Cast-in Lifting Hoop with aluminium ferrules.

For this application a ferrule made from steel is more suitable and can be delivered by PHILIPP. A very high chloride percentage exists if the values given in the German Standard DIN 206-1 and DIN 1045-2 are exceeded. Furthermore the DIHT-guide line 97 must be taken into account.

© 2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007

3

INSTALLATION INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS

INSTALLATION INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS During the use of PHILIPP Cast-in Lifting Hoop the

During the use of PHILIPP Cast-in Lifting Hoop the following points must be taken into account:

- the use of destroyed PHILIPP Cast-in Lifting Hoops with wire break, crushes, buckling and corrosion is inadmissible

- contact of the PHILIPP Cast-in Lifting Hoop with acid and brine must be avoided

- the PHILIPP Cast-in Lifting Hoop must not be loaded by diagonal tension with an inclination of β 30° (Picture 4)

- The recess for the hook must be chosen in a way that during hook up of PHILIPP Cast-in Lifting Hoop no inadmissible lever arm occurs.

5. Safety Advice

The transition radius of the load hooks must comply with rope diameter of the PHILIPP Cast-in Lifting Hoop (Picture 3). The use of too small, too big or too sharp edged load hooks leads to an earlier replacement state. Welding or other strong heat in uences on the PHILIPP Cast-in Lifting Hoop are inadmissible.

on the PHILIPP Cast-in Lifting Hoop are inadmissible. In case of the use of shackles the

In case of the use of shackles the pin diameter must not be smaller than twice the rope diameter. For higher load bearing capcities we recomand a bold diameter which is not smaller than 5 times of the rope diameter.

6. Reinforcement

Picture 3

Picture 3

For installation of the PHILIPP Cast-in Lifting Hoop the concrete units need to have a minimum surface reinforcement (Table 2).

need to have a minimum surface reinforcement (Table 2). An already existing static-structural reinforcement may be

An already existing static-structural reinforcement may be taken into account on requested minimum reinforcement acc. to Table 2.

This minimum reinforcement can be replaced by comparable stirrups with longitudinal reinforcement. At rst time of lifting the concrete strength must be 15 N/mm². Should it be necessary to cut out single bars for installation of PHILIPP Cast-in Lifting Hoop, they have to be replaced by bars with equal diameter, strength and suf cient overlapping length according to DIN 1045-1. The user is personally responsible for further transmission of load into the unit.

Table 2: Minimum Surface Reinforcement

4

Type

Mesh Reinforcement [mm²/m]

L

H

[mm]

[mcm]

0.8

131

400

250

1.2

131

450

300

1.6

131

500

350

2.0

188

550

350

2.5

188

650

450

4.0

188

700

500

5.2

188

800

550

6.3

188

950

600

8.0

221

1050

700

10.0

221

1200

800

12.5

221

1300

900

16.0

221

1500

1000

20.0

377

1700

1150

25.0

377

1950

1300

L H Picture 4
L
H
Picture 4

© 2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007

INSTALLATION INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS

7. Axis Distance, Edge Distance, Thickness of the Unit

HOOPS 7. Axis Distance, Edge Distance, Thickness of the Unit To ensure a safe load transfer,

To ensure a safe load transfer, the installation and positioning of the PHILIPP Cast-in Lifting Hoop minimum dimensions and minimum axis distances are required. The unit thicknesses d given in Table 3 cover axial and diagonal loading and are valid for parallel and vertical installation of the PHILIPP Cast-in Lifting Hoop. The reduced unit thicknesses d red are only valid for a concrete strength of 30 N/mm 2 . On use of PHILIPP Cast-in Lifting Hoops it must be considered that the values e and f comply with the values from Table 3.

Table 3: Minimum Axis Distance, Minimum Edge Distance, Minimum Thickness of the Unit

Type

allow. F Z

e

fa a

a r

β w = 15N/mm 2

β w = 30N/mm 2

0°-30°

 

d

d

d red

d red

[kN]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

0.8

8.0

150

60

540

270

70

130

50

130

1.2

12.0

160

65

620

310

90

140

60

140

1.6

16.0

165

70

690

350

120

170

80

170

2.0

20.0

200

80

830

420

140

170

100

170

2.5

25.0

230

85

890

450

160

180

110

180

4.0

40.0

240

100

1000

500

220

220

150

220

5.2

52.0

260

100

1030

520

290

290

200

220

6.3

63.0

280

110

1150

580

320

320

220

270

8.0

80.0

320

120

1290

650

400

400

280

280

10.0

100.0

390

135

1460

730

440

440

310

310

12.5

125.0

420

150

1620

810

560

560

390

390

16.0

160.0

450

165

1860

930

620

620

430

430

20.0

200.0

550

180

2120

1060

680

680

480

480

25.0

250.0

600

200

2410

1210

750

750

530

530

For ascertainment of the right load bearing capacity please follow our general installation instruction and technical advices. The weight of 1.0ton results in 10kN.

a r ß d a a ß a r f e
a r
ß
d
a a
ß
a r
f
e

Picture 5

a r ß d a a ß a r f e
a r
ß
d
a a
ß
a r
f
e

5

© 2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007

INSTALLATION INSTRUCTION OF PHILIPP CAST-IN LIFTING HOOPS

Place for your notes

© 2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date: July 2007

Place for your notes © 2007 PHILIPP GmbH, 63741 Aschaffenburg. Technical changes and errors reserved. Date:

6