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INDONESIA DEEPWATER DEVELOPMENT

BANGKA TOPSIDE EPCI


Project Addendum CES Specification for Piping
Material
PIM-SU-3.00-A
Piping Material Classes and Materials Requirement
Contract No: C-1028785

16-Jun-14

J01

DATE

REV

Issued for Interdisciplinary Design Check


DESCRIPTION

Approved by:

Company Approval:

Date:

Date:

DOCUMENT CONTROL
NO

MS

FJK

AS

ORIG

CHK

APPR

Project

Area

Discipline

Type

Originator

Supplier
Package

Sequence
- Sheet

Revision

BKA

T000

PIP

SPC

MNI

000

0000200

J01

Project Addendum CES Specification for


Piping Material PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

Revision History:
REV
J01

DATE

DESCRIPTION

16-June-14

ORIG

Interdisciplinary Design Check

Change Log
REV

SECTION

CHANGE DESCRIPTION

J01

2.2

Additional References added

J01

General noted Edited

J01

API 5L Grade X52 and X 65 Added

J01

Table 4

F3CS1F-02 and F8CS1F-01 added

Document Holds

MS

CHK
FJK

APPR
AS

Project Addendum CES Specification for


Piping Material PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

Table of Contents
Table of Contents ............................................................................................................................... 1
1.0

SCOPE OF THIS ADDENDUM ............................................................................................. 2

1.0

SCOPE ..................................................................................................................................... 2

2.2

INDUSTRY CODES AND STANDARDS ............................................................................. 3

4.0

GENERAL ................................................................................................................................ 4

9.1

SCOPE ..................................................................................................................................... 5

9.2

API 5L Grade X-52, Grade X-60 and Grade X-65 Piping Systems ................................. 5

9.2.1 GENERAL ................................................................................................................................... 5


9.2.2 CHEMISTRY ............................................................................................................................... 5
9.2.3 MECHANICAL PROPERTIES.................................................................................................. 5
TABLE 3 PIPING SERVICES, BY SERVICE ABBREVIATION ....................................................6
TABLE 4 PIPING SERVICE CLASSES............................................................................................ 6
1.0

ATTACHMENT 1 (PIPE CLASS) ....................................................................................... 7

2.0

ATTACHMENT 2 (WALL THICKNESS CALCULATION) ............................................24

Page 1 of 24

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

1.0

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

SCOPE OF THIS ADDENDUM


1. This project addendum specification (PA) defines additional requirements for Bangka
Topside EPCI Project, Indonesia Deepwater Development.
2. This Addendum extends the general Chevron Engineering Standard (CES) document
PIM-SU-3.00-A, Piping Service Classes and Materials Requirements.
3. Paragraph number in this specification is the same as PIM-SU-3.00-A. Changes to
requirements in PIM-SU-3.00-A are identified as:
(ADD) Indicates the following statement(s) is/are added to the CES referenced text.
(DELETE) Indicates the following statement(s) is/are deleted from the CES referenced
text.
(REPLACE WITH) Indicates the following statement(s) is/are revision(s) to the CES
referenced text.
4. In case of conflict, requirements in this PA take precedence, but in no case will a less
stringent requirement be used unless clearly stated in this PA that the requirement
specifically replaces the more stringent requirement.
5. Deletions, Additions, and replacements to the CES document are detailed in the
following sections. A copy of the CES should accompany this standard. All clauses in
PIM-SU-3.00-A shall be applicable except for the changed indicated herein.
Changes to the specification:
The following section/paragraph numbers correspond to those in CES PIM-SU-3.00-A,
Piping Service Classes and Materials Requirements document.

1.0

SCOPE
1. (REPLACE WITH)
This document specifies the Piping Service Class designation system and requirements
of off-shore platform piping system materials in accordance with ASME B31.3. Process
Piping, ASME B31.85, Gas Transmission and Distribution Piping System, for this EPCI
contract only.
2. (DELETE)

Page 2 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

(ADD)
2.2

INDUSTRY CODES AND STANDARDS


American Petroleum Institute (API)
6FA

Specification for fire test for valves.

594

Check Valve: Wafer, Wafer-Lug, and Double Flanged Type

597

Steel venture Gate valves, Flanged and butt welding ends.

598

Valve Inspection and Testing

600
602

Steel Gate Valve Flanged and Butt-Welding Ends, Bolted


and Pressure Seal Bonnet
Compact Steel Gate Valve Flanged, Threaded, Welding,
and Extended-Body Ends

607

Fire Test for Soft Seated Quarter-Turn Valve

608

Metal Ball Valves-Flanged, Threaded, and Welding Ends

American Society of Mechanical Engineers (ASME)


B16.48

Line Blank

B16.10

Face to Face and End to End Dimensions of Valves

B16.25

Butt-welding Ends

B16.28

Wrought Steel Butt-welding Short Radius Elbows and


Returns

B16.34

Valve-Flanged, Threaded, and Welding End

B18.2.1

Square and Hex Bolts and Screw (Inch Series)

B18.2.2

Square and He x Nuts (Inch Series)

American Society for Testing and Materials (ASTM)


A 106
A 671
A 105
A 234
A 516

Standard Specification for Seamless Carbon Steel Pipe for


High-Temperature Service
Standard Specification for Electric-Fusion-Welded Steel Pipe
for Atmospheric and Lower Temperatures
Standard Specification for Carbon Steel Forgings for Piping
Applications
Standard Specification for Piping Fittings of Wrought Carbon
Steel and Alloy Steel for Moderate and High Temperature
Service
Standard Specification for Pressure Vessel Plates, Carbon
Steel, for Moderate- and Lower-Temperature Service

Page 3 of 24

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

A 312
A 182
A 403
A 240

A 694
A 860

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Standard Specification for Seamless, Welded, and Heavily


Cold Worked Austenitic Stainless Steel Pipes
Standard Specification for Forged or Rolled Alloy and
Stainless Steel Pipe Flanges, Forged Fittings, and Valves
and Parts for High-Temperature Service
Standard Specification for Wrought Austenitic Stainless Steel
Piping Fittings
Standard Specification for Chromium and Chromium-Nickel
Stainless Steel Plate, Sheet, and Strip for Pressure Vessels
and for General Applications
Standard Specification for Carbon and Alloy Steel Forgings
for Pipe Flanges, Fittings, Valves, and Parts for HighPressure Transmission Service
Standard Specification for Wrought High-Strength Ferritic
Steel Butt-Welding Fittings

Manufacturers Standardization Society Standard Practices (MSS)


SP-25

Standard Marking System for Valve, Fittings, Flanges and


Unions

SP-43

Wrought Stainless Steel Butt-Welding Fittings

SP-44

Steel Pipeline Flanges

SP-72

Ball Valves with Flanged or Butt Welding ends for General


Service

SP-75

Specification for high test wrought butt welding fittings.

Sp-84

Valves socket welding and threaded ends.

British Standard (BS)

4.0

BS 5351

Steel Ball Valves for the Petroleum, Petrochemical and Allied


Industries

BS 6755

Testing of Valves part 2

GENERAL
5. (REPLACE WITH)
The design of piping shall comply with Purchaser specification PIM-SU-3.04 and
Contractor specification BKA-T000-PIP-SPC-MNI-000-00001-00
6. (REPLACE WITH)
The Selection of piping materials shall comply with API RP 14E, ASME B31.3, ASME
B31.8 and this specification.
7. (REPLACE WITH)
The fabrication, inspection and testing of piping system shall comply with API RP 14E,
ASME B 31.3, ASME B 31.8, Purchaser specification PIM-SU-3.03.

Page 4 of 24

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

8. (DELETE)
9. (DELETE)
10. (DELETE)

9.1

SCOPE
(REPLACE WITH)
This section defines additional or modified requirements for the procurement of specialty
piping, piping components and valving, including API 5L Grade X-52, API 5L Grade X60, API 5L Grade X-65, Polypropylene Lined Piping (PPL), Chlorinated Poly Vinyl
Chloride (CPVC), and Welded pipe in Sour service.

9.2

(REPLACE WITH WITH)


API 5L Grade X-52, Grade X-60 and Grade X-65 Piping Systems.
9.2.1 (REPLACE WITH)
GENERAL
1. All Grade X-52, Grade X-60 and Grade X-65 pipes shall be seamless and shall be
manufactured in accordance with API 5L PSL2.
9.2.2 (REPLACE WITH)
CHEMISTRY
1. Maximum carbon equivalent (C.E) for API 5L Grade X-60 material shall be 0.38 and
for API 5L Grade, X-52, Grade X-65 materials shall be 0.43 base on API 5L Specification
for line pipe Para 6.1.3.2 as calculated by check analysis. Carbon equivalent shall be
calculated in accordance with following formula:
C.E = C + Mn/6 + ( Cr + Mo + V ) / 5 + ( Ni + Cu ) / 15
9.2.3 (REPLACE WITH)
MECHANICAL PROPERTIES
2. For each heat of pipe greater than in wall thickness, a pre-qualification test of
mechanical properties in the post weld heat treated condition shall be required.
b. Tensile properties and impact properties shall meet or exceed API 5L minimum
requirements for Grade X-52, Grade X-60 and Grade X-65 materials.

Page 5 of 24

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

(ADD)
TABLE 3 PIPING SERVICES, BY SERVICE ABBREVIATION
Service
Abbreviation

Specific Services

DC

Drain Closed

DO

Drain Open

Heat Transfer Medium

(ADD)
TABLE 4 PIPING SERVICE CLASSES

Specification
F3CS1F-02
F8CS1F-01

Material
Carbon
Steel
Carbon
Steel

ANSI
Class

CA

Min. Temp
O
F (OC)

Max.
Temp OF
(OC)

2500#

0.0625

-20 (-28.8)

400 (205)

2500#

0.0625

-20 (-28.8)

400 (205)

Page 6 of 24

Primary
Service
Process Sweet
Process Sweet

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

1.0

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

ATTACHMENT 1 (PIPE CLASS)

Page 7 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

CLASS 150 CARBON STEEL

A3CS1F-01

SERVICE:

Process-Sweet

MATERIAL:

CARBON STEEL

RATING CLASS:

150, ASME B16.5-2009/B16.47-2006

DESIGN CODE:

ASME B31.3-2010

TEMPERATURE LIMIT:

-20OF to 400OF (-29OC to 204OC)

STRESS RELIEF:

Not required

NOMINAL CORROSION ALLOWANCE:

0.0625 inches (0.0500 inches MIN)

EXAMINATION:

5% RT, PT, Visual

VALVE TRIM:

API# 8 (316SS & HF)

RATING LIMITED BY:

Flanges

PRESSURE-TEMPERATURE RATING per ASME B16.5 Table 2-1.1 and B16.47 Table 3-1.
TEMP OF
O

TEMP C

-20 to 100

200

300

400

-29 to 38

93

149

204

Hydrotest @ ambient

Psig

285

260

230

200

428

kPag

1965

1795

1585

1380

2950

PIPE

NPS

SCH/RAT

1/2 3/4
12

160
XS

DESCRIPTION

NOTES

CS, SMLS, ASTM A 106-B


CS, SMLS, ASTM A 106-B

14
13

3 16

STD

CS, SMLS, ASTM A 106-B

12

18 36

STD

CS, API 5L-B, STRIGHT SEAM PSL2

12

42 - 48

XS

CS, API 5L-B, STRIGHT SEAM PSL2

NPS

SCH/RAT

Branch

1/2 - 3/4

160

Swage

1/2 1 1/2

160

FITTINGS

NPS

SCH/RAT

45 ELL
90 ELL

1/2 - 1 1/2
1/2 - 1 1/2

CL.3000
CL.3000

Cap

1/2 - 1 1/2

Cap

1/2 3/4

Coupling

1/2 - 1 1/2

Coupling

1/2 3/4

Plug

NIPPLES

MARK

ENDS
THRD
THRD/
SW

MARK

ENDS

DESCRIPTION

NOTES

CS, SMLS, ASTM A 106-B

03

ASTM A234-WPB-S, MSS SP-95

03

DESCRIPTION

NOTES

SW
SW

ASTM A105, ASME B 16.11


ASTM A105, ASME B 16.11

CL.3000

SW

ASTM A105, ASME B 16.11

CL.3000

THRD

ASTM A105, ASME B 16.11

CL.3000

SW

ASTM A105, ASME B 16.11

CL.3000

THRD

ASTM A105, ASME B 16.11

03

1/2 3/4

CL.3000

THRD

ASTM A105, ASME B 16.11

03

Sockolet

1/2 - 1 1/2

CL.3000

SW

ASTM A105, MSS SP 97

Tee

1/2 - 1 1/2

CL.3000

SW

ASTM A105, ASME B 16.11

Threadolet

1/2 - 1 1/2

CL.3000

THRD

ASTM A105, MSS SP 97

Union

1/2 - 1 1/2

CL.3000

SW

ASTM A105, MSS SP 83

Weldolet

2-24

ASTM A105, MSS SP 97

03

03

04

45 ELL LR

2-24

ASTM A234-WPB-S, ASME B16.9

02

45 ELL LR

26-48

ASTM A234-WPB-W, ASME B16.9

02

90 ELL LR

2-24

ASTM A234-WPB-S, ASME B16.9

02

90 ELL LR

26-48

ASTM A234-WPB-W, ASME B16.9

02

Cap

2-48

ASTM A234-WPB-S, ASME B16.9

02

Reducer

2-24

ASTM A234-WPB-S, ASME B16.9

02

Reducer

26-48

ASTM A234-WPB-W, ASME B16.9

02

Tee

2-24

ASTM A234-WPB-S, ASME B16.9

02

Tee

26-48

ASTM A234-WPB-W, ASME B16.9

02

Page 8 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
FLANGES

NPS

SCH/RAT

MARK

ENDS

DESCRIPTION

NOTES

Blank
Blind

1/2 - 24
1/2 - 24

CL.150
CL.150

RF
RF

ASTM A516-70, ASME B16.48


ASM A 105, ASME B 16.5

09
09

Blind

26-48

CL.150

RF

ASTM A 105, ASME B 16.47, Series B

09

Orifice

2-24

CL.300

RF

ASTM A 105, ASME B 16.36, SW Taps

02

Socket weld

1/2 - 1 1/2

CL.150

RF

ASTM A 105, ASME B 16.5

09

Weld Neck

2-24

CL.150

RF

ASTM A 105, ASME B 16.5

02, 09

Weld Neck

2-24

CL.300

RF

ASTM A 105, ASME B 16.5

02, 09

Weld Neck

26-48

CL.150

RF

ASTM A 105, ASME B 16.47, Series B

02, 09

GASKETS

NPS

SCH/RAT

1/2 - 24

Cl. 150

1/2 - 24

Cl.300

26-48

Cl.150

BOLTING

NPS

SCH/RAT

Stud Bolts

1/2 - 48

MARK

ENDS

DESCRIPTION
ASME B16.20 Spiral wound type 316LSS
w/flexible graphite filler and 316l inner ring
ASME B16.20 Spiral wound type 316LSS
w/flexible graphite filler and 316l inner ring

MARK

ENDS

NOTES
10
10

ASME B16.20 Spiral wound type 316LSS


w/flexible graphite filler and 316l inner
ring(B16.47 Series B)

10

DESCRIPTION

NOTES

ASTM A 193 B7 stud w/2 ASTM A 194


Gr..2H heavy hex nuts, PTFE coated

VALVES

NPS

SCH/RAT

MARK

ENDS

Gate

1/2 - 2

CL.150

GA01CB500

RF

CS Body API #8

DESCRIPTION

NOTES
11,19

Gate

1/2 - 1 1/2

CL.800

GA08CB300

SW

CS Body API #8

19

Gate

1/2 - 1 1/2

CL.800

GA08CB200

T/SW

CS Body API #8

05,19

Gate

3-10

CL.150

GA01CD501

RF

CS Body API #8, FP

19

Gate

12-24

CL.150

GA01CB503

RF

CS Body API #8, FP, GO

19

Gate

26-48

CL.150

GA01CB502

RF

CS Body API #8, FP, GO

19

Globe

1/2 - 1 1/2

CL.800

GL08CB300

SW

CS Body API #8

19

Globe

2-10

CL.150

GL01CB500

RF

CS Body API #8

19

Globe

12-12

CL.150

GL01CB501

RF

CS Body API #8, GO

19

Lift Check

1/2 - 1 1/2

CL.800

CL08CB300

SW

CS Body API #8, Piston

16, 19

Swing Check

2-24

CL.150

CS01CB500

RF

CS Body API #8

17, 19

Swing Check

26-48

CL.150

CS01CB501

RF

CS Body API #8

17, 19

Dual Plt. Check

2-24

CL.150

CD01CB700

CS body w/410 SS Plate/Seat/Pin,


Inconel-X Spring, API 594, TRIM #8

Dual Plt. Check

26-48

CL.150

CD01CB701

CS body w/410 SS Plate/Seat/Pin,


Inconel-X Spring, API 594, TRIM #8

Ball

1/2 - 1 1/2

CL.300

BA03CB300

SW

CS Body w/316SS trim, RTFE ST

08, 19

Ball

2-6

CL.150

BA01CB500

RF

CS Body w/316SS trim, RTFE ST

08, 19

06, 15, 18, 19


06, 15, 18, 19

Ball

8-8

CL.150

BA01CB505

RF

CS Body w/316SS trim, RTFE ST

08, 19

Ball

10-10

CL.150

BA01CB508

RF

CS Body w/316SS trim, RTFE ST

08, 19

Ball

12-24

CL.150

BA01CB502

RF

CS Body w/316SS trim, RTFE ST, GO

08, 19

Ball

26-36

CL.150

BA01CB506

RF

CS Body w/316SS trim, RTFE ST, GO

08, 19

Ball

2-6

CL.150

BA01CB501

RF

CS Body w/316SS trim, RTFE ST,FP

07, 08, 19

Ball

8-8

CL.150

BA01CB504

RF

CS Body w/316SS trim, RTFE ST,FP

07, 08, 19

Ball

10-10

CL.150

BA01CB509

RF

CS Body w/316SS trim, RTFE ST,FP, GO

07, 08, 19

Ball

12-24

CL.150

BA01CB503

RF

CS Body w/316SS trim, RTFE ST,FP, GO

07, 08, 19

Page 9 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
Ball

26-48

CL.150

BA01CB507

RF

CS Body w/316SS trim, RTFE ST,FP, GO

07, 08, 19

Lug Butterfly

3-4

CL.150

BF01CB700

CS Body w/316SS trim, RTFE ST

08, 19

Lug Butterfly

6-24

CL.150

BF01CB701

CS Body w/316SS trim, RTFE ST, GO

08, 19

Lug Butterfly

26-48

CL.150

BF01CB702

CS Body w/316SS trim, RTFE ST,GO

08, 19

Plug

1/2 - 3

CL.150

PL01CB500

RF

08, 19

Plug

4-18

CL.150

PL01CB501

RF

CS Body w/316SS trim, PTFE sleeve lined


CS Body w/316SS trim, PTFE sleeve
lined, GO

08, 19

BRANCH SIZE

90O BRANCH CONNECTION


Legend and Chart
48
42
36
30
24
20
18
16
14
12
10
8
6
4
3
2
1
1

T
RT
RT
RT
RT
W
W
W
W
W
W
W
W
W
W
W
S
S
S
S
48

T
RT
RT
RT
RT
RT
RT
W
W
W
W
W
W
W
W
S
S
S
S
42

LEGEND :
T
RT
RT
RT
RT
RT
W
W
W
W
W
W
W
W
S
S
S
S
36

T
RT
RT
RT
RT
RT
RT
RT
W
W
W
W
W
S
S
S
S
30

T
RT
RT
RT
RT
RT
RT
W
W
W
W
W
S
S
S
S
24

T
RT
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
20

T
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
18

T
RT
RT
RT
RT
RT
W
W
W
S
S
S
S
16

T
RT
RT
RT
RT
W
W
W
S
S
S
S
14

T
RT
RT
RT
W
W
W
S
S
S
S
12

T
RT
RT
RT
W
W
S
S
S
S
10

T
RT
RT
W
W
S
S
S
S
8

T
RT
RT
W
S
S
S
S
6

RT
S
SWT
SWRT
T
W
NOTES:

Reducing Tee
Sockolet
Socket welded Straight Tee
Socket welded reducing straight Tee
Tee
Weldolet
04

T
RT
RT
S
S
S
S
4

T
RT
S
S
S
2

T
RT
S
S
S
S
3

SWT
SWRT
SWRT
SWRT
1 1/2

SWT
SWRT
SWRT
1

HEADER SIZE
NOTES
01
Where Calc is shown, the Pressure limit may be lower than full flange rating
02
All Butt-welded component thickness shall match pipe thickness
03
Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take
off valves and to match equipment.
04
Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special
applications. PWHT requirements shall be as per applicable Code.
05
T/SW valves shall be used only for vent, drain and instrument connections.
06
These valves have no flanges, but are installed between line flanges with extra length bolts.
07
Full port valves shall be used when indicated on the P&ID
08
Pressure and temperatures may be limited. Refer to manufacturess restrictions
09
Provide flat face flanges adjacent to flat face equipment nozzles.
10
Use full-face gaskets at flat face flanges.
11
To be used when mating to flanged nozzles.
12
Std. Minimum pipe shall be used for sizes 3-36
13
Sch 80 minimum pipe and pipe nipples shall be used for connection for sizes NPS 1 2
14
Sch 160 minimum pipe and pipe nipples shall be used for connections for sizes -
15
To be used only when indicated on P&ID
16
Install in horizontal position with cover up
17
Install in horizontal position with cover up or in vertical position with upward flow
18
Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
19
Valve TAG Number - HOLD
20
The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

Page 10 of 24

SWT
SWRT
3/4

SWT
1/2

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

SERVICE TABLE
Service Symbol
AI
BD
BG
C
CW
DC
DO
FL
GH
GL
LH
N
VG
WU

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Service
Air instrument
Blow Down
Blanket Gas
Chemical
Cooling Water
Closed Drain
Open Drain
Flare
Hydrocarbon Gas
Glycol
Hydrocarbon liquid
Nitrogen
Vent Gas
Produced water - Utility

Page 11 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

CLASS 150 CARBON STEEL

A3SD0F-01

SERVICE:

Process-Sweet

MATERIAL:

316 / 316L Dual Stamped

RATING CLASS:

150, ASME B16.5-2009/B16.47-2006

DESIGN CODE:

ASME B31.3-2010

TEMPERATURE LIMIT:

-20OF

NOMINAL CORROSION ALLOWANCE:


VALVE TRIM:

TEMP OF

400OF

(-29OC

204OC)

STRESS RELIEF:

Not required

0.000 inches

EXAMINATION:

25% RT, PT, Visual

API# 12 (316SS & HF)

RATING LIMITED BY:

Flanges

to

to

Hydrotest @ ambient

-20 to 100

140

TEMP C

-29 to 38

60

Psig

275

218

412

kPag

1900

1508

2850

PIPE

NIPPLES

NPS

SCH/RAT

1/2 3/4

160

12

80S

3 10

40S

12-24

40S

NPS

SCH/RAT

DESCRIPTION

NOTES

SS, SMLS, ASTM A 312-TP 316/316L,


DUAL STAMPED
SS, SMLS, ASTM A 312-TP 316/316L,
DUAL STAMPED
SS, SMLS, ASTM A 312-TP 316/316L,
DUAL STAMPED
SS, EFW, ASTM A358-316/316L
CL.DUAL STAMPED
MARK

ENDS

Branch

1/2 - 3/4

160

THRD

Swage

1/2 1 1/2

160

THRD/
SW

FITTINGS

NPS

SCH/RAT

MARK

ENDS

45 ELL

1/2 - 1 1/2

CL.3000

SW

90 ELL

1/2 - 1 1/2

CL.3000

SW

Cap

1/2 - 1 1/2

CL.3000

SW

Cap

1/2 3/4

CL.3000

THRD

Coupling

1/2 - 1 1/2

CL.3000

SW

Coupling

1/2 3/4

CL.3000

THRD

Plug

1/2 3/4

CL.3000

THRD

Sockolet

1/2 - 1 1/2

CL.3000

SW

Tee

1/2 - 1 1/2

CL.3000

SW

Threadolet

1/2 - 1 1/2

CL.3000

THRD

Union

1/2 - 1 1/2

CL.3000

SW

Weldolet

2-24

45 ELL LR

2-24

90 ELL LR

2-24

Cap

2-24

Reducer

2-24

Page 12 of 24

DESCRIPTION
SS, SMLS, ASTM A 312-TP 316/316L,
DUAL STAMPED
SS, ASTM A403-WP 316/316L-S, MSS
SP 95
DESCRIPTION
ASTM A182 F316/316L, DUAL STAMPED
, ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316 / 316L, DUAL
STAMPED MSS SP 97
ASTM A182 F316/316L, DUAL STAMPED
ASME B 16.11
ASTM A182 F316/316L, DUAL STAMPED
MSS SP 97
ASTM A182 F316/316L, DUAL STAMPED
MSS SP 83
ASTM A182 F316/316L, DUAL STAMPED
MSS SP 97
ASTM A403-WPS 316 / 316L DUAL
STAMPED ASME B16.9
ASTM A403-WPS 316 / 316L, DUAL
STAMPED ASME B16.9
ASTM A403-WPS 316 / 316L, DUAL
STAMPED ASME B16.9
ASTM A403-WPS 316 / 316L DUAL
STAMPED ASME B16.9

NOTES
03
03
NOTES

03

03
03

03

04
02
02
02
02

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
Tee

2-24

FLANGES

NPS

SCH/RAT

Blank

1/2 - 24

CL.150

RF

Blind

1/2 - 24

CL.150

RF

Orifice

2-24

CL.300

RF

Socket weld

1/2 - 1 1/2

CL.150

RF

Weld Neck

2-24

CL.150

RF

Weld Neck

2-24

CL.300

RF

GASKETS

NPS

SCH/RAT

1/2 - 24

Cl. 150

1/2 - 24

Cl.300
SCH/RAT

MARK

MARK

ENDS

ENDS

ASTM A403-WPS 316 / 316L, DUAL


STAMPED ASME B16.9
DESCRIPTION
ASTM A240-F316 / 316L, DUAL
STAMPED ASME B16.48
ASM A 182-F316 / 316L, DUAL
STAMPED ASME B 16.5
ASTM A 182 F316 / 316L, DUAL
STAMPED ASME B 16.36, SW Taps
ASTM A 182 F316 / 316L, DUAL
STAMPED ASME B 16.5
ASTM A 182 F316 / 316, DUAL
STAMPED ASME B 16.5
ASTM A 182 F316/316L, DUAL
STAMPED ASME B 16.5
DESCRIPTION
ASME B16.20 Spiral wound type 316LSS
w/flexible graphite filler and 316l inner ring
ASME B16.20 Spiral wound type 316LSS
w/flexible graphite filler and 316l inner ring

BOLTING

NPS

Stud Bolts

1/2 - 24

MARK

ENDS

VALVES

NPS

SCH/RAT

MARK

ENDS

Gate
Gate

1/2 - 2
1/2 - 1 1/2

CL.150
CL.800

GA01ST500
GA08ST300

RF
SW

Gate

1/2 - 1 1/2

CL.800

GA08ST200

T/SW

Gate

3-10

CL.150

GA01ST501

RF

DESCRIPTION

02
NOTES
09
09
02
09
02, 09
02, 09
NOTES
10
10
NOTES

ASTM A 320 Gr.B8M Cl.2 stud w/2 ASTM


A 194 Gr.8M heavy hex nuts, PTFE
coated
DESCRIPTION

NOTES

316 SS Body API #12


316L SS Body API #12

11, 18
18

316L SS Body Body API #12

05, 18

316 SS Body API #12, FP

18

Gate

12-24

CL.150

GA01ST503

RF

316 SS Body API #12, FP, GO

18

Globe

1/2 - 1 1/2

CL.800

GL08ST300

SW

316L SS Body API #12

18

Globe

2-10

CL.150

GL01ST500

RF

316 Body API #12

18

Globe

12-12

CL.150

GL01ST501

RF

316SS Body API #12, GO

18

Lift Check

1/2 - 1 1/2

CL.800

CL08ST300

SW

316L SS Body API #12, Piston

RF

316 SS Body API #12

06, 12, 15, 18

13, 18

Swing Check

2-24

CL.150

CS01ST500

Dual Plt. Check

2-24

CL.150

CD01ST700

Ball

1/2 - 1 1/2

CL.300

BA03ST300

SW

316SS body w/410 SS Plate/Seat/Pin,


Inconel-X Spring, API 594, TRIM #12
316L SS Body w/316SS trim, RTFE ST

Ball

2-6

CL.150

BA01ST500

RF

316 SS Body w/316SS trim, RTFE ST

08, 18

Ball

8-8

CL.150

BA01ST505

RF

316 SS Body w/316SS trim, RTFE ST

08, 18

Ball

10-10

CL.150

BA01ST508

RF

316 SS Body w/316SS trim, RTFE ST

08, 18

Ball

12-24

CL.150

BA01ST502

RF

316 SS Body w/316SS trim, RTFE ST, GO

08, 18

Ball

2-6

CL.150

BA01ST501

RF

316 SS Body w/316SS trim, RTFE ST,FP

07, 08, 18

Ball

8-8

CL.150

BA01ST504

RF

316SS Body w/316SS trim, RTFE ST,FP

07, 08, 18

Ball

10-10

CL.150

BA01ST509

RF

07, 08, 18

Ball

12-24

CL.150

BA01ST503

RF

316SS Body w/316SS trim, RTFE ST,FP,


GO
316SS Body w/316SS trim, RTFE ST,FP,
GO

Page 13 of 24

14, 18

08, 18

07, 08, 18

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
90O BRANCH CONNECTION
Legend and Chart

BRANCH SIZE

LEGEND :

24
20
18
16
14
12
10
8
6
4
3
2
1
1

T
RT
RT
RT
RT
RT
RT
W
W
W
W
W
S
S
S
S
24

T
RT
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
20

T
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
18

T
RT
RT
RT
RT
RT
W
W
W
S
S
S
S
16

T
RT
RT
RT
RT
W
W
W
S
S
S
S
14

T
RT
RT
RT
W
W
W
S
S
S
S
12

T
RT
RT
RT
W
W
S
S
S
S
10

T
RT
RT
W
W
S
S
S
S
8

T
RT
RT
W
S
S
S
S
6

RT
S
SWT
SWRT
T
W
NOTES:

Reducing Tee
Sockolet
Socket welded Straight Tee
Socket welded reducing straight Tee
Tee
Weldolet
04

T
RT
RT
S
S
S
S
4

T
RT
S
S
S
2

T
RT
S
S
S
S
3

SWT
SWRT
SWRT
SWRT
1 1/2

SWT
SWRT
SWRT
1

SWT
SWRT
3/4

SWT
1/2

HEADER SIZE
NOTES
01
Where Calc is shown, the Pressure limit may be lower than full flange rating
02
All Butt-welded component thickness shall match pipe thickness
Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take
03
off valves and to match equipment.
Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special
04
applications. PWHT requirements shall be as per applicable Code.
05
T/SW valves shall be used only for vent, drain and instrument connections.
06
These valves have no flanges, but are installed between line flanges with extra length bolts.
07
Full port valves shall be used when indicated on the P&ID
08
Pressure and temperatures may be limited. Refer to manufacturess restrictions
09
Provide flat face flanges adjacent to flat face equipment nozzles.
10
Use full-face gaskets at flat face flanges.
11
To be used when mating to flanged nozzles.
12
To be used only when indicated on P&ID
13
Install in horizontal position with cover up
14
Install in horizontal position with cover up or in vertical position with upward flow
15
Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
16
Ultrasonic examination is acceptable in lieu of radiography and must be approved in writing
Use of austenitic stainless steel piping is limited to 140OF (60OC) due to chloride stress corrosion cracking. Consult owners
17
metallurgist for applications requiring higher design temperatures.
18
Valve TAG Number - HOLD
19
The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.
SERVICE TABLE
Service Symbol
BD

Service
Blow Down

Page 14 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

CLASS 300 CARBON STEEL

B3CS1F-01

SERVICE:

Process-Sweet

MATERIAL:

CARBON STEEL

RATING CLASS:

300, ASME B16.5-2009/B16.47-2006

DESIGN CODE:

ASME B31.3-2010

TEMPERATURE LIMIT:

-20OF

NOMINAL CORROSION ALLOWANCE:


VALVE TRIM:

TEMP OF

400OF

(-29OC

204OC)

STRESS RELIEF:

Not required

0.0625 inches (0.0500 inches MIN)

EXAMINATION:

5% RT, PT, Visual

API# 8 (316SS & HF)

RATING LIMITED BY:

Flanges

to

to

Hydrotest @ ambient

-20 to 100

200

300

400

TEMP C

-29 to 38

93

149

204

Psig

741

682

654

633

1111

kPag

5110

4705

4513

4364

7660

PIPE

NPS

SCH/RAT

DESCRIPTION

1/2 3/4

160

CS, SMLS, ASTM A 106-B

12

XS

CS, SMLS, ASTM A 106-B

NOTES

3 14

STD

16 20

XS

CS, API 5L-B, STRIGHT SEAM PSL2

24

40

CS, API 5L-B, STRIGHT SEAM PSL2

NPS

SCH/RAT

Branch

1/2 - 3/4

160

Swage

1/2 1 1/2

160

NPS

SCH/RAT

45 ELL

1/2 - 1 1/2

CL.3000

SW

ASTM A105, ASME B 16.11

90 ELL

1/2 - 1 1/2

CL.3000

SW

ASTM A105, ASME B 16.11

Cap

1/2 - 1 1/2

CL.3000

SW

ASTM A105, ASME B 16.11

Cap

1/2 3/4

CL.3000

THRD

ASTM A105, ASME B 16.11

Coupling

1/2 - 1 1/2

CL.3000

SW

ASTM A105, ASME B 16.11

Coupling

1/2 3/4

CL.3000

THRD

ASTM A105, ASME B 16.11

03

Plug

1/2 3/4

CL.3000

THRD

ASTM A105, ASME B 16.11

03

Sockolet

1/2 - 1 1/2

CL.3000

SW

ASTM A105, MSS SP 97

Tee

1/2 - 1 1/2

CL.3000

SW

ASTM A105, ASME B 16.11

Threadolet

1/2 - 1 1/2

CL.3000

THRD

Union

1/2 - 1 1/2

CL.3000

NIPPLES

FITTINGS

CS, SMLS, ASTM A 106-B

MARK

ENDS
THRD
THRD/
SW

MARK

ENDS

DESCRIPTION

NOTES

CS, SMLS, ASTM A 106-B

03

ASTM A234-WPB-S, MSS SP-95

03

DESCRIPTION

NOTES

03

SW

ASTM A105, MSS SP 97


ASTM A105, MSS SP 83

Weldolet

2-24

ASTM A105, MSS SP 97

04

45 ELL LR

2-24

2-24

ASTM A234-WPB-S, ASME B16.9


ASTM A234-WPB-S, ASME B16.9

02

90 ELL LR

ASTM A234-WPB-S, ASME B16.9

02
02
02

Cap

2-24

Reducer

2-24

ASTM A234-WPB-S, ASME B16.9

Tee

2-24

ASTM A234-WPB-S, ASME B16.9

FLANGES

ENDS

SCH/RAT

Blank

1/2 - 24

CL.300

RF

ASTM A516-70, ASME B16.48

09

Blind

1/2 - 24

CL.300

RF

ASM A 105, ASME B 16.5

09

2-24

CL.300

RF

ASTM A 105, ASME B 16.36, SW Taps

02

Page 15 of 24

DESCRIPTION

02

NPS

Orifice

MARK

03

NOTES

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
Socket weld
Weld Neck
GASKETS

BOLTING
Stud Bolts

1/2 - 1 1/2

CL.300

2-24

CL.300

NPS

SCH/RAT

1/2 - 24

Cl.300

NPS

SCH/RAT

RF
RF
MARK

MARK

ENDS

ENDS

ASTM A 105, ASME B 16.5


ASTM A 105, ASME B 16.5

09
02, 09

DESCRIPTION

NOTES

ASME B16.20 Spiral wound type 316LSS


w/flexible graphite filler and 316l inner ring

10

DESCRIPTION

NOTES

ASTM A 193 B7 stud w/2 ASTM A 194


Gr..2H heavy hex nuts, PTFE coated

1/2 - 24

VALVES

NPS

SCH/RAT

MARK

ENDS

DESCRIPTION

Gate

1/2 - 2

CL.300

GA03CB500

RF

Gate

1/2 - 1 1/2

CL.800

GA08CB300

SW

CS Body API #8

16

Gate

1/2 - 1 1/2

CL.800

GA08CB200

T/SW

CS Body API #8

05, 16

Gate

3-10

CL.300

GA03CD501

RF

CS Body API #8

CS Body API #8, FP

NOTES
11, 16

16

Gate

12-24

CL.300

GA03CB503

RF

CS Body API #8, FP, GO

16

Globe

1/2 - 1 1/2

CL.800

GL08CB300

SW

CS Body API #8

16

Globe

2-10

CL.300

GL03CB500

RF

CS Body API #8

16

Globe

12-12

CL.300

GL03CB501

RF

CS Body API #8, GO

16

Lift Check

1/2 - 1 1/2

CL.800

CL08CB300

SW

CS Body API #8, Piston

13, 16

Swing Check

2-24

CL.300

CS03CB500

RF

14, 16

Dual Plt. Check

2-24

CL.300

CD03CB700

Dual Plt. Check

26-48

CL.300

CD03CB701

Ball

1/2 - 1 1/2

CL.300

BA03CB300

SW

CS Body API #8
CS body w/410 SS Plate/Seat/Pin,
Inconel-X Spring, API 594, TRIM #8
CS body w/410 SS Plate/Seat/Pin,
Inconel-X Spring, API 594, TRIM #8
CS Body w/316SS trim, RTFE ST

Ball

2-6

CL.300

BA03CB500

RF

CS Body w/316SS trim, RTFE ST

08, 16

06, 12, 15, 16


06, 12, 15, 16
08, 16

Ball

8-8

CL.300

BA03CB505

RF

CS Body w/316SS trim, RTFE ST

08, 16

Ball

10-10

CL.300

BA03CB508

RF

CS Body w/316SS trim, RTFE ST

08, 16

Ball

12-24

CL.300

BA03CB502

RF

CS Body w/316SS trim, RTFE ST, GO

08, 16

Ball

2-6

CL.300

BA03CB501

RF

CS Body w/316SS trim, RTFE ST,FP

07, 08, 16

Ball

8-8

CL.300

BA03CB504

RF

CS Body w/316SS trim, RTFE ST,FP

07, 08, 16

Ball

10-10

CL.300

BA03CB509

RF

CS Body w/316SS trim, RTFE ST,FP, GO

07, 08, 16

Ball

12-24

CL.300

BA03CB503

RF

CS Body w/316SS trim, RTFE ST,FP, GO

07, 08, 16

Page 16 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
90O BRANCH CONNECTION
Legend and Chart

BRANCH SIZE

LEGEND :

24
20
18
16
14
12
10
8
6
4
3
2
1
1

T
RT
RT
RT
RT
RT
RT
W
W
W
W
W
S
S
S
S
24

T
RT
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
20

T
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
18

T
RT
RT
RT
RT
RT
W
W
W
S
S
S
S
16

T
RT
RT
RT
RT
W
W
W
S
S
S
S
14

T
RT
RT
RT
W
W
W
S
S
S
S
12

T
RT
RT
RT
W
W
S
S
S
S
10

T
RT
RT
W
W
S
S
S
S
8

T
RT
RT
W
S
S
S
S
6

RT
S
SWT
SWRT
T
W
NOTES:

Reducing Tee
Sockolet
Socket welded Straight Tee
Socket welded reducing straight Tee
Tee
Weldolet
04

T
RT
RT
S
S
S
S
4

T
RT
S
S
S
2

T
RT
S
S
S
S
3

SWT
SWRT
SWRT
SWRT
1 1/2

SWT
SWRT
SWRT
1

SWT
SWRT
3/4

SWT
1/2

HEADER SIZE

NOTES
01
Where Calc is shown, the Pressure limit may be lower than full flange rating
02
All Butt-welded component thickness shall match pipe thickness
03
Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take
off valves and to match equipment.
04
Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special
applications. PWHT requirements shall be applicable as per Code.
05
T/SW valves shall be used only for vent, drain and instrument connections.
06
These valves have no flanges, but are installed between line flanges with extra length bolts.
07
Full port valves shall be used when indicated on the P&ID
08
Pressure and temperatures may ne limited. Refer to manufacturess restrictions
09
Provide flat face flanges adjacent to flat face equipment nozzles.
10
Use full-face gaskets at flat face flanges.
11
To be used when mating to flanged nozzles.
12
To be used only when indicated on P&ID
13
Install in horizontal position with cover up
14
Install in horizontal position with cover up or in vertical position with upward flow
15
Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
16
Valve TAG Number - HOLD
17
The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.
SERVICE TABLE
Service Symbol
BD
DC
FL
GH
HM
LH
WU

Service
Blow Down
Closed Drain
Flare
Hydrocarbon Gas
Heat transfer Medium
Hydrocarbon liquid
Produced water - Utility

Page 17 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

CLASS 2500 CARBON STEEL

F3CS1F-02

SERVICE:

Process-Sweet

MATERIAL:

CARBON STEEL

RATING CLASS:

2500, ASME B16.5-2009/B16.47-2006

DESIGN CODE:

ASME B31.3-2010

TEMPERATURE LIMIT:

-20OF

NOMINAL CORROSION ALLOWANCE:


VALVE TRIM:

TEMP OF

400OF

(-29OC

204OC)

STRESS RELIEF:

Per ASME B 31.3

0.0625 inches (0.0500 inches MIN)

EXAMINATION:

25% RT, PT, Visual

API# 8 (316SS & HF)

RATING LIMITED BY:

Flanges

to

to

Hydrotest @ ambient

-20 to 100

200

300

400

TEMP C

-29 to 38

93

149

204

Psig

6164

5687

5462

5273

9246

kPag

42550

39212

37661

36360

63825

PIPE

NPS

FITTINGS

SCH/RAT

WALL
THK.(INCH)

DESCRIPTION

1/2 1

160

CS, SMLS, API 5L GR. X60 PSL2

11/2 4

XXS

CS, SMLS, API 5L GR. X60 PSL2

NOTES

0.875

CS, SMLS, API 5L GR. X60 PSL2

09

1.000

CS, SMLS, API 5L GR. X60 PSL2

09

10

1.250

CS, SMLS, API 5L GR. X60 PSL2

09

12

1.312

CS, SMLS, API 5L GR. X60 PSL2

09

14

1.406

CS, SMLS, API 5L GR. X60 PSL2

09

16

1.594

CS, SMLS, API 5L GR. X60 PSL2

09

18

1.781

09

20

1.969

CS, SMLS, API 5L GR. X60 PSL2


CS, API 5L GR. X60 PSL2, STRIGHT
SEAM PSL2

NPS

SCH/RAT

MARK

ENDS

DESCRIPTION

45 ELL

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

90 ELL

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

Cap

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

Coupling

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

Sockolet

1/2 - 1 1/2

CL.9000

SW

ASTM A105, MSS SP 97

Tee

1/2 - 1 1/2

CL.9000

SW

Union

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11


ASTM A105, MSS SP 83

09
NOTES

Weldolet

2-20

ASTM A 694 F60, MSS SP 97

45 ELL LR

2-20

02

90 ELL LR

2-20

ASTM A 860 WPHY 60, ASME B16.9


ASTM A 860 WPHY 60, ASME B16.9

02
02

Cap

2-20

ASTM A 860 WPHY 60, ASME B16.9

Reducer

2-20

ASTM A 860 WPHY 60, ASME B16.9

ASTM A 860 WPHY 60, ASME B16.9

Tee
FLANGES

2-20
NPS

SCH/RAT

Blank

1/2 - 20

Blind

1/2 - 20

CL.2500
CL.2500

Orifice
Weld Neck
GASKETS

2-20

MARK

CL.2500

1/2-20

CL.2500

NPS

SCH/RAT

ENDS
RTJ

ASTM S 694 F60, ASME B16.48

RTJ

ASM A 694 F60, ASME B 16.5


ASTM A 694 F60, ASME B 16.36, SW
Taps
ASTM A 694 F60, ASME B 16.5

RTJ
RTJ
MARK

DESCRIPTION

ENDS

Page 18 of 24

DESCRIPTION

02, 04

02

02
NOTES

02
02
NOTES

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
Cl.2500

NPS

SCH/RAT

BOLTING
Stud Bolts

ASME B 16.20 , RTJ, TYPE R Octoganol


ring, 316LSS

1/2 - 20

MARK

ENDS

DESCRIPTION

NOTES

ASTM A 193 B7 stud w/2 ASTM A 194


Gr..2H heavy hex nuts, PTFE coated

1/2 - 20

VALVES

NPS

SCH/RAT

MARK

ENDS

DESCRIPTION

NOTES

Gate

1/2 - 2

CL.2500

GA25CB600

RTJ

CS Body API #8

14

Gate

3-4

CL.2500

GA25CD601

RTJ

CS Body API #8, FP

14

Gate

6-12

CL.2500

GA25CB602

RTJ

CS Body API #8, FP, GO

14

Globe

1/2 - 2

CL.2500

GL25CB601

RTJ

CS Body API #8

14

Globe

3-12

CL.2500

GL25CB600

RTJ

CS Body API #8, GO

14

Lift Check

1/2 - 1 1/2

CL.2500

CL25CB600

RTJ

CS Body API #8, Piston

11, 14

Swing Check

2-20

CL.2500

CS25CB600

RTJ

12, 14

Dual Plt. Check

2-20

CL.2500

CD25CB700

Ball

1/2-4

CL.2500

BA25CB600

RTJ

CS Body API #8
CS body w/410 SS Plate/Seat/Pin,
Inconel-X Spring, API 594, TRIM #8
CS Body w/316SS trim, PEEK ST

Ball

6-20

CL.2500

BA25CB602

RTJ

CS Body w/316SS trim, PEEK ST

Ball

1/2-3

CL.2500

BA25CB601

RTJ

CS Body w/316SS trim, PEEK ST,FP

06, 07, 14

07, 14
07, 14

Ball

4-4

CL.2500

BA25CB603

RTJ

CS Body w/316SS trim, PEEK ST,FP

06, 07, 14

Ball

6-12

CL.2500

BA25CB604

RTJ

CS Body w/316SS trim, PEEK ST,FP, GO

06, 07, 14

90O BRANCH CONNECTION


Legend and Chart
LEGEND :

BRANCH SIZE

05, 10, 13, 14

20
18
16
14
12
10
8
6
4
3
2
1
1

T
RT
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
20

T
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
18

T
RT
RT
RT
RT
RT
W
W
W
S
S
S
S
16

T
RT
RT
RT
RT
W
W
W
S
S
S
S
14

T
RT
RT
RT
W
W
W
S
S
S
S
12

T
RT
RT
RT
W
W
S
S
S
S
10

T
RT
RT
W
W
S
S
S
S
8

T
RT
RT
W
S
S
S
S
6

RT
S
SWT
SWRT
T
W
NOTES:

Reducing Tee
Sockolet
Socket welded Straight Tee
Socket welded reducing straight Tee
Tee
Weldolet
04

T
RT
RT
S
S
S
S
4

T
RT
S
S
S
2

T
RT
S
S
S
S
3

HEADER SIZE

Page 19 of 24

SWT
SWRT
SWRT
SWRT
1 1/2

SWT
SWRT
SWRT
1

SWT
SWRT
3/4

SWT
1/2

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

NOTES
01
Where Calc is shown, the Pressure limit may be lower than full flange rating
02
All Butt-welded component thickness shall match pipe thickness
03
Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take
off valves and to match equipment.
04
Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special
applications. PWHT requirements shall be as per applicable codes.
05
These valves have no flanges, but are installed between line flanges with extra length bolts.
06
Full port valves shall be used when indicated on the P&ID
07
Pressure and temperatures may ne limited. Refer to manufacturess restrictions
08
To be used when mating to flanged nozzles.
09
Wall thickness calculated based on line Design conditions
10
To be used only when indicated on P&ID
11
Install in horizontal position with cover up
12
Install in horizontal position with cover up or in vertical position with upward flow
13
Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
14
Valve TAG Number - HOLD
15
The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.
SERVICE TABLE
Service Symbol
BD
P

Service
Blow Down
Process Liquid & Vapour

Page 20 of 24

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

CLASS 2500 CARBON STEEL

F8CS1F-01

SERVICE:

Process-Sweet

MATERIAL:

CARBON STEEL

RATING CLASS:

2500, ASME B16.5-2009/B16.47-2006

DESIGN CODE:

ASME B31.8-2010
Design Factor = 0.5

TEMPERATURE LIMIT:

-20OF to 400OF (-29OC to 204OC)

STRESS RELIEF:

Per, ASME B31.8

NOMINAL CORROSION ALLOWANCE:

0.0625 inches (0.0500 inches MIN)

EXAMINATION:

100% RT, PT, Visual

VALVE TRIM:

API# 8 (316SS & HF)

RATING LIMITED BY:

Flanges

TEMP OF

-20 to 100

200

300

400

-29 to 38

93

149

204

TEMP C

Hydrotest @ ambient

Psig

6164

5687

5462

5273

9246

kPag

42550

39212

37661

36360

63825

PIPE

FITTINGS

WALL THK.
(INCH)

NPS

SCH/RAT

1/2 1 1/2

XXS

CS, SMLS, ASTM A 106-B

06

160

06

36

XXS

CS, SMLS, API 5LGr.X65 PSL 2


CS, SMLS, API 5LGr.X65 PSL 2

DESCRIPTION

NOTES

06

0.881

CS, SMLS, API 5LGr.X65 PSL 2

06

10

1.083

CS, SMLS, API 5L Gr.X65 PSL 2

06

12

1.273

CS, SMLS, API 5LGr.X65 PSL 2

06

NPS

SCH/RAT

MARK

ENDS

DESCRIPTION

45 ELL

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

90 ELL

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

Cap

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

Coupling

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11

Sockolet

1/2 - 1 1/2

CL.9000

SW

ASTM A105, MSS SP 97

Tee

1/2 - 1 1/2

CL.9000

SW

Union

1/2 - 1 1/2

CL.9000

SW

ASTM A105, ASME B 16.11


ASTM A105, MSS SP 83

NOTES

Weldolet

2-12

ASTM A694 F65, MSS SP 97

02

45 ELL LR

2-12

2-12

ASTM A860 Gr. WPHY 65, ASME B16.9


ASTM A860 Gr. WPHY 65, ASME B16.9

01

90 ELL LR

01

01

Cap

2-12

ASTM A860 Gr. WPHY 65, ASME B16.9

Reducer

2-12

ASTM A860 Gr. WPHY 65, ASME B16.9

01

ASTM A860 Gr. WPHY 65, ASME B16.9

01

Tee
FLANGES

2-12
NPS

SCH/RAT

Blank

1/2 - 12

Blind

1/2 - 12

CL.2500
CL.2500

Orifice
Socket weld
Weld Neck
GASKETS

BOLTING

2-12

MARK

CL.2500

ENDS

ASTM A694 F65, ASME B16.48

RTJ

ASM A 694 F65, ASME B 16.5


ASTM A 694 F65, ASME B 16.36, SW
Taps
ASTM A 694 F65, ASME B 16.5
ASTM A 694 F65, ASME B 16.5

RTJ

1/2 - 1 1/2

CL.2500

RTJ

2-12

CL.2500

RTJ

NPS

SCH/RAT

1/2 - 12

Cl.2500

NPS

SCH/RAT

MARK

DESCRIPTION

RTJ

ENDS

DESCRIPTION

NOTES

01

01
NOTES

ASME B 16.20 , RTJ, TYPE R Octoganol


ring, 316LSS
MARK

ENDS

Page 21 of 24

DESCRIPTION

NOTES

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014
Stud Bolts

ASTM A 193 B7 stud w/2 ASTM A 194


Gr..2H heavy hex nuts, PTFE coated

1/2 - 24

VALVES

NPS

SCH/RAT

MARK

ENDS

Gate

1/2 - 2

Gate

3-4

DESCRIPTION

NOTES

CL.2500

GA25CB600

RTJ

CS Body API #8

09

CL.2500

GA25CD601

RTJ

CS Body API #8, FP

09

Gate

6-12

CL.2500

GA25CB602

RTJ

CS Body API #8, FP, GO

09

Globe

1/2 - 2

CL.2500

GL25CB601

RTJ

CS Body API #8

09

Globe

3-12

CL.2500

GL25CB600

RTJ

CS Body API #8, GO

09

Lift Check

1/2 - 1 1/2

CL.2500

CL25CB600

RTJ

CS Body API #8, Piston

Swing Check

2-20

CL.2500

CS25CB600

RTJ

Dual Plt. Check

2-20

CL.2500

CD25CB700

Ball

1/2-4

CL.2500

BA25CB600

RTJ

CS Body API #8
CS body w/410 SS Plate/Seat/Pin,
Inconel-X Spring, API 594, TRIM #8
CS Body w/316SS trim, PEEK ST

09

Ball

6-20

CL.2500

BA25CB602

RTJ

CS Body w/316SS trim, PEEK ST

04, 09

Ball

1/2-3

CL.2500

BA25CB601

RTJ

CS Body w/316SS trim, PEEK ST,FP

04 , 09

Ball

4-4

CL.2500

BA25CB603

RTJ

CS Body w/316SS trim, PEEK ST,FP

04, 09

Ball

6-12

CL.2500

BA25CB604

RTJ

CS Body w/316SS trim, PEEK ST,FP, GO

04, 09

07, 08, 09
13, 09
04, 09

90O BRANCH CONNECTION


Legend and Chart

BRANCH SIZE

LEGEND :

24
20
18
16
14
12
10
8
6
4
3
2
1
1

T
RT
RT
RT
RT
RT
RT
W
W
W
W
W
S
S
S
S
24

T
RT
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
20

T
RT
RT
RT
RT
RT
W
W
W
W
S
S
S
S
18

T
RT
RT
RT
RT
RT
W
W
W
S
S
S
S
16

T
RT
RT
RT
RT
W
W
W
S
S
S
S
14

T
RT
RT
RT
W
W
W
S
S
S
S
12

T
RT
RT
RT
W
W
S
S
S
S
10

T
RT
RT
W
W
S
S
S
S
8

T
RT
RT
W
S
S
S
S
6

RT
S
SWT
SWRT
T
W
NOTES:

Reducing Tee
Sockolet
Socket welded Straight Tee
Socket welded reducing straight Tee
Tee
Weldolet
02

T
RT
RT
S
S
S
S
4

T
RT
S
S
S
2

T
RT
S
S
S
S
3

SWT
SWRT
SWRT
SWRT
1 1/2

SWT
SWRT
SWRT
1

SWT
SWRT
3/4

SWT
1/2

HEADER SIZE

NOTES
01
All Butt-welded component thickness shall match pipe thickness
02
Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables for special
applications (e.g., hot tap connections, etc.). Designer shall check PWHT requirements.
03
Full port valves shall be used when indicated on the P&ID
04
Pressure and temperatures may ne limited. Refer to manufacturess restrictions
05
To be used when mating to flanged nozzles.
06
Wall thickness calculated based on line design conditions
07
Install in horizontal position with cover up
08
Install in horizontal position with cover up or in vertical position with upward flow
09
Valve TAG Number - HOLD
10
The Indicated wall thickness are inclusive of corrosion allowance and mill tolerance.

Page 22 of 24

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

SERVICE TABLE
Service Symbol
P
FL

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

Service
Process Liquid & Vapour
Flare

Page 23 of 24

Indonesia Deepwater Development


Bangka Topside EPCI Project
Date: 16-June-2014

2.0

Project Addendum CES Specification for Piping Material


PIM-SU-3.00-A
BKA-T000-PIP-SPC-MNI-000-00002-00
REV. J01

ATTACHMENT 2 (WALL THICKNESS CALCULATION)

Page 24 of 24

Project: BANGKA
Client: CHEVRON
Job No: C-1028785
Doc No:

PIPE WALL THICKNESS


CALCULATION SHEET
(ASME B31.3)

Rev:
Date:
Prep by:
Chkd by:

A
6-Jun
MS
MS

The pipe wall thickness calculations on this sheet are applicable for the following:
A3CS1F-01

DATA:
Process parameters
Design pressure (internal) P :
Design temperature T :

19.6
38
100

Material data
Standard/grade:
Stress value S :

17.9
93.5
200

15.8
149
300

13.6
204.5
400

bar g
C
F

o
o

A 106 Gr.B / API 5L GR.B PSL 2


137.9 137.9 137.9 137.2
20
20
20
19.9
1.00
1.0
0.4

Quality factor E :
Weld jt strength reduction factor W :
Coefficient Y :
Allowances
Corrosion allowance c 1:
Mill undertolerance on thickness c 2:

1.6 mm
12.5 %

or

c 3:

MPa
ksi

0.0 mm

(Ref. Table A-1, ASME B31.3)


(Ref. Table A-1B, ASME B31.3)
(Ref. Para 302.3.5(e), ASME B31.3)
(Ref. Table 304.1.1, ASME B31.3)

(Refer relevant ASTM standard)

THICKNESS CALCULATION:
Design pressure/temperature combination and corresponding stress value selected for calculation:
P=
19.6 bar g
T=
38 oC
S = 137.9 MPa
Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):
t

PD
2 ( SEW PY )

Is t D /6 or P /SE > 0.385 ?


No. Therefore the above equation is applicable.
Required minimum thickness t m considering corrosion allowance and mill undertolerance:
t

NPS

tm

inch
1/2
3/4
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80

mm
21.3
26.7
33.4
48.3
60.3
73.0
88.9
114.3
168.3
219.1
273.0
323.8
355.6
406.4
457.0
508.0
559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
965.0
1016.0
1067.0
1118.0
1168.0
1219.0
1321.0
1422.0
1524.0
1626.0
1727.0
1829.0
1930.0
2032.0

mm
0.15
0.19
0.24
0.34
0.43
0.52
0.63
0.81
1.19
1.55
1.93
2.29
2.51
2.87
3.23
3.59
3.95
4.31
4.66
5.02
5.38
5.74
6.10
6.46
6.82
7.18
7.54
7.90
8.25
8.61
9.33
10.05
10.77
11.49
12.20
12.92
13.64
14.36

mm
1.99
2.03
2.08
2.20
2.30
2.40
2.53
2.74
3.17
3.58
4.02
4.43
4.69
5.10
5.50
5.92
6.33
6.74
7.14
7.55
7.97
8.38
8.79
9.19
9.61
10.02
10.43
10.84
11.24
11.66
12.48
13.30
14.12
14.94
15.76
16.58
17.40
18.22

NOTES:
1.

NA = Not applicable

API 5L
mm
2.8
2.9
3.4
3.7
2.8
2.8
2.8
3.2
3.2
4.0
4.8
4.8
4.8
5.2
5.6
6.4
6.4
7.1
7.9
7.9
8.7
8.7
9.5
9.5
10.3
10.3
11.1
11.1
11.9
11.9
12.7
14.3
14.3
15.9
15.9
17.5
17.5
19.1

c
c

1
2

or

Nearest standard thickness


ASME B36.10
ASME B36.19
mm
Sch
mm
Sch
2.11
10
2.11
10S
2.11
10
2.11
10S
2.77
10
2.77
10S
2.77
10
2.77
10S
2.77
10
2.77
10S
3.05
10
3.05
10S
3.05
10
3.05
10S
3.05
10
3.05
10S
3.40
10
3.40
10S
3.76
10
3.76
10S
4.19
10
4.19
10S
4.57
10
4.57
10S
6.35
10
4.78
10S
6.35
10
9.53
40S
6.35
10
9.53
40S
6.35
10
9.53
40S
6.35
10
NA
NA
9.53
STD
9.53
40S
7.92
10
NA
NA
7.92
10
NA
NA
9.53
STD
NA
NA
9.53
STD
NA
NA
9.53
STD
NA
NA
9.53
STD
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t m t c1 c3
Selected
thickness t s
mm
Sch
4.78
160
5.56
160
4.55
XS
5.08
XS
5.54
XS

Margin
ts-tm
mm
2.79
3.53
2.47
2.88
3.24

D/t s
mm
4.5
4.8
7.3
9.5
10.9

5.49
6.02
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53

STD
STD
STD
STD
STD
STD
STD
STD
STD
STD

2.96
3.28
3.94
4.60
5.25
5.10
4.84
4.43
4.03
3.61

16.2
19.0
23.7
26.8
29.4
34.0
37.3
42.6
48.0
53.3

9.53
9.53
9.53
9.53
9.53
9.53
9.53

STD
STD
STD
STD
STD
STD
STD

2.79
2.39
1.98
1.56
1.15
0.74
0.34

64.0
69.3
74.6
80.0
85.3
90.7
95.9

12.70
12.70
12.70
12.70

XS
XS
XS
XS

2.27
1.86
1.46
1.04

84.0
88.0
92.0
96.0

Remarks

PIPE WALL THICKNESS


CALCULATION SHEET
(ASME B31.3)

Project: BANGKA

Rev:

Client: CHEVRON
Job No: C-1028785
Doc No:

Date:
Prep by:
Chkd by:

6-Jun
MS
MS

The pipe wall thickness calculations on this sheet are applicable for the following:
A3SD0F-01

DATA:
Process parameters
Design pressure (internal) P :
Design temperature T :

19.0
38
100

Material data
Standard/grade:
Stress value S :

15.1
60
140

bar g
C
F

o
o

A312 TP 316L / A358GR.316L


115.2 115.2
16.7
16.7
1.00
1.0
0.4

Quality factor E :
Weld jt strength reduction factor W :
Coefficient Y :
Allowances
Corrosion allowance c 1:
Mill undertolerance on thickness c 2:

0.0 mm
12.5 %

or

c 3:

MPa
ksi

0.0 mm

(Ref. Table A-1, ASME B31.3)


(Ref. Table A-1B, ASME B31.3)
(Ref. Para 302.3.5(e), ASME B31.3)
(Ref. Table 304.1.1, ASME B31.3)

(Refer relevant ASTM standard)

THICKNESS CALCULATION:
Design pressure/temperature combination and corresponding stress value selected for calculation:
P=
19.0 bar g
T=
38 oC
S = 115.2 MPa
Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):
t =

PD
2 ( SEW + PY )

Is t D /6 or P /SE > 0.385 ?


No. Therefore the above equation is applicable.
Required minimum thickness t m considering corrosion allowance and mill undertolerance:
t

NPS

tm

inch
1/2
3/4
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80

mm
21.3
26.7
33.4
48.3
60.3
73.0
88.9
114.3
168.3
219.1
273.0
323.8
355.6
406.4
457.0
508.0
559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
965.0
1016.0
1067.0
1118.0
1168.0
1219.0
1321.0
1422.0
1524.0
1626.0
1727.0
1829.0
1930.0
2032.0

mm
0.17
0.22
0.27
0.40
0.49
0.60
0.73
0.94
1.38
1.80
2.24
2.65
2.91
3.33
3.74
4.16
4.58
5.00
5.41
5.83
6.24
6.66
7.08
7.49
7.91
8.33
8.74
9.16
9.57
9.99
10.82
11.65
12.49
13.32
14.15
14.99
15.82
16.65

mm
0.20
0.25
0.31
0.45
0.56
0.68
0.83
1.07
1.58
2.05
2.56
3.03
3.33
3.81
4.28
4.76
5.24
5.71
6.18
6.66
7.14
7.61
8.09
8.56
9.04
9.51
9.99
10.47
10.94
11.42
12.37
13.32
14.27
15.23
16.17
17.13
18.07
19.03

NOTES:
1.

NA = Not applicable

API 5L
mm
2.8
2.9
3.4
3.7
2.1
2.1
2.1
2.1
2.1
3.2
4.0
4.4
4.8
4.8
4.8
5.6
5.6
6.4
6.4
7.1
7.9
7.9
8.7
8.7
9.5
10.3
10.3
11.1
11.1
11.9
12.7
14.3
14.3
15.9
17.5
17.5
19.1
19.1

t
m

c
c

1
2

or

Nearest standard thickness


ASME B36.10
ASME B36.19
mm
Sch
mm
Sch
1.65
5
1.65
5S
1.65
5
1.65
5S
1.65
5
1.65
5S
1.65
5
1.65
5S
1.65
5
1.65
5S
2.11
5
2.11
5S
2.11
5
2.11
5S
2.11
5
2.11
5S
2.77
5
2.77
5S
2.77
5
2.77
5S
3.40
5
3.40
5S
3.96
5
3.96
5S
3.96
5
3.96
5S
4.19
5
4.19
5S
6.35
10
4.78
10S
4.78
5
4.78
5S
6.35
10
5.54
10S
6.35
10
6.35
10S
7.92
10
NA
NA
7.92
10
NA
NA
7.92
10
7.92
10S
7.92
10
NA
NA
9.53
STD
NA
NA
9.53
STD
NA
NA
9.53
STD
NA
NA
9.53
STD
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
12.70
XS
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t m = t + c1 + c 3
Selected
thickness t s
mm
Sch
4.78
160
5.56
160
4.55
80S
5.08
80S
5.54
80S

Margin
ts-tm
mm
4.58
5.31
4.24
4.63
4.98

D/t s
mm
4.5
4.8
7.3
9.5
10.9

5.49
6.02
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53

40S
40S
40S
40S
40S
40S
40S
40S
40S
40S

4.66
4.95
5.53
6.13
6.71
6.50
6.20
5.72
5.25
4.77

16.2
19.0
23.7
26.8
29.4
34.0
37.3
42.6
48.0
53.3

9.53

40S

3.82

64.0

Remarks

Project: BANGKA
Client: CHEVRON
Job No: C-1028785
Doc No:

PIPE WALL THICKNESS


CALCULATION SHEET
(ASME B31.3)

Rev:
Date:
Prep by:
Chkd by:

A
6-Jun
MS
MS

The pipe wall thickness calculations on this sheet are applicable for the following:
B3CS1F-01

DATA:
Process parameters
Design pressure (internal) P :
Design temperature T :

51.1
38
100

Material data
Standard/grade:
Stress value S :

47.1
93.5
200

45.1
149
300

43.6
204.5
400

bar g
C
o
F
o

A 106 GR.B / API 5L GR.B PSL 2


137.9 137.9 137.9 137.2
20
20
20
19.9
1.00
1.0
0.4

Quality factor E :
Weld jt strength reduction factor W :
Coefficient Y :
Allowances
Corrosion allowance c 1:
Mill undertolerance on thickness c 2:

1.6 mm
12.5 %

or

c 3:

MPa
ksi

0.0 mm

(Ref. Table A-1, ASME B31.3)


(Ref. Table A-1B, ASME B31.3)
(Ref. Para 302.3.5(e), ASME B31.3)
(Ref. Table 304.1.1, ASME B31.3)

(Refer relevant ASTM standard)

THICKNESS CALCULATION:
Design pressure/temperature combination and corresponding stress value selected for calculation:
P=
51.1 bar g
T=
38 oC
S = 137.9 MPa
Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):
t =

PD
2 ( SEW + PY )

Is t D /6 or P /SE > 0.385 ?


No. Therefore the above equation is applicable.
Required minimum thickness t m considering corrosion allowance and mill undertolerance:
t

NPS

tm

inch
1/2
3/4
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80

mm
21.3
26.7
33.4
48.3
60.3
73.0
88.9
114.3
168.3
219.1
273.0
323.8
355.6
406.4
457.0
508.0
559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
965.0
1016.0
1067.0
1118.0
1168.0
1219.0
1321.0
1422.0
1524.0
1626.0
1727.0
1829.0
1930.0
2032.0

mm
0.39
0.49
0.61
0.88
1.10
1.33
1.62
2.09
3.07
4.00
4.98
5.91
6.49
7.42
8.34
9.27
10.20
11.13
12.05
12.98
13.91
14.84
15.77
16.68
17.61
18.55
19.48
20.41
21.32
22.25
24.11
25.96
27.82
29.68
31.52
33.39
35.23
37.09

mm
2.26
2.37
2.51
2.82
3.07
3.34
3.67
4.20
5.33
6.38
7.51
8.57
9.23
10.29
11.35
12.41
13.48
14.54
15.58
16.65
17.71
18.77
19.84
20.88
21.95
23.01
24.07
25.14
26.18
27.24
29.37
31.48
33.61
35.73
37.84
39.97
42.08
44.20

NOTES:
1.

NA = Not applicable

API 5L
mm
2.8
2.9
3.4
3.7
3.2
3.6
4.0
4.4
5.6
6.4
7.8
8.7
9.5
10.3
11.9
12.7
14.3
15.9
15.9
17.5
19.1
19.1
20.6
22.2
22.2
23.8
25.4
25.4
27.0
28.6
30.2
31.8
NA
NA
NA
NA
NA
NA

t
m

c
c

1
2

or

Nearest standard thickness


ASME B36.10
ASME B36.19
mm
Sch
mm
Sch
2.41
30
2.77
40S
2.41
30
2.87
40S
2.77
10
2.77
10S
3.18
30
3.68
40S
3.18
30
3.91
40S
4.78
30
5.16
40S
4.78
30
5.49
40S
4.78
30
6.02
40S
7.11
STD
7.11
40S
7.04
30
8.18
40S
7.80
30
9.27
40S
9.53
STD
9.53
40S
9.53
STD
9.53
40S
12.70
XS
12.70
80S
12.70
XS
12.70
80S
12.70
XS
12.70
80S
22.23
60
NA
NA
17.48
40
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t m = t + c1 + c 3
Selected
thickness t s
mm
Sch
4.78
160
5.56
160
4.55
XS
5.08
XS
5.54
XS

Margin
ts-tm
mm
2.52
3.19
2.04
2.26
2.47

D/t s
mm
4.5
4.8
7.3
9.5
10.9

5.49
6.02
7.11
8.18
9.27
9.53
9.53
12.70
12.70
12.70

STD
STD
STD
STD
STD
STD
STD
XS
XS
XS

1.82
1.82
1.78
1.80
1.76
0.96
0.30
2.41
1.35
0.29

16.2
19.0
23.7
26.8
29.4
34.0
37.3
32.0
36.0
40.0

17.48

40

2.94

34.9

Remarks

PIPE WALL THICKNESS


CALCULATION SHEET
(ASME B31.3)

Project: BANGKA

Rev:

Client: CHEVRON
Job No: C-1028785
Doc No:

Date:
Prep by:
Chkd by:

6-Jun
MS
MS

The pipe wall thickness calculations on this sheet are applicable for the following:
F3CS1F-02

DATA:
Process parameters
Design pressure (internal) P :
Design temperature T :

296.5
93.5
200

Material data
Standard/grade:
Stress value S :

bar g
C
F

o
o

API 5L X 60 PSL 2
172.4
25
1.00
1.0
0.4

Quality factor E :
Weld jt strength reduction factor W :
Coefficient Y :
Allowances
Corrosion allowance c 1:
Mill undertolerance on thickness c 2:

1.6 mm
12.5 %

MPa
ksi

or

c 3:

0.0 mm

(Ref. Table A-1, ASME B31.3)


(Ref. Table A-1B, ASME B31.3)
(Ref. Para 302.3.5(e), ASME B31.3)
(Ref. Table 304.1.1, ASME B31.3)

(Refer relevant ASTM standard)

THICKNESS CALCULATION:
Design pressure/temperature combination and corresponding stress value selected for calculation:
P = 296.5 bar g
T=
93.5 oC
S = 172.4 MPa
Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):
t =

PD
2 ( SEW + PY )

Is t D /6 or P /SE > 0.385 ?


No. Therefore the above equation is applicable.
Required minimum thickness t m considering corrosion allowance and mill undertolerance:
t

NPS

tm

inch
1/2
3/4
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80

mm
21.3
26.7
33.4
48.3
60.3
73.0
88.9
114.3
168.3
219.1
273.0
323.8
355.6
406.4
457.0
508.0
559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
965.0
1016.0
1067.0
1118.0
1168.0
1219.0
1321.0
1422.0
1524.0
1626.0
1727.0
1829.0
1930.0
2032.0

mm
1.71
2.15
2.69
3.89
4.85
5.87
7.15
9.20
13.54
17.63
21.96
26.05
28.61
32.70
36.77
40.87
44.97
49.08
53.10
57.20
61.30
65.41
69.51
73.53
77.64
81.74
85.84
89.94
93.97
98.07
106.28
114.40
122.61
130.81
138.94
147.14
155.27
163.48

mm
3.77
4.27
4.89
6.26
7.36
8.53
9.99
12.32
17.29
21.96
26.91
31.59
34.51
39.18
43.83
48.52
53.21
57.90
62.50
67.19
71.88
76.56
81.25
85.85
90.54
95.23
99.92
104.61
109.20
113.89
123.27
132.56
141.94
151.32
160.60
169.98
179.27
188.64

NOTES:
1.

NA = Not applicable

API 5L
mm
7.5
7.8
9.1
10.2
11.1
14.0
15.2
13.5
18.3
22.2
31.8
31.8
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t
m

c
c

1
2

or

Nearest standard thickness


ASME B36.10
ASME B36.19
mm
Sch
mm
Sch
4.78
160
NA
NA
5.56
160
NA
NA
6.35
160
NA
NA
7.14
160
NA
NA
8.74
160
NA
NA
9.53
160
NA
NA
11.13
160
NA
NA
13.49
160
NA
NA
18.26
160
NA
NA
22.23
XXS
NA
NA
28.58
160
NA
NA
33.32
160
NA
NA
35.71
160
NA
NA
40.49
160
NA
NA
45.24
160
NA
NA
50.01
160
NA
NA
53.98
160
NA
NA
59.54
160
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t m = t + c1 + c 3
Selected
thickness t s
mm
Sch

22.23
25.40
31.75
33.32
35.71
40.49
45.24
50.01

Margin
ts-tm
mm

4.94
3.44
4.84
1.73
1.20
1.31
1.41
1.49

D/t s
mm

7.6
8.6
8.6
9.7
10.0
10.0
10.1
10.2

Remarks

Project: BANGKA
Client: CHEVRON
Job No: C-1028785
Doc No:

PIPE WALL THICKNESS


CALCULATION SHEET
(ASME B31.3)

Rev:

Date:
Prep by:
Chkd by:

7-May
MS
MS

The pipe wall thickness calculations on this sheet are applicable for the following:
F3CS1F-02

DATA:
Process parameters
Design pressure (internal) P :
Design temperature T :

425.5
38
100

Material data
Standard/grade:
Stress value S :

392.1
93
199

API 5L X 60 PSL 2
172.4 172.4
25
25
1.00
1.0
0.4

Quality factor E :
Weld jt strength reduction factor W :
Coefficient Y :
Allowances
Corrosion allowance c 1:
Mill undertolerance on thickness c 2:

1.6 mm
12.5 %

376.6
149
300

369.9
177
351

bar g
C
F

172.4
25

172.4
25

MPa
ksi

or

c 3:

0.0 mm

(Ref. Table A-1, ASME B31.3)


(Ref. Table A-1B, ASME B31.3)
(Ref. Para 302.3.5(e), ASME B31.3)
(Ref. Table 304.1.1, ASME B31.3)

(Refer relevant ASTM standard)

THICKNESS CALCULATION:
Design pressure/temperature combination and corresponding stress value selected for calculation:
P = 425.5 bar g
T=
38 oC
S = 172.4 MPa
Pressure design thickness t for pipe with outside diameter D in accordance with ASME B31.3 para 304.1.2(a), Eq. (3a):
t =

PD
2 ( SEW + PY )

Is t D /6 or P /SE > 0.385 ?


No. Therefore the above equation is applicable.
Required minimum thickness t m considering corrosion allowance and mill undertolerance:
t

NPS

tm

inch
1/2
3/4
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80

mm
21.3
26.7
33.4
48.3
60.3
73.0
88.9
114.3
168.3
219.1
273.0
323.8
355.6
406.4
457.0
508.0
559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
965.0
1016.0
1067.0
1118.0
1168.0
1219.0
1321.0
1422.0
1524.0
1626.0
1727.0
1829.0
1930.0
2032.0

mm
2.39
3.00
3.75
5.42
6.77
8.20
9.98
12.84
18.90
24.61
30.66
36.37
39.94
45.64
51.32
57.05
62.78
68.51
74.12
79.85
85.58
91.31
97.03
102.65
108.38
114.11
119.83
125.56
131.18
136.90
148.36
159.70
171.16
182.61
193.96
205.41
216.76
228.21

mm
4.55
5.24
6.10
8.01
9.55
11.18
13.22
16.48
23.42
29.94
36.85
43.37
47.46
53.98
60.47
67.02
73.56
80.11
86.53
93.07
99.62
106.16
112.71
119.13
125.67
132.22
138.77
145.31
151.73
158.28
171.37
184.33
197.42
210.52
223.48
236.57
249.53
262.63

NOTES:
1.

NA = Not applicable

API 5L
mm
7.5
7.8
9.1
10.2
11.1
14.0
15.2
17.1
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t
m

c
c

1
2

or

Nearest standard thickness


ASME B36.10
ASME B36.19
mm
Sch
mm
Sch
4.78
160
NA
NA
5.56
160
NA
NA
6.35
160
NA
NA
10.15
XXS
NA
NA
11.07
XXS
NA
NA
14.02
XXS
NA
NA
15.24
XXS
NA
NA
17.12
XXS
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

t m = t + c1 + c 3
Selected
thickness t s
mm
Sch
4.78
160
5.56
160
6.35
160
10.15
XXS
11.07
XXS
15.24
17.12

XXS
XXS

Margin
ts-tm
mm
0.23
0.32
0.25
2.14
1.52
2.02
0.64

D/t s
mm
4.5
4.8
5.3
4.8
5.4
5.8
6.7

Remarks

Project: BANGKA
Client: CHEVRON
Job No: C-1028785
Doc No:

PIPE WALL THICKNESS


CALCULATION SHEET
(ASME B31.8)

Rev:
Date:
Prep by:
Chkd by:

A
6-Jun
MS
MS

The pipe wall thickness calculations on this sheet are applicable for the following:
F8CS1F-01

DATA:
Process parameters
Design pressure (internal) P :
Design temperature T :
Material data
Standard/grade:
Yield Strenght S:
Temperature Derating factor T:
Longitudinal Joint Factor E:
Design Factor F:
Allowances
Corrosion allowance c 1:
Mill undertolerance on thickness c 2:

4300.0 psi
200 oF
API 5L GR.X 65 PSL 2
65000 psi
1.00
1.0
0.5
1.6 mm
12.5 %

or

(Ref. Appendix 8, ASME B31.8)


(REF: ASME 31.8 TABLE 841.116A)
(REF: ASME 31.8 TABLE 841.115A)
(REF: ASME 31.8 TABLE 841.114A)

c 3:

0.0 mm

(Refer relevant ASTM standard)

THICKNESS CALCULATION:
Pressure design thickness t for pipe with outside diameter D in accordance with ASME 31.8 PARA.841.11

Required minimum thickness t m considering corrosion allowance and mill undertolerance:

t m = t + c1 + c 3
NPS

tm

inch
1/2
3/4
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80

mm
21.3
26.7
33.4
48.3
60.3
73.0
88.9
114.3
168.3
219.1
273.0
323.8
355.6
406.4
457.0
508.0
559.0
610.0
660.0
711.0
762.0
813.0
864.0
914.0
965.0
1016.0
1067.0
1118.0
1168.0
1219.0
1321.0
1422.0
1524.0
1626.0
1727.0
1829.0
1930.0
2032.0

mm
1.41
1.77
2.21
3.20
3.99
4.83
5.88
7.56
11.13
14.49
18.06
21.42
23.52
26.88
30.23
33.61
36.98
40.35
43.66
47.04
50.41
53.78
57.16
60.46
63.84
67.21
70.59
73.96
77.27
80.64
87.39
94.07
100.82
107.57
114.25
121.00
127.68
134.42

mm
3.44
3.85
4.35
5.48
6.39
7.35
8.55
10.47
14.55
18.39
22.47
26.31
28.71
32.55
36.38
40.24
44.09
47.95
51.73
55.58
59.44
63.29
67.15
70.93
74.79
78.64
82.50
86.35
90.13
93.99
101.70
109.34
117.05
124.76
132.40
140.11
147.75
155.46

NOTES:
1.

NA = Not applicable

API 5L
mm
3.7
3.9
4.5
10.2
6.4
14.0
15.2
11.1
15.9
19.1
23.8
27.0
31.8
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Nearest standard thickness


ASME B36.10
ASME B36.19
mm
Sch
mm
Sch
3.73
XS
3.73
80S
3.91
XS
3.91
80S
4.55
XS
4.55
80S
7.14
160
NA
NA
8.74
160
NA
NA
9.53
160
NA
NA
11.13
160
NA
NA
11.13
120
NA
NA
18.26
160
NA
NA
20.62
140
NA
NA
25.40
XXS
NA
NA
28.58
140
NA
NA
31.75
140
NA
NA
36.53
140
NA
NA
39.67
140
NA
NA
44.45
140
NA
NA
47.63
140
NA
NA
52.37
140
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Selected
thickness t s
mm
Sch
7.47
XXS
7.82
XXS
9.09
XXS
10.15
XXS
8.74
160
15.24
17.12
21.95
22.37
27.58

XXS
XXS
XXS

Margin
ts- tm
mm
4.03
3.97
4.74
4.67
2.35
6.69
6.65
7.40
3.98
5.12

D/t s
mm
2.9
3.4
3.7
4.8
6.9
5.8
6.7
7.7
9.8
9.9

Remarks