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AT06_34b.

fm Page 4 Monday, September 18, 2006 10:12 AM

34b-4 DSG Transmission


Shift Mechanism

SHIFT MECHANISM
Selector lever and selector
housing assembly
1. Gear shift knob
• See Gear shift knob, removing
and installing

2. Trim/locking sleeve
A37-0663.tif
• Clips into gear shift knob
• Locks knob to prevent knob from
pulling off

3. Bolt
• Threaded through retaining ring
and upper cover into side cover
• Qty: 8, M4x10
• Tighten to 2 Nm (18 in-lb)

4. Retaining ring

5. Upper cover
• With integral symbol insert
• Positioned on frame (item 8)
(arrows)

6. Side cover
• Positioned on frame (item 8)
(arrows)

7. Printed circuit board


• Positioned on frame (item 8)
(arrows)
• See Printed circuit board,
installed position 14. Bolt 18. Bolt
• Inserted into intermediate plate • Qty: 3
8. Frame • Tighten to 6 Nm (53 in-lb)
• With locating pins (arrows) 15. Shift lock solenoid (N110)
• Pull 4 integral hooks outward to • With integral tiptronic switch 19. Locking cable
remove (F189) • Do not bend or kink
• Remove complete with retaining • See Shift lock solenoid, • For ignition key removal lock
ring, upper cover, side cover, and removing and installing
20. Steering lock
printed circuit board (items 4, 5, 6, 7) 16. Retainer
• Secures cable 21. Locking clip
9. Selector cable
• Install clip from above
• Do not bend or kink 17. Selector mechanism • Angled ends point towards
• Do not lubricate cable eye or ball
steering lock
socket
• See Selector cable, adjusting

10. Nut, self locking


½ Printed circuit board, installed
position
• Qty: 4
• Always replace • Position holes on printed circuit
A37-0592.tif board onto front and rear guide pins
• Tighten to 10 Nm (7 ft-lb)
(arrows) on frame.
11. Housing • Ensure wiring harness is properly
• With glued-on gasket positioned and that printed circuit
board is not deformed.
12. Washer

13. Intermediate plate

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DSG Transmission 34b-5


Shift Mechanism

½ Shift lock solenoid, removing and installing


• Disconnect harness connector (B) from shift lock solenoid (N110).
• Depress retaining tab (A) to rear while simultaneously turning
solenoid counter-clockwise (dashed arrow).
• Pull shift lock solenoid off.
A37-0664.tif

Gear shift knob, removing and installing


½ Several slightly different style gear shift knobs are used, but all are
removed in the same manner.

AT0634b005.tif

½ With a firm grip, grasp trim/locking sleeve (A) and pull down on shaft
(B).

AT0634b004.tif

½ Pull release button out (A) of shift knob as far as possible and lock
in place with a wire clip in the opening on top (C).

– While holding button out, pull up (B) on knob to remove from shaft.

AT0634b006.tif
– If release button slips back into knob, use a pick tool to pull button
out and lock in place with wire clip.

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AT06_34b.fm Page 6 Monday, September 18, 2006 10:12 AM

34b-6 DSG Transmission


Selector Cable

– Installation is the reverse of removal, noting the following:


• Install trim/locking sleeve onto shaft.
• Release button must be pulled out to install knob.
• Installed position: button points to driver.
• Slide knob onto shaft and move around to engage mechanism.
• When knob is felt to engage mechanism, push down fully onto
shaft.
• While holding knob down, grasp trim/locking sleeve, slide up and
lock onto knob.

Backup light and neutral start function


Operation of the backup lights and the ability to allow starter
operation in park and neutral positions only, has typically been a
direct function of the selector mechanism. DSG transmissions use a
combination of selector mechanism (E313) and Mechatronic unit
(J743) control to operate relays which enable these functions.

A97-00
½ The 13-fold relay panel is located above the micro central electric
panel under the driver’s side of the padded dash.
• Position 11 - Starter interlock relay (J207)
• Position 13 - Backup light relay (J219)

SELECTOR CABLE
Selector cable, checking
– With ignition switched off, disconnect battery ground strap. See 27
Battery, Alternator, Starter.

– Remove air cleaner assembly. See 03 Maintenance.

– Shift selector lever into P position.

½ Push circlip (A) upward and remove.


– Press selector lever cable off of selector shaft lever (arrow) and
place on top to allow free movement of cable and selector
mechanism without shifting transmission.

A37-0659.tif NOTE —
• Do not loosen adjustment bolt (B).

– Lay selector lever cable aside in such a way that end can move
freely. Use care to avoid bending or kinking selector lever cable.

– Shift selector lever from P to S.


• Check protective sleeve on selector mechanism (on front of
selector lever cable) for damage. Replace cable if damaged.

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AT06_34b.fm Page 7 Monday, September 18, 2006 10:12 AM

DSG Transmission 34b-7


Selector Cable

– Shift selector lever into P position.


• Selector mechanism and selector lever cable should move
smoothly. Replace selector lever cable or service selector
mechanism as needed.

– With selector lever in P, carefully press selector lever cable back onto
selector shaft lever and install circlip (A).

– Install air cleaner assembly.

– Connect battery.

– Check backup light operation.

Selector cable, adjusting


– With ignition switched off, disconnect battery ground strap. See 27
Battery, Alternator, Starter.

– Remove air cleaner assembly. See 03 Maintenance.

– Shift selector lever into P position.

½ Loosen bolt (B).


– Move selector shaft lever on transmission into P position.

– Turn (rotate) both front wheels in one direction by hand (if lifted) or
by pushing vehicle, until detent lever in transmission engages
AT0634b003.tif parking lock gear and wheels lock. This will confirm that internal
transmission mechanism is fully in park position.

NOTE —
• The selector lever must be in P position when the clamping bolt (B)
is loosened; if not, adjustment will be incorrect.

– Carefully move selector lever slightly forward and backward, without


shifting into a different selector lever position, to centralize shift lever.

– Tighten bolt (B) smoothly and evenly.

Tightening torque
Bolt, selector cable adjustment 13 Nm (10 ft-lb)

NOTE —
• When tightening bolt (B), make sure the selector lever cable does
not move out of position.

– Install air cleaner assembly.

– Connect battery.

– Functional check selector cable.

– Check backup light operation.

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AT06_34b.fm Page 8 Monday, September 18, 2006 10:12 AM

34b-8 DSG Transmission


Selector Cable

Selector cable, checking adjustment


– Depress button on gear shift knob while pulling selector lever back
approximately 5 mm (3/16 in) to the rear and out of P position. Do not
allow selector lever to be shifted into R.
• Release selector lever. Selector lever must spring back into P
position automatically.
• If necessary, re-adjust selector cable and/or inspect selector
mechanism for free movement.

– Depress button on gear shift knob while pulling selector lever back
approximately 5 mm (3/16 in) to the rear and out of N position. Do not
allow selector lever to be shifted into D.
• Release selector lever. Selector lever must spring back into N
position automatically.
• If necessary, re-adjust selector cable and/or inspect selector
mechanism for free movement.

– Depress button on gear shift knob while pushing selector lever


forward approximately 5 mm (3/16 in) to the front and out of N
position. Do not allow selector lever to be shifted into R.
• Release selector lever. Selector lever must spring back into R
position automatically.
• If necessary, re-adjust selector cable and/or inspect selector
mechanism for free movement.

350
established 1950
Automotive Reference™

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