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Instruction Manual:
IM01005001E
Rev. 2 January 2007
IM01005001E
Table of Contents
Description
Page
1 Introduction....................................................................................................... 1
1.1 Surge Protective Device............................................................................. 1
1.2 Hi-Pot Testing The Problem.................................................................... 1
1.3 Disconnecting PXLs / Performing Hi-Pot Testing ..................................... 1
2 Installation Procedures.................................................................................... 2
2.1 Site Preparation.......................................................................................... 2
2.2 Installation Recommendation for PXL........................................................ 2
2.3 Minimize Installation Lead Length.............................................................. 3
2.4 Wiring ......................................................................................................... 3
2.5 PXL Installation Wiring Diagrams............................................................... 4
2.6 Ordering Guidelines Table ......................................................................... 5
3 Operating Features .......................................................................................... 6
3.1 Internal Fusing............................................................................................ 6
3.2 Status Indicator Lights and Audible Alarm ................................................. 6
3.3 Monitoring Options ..................................................................................... 6
3.3.1 Standard Display .............................................................................. 6
3.3.2 Premium Display .............................................................................. 6
3.3.3 Form C Relay Contacts .................................................................... 6
4 Troubleshooting ............................................................................................... 7
4.1 Life expectancy .......................................................................................... 7
4.2 What Causes an SPD to Fail? ................................................................... 7
4.3 Common Causes of SPD Problems........................................................... 7
4.3.1 Voltage Regulation ........................................................................... 7
4.3.2 Temporary Overvoltage (TOV)......................................................... 8
4.4 Typical Operating Displays ........................................................................ 8
4.5 Power Quality Technical Support............................................................... 8
4.6 PXL Premium Display Calibration Procedure .......................................... 14
4.6.1 What are the Reasons for the Auto-Calibration Feature? .............. 14
4.6.2 Premium Display Calibration Procedure ........................................ 14
5 Warranty .......................................................................................................... 15
Notice:
Product improvements and enhancements are continuous; therefore the specifications and
information contained in this document may change without notice.
Eaton Corporation shall not be liable for errors contained herein or for incidental or consequential
damages in connection with the furnishing, performance, or use of this material.
No part of this document may be reproduced for publication, or translated to another language
without the prior written consent of Eaton Corporation.
Page A
Rev. 2 1/2007
Introduction
IM01005001E
During a hi-pot test, the SPD will turn on and shunt the
high voltage to ground. The hi-pot tester will continue
to supply current until it internally records the fault
condition. By this time, the SPD has been exposed to
a continuous current that can damage its internal
components. To prevent damage, it is critical that hipot testing not be performed on connected SPDs.
From the installers point of view, it is also important
that SPDs are not connected while performing a hi-pot
test since the SPD will always cause the test to fail,
thus defeating the purpose of the test.
WARNING
CAUTION
CONDUCTING DIELECTRIC OR
HI-POTENTIONAL TESTING WILL CAUSE
INTERNAL DAMAGE TO PXL UNIT.
DO NOT PERFORM DIELECTRIC OR
HI-POTENTIAL TESTING WITH THE PXL
INSTALLED.
1.1 Surge Protective Device
An SPD acts very quickly to suppress high voltages
before they can damage sensitive electronics. An
SPD normally acts in the nanoseconds range and can
withstand tens of thousands of amps repeatedly.
SPDs, however, are not designed to prevent damage
Rev. 2 1/2007
Page 1
IM01005001E
Installation Procedures
WARNING
16.0"
(406mm)
13.6"
(345mm)
11.0"
(279mm)
9.0"
(229mm)
NEMA 1, 3R Up to 200 kA
18.0"
(457mm)
3.9"
(98mm)
13.0"
(330mm)
15.75"
(400mm)
3.9"
(98mm)
11.0"
(279mm)
8.0"
(203mm)
14.1"
(358mm)
24.0"
(610mm)
5.2"
(132mm)
Page 2
Rev. 2 1/2007
IM01005001E
Lb-In
(Nm)
Phase
Neutral/Ground
55 (6.2)
55 (6.2)
Rev. 2 1/2007
Page 3
IM01005001E
SPD
SPD
SPD
Page 4
Rev. 2 1/2007
IM01005001E
Catalog # PXLWWWXXXXYZ
WWW
XX XX
Surge Rating
(kA)
Voltage
Configuration
Display Option
Enclosure
100
120
160
200
250
300
400
500
208Y
240D
240S
480Y
480D
PXL
S Standard Monitor
K NEMA 1, 3R
Enclosure
P Premium Monitor
M NEMA 1, 3R
Enclosure c/w
Disconnect Switch
Example:
Catalog Number
Description
PXL100208YSK
Rev. 2 1/2007
Page 5
IM01005001E
Operating Features
Phase Voltages
Sag Counts
Swell Counts
Outage Counts
Page 6
AWG
Color
COM
NO
NC
14
14
14
Blue/White
Red/White
Orange/White
Rev. 2 1/2007
Troubleshooting
IM01005001E
0
-208 Volts rms
Amplitude is
typically double
the line voltage
or greater and
less than one
cycle in duration.
Rev. 2 1/2007
Page 7
IM01005001E
Swell
Normal
Sag
Sag
-208 Volts rms
Normal
Swell
Page 8
Rev. 2 1/2007
IM01005001E
200KA
Alarm Disabled if
Red LED is on
Symptom
Cause
Normal operation,
Normal operation,
Normal operation,
Solution
NA
3-phase configuration
100KA
NA
Split-phase configuration.
100KA
Alarm disabled.
NA
Press DISABLE ALARM
button to re-enable alarm
100KA
Rev. 2 1/2007
Page 9
IM01005001E
Symptom
Cause
Lost Neutral
(Condition 1)
Confirm Neutral
connection on PXL.
100KA
100KA
Solution
Lost Neutral
(Condition 2)
Confirm Neutral
connection on PXL.
Confirm corresponding
PXL phase connection
terminals are connected.
Check breaker output
voltage.
100KA
Page 10
Rev. 2 1/2007
100KA
IM01005001E
Voltage Display
Alarm Disabled if
Red LED in on
VAN
120
Rev. 2 1/2007
Symptom
Cause
Solution
Normal operation,
3-phase configuration
NA
No alarms.
Normal operation,
Split-phase configuration.
NA
Normal operation,
Alarm disabled.
NA
VBN
120
Page 11
IM01005001E
Symptom
Cause
Solution
Lost Neutral
(Condition 1)
Good Neutral?
Lost Neutral
(Condition 2)
Confirm corresponding
PXL phase connection
terminals are connected.
Check breaker voltage.
Check panel voltage.
Unknown possible
warranty
Contact Support:
o United States support:
1-800-809-2772
o Australia support:
1-300-877-877
o South East Asia support:
1-300-322-866
Page 12
Rev. 2 1/2007
IM01005001E
Symptom
Cause
Incorrect calibration.
Incorrect calibration.
Solution
Check terminal voltage
with digital multimeter.
Recalibrate only if
measured line voltage is
close to nominal. Refer to
section on calibration.
Sag
Outage
Rev. 2 1/2007
0000
0000
Memory lock-up.
Page 13
IM01005001E
Page 14
Rev. 2 1/2007
Warranty
Rev. 2 1/2007
IM01005001E
Page 15
Eaton Corporation
1000 Cherrington Parkway
Moon Township, PA 15108-4312
USA
www.powerware.com