ANNEXURE 3 (Mechanical Data Sheets) PDF

BEC POWER PRIVATE LIMITED
DATA SHEET A1
THERMAL INSULATION FOR HOT SURFACES
SI. NO
ITEM
1.0
Insulation Material for
1.1
Equipment
2.0
3.0
Finishing Cement
Sheathing Material
3.1
For pipes
3.2
For Equipment
4.0
Design thickness is / should be based on :

a) Station ambient temperature
b) Outer surface temperature on
surface of sheathing
Recommended thickness furnished
(Applicable for calcium silicate also)
Codes & Standards
5.0
6.0
7.0
UNIT
Lightly bonded mineral wool /

Ceramic Fibre blanket( IS-15402)
All equipment as applicable except
steam turbine
No
Aluminium as per IS737 19000
HZ(New Designation) / Gr. Sic 1/ 2H
(OLD) or Aluminium ASTM SB209
AG 1060. TEMAR H14 or equivalent
i) Insulation outside dia above
450mm
Sheet thickness 20 SWG.
ii) Insulation outside dia 150 to
450mm
Sheet thickness 22 SWG.
iii) Insulation outside dia below
150mm
Sheet thickness 24 SWG
i) Flues & ducts Sheet thickness
1.0mm
ii) SG casing & rear wall enclosure
Sheet thickness 1.6mm.
Deg.C
Deg.C
30
60 under still air condition
Ref. Note-1
IS 8183
IS 14146
BS 5970
IS-8154, BS 3958,IS-15402
Notes :
1. For insulation thickness calculation maximum thermal conductivity indicated in relevant BIS
shall be considered
Page 1 of 1

DATASHEET-A2
MATERIAL SPECIFICATION FOR PIPING AND
VALVES
SI. NO
ITEM
UNIT
PIPING
SL.
NO.
1.1
1.2
1.3
1.4
1.5
1.6
SERVICE
STEAM TEMP.
585C AND
UPTO 620C
STEAM TEMP.
550C AND
UPTO 585C
STEAM TEMP.
ABOVE 510C
UPTO 549C
STEAM TEMP.
400C TO 510C
STEAM BELOW
400C
FEED WATER /
CONDENSATE
SIZE
PIPES
FITTINGS
FLANGES
NB 65MM &
ABOVE
ASTM A335 P92
ASTM
A234
WP92
ASTM A182
F92
NB 50MM &
BELOW
ASTM A335 P92
ASTM
A182 F92
ASTM A182
F92
NB 65MM &
ABOVE
ASTM A335 P91/P92
ASTM
A234
WP91/P92
ASTM A182
F91/F92
NB 50MM &
BELOW
ASTM A335 P91/P92
ASTM
A182
F91/P92
ASTM A182
F91/F92
NB 65MM &
ABOVE
ASTM A335 P22/P91
ASTM
A234
WP22/P91
ASTM A182
F22/F91
NB 50MM &
BELOW
ASTM A335 P22/P91
ASTM
A182
F22/F91
ASTM A182
F22/F91
NB 65MM &
ABOVE
ASTM A335 P11
ASTM
A234 WP11
ASTM A182 F11
NB 50MM &
BELOW
ASTM A335 P11
ASTM
A182 - F11
ASTM A182 F11
NB 65MM &
ABOVE
ASTM A106
Gr.B
ASTM
A234
WPB
ASTM A105
NB 50MM &
BELOW
ASTM A106
Gr. B
ASTM
A105
ASTM A105
NB 65MM &
ABOVE
ASTM A106
Gr. C/B
ASTM
A234
WPC /
WPB
ASTM A105
NB 50MM &
BELOW
ASTM A106
Gr. C/B
ASTM
A105
ASTM A105
GASKETS
LINE
JOINT
SPIRAL
WOUND
SS 316
BUTT
WELD
ED
SPIRAL
WOUND
SS 316
SOCK
ET
WELD
ED
BUTT
WELD
ED
SPIRAL
WOUND
SS 316
SOCK
ET
WELD
ED
BUTT
WELD
ED
SPIRAL
WOUND
SS 316
SOCK
ET
WELD
ED
BUTT
WELD
ED
SPIRAL
WOUND
SS 316
SOCK
ET
WELD
ED
BUTT
WELD
ED
SPIRAL
WOUND
SS 316
SOCK
ET
WELD
ED
BUTT
WELD
ED
SOCK
ET
WELD
ED
Page 1 of 9

DATASHEET-A2
VALVES
SI. NO
ITEM
UNIT
SL.
NO.
SERVICE
SIZE
1.7
LUBE OIL AND

CONTROL /
HYDRAULIC OIL
(UPSTREAM OF
FILTER)
NB 65MM &
ABOVE
ASTM A106
Gr. B
ASTM
A234 WPB
ASTM A105
NB 50MM &
BELOW
ASTM A106
Gr.B
ASTM
A105
ASTM A105
LUBE OIL &

CONTROL /
HYDRAULIC OIL
(BEYOND
FILTER)
NB 65MM &
ABOVE
ASTM A 312
TP 316 (SEAM
LESS)
ASTM A
403 GR.
WP316
ASTM A182
F316
NB50MM &
BELOW
ASTM A 312
TP 316 (SEAM
LESS)
ASTM
A182
F316
ASTM A182
F316
NB 65MM
TO 150
ERW, BLACK,
IS 1239 (PT1)Heavy class
Rubber lined
ASTM A
234 GR.
WPB
RUBBER
LINED
ASTM A 105
RUBBER
LINED
1.8
1.9
DEMINERALISED WATER
200 T0 350
1.10
AUXILIARY
COOLING
WATER
(PASSIVATED
DM WATER),
SERVICE
WATER
SYSTEM
(FRESH WATER
APPLICATION),
SERVICE AIR
SYSTEM
PIPES
FITTINGS
FLANGES
GRAFOIL
LINE
JOINT
BUTT
WELDED
SOCKET
WELDED
GRAFOIL
BUTT
WELDED
SOCKET
WELDED
GRAFOIL
FLANGED
IS 1978 ERW
OR API 5L
GR.B Rubber
lined
NB 50MM &
BELOW
ASTM A312
TP 304(ERW)
A 182F304
ASTM A 182
F304
NB
65
TO 150
ERW, BLACK
IS 1239 Heavy
class (PT-1)
ASTM
A234
Gr.WPB
ASTM A105
(A283GR-C
FOR ABOVE
NB 200 MM)
200 TO 450
GASKETS
SOCKET
WELDED
GRAFOIL
BUTT
WELDED
ERW, IS 1978
(OR) API 5L
GR. B (OR) IS
3589
FABRICATED
FROM IS 2062
Page 2 of 9

DATASHEET-A2
VALVES
SI. NO
SL.
NO.
1.12
ITEM
SERVICE
POTABLE
WATER
SYSTEM/
INSTRUMENT
AIR SERVICE
SIZE
PIPES
500 &
ABOVE
IS 3589
FABRICATED
FROM IS 2062
PLATES
NB
50
MM &
BELOW
ERW, BLACK,
IS 1239 (PT-1)
NB
65
TO 150
ERW, BLACK,
IS 1239 Heavy
class (PT-1),
GALVANISED
200 NB TO
450
1.13
LIGHT DIESEL
OIL (LDO) /
HEAVY
FURNACE OIL
(HFO) / HIGH
SPEED DIESEL
(HSD)
UNIT
IS 1978,
ERW(OR) API
5L GR.B (OR)
IS 3589
FABRICATED
FROM IS 2062
PLATES (A LL
GALVANISED)
FITTINGS
FLANGES
GASKETS
LINE
JOINT
ASTM
A105
ASTM A105
GRAFOIL
SOCKET
WELDED
ASTM A105
GALVANISED
GRAFOIL
FLANGED
ASTM
A234
Gr.WPB
GALVANISED
SCREWED
NB
50 &
BELOW
ERW, BLACK,
IS 1239 (PT1),
GALVANISED
ASTM
A105
GALVANISED
NB 65MM &
ABOVE
ASTM A 106
Gr. B
ASTM A
234 WPB
ASTM A105
NB50MM &
BELOW
ASTM A 106
Gr. B
ASTM A
105
ASTM A105
TEFLON
BUTT
WELDED
SOCKET
WELDED
Page 3 of 9

DATASHEET-A2
VALVES
SI. NO
ITEM
UNIT
Notes:
1. All mandatory tests shall be carried out as per ASME Boiler & Pressure Vessel Code ASME
Section-II. Additional tests shall be conducted as indicated below:
For ASTM A 335 P92, P91, P22,P11
a.
S-1 Product Analysis
b.
S-2 Transverse Tension Tests (One End) For 25% Of

Pipes
c.
S-3 Flattening Test (One End)
For ASTM A 182 GR. F92, F91, F22, F11

a.
Product Analysis
b.
Heat Identification & Tension

Tests
c.
Magnetic Particle Examination
For ASTM A 234 GR. WP 92, 91, WP-22

a.
Product Analysis
b.
Tension Test
c.
Magnetic Particle Examination
2. Each length of pipe shall be hydro-tested at shop as per

the codes/Standards.
3.
Blind flanges on SS Pipe lines shall be to ASTM A 240-TP 316. Stub

ends shall be used at flanged connections.
4. All branch connections shall be wrought (seamless) or forged steel based

on the size and availability based on ASTM Standards.
Page 4 of 9

DATASHEET-A2
VALVES
SI. NO
ITEM
UNIT
5. Piping System under Sl. No.1.1, 1.2, 1.3 & 1.4 shall have IBR Approval.
Boiler feed discharge under item no.1.5 shall also be under IBR Approval.
6. All painting with primer coats (2 coats each) shall be provided for the
piping and all hangers.
7. All pipes, fittings and flanges shall be rubber lined as per IS 4682 with
shore hardness of 75 DEG +/- 5 DEG.
8. All materials shall be galvanised as per IS 4736.
9. The following clauses are applicable for supply of Pipes, Tubes & Fittings
Tubes/Pipes shall be manufactured may be cold or hot finished with
suitable heat treatment. Steel shall be fully killed
All Cold Drawn Carbon steel Pipe shall be supplied in Normalised
condition.
Carbon steel pipes used for pipe bends shall be supplied in Normalised
Condition
All alloy steel pipes to be supplied shall be in Normalised and Tempered
condition.
The chemical composition for above material shall meet ASME Sec-II/
Code cases/IBR requirements
For carbon steel tubes & pipes the maximum carbon content shall be
0.25 for thickness < 20mm and 0.30 for T 20mm
Additionally for Grade 91 & Grade 92 the following requirement shall be
met.
No delta ferrite
N/Al weight percentage ratio 3
C+N weight 0.14%
max. Al limit to 0.02%
Grade 91 and Grade 92 shall be normalized at 1040C - 1080 C &
tempered at 740 C - 760 C. Grade 23 shall be normalized at 1040 C 1080 C & tempered at 740 C - 760 C. All austenitic stainless steel shall
be solution annealed
In addition to material specifications, Hardness of pipe & tubes shall meet
IBR requirement. Hardness for Grade 23 shall be 220 HB max and for
Page 5 of 9

DATASHEET-A2
VALVES
SI. NO
ITEM
UNIT
Grade 91 and Grade 92 shall be 200 to 250 HB. Hardness shall be

measured on each pipe & fitting at least three (3) locations along the
circumference of pipe/fitting and recorded.
The microstructure of Grade 91 & 92 shall be fully martensite without any
delta ferrite
One (1) Impact test shall be carried out on each heat of Grade 91, Grade
92 and Grade 23 steels of thickness 16 mm and greater. Impact testing
(CVN) test specimens (3 specimens) shall be prepared from one end of
one pipe length of each heat . The specimens should be longitudinally
oriented with notch axis perpendicular to pipe surface. The product is
acceptable if the minimum absorbed energy of 41J at room temperature
(21 C).
One set of photomicrographs randomly selected from each heat shall be
carried out on Grade 91 and Grade 92 pipes. These micrographs should
be at a magnification of 100 x & 500x and be of quality to clear to show
martensite & ferrite if present. Presence of ferrite is a cause of rejection of
batch of the product
Page 6 of 9

DATASHEET-A2
VALVES
SI. NO
ITEM
UNIT
VALVES
SL.
NO.
1
SERVICE
STEAM LINES
(TEMP585OC
And<620 OC)
STEAM LINES
(TEMP550OC
And<600 OC)
SIZE
STEAM LINES
(TEMP >510OC
AND <550 OC)
STEAM LINES
(TEMP>400OC
AND <510 OC)
STEM
HAND
WHEEL
VALVE
ENDS
ASTM
A182 Gr.
F92
ASTM
A182 Gr.
F92
ASTM A182
Gr. F6a
ASTM A47
Gr. 32510
BUTT
WELDED.
< 50 NB
ASTM
A182
Gr.F92
ASTM
A217
C12A/
ASTM
A182 Gr.
F92
ASTM
A182
Gr F92
ASTM
A217 C12A/ ASTM
A182 Gr.
F92
ASTM A182
Gr.F6a
ASTM A47
Gr.32510
SOCKET
WELDED
ASTM A182
Gr. F6a
ASTM A47
Gr. 32510
BUTT
WELDED.
ASTM
A182
Gr.F91/
ASTM
A182 Gr.
F92
ASTM
A217
WC9/
ASTM
A217
C12A
ASTM
A182
Gr F91/
ASTM
A182 Gr.
F92
ASTM
A217 WC9/
ASTM
A217 C12A
ASTM A182
Gr.F6a
ASTM A47
Gr.32510
SOCKET
WELDED
ASTM A182
Gr. F6a
ASTM A47
Gr. 32510
BUTT
WELDED.
ASTM
A182
Gr.F22/
ASTM
A182
Gr.F91
ASTM
A217
WC6
ASTM
A182
Gr F22/
ASTM
A182
Gr F91
ASTM
A217 WC6
ASTM A182
Gr.F6a
ASTM A47
Gr.32510
SOCKET
WELDED
ASTM A182
Gr. F6a
ASTM A47
Gr. 32510
BUTT
WELDED.
ASTM
A182
Gr.F11
ASTM
A182
Gr F11
ASTM A182
Gr.F6a
ASTM A47
Gr.32510
SOCKET
WELDED
>65NB
>65NB
< 50 NB
DISC
>65NB
< 50 NB
BODY/
BONNET
>65NB
< 50 NB
Page 7 of 9

DATASHEET-A2
VALVES
SI. NO
SL.
NO.
5
7.
ITEM
SERVICE
STEAM LINES
(TEMP<400OC),
CONDENSATE
BLOW DOWN,
BOILER FEED
SUCTION LINE
BOILER FEED
DISCHARGE &
RECIRCULATIO N
SYSTEMS
LUBE OIL,
SLUDGE, OILY
WATER DRAINS
(UPTO FILTER)
SIZE
9.
BODY/
BONNET
DISC
STEM
HAND
WHEEL
VALVE
ENDS
>65NB
ASTM
A216 Gr
WCB
ASTM
A216 Gr
WCB
ASTM A182
Gr F6a
ASTM A47
Gr 32510
BUTT
WELDED
< 50 NB
ASTM
105
ASTM
A182
Gr F6a
ASTM A182
Gr F6a
ASTM A47
Gr 32510
SOCKET
WELDED
> 65
ASTM A
216 Gr.
WCB/C
ASTM A
216 Gr.
WCB/C
ASTM A
182 Gr. F6a
ASTM A 47
Gr. 32510
BUTT
WELDED
< 50
ASTM A
105
ASTM A
182 Gr. F6a
ASTM A 47
Gr. 32510
SOCKET
WELDED
>65NB
ASTM
A216
Gr WCB
ASTM A
182 Gr.
F6a
ASTM
A216
Gr WCB
ASTM A479
Type 410-2
ASTM A47
Gr 32510
BUTT
WELDED
ASTM A
182 Gr.
F6a
ASTM A479
Type 410-2
ASTM A47
Gr 32510
SOCKET
WELDED
< 50 NB
8.
UNIT
ASTM
A105
LUBE OIL &

CONTROL OIL /
HYDRAULIC OIL
(BEYOND
FILTER)
>65NB
ASTM A
351
CF8M
ASTM A
351 CF8M
ASTM A479
Type 410-2
ASTM A47
GR. 32510
BUTT
WELDED
<50NB
ASTM A
182 F 316
ASTM A
182 F 316
ASTM A479
Type 410-2
ASTM A47
GR. 32510
SOCKET
WELDED
CONDENSER
COOLING
WATER,
AUXILIARY
COOLING
WATER,
POTABLE
WATER
>65
A126
CLASS B
A126
CLASS B
MANGANES
E BRONZE
IS 320 GR.
HT-2
ASTM A47
GR. 32510
FLANGED
FLAT
FACE
< 50
ASTM
B62
ASTM B62
MANGANES
E BRONZE
IS 320 GR.
HT-2
ASTM A47
GR. 32510
SCREWED
TYPE
Page 8 of 9

DATASHEET-A2
VALVES
SI. NO
SL.
NO.
10
11
ITEM
SERVICE
INSTRUMENT
AIR
DM WATER
SIZE
UNIT
BODY/
BONNET
DISC
STEM
HAND
WHEEL
VALVE
ENDS
>65NB
ASTM A
216
GR.WCB
ASTM A
216 GR.
WCB
ASTM A479
Type 410-2
ASTM A47
Gr 32510
FLANGED
RAISED
FACE
< 50 NB
ASTM A
105
ASTM A
351
CF8M
13% Cr
Steel (Ball)
ASTM A
351 CF8M
ASTM A479
Type 410-2
ASTM A479
Type 410-2
ASTM A47
Gr 32510
ASTM A47
Gr 32510
SCREWED
TYPE
FLANGED
RAISED
FACE
ASTM A
182 F316
ASTM
A182 F316
ASTM A479
Type 410-2
ASTM A47
Gr 32510
SOCKET
WELDED
>65NB
< 50 NB
NOTES:
1) Testing of body, seat and back seat shall be as per ANSI B16.34
2) For water system covered under Sl.No.9 for sizes 150NB and above
butterfly valves shall be used and shall conform to AWWA C-504.
3) Ball valves or plug valves shall be provided for oil systems.
4) All shut off valves in oil system shall have leakage ANSI B 16.104 Class VI.
5) Ball valves shall be used for Compressed air system upto 50 NB size.
6) IBR approval for valves shall be included wherever applicable.
Page 9 of 9

DATASHEET A1
CONDENSATE POLISHING UNIT
SI. NO
ITEM
UNIT
CPU PLANT
Design code for tanks and vessels
1.0
IS 2825 /ASME Sec VIII Div1
Deep Mixed Bed Units

(a) Total No.
(b) Type
(c) Capacity per stream
(d) Design surface flow rate
(e) Design Temperature
(f) Design Pressure
a) Pressure drop (clogged

condition)
b)
Pressureofdrop
(clean condition
c) Material
construction
(shell &
dished ends)
d) Air Blowers
1.1
Cu.m/hr.
Six (3x50% for each unit);

Full flow condensate
polishing,
Vertical (Spherical)
By bidder
Cu.m/hr.s
q.m
o
C
100
kg/sq.cm
(g)
Shut off head + 20% of

preceeding pump;
60 (max), 45 (normal)
Minimum 45 Kg/cm2(g) for

High pressure CPU
3.5 kg/sq cm(max, including
valves and fittings & resin
traps connected with the unit)
2.1 kg/sq.cm
SA 516 Gr.70 WITH 4.5 mm
Rubber lining ( 3 x 1.5mm)
2 x 100% capacity
Type
Centrifugal / Twin Lobe
Material
Cast Iron
With suction air filters, relief
valves and associated items.
Duty
Intermittent
Capacity & head

External Regeneration Facility
To suit.
Page 1 of 7

DATASHEET A1
SI. NO
ITEM
Minimum Design Pressure for

Pressure
(a)
Resin Separation & Cation
Vessels
Regeneration Vessel
(b) Anion Regeneration Unit
(c) Mixed Resin Storage Unit
(c) Type
(d) Pressure drop (clogged condition)
UNIT
Kg/sq.cm
(g)
10
One (1)
One (1)
One(1) with inital fill of
regenerated resins
Vertical (Cylindrical)
(f) Material of constriuction (shell &

dished ends)
3.5 kg/sq cm(max including

valves and fittings connected
SA
70 WITH 4.5 mm
with516
theGr
unit)
Rubber lining ( 3 x 1.5mm) THK
2.1 kg/sq.cm
Pressure drop (clean condition )

(g) Air Blowers
2 x 100%
Type
Centrifugal / Twin Lobe
(h)Resin
Material Make up Hopper
One
Cast (1)
Ironno. Sized for one fill of
resin
OR based
with suction
air on
filters, relief
maximum
attrition
loss,
valves and associated
items.
whichever is higher
One (1) Capacity : To suit
Intermittent
(i)Alkali soultion Preparation Tank

Duty
To suit.
Capcity
& head
(j)Activated
Carbon Filter
One (1) Capacity : To suit
(k) DM regeneration pumps
2 x 100%
(l) Alkali Measuring Tank
One (1)
Capacity : 120% of one
One
(1)
regeneration
Capacity : 120% of one
2regeneration
x 100% Capacity : To suit
Head :To suit
(m) Acid Measuring Tank

(n) Acid metering pumps
Page 2 of 7

DATASHEET A1
SI. NO
ITEM
(o) Alkali Metering pumps

(p) Hot water tank
(q) Bulk Acid Tank
UNIT
2 x 100% Capacity : To suit

Head: To suit
One (1)
Capacity: 2 x 50 % heaters to
heat alkali diluent water to 50
deg C in 2.5 hours heat alkali
diluent water to 50 deg C in 2.5
hours heat alkali diluent water to
Number
50
deg C in 2.5 hours.
Two
Useful Capacity each tank
30 days Regeneration
requirement for CPU+25 Ton for
DM Plant
33% HCl
Solution Conc. MOC

Tank Type
IS 2062 Rubber lining (1.5mm x

3)
Horizontal cylindrical with
dished ends
Fume absorber on vent required
Yes
U-seal for overflow required
Yes
Moisture absorber on vent required
Yes
Platform, staircase and handrail

required
Yes
Yes
Level indicator required
Yes
Level switch required
Page 3 of 7

DATASHEET A1
SI. NO
ITEM
UNIT
(r) Bulk Alkali Tank

Number
Two
Useful Capacity each tank
30 days Regeneration
requirement for CPU+20 Ton for
DM Plant
48% NaOH
Solution Conc. MOC

Tank Type
IS 2062 Rubber lining (1.5mm x

3)
Horizontal cylindrical with
dished ends
Fume absorber on vent required

Yes Yes Yes
U-seal for overflow required
Yes
Moisture absorber on vent required
Platform, staircase and handrail
required
Yes
Level indicator required

1.3
RESINS
Level switch required
MONOSPHERE, UPS
Yes
Cation
(s) AcidResin
unloading pumps
Strongly Acidic with sulphonic

acid as functional group
2 x 100%
Strong Base with quarternary
By
bidder
amines
as functional group
1.3
Number
Anion Resin
Material
Duty
Inert Resin
Capcity & head
Volumetric Ratio
(t) Alkali unloading pumps
Intermittent
Non Ionic, compatible with
SAC & SBA resins.
Min. 15 m3/hr and 10 mlc
SAC Resin / SBA Resin
= 2 :1
Number
Uniformity
Coefficient
2
x 100%
1.1
Material
By bidder
Duty
Intermittent
Capcity & head
Min. 15 m3/hr and 10 mlc
Page 4 of 7

DATASHEET A1
SI. NO
ITEM
1.4
Location of DM Plant
1.5
Pipe Rack
UNIT
Refer plot plan
Elevation
8m
Location
Refer Plot Plan
SERVICE
MATERIAL OF CONSRUCTIONS
Service Vessels
Pressure
vessels
( other than service
vessel)
CSRL
CSRL
Semi Hard Rubber
Inlet Water &

Regenerant
Distribut
or
(AS PER
MANUFACTURERS
STANDARD)
Resin Transfer Piping

& Fittings
DM water pumps
for
regeneration
Acid day tank/bulk acid
storage tank , alkali day
tank/alkali solution
preparation tank/bulk alkali
storage tank and hot water
tank
Acid unloading pumps
Alkali unloading pumps
ASME Sec VIII

SA 516 Gr.70
ASME Sec VIII
Lining Material
Resin Traps
STANDARD
SA 516 Gr.70
45-70 on D scale Durometer

Read
ing
CSRL with internals of

SS316
SS
SS
CSRL
SS3
04
SS3
16
IS 2062 Gr.B for CS
Poly Propylene
SS
SS
304
Page 5 of 7

DATASHEET A1
SI. NO
ITEM
Rinse water piping
Piping to CPU, CPU

outlet, CPU bypass, CPU
drain & rinse water piping
Activated Carbon Filter
Acid / Alkali piping

Instrument Air piping
DM water piping
Effluent disposal piping
from
N-pit to guard
pond
VALVES on CPU
Service
Vessel Inlet
line
VALVES on CPU
Service
Vessel Outlet
line
UNIT
CS
CS
ASTM A 106 Gr.B
ASTM A 106 Gr.B
MSRL
IS 2062 Gr.B
MSRL
IS 1239 Gr.B
MS Galvanised
SS(For 50 NB & below)
MSRL(65 NB & above)
HDPE
Manual BFV CS
Pneu. BFV CS
Motor. Op. BFV CS
Pneu. Ball Valves SS
Motor.Op. Ball Valves-SS
Manual BFV SS
Pneu. BFV SS
Motor. Op. BFV SS
Pneu. Ball Valves SS
Motor.Op. Ball Valves-SS
IS 1239 Galvanised
SS3
04
IS1239
Gr.B
IS 4984 PN10
A216
WCB
A216
WCB
A216
WCB
SS 316
SS
316
SS
316
SS
316
SS
316
SS
Page 6 of 7
316

DATASHEET A1
SI. NO
ITEM
VALVES on DM Water Lines

Valves on Acid,
Alkali, Neutralised
Effluent lines
UNIT
Butterfly Valves (Double
Flanged)
Diaphragm Valves
(Double Flanged)
Diaphragm Valves
(Double Flanged)
SS 316 or CI+RL
SS 316 or CI+RL
Page 7 of 7

DATASHEET B1
SI. NO
1.0
2.0
3.0
4.0
ITEM
UNIT
Bidder to Indicate
Design code for tanks and vessels

Number of Prefilters
Deep Mixed Bed Units
Total No. of CPU
Type of vessel
Capacity per stream
Design surface flow rate
Normal Design Temperature
Maximum Design Temperature
Design Pressure
Pressure drop (clogged condition)
Pressure drop (clean condition)
Material of construction (shell &
dished ends)
Air Blowers
Number
Type
Material
Duty
Capacity & head
External Regeneration Facility
a) Number of Resin Separation &
Cation Regeneration Vessel
b) Number of Anion Regeneration Unit
c) Number of Mixed Resin Storage Unit
Pressure drop (clogged condition)
Pressure drop (clean condition )
d) Material of construction (shell &
dished ends)
e) Air Blowers
Number
Type
Material
Duty
Capacity & head
f) Resin Make up Hopper
Number
Capacity
g) Alkali solution Preparation Tank
Number
Page 1 of 4

DATASHEET B1
SI. NO
ITEM
UNIT
Bidder to Indicate
Capacity
Dimension
h) Activated Carbon Filter
Number
Capacity
Dimension
i) DM regeneration pumps
Number
Capacity
Head
j) Alkali Measuring Tank
Number
Capacity
Dimension
k) Acid Measuring Tank
Number
Capacity
Dimension
l) Acid metering pumps
Number
Capacity
Head
m) Alkali Metering pumps
Number
Capacity
Head
n) Hot water tank
Number
Capacity
Dimension
o) Bulk Acid Tank
p) Bulk Alkali Tank
q) Acid unloading pumps
r) Alkali Unloading Pumps
s) Neutralised Effluent Transfer
Pumps
t) Max. design pressure for pressure
vessels
5.0
Regeneration Equipment
Page 2 of 4

DATASHEET B1
SI. NO
6.0
7.0
8.0
ITEM
UNIT
Bidder to Indicate
a) Regenerant Chemicals
b) Acid & Caustic Dilution Stations
c) Materials of construction of chemical
tanks
Piping And Valves
Piping CPU Inlet

Piping CPU Outlet
CPU bypass piping
Resin Transfer piping
Backwash, Acid & Alkali
Regeneration piping
Acid / Alkali Transfer piping
Instrument Air piping
Resins
Type of Resin
Make of Resin
Quantity of Cation Resin per service
vessel
Quantity of Anion Resin per service
Vessel
Quantity of Inert Resin per service
vessel
Volumetric Ratio
Total Resin Quantity (No. of charge)
Regeneration Level for Cation
(100%)
Regeneration Level for Anion
(100%)
Guaranteed Attrition rates
Guaranteed Chemical Consumption
of 33% HCl per regeneration
Guaranteed Chemical Consumption
of 48% NaOH per regeneration
Service Run
During Start-up/shut-down
During normal operation
During Condenser tube leakage
Condition
9.0
10.0
Total DM water requirement for

regeneration
Quantity of regeneration waste
Page 3 of 4

DATASHEET B1
SI. NO
ITEM
UNIT
Bidder to Indicate
Page 4 of 4
DATA SHEET A1
DMCW PUMPS
SI.NO
ITEM
UNIT
1.0
Total number of pumps
1.1
1.2
1.3
1.4
1.5
No. of pumps operating continuously

Fluid handled
Design capacity
Suction head
Total head (Excluding losses in the pump)
1.6
1.7
1.8
Location
Continuous rated speed
Type of pump
1.9
1.10
1.11
1.12
Seal
Coupling
Nozzle orientation
Prime mover
1.13
2.0
2.1
2.2
2.3
2.4
Flange drilling
Material of Construction
Casing
Impeller and wearing rings
Shaft and shaft sleeves
Base plate
2.5
2.6
2.7
3.0
Hardware in contact with water

Hardware not in contact with water
Stuffing box packing
NOTE:
1.0 Capacity of two pumps shall be equal to 100% of DM cooling water requirement of one unit.
2.0 Motor rating shall be minimum 115% of duty point requirement at 50 Hz frequency.
3.0 Wherever data is indicated, as by Bidder, same shall be filled in by him in the offer.
4.0 Testing and inspection shall be as per the relevant quality plan
m3/h
mlc
mlc
rpm
Three (3) x 50% for STG and Two

(2) x 100% for SG for each unit
2W + 1S
Passivated DM water
See Note - 1
By Bidder
By Bidder. Subject to Purchaser /
Consultants approval
Indoor
1500
Centrifugal horizontal Split casing
with open / enclosed impeller
Gland
Flexible
Side suction side discharge
Direct with AC Electric motor
(Note-2)
ANSI B 16.5
CI +2.5% Ni to IS 210 FG 260
SS 304
SS 410
Fabricated steel to IS 2062 with
epoxy coating
SS 304
IS 1367 Class 4.6
PTFE / Teflon
Page 1 of 1
DATA SHEET A2
SG FILL PUMPS
SI.NO
ITEM
UNIT
1.0
2.0

3.0
4.0
5.0
6.0
7.0
8.0
9.0
Fluid handled
Design capacity
Suction head
Total head (Excluding losses in the
pump)
Location
Type of pump
10.0
11.0
12.0
13.0
Seal
Coupling
Nozzle orientation
Prime mover
14.0
15.0
15.1
15.2
15.3
15.4
Flange drilling
Casing
Base plate
15.5
15.6
15.7
16.0

NOTE:
1.0 Capacity of one pump shall be enough to fill one SG unit in about 2 hours time.
m3/h
mlc
mlc
Rpm
One (1) x 100%

1 working at the time of boiler
filling
Passivated DM water
See Note - 1
By Bidder
Indoor
3000
Gland
Flexible
(Note-2)
ANSI B 16.5
CI +2.5% Ni to IS 210 FG 260
SS 304
SS 410
epoxy coating
SS 304
IS 1367 Class 4.6
PTFE / Teflon
Page 1 of 1
DATA SHEET A3
HOT WELL MAKE UP PUMPS
SI.NO
ITEM
Fluid handled
Design capacity
Suction head
Location
Type of pump
Seal
Coupling
Nozzle orientation
Prime mover
Flange drilling
Casing
Base plate
UNIT
m3/h
mlc
mlc
rpm
Two (2) x 100%

2W + 1 S
DM water
See Note - 1
By Bidder
Indoor
1500
Gland
Flexible
(Note-2)
ANSI B 16.5
CI +2.5% Ni to IS 210 FG 260
SS 304
SS 410
epoxy coating
SS 304
IS 1367 Class 4.6
PTFE / Teflon
NOTE:
1.0 Capacity of one pump shall be equal to 120% of emergency makeup water requirement of
one unit.
Page 1 of 1
DATA SHEET A4
SERVICE WATER BOOSTER PUMPS
SI.NO
ITEM
UNIT
1
2
3
4
5
6

Fluid handled
Design capacity
Suction head
7
8
9
Location
Type of pump
10
11
12
13
Seal
Coupling
Nozzle orientation
Prime mover
14
15
15.1
15.2
15.3
15.4
Flange drilling
Casing
Base plate
15.5
15.6
15.7
16

NOTE:
1.0 Capacity of one pump shall be equal to 100% of service requirement of one boiler unit.
m3/h
mlc
mlc
rpm
Two (2) x 100%

1W + 1S
Clarified water
See Note - 1
By Bidder
Indoor
1500
Gland
Flexible
(Note-2)
ANSI B 16.5
CI +2.5% Ni to IS 210 FG 260
SS 304
SS 304
epoxy coating
SS 304
IS 1367 Class 4.6
PTFE / Teflon
Page 1 of 1
DATA SHEET A5
ACW PUMPS
SI.NO
1
2
3
4
5
6
ITEM
UNIT
7
8
9

Fluid handled
Design capacity
Suction head
Total head (Excluding losses in the
pump)
Location
Type of pump
10
11
12
13
Seal
Coupling
Nozzle orientation
Prime mover
14
15
15.1
15.2
15.3
15.4
Flange drilling
Casing
Base plate
15.5
15.6
15.7
16

NOTE:
1.0 Capacity of two pumps shall be equal to 130% of DM cooling water requirement of one unit.
m3/h
mlc
mlc
rpm
Three (3) x 50%

2W + 1S
Clarified water
See Note - 1
By Bidder
Indoor
1500
Gland
Flexible
(Note-2)
ANSI B 16.5
CI. To IS 210 Gr. 260
SS 304
SS 410
epoxy coating
SS 304
IS 1367 Class 4.6
Asbestos free
Page 1 of 1
DATA SHEET A6
PLATE TYPE HEAT EXCHANGER
SI.NO
ITEM
UNIT
1.0
1.1
GENERAL
Service of heat exchanger
1.2
Quantity required
1.3
1.4
1.5
2.0
2.1
Location
Operation
Design code
DESIGN DATA AND
CONSTRUCTION REQUIREMENT
FOR ONE HEAT EXCHANGER
Fluid circulated
2.2
Flow rate
kg/hr.
2.3
2.4
Heat exchanged
Operating temperature
(a) Inlet
kcal/hr.
o
2.5
(b) Outlet
Normal operating pressure
2.6
Design pressure
2.7
2.13
2.14
2.15
Maximum allowable pressure

drop including in nozzle
Minimum hydrostatic test
Pressure
Maximum differential pressure
between hot fluid & cold fluid sides
Design temperature
Overall fouling resistance
(minimum) to be considered
Design margin on frame to
accommodate additional plates
Seismic design criteria, if any
Flange drilling standard
Margin on Area
3.0
MATERIAL OF CONSTRUCTION
2.8
2.9
2.10
2.11
2.12
Nos.
kg/cm
(g)
kg/cm
(g)
kg/cm
(g)
kg/cm
(g)
kg/cm
(g)
o
Hr.m
C/kcal
Passivated DM Water/
Condenser cooling
water tapped off from the CW
inlet pipes
Three (3) x 50% for STG and Two
(2) x 100% for SG
Indoor
Continuous
ASME VII/ASME.III (ND)
HOT FLUID
COLD FLUID
Passivated DM water (hot fluid

side) Condenser cooling water
(cold fluid side)
By Bidder (10% margin for
primary side flow and 20% margin
for secondary side flow are to be
considered)
By Bidder
By Bidder for primary side & 320
C for secondary side
By Bidder
By Bidder
By Bidder
0.5 for hot fluid & 0.7 for cold fluid
This shall be 1.5 times the
operating pressure
Equal to design pressure
By Bidder
0.4 x 10-4
15%
ANSI B 16.5
1) 5% on number of plates
2) 5% area for future addition of
plates
Page 1 of 2
DATA SHEET A6
SI.NO
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
4.0
4.1
4.2
4.3
4.4
4.5
4.6
5.0
ITEM
UNIT
Heat transfer plates

SS AISI 316
Compression/fixed plates
IS 2062
Guide rail
SS CLAD IS 2062
Support beam/column
IS 2062
Tie bolts and nuts
SA 193 GR.B7/ SA 194 GR 2H
Plate gaskets
Nitrite rubber
Nozzles for both hot & cold fluid side
SA 106 GR.B
Nozzle gaskets
GRAFOIL
Nozzle flanges/counter flanges for
SA 105
both hot & cold fluid side
Nozzle flange bolts/nuts
SA 193 GR. B7/ SA 194 GR. 2H
Name plate
18-8 SS (3 mm thick)
ACCESSORIES & SERVICES
Companion flanges with bolts,
Yes
Nuts and gaskets
Lifting lugs
Yes
Earthing cleats
Yes
Foundation bolts and nuts
Yes
Name plate with design data
Yes
Erection
Yes
NOTES:
5.1 Double gasket system with vents moulded into the gasket shall be provided to avoid mixing
and easy detection of leakage.
5.2 All pipes for nozzle shall be seamless.
5.3 Holding down bolts shall be provided.
5.4 One coat of Zinc Chromate primer followed by final shop coat of paint shall be applied, type
of which will be advised later by the Purchaser/Consultant.
5.5 All nozzle flanges shall have a raised face.
5.6 All testing is to be done using calibrated instruments traceable to national standard.
Page 2 of 2
DATA SHEET A7
RUBBER EXPANSION JOINTS
SI.NO
ITEM
UNIT
1
2
3
Designation
Expansion joint ID/Pipe ID
Numbers required
4
5
6
7
16
16.1
Fluid handled
Flow Normal
Maximum
Pressure operating /
design / test
Pressure drop across the
expansion joint
Vacuum (test) in mm of Hg
Operating temperature in
Movements (min)
Axial Compression
Axial elongation
Lateral movement
No of arches
Controls unit to be provided
Companion flanges can be
made in one piece or in
segments. If segmentally
welded 100% radiography
shall be carried out
Companion flanges shall be
supplied with bolts, nuts and washers
Material of construction
Main body
16.2
16.3
Reinforcement
Retaining ring
16.4
Outer cover
16.5
16.6
17
Bolts & nuts

Stretcher bolt plates
Note :1. Bidder to check the value with the movement of condenser and design the expansion
joint.
8
9
10
11
12
13
14
15
m3/hr
m3/hr
mwc
CW System
By Bidder
Each Condenser inlet & outlet
nozzle: 1no
Clarified water
By Bidder (Refer Note 2).
By Bidder
By Bidder
mwc
By Bidder
C
mm }
mm }
mm }
700 (Refer Note 3)

By Bidder
12 (Refer Note 1)
12
12
mm
Nos
By Bidder
Yes
High grade abrasion resistant

natural or synthetic rubber
compound
Steel rings
Galvanised steel retaining
rings
Exposed surface shall be given
3 mm thick coating of
neoprene
IS 1367 Gr. 4.6
IS 2062
`Page 1 of 2
DATA SHEET A7
RUBBER EXPANSION JOINTS
SI.NO
ITEM
UNIT
2. Flow values to be based on single pump operation.

3.The test pressure may vary for raw water pump discharge, which will be furnished by
bidder
`Page 2 of 2
DATA SHEET B1
CCCW, ACW, SG FILL & HOTWELL MU PUMPS
SI.NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
ITEM
UNIT
Designation
Number offered
Design capacity
m3/hr
Differential head
mlc
Shut-off head
mlc
Hydrostatic test pressure
kg/cm2(g)
Number of stages
Pump efficiency at duty point
%
Pump speed
rpm
Pump bkw
kW
Power input to driver at duty point
kW
NPSH required
mlc
Driver efficiency
%
Suction nozzle
Size
mm
Discharge nozzle
Size
mm
Type of coupling
m3/hr
Minimum capacity for continuous
operation
External water requirement for
Required / Not reqd.
sealing & cooling
Weight of bare pump
kg
Weight of driver
kg
Weight of common base plate
kg
Moment of inertia of pump rotor
kg-m2
Motor rating
Materials of construction- as per
Yes/No
data sheet A
Note 1. The data specified in data sheet-A is not reproduced in data sheet-B as the
vendo ris expected to comply with the same. in case of any departure the vendor shall
bring out the same in schedule of deviations, failing which it will be construed that the
vendor complies with the requirement stipulated in data sheet-A.
2. Bidder shall furnish the filled-in data sheet B separately for CCCW, ACW, SG fill &
hot well MU pumps
Page 1 of 1
DATA SHEET B2
SI.NO
1.0
1.1
1.2
1.3
1.4
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
ITEM
GENERAL DATA
Manufacturer
Model No.
Quantity
Flow pattern
PERFORMANCE OF ONE HEAT
EXCHANGER
Fluid circulated
Minimum velocity
Flow rate
Temperature in/out
Parameters of fluid
i) Specific gravity
ii) Viscosity
iii) Specific heat at mean
temperature
iv) Thermal conductivity at mean
temperature
Latent heat
Pressure drop including in Nozzle
Fouling resistance
Heat exchanged
(without LMTD correction)
Heat exchanged (with LMTD
Correction)
Overall heat transfer coefficient,
when
(a) Clean
(b) Fouled
3.0
3.1
CONSTRUCTION OF HEAT
EXCHANGER
Heat transfer plates
(a) No. provided
(b) Max. No. can be provided
(c) Pitch
(d) Length
(e) Width
(f) Thickness
UNIT
Parallel / Counter
Hot fluid
Cold fluid
m/sec.
kg/hr.
C
kcal/kg.
kg/cm
hr.m
C/kcal
kcal/hr
kcal/hr
kcal/
hr.m C
kcal/
hr.m C
mm
mm
mm
mm
Page 1 of 3
DATA SHEET B2
SI.NO
3.2
3.3
3.4
4.0
4.1
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
ITEM
(g) Plate area
(h) Corrugation type
Fixed plate thickness
Compression plate thickness
Connections as viewed from Front side
(a) In
(b) Out
(c) ANSI lb rating
(d) Facing
MATERIALS OF CONSTRUCTION
Materials of construction as
specified in Data Sheet-A
ADDITIONAL INFORMATION
BY BIDDERS
Recommended cleaning
frequency with respect to design
fouling factor
Gasket replacement frequency
Cleaning agent and adhesive
compound required for the gasket
fixing
Procedure for cleaning of plates
Details of additional facilities like
high pressure water/compressed
air supply for cleaning purposes
Is back washing required
Overall dimensions of assembled
heat exchanger
(a) Length
(b) Width
(c) Height
Transport dimension of each heat
exchanger package
Transport weight of each heat
exchanger package
Weight of single heaviest part for
erection and maintenance
Empty weight of each heat
exchanger
Flooded weight of each heat
Exchanger
UNIT
m
mm
mm
HOT FLUID
COLDFLUID
Yes / No (Refer Note)
Furnished / Not furnished
Yes / No
m
m
m
mxmxm
kg
kg
kg
Page 2 of 3
DATA SHEET B2
SI.NO
5.13
5.14
5.15
6.0
6.1
6.2
7.0
ITEM
UNIT
Empty weight of each heat

Exchanger with maximum number of
plates
Flooded weight of each heat
exchanger with maximum
number of plates
Foundation bolts and nuts
Yes / No
CODE AND STANDARDS (List of
applicable codes &
standards)
SHOP TESTING & INSPECTION
Yes / No
Whether all the tests, inspection
and test certificates as specified
will be carried out/furnished
NOTE:
The data specified in data sheet-A is not reproduced in data sheet-B as the
vendor is expected to comply with the same. In case of any departure the vendor
shall bring out the same in schedule of deviations, failing which it will be
construed that the vendor complies with the requirement stipulated in data sheet-A
Page 3 of 3

DATA SHEET A1
ELECTRICALLY OPERATED TRAVELLING
CRANE FOR SG & STG
SI. NO
ITEM
UNIT
GENERAL
DESIGNATION
ELECTRICALLY OPERATED
TRAVELLING CRANE
BY BIDDER
INDOOR
:13834
M5
NUMBER REQUIRED
LOCATION
CRANE CLASSIFICATION AS PER IS
MECHANICAL CLASS
DESIGN DATA
ELECTRICAL CLASS
TYPE
M5
OVERHEAD/UNDERSLUNG/
SEMI-GANTRY SINGLE/DOUBLE
GIRDER
BOX / BEAM
TYPE OF GIRDER
CAPACITY
MAIN HOIST
AUXILIARY HOIST
SPAN
RUNWAY LENGTH
RANGE OF LIFTING FOR
MAIN HOIST
ELEVATION FROM
AUXILIARY HOIST
ELEVATION FROM
OPERATING FLOOR ELEVATION
TYPE OF HOOK
MAIN
AUXILIARY
SPEEDS
MAIN HOIST
AUX. HOIST
LONG TRAVEL
CROSS TRAVEL
METHOD OF OPERATION
LONG TRAVEL WALKWAY REQUIRED
DESIGN SEISMIC COEFFICIENT FOR
THE CRANE
DESIGN OF CRANE SHALL BE AS PER
ROPE DRUMS AND SHEAVES
MATERIALS AND CODES OF
CONSTRUCTION
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
M / MIN
RAMSHORN/PLAIN SHANK
PLAIN SHANK WITH STANDARD
DEPRESS TYPE SAFETY LATCH
MAIN
CREEP
2.0
0.2
4.0
0.4
15.0
1.5
10.0
1.0
PENDANT PUSH BUTTON
YES
AS PER PROJECT INFORMATION
IS: 807 & IS: 3177
IS: 3177
Page 1 of 3

DATA SHEET A1
CRANE FOR SG & STG
SI. NO
ITEM
UNIT
IS: 2266
FORGED AND HEAT TREATED
ALLOY STEEL / CARBON STEEL AS
PER IS 15560, Gr. M / IS 5749
IS: 3443 / ISMB
GROUP LUBRICATION WITH HAND
OPERATED GREASE PUMP
WIRE ROPE
LIFTING HOOKS
CRANE RAILS
LUBRICATION
BRAKES
MAIN HOIST
ELECTRO HYDRAULIC
DC ELECTRO MAGNETIC
AUXILIARY HOIST
ELECTRO HYDRAULIC
DC ELECTRO MAGNETIC
LONG TRAVEL AND CROSS TRAVEL
ELECTRICALS
MOTORS
STARTERS
CONTROL PANEL MOUNTING
RUNWAY CONDUCTORS
CROSS TRAVEL CONDUCTORS
POWER CONDUCTORS
CONTROL CABLE
LIGHTING CABLES
ERECTION
ERECTION OF CRANE RAIL WITH
FIXTURES
ERECTION OF RUNWAY CONDUCTORS
WITH FIXTURES
PAINTING
PRIMER
NUMBER OF COATS
DRY FILM THICKNESS PER COAT
FINISH PAINT
NUMBER OF COATS
DRY FILM THICKNESS PER COAT
TESTS AND INSPECTION
Nos
Nos
1
1
Nos
Nos
1
1
1 NO. ELECTRO HYDRAULIC WITH
EACH MOTOR
SQUIRREL CAGE MOTORS WITH
VVVF DRIVES
BY BIDDER
MOUNTED ON CRANE BRIDGE
PVC SHROUDED COPPER BUS BAR
FLEXIBLE TRAILING CABLE / PVC
SHROUDED BUS BAR / INSULATED
BUS BAR
MINIMUM 6 mm ALUMINIUM
MINIMUM 1.5 mm STRANDED
COPPER
MINIMUM 2.5 mm CORE STRANDED
STRANDED COPPER
BY BIDDER
BY BIDDER
REFER NOTE 1
REFER NOTE 1
REFER NOTE 1
REFER NOTE 1
Page 2 of 3

DATA SHEET A1
CRANE FOR SG & STG
SI. NO
ITEM
OVER LOAD TEST
FOR HOISTING
FOR CRANE MOTIONS
TEST LOADS
DEFLECTION OF MAIN GIRDERS WITH
LOAD AT THE CENTRE
SPEED CHECK FOR ALL MOTIONS
INSULATION TEST FOR ALL
ELECTRICAL EQUIPMENT
PERFORMANCE
GUARANTEES
CAPACITY
LIFT
SPEEDS FOR ALL MOTIONS
UNIT
125 % OF SPECIFIED LOAD : YES

125 % of SPECIFIED LOAD : YES
CONTRACTOR TO SUPPLY
MAXIMUM 1/900 OF SPAN
YES
YES
T 0 %
M 0%
MPM 10 %
NOTE:
1. FOR PAINTING SPECIFICATION REFER SECTION VOLUME - II
2. TWO (2) NOS. LIMIT SWITCHES SHALL BE PROVIDED FOR EACH HOISTING MOTION. ONE
(1) NO. ROTARY GEARED TYPE AND ONE (1) NO. GRAVITY TYPE.
3. TWO (2) NOS. SHUNT TYPE LEVER SWITCH SHALL BE PROVIDED FOR CROSS TRAVEL
MOTION
4. TWO (2) NOS. LEVER TYPE LIMIT SWITCHES SHALL BE PROVIDED FOR LONG TRAVEL
MOTION
Page 3 of 3

DATA SHEET A2
ELECTRICALLY OPERATED HOIST
FOR SG & STG
SI. NO
ITEM
UNIT
GENERAL
DESIGNATION
NUMBER REQUIRED
TAG NOS
LOCATION IN HAZARDOUS AREA
HAZARDOUS AREA CLASSIFICATION
AS PER IS 5572 ZONE 0/1/2
LOCATION
APPLICABLE STANDARD
DUTY CLASS
HOIST AND TROLLEY
BY BIDDER
BY BIDDER
BY BIDDER
NA
BY BIDDER
IS 3938
2
DESIGN DATA
CAPACITY
RANGE OF LIFTING
BOTTOM OF MONORAIL ELEVATION
MONORAIL LENGTH
MONORAIL TRACK
RADIUS OF CURVATURE OF
MONORAIL
MONORAIL BY
SIZE OF MONORAIL (IF PROVIDED BY
PURCHASER)
TYPE OF HOIST
TYPE OF TROLLEY
METHOD OF OPERATION
HOISTING SPEED
TROLLEY TRAVEL SPEED
CREEP SPEED REQUIRED FOR
HOIST
TROLLEY
FLEXIBLE TRAILING CABLE FOR
TRAVEL BY
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
CURVED / STRAIGHT
BY BIDDER
BY BIDDER
BY BIDDER
WORM / SPUR GEAR
MOTOR DRIVEN
M/MIN
M/MIN
PENDANT PUSH BUTTON

4
8
YES
YES
BY BIDDER
MATERIAL AND CODES OF

CONSTRUCTION
HOIST
TROLLEY FRAME
TROLLEY WHEELS
AS PER IS 3938
ROLLED STRUCTURAL STEEL WITH
SIDE PLATES EXTENDED BEYOND
WHEEL FLANGES TO PROTECT
WHEELS
HEAT TREATED CARBON STEEL/
LOW ALLOY STEEL/ GRADED CAST
IRON. SINGLE FLANGED WITH
Page 1 of 2

DATA SHEET A2
ELECTRICALLY OPERATED HOIST
FOR SG & STG
SI. NO
ITEM
ROPE DRUM AND SHEAVES

WIRE ROPE
SHAFTS AND AXLES

GEARS AND PINIONS
LIFTING HOOK
BEARINGS
BRAKES
LUBRICATION
UNIT
TAPERED TREAD
CAST IRON/ CAST STEEL/ MILD
STEEL AS PER IS 3177
CONSTRUCTION 6 x 36 1.77 KN/M2AS
PER IS 2266. MINIMUM FACTOR OF
SAFETY 5
CARBON STEEL
SPUR/ HELICAL AS PER IS 4460/ BS
436/ BS 721/ AGMA STANDARDS
HOOK WITH STANDARD DEPRESS
SAFETY LATCH SWIVELING. HOOK
SHALL BE FORGED ALLOY STEEL/
CARBON STEEL AS PER IS 15560, Gr.
M AND LOCK TO PREVENT HOOK
FROM
BALL OR ROLLER AS PER
IS 5669/ IS 5692/ IS 5932/ IS 5935
ONE EACH FOR HOIST AND
TROLLEY MOTOR OF ELECTROMAGNETIC TYPE, DESIGNED TO HOLD
125 % OF LOAD TORQUE
CENTRALISED GREASE
LUBRICATION WITH HAND
OPERATED GREASE PUMP
Page 2 of 2

DATA SHEET A3
CHAIN PULLEY BLOCK
FOR SG & STG
SI. NO
ITEM
UNIT
GENERAL
1
2
3
4
5
6
7
8
DESIGNATION
NUMBER REQUIRED
TAG NOS
LOCATION IN HAZARDOUS AREA
HAZARDOUS AREA CLASSIFICATION
LOCATION
APPLICABLE STANDARD
DUTY CLASS
CHAIN PULLEY BLOCK

BY BIDDER
BY BIDDER
NO
BY BIDDER
INDOOR
IS 3832/BS 3243
1/2
DESIGN DATA
9
10
11
12
13
14
15
16
17
18
19
20
TYPE
CAPACITY
RANGE OF LIFTING
BOTTOM OF MONORAIL ELEVATION
MONORAIL TRACK
RADIUS OF CURVATURE OF
MONORAIL
MONORAIL BY
SIZE OF MONORAIL ( IF PROVIDED BY
PURCHASER)
TYPE OF CHAIN PULLEY BLOCK
TYPE OF TROLLEY
HAND CHAINS LOCATION
TROLLEY
BY BIDDER
BY BIDDER
BY BIDDER
BY BIDDER
STRAIGHT / CURVED
BY BIDDER
BY BIDDER
BY BIDDER
WORM / SPUR GEAR
MANUAL GEARED
THE HAND- CHAIN FOR THE
HOISTING AND TRAVERSING
MECHANISM SHALL BE WELL
CLEAR OF THE HOOK AND BOTH
CHAINS SHALL BE ON THE SAME
SIDE
MATERIAL AN CODES OF
CONSTRUCTION
21
22
CHAIN PULLEY BLOCK

TROLLEY FRAME
23
TROLLEY WHEELS
24
LOAD CHAIN
25
LOAD CHAIN WHEEL AND MAIN ARM
AS PER IS 3832/ BS 3243

ROLLED STRUCTURAL STEEL WITH
SIDE PLATES EXTENDED BEYOND
WHEEL FLANGES TO PROTECT
WHEELS
HEAT TREATED CARBON STEEL/
LOW ALLOY STEEL/ GRADED CAST
IRON. SINGLE FLANGED WITH
TAPERED TREAD
ALLOY STEEL IS 3109/ IS 6216/ BS
1663/ BS 3114
HEAVY DUTY MALLEABLE
CASTING/ PRESSED SHEET STEEL
Page 1 of 2

DATA SHEET A3
CHAIN PULLEY BLOCK
FOR SG & STG
SI. NO
ITEM
26
27
28
29
HAND CHAIN
HAND CHAIN WHEEL
SHAFTS AND AXLES
GEARS AND PINIONS
30
LIFTING HOOK
31
BEARINGS
32
BRAKE
33
LUBRICATION OF MOVING PARTS

SHALL BE DONE MANUALLY BY
HAND OPERATED GREASE PUMPS
THROUGH RESPECTIVE GREASE
NIPPLES
UNIT
AS PER IS 2429/ BS 6405
PRESSED SHEET STEEL
CARBON STEEL
SPUR/ HELICAL AS PER IS 4460/ BS
436/ BS 721/ AGMA ATANDARDS
HOOK WITH STANDARD DEPRESS
SAFETY LATCH AND LOCK TO
PREVENT HOOK FROM SWIVELING.
HOOK SHALL BE FORGED ALLOY
STEEL/ CARBON STEEL AS PER IS
15560, Gr. M
BALL OR ROLLER AS PER IS 5669/ IS
5692/ IS 5932/ IS 5935
SCREW AND FRICTION DISC TYPE
SELF ACTUATING LOAD PRESSURE
BRAKE
Page 2 of 2

DATA SHEET B1
ELECTRICALLY OPERATEDTRAVELLING CRANE
FOR SG & STG
SI. NO
ITEM
1
2
GENERAL
DESIGNATION
3
4
5
NUMBER OFFERED
TAG NUMBERS
TYPE OF CRANE
6
7
19
20
TYPE OF GIRDER
CRANE CLASSIFICATION AND
MECHANISM CLASS OF CRANE
MAKE AND MODEL NUMBER OF
CRANE
MAKE AND MODEL NUMBER OF
HOIST
CAPACITY OF MAIN HOIST
CAPACITY OF AUXILIARY HOIST
SPAN
RUNWAY LENGTH
RANGE OF LIFTING FOR
MAIN HOOK
AUXILIARY HOOK
DEFLECTION OF MAIN GIRDER
WITH LOAD AT THE CENTRE
MECHANICAL FEATURES
WIRE ROPE
21
22
23
24
25
26
27
NUMBER OF FALLS
DIAMETER OF ROPE
GEAR DRIVES
TYPE
MAKE
COUPLINGS
TYPE
28
29
30
31
32
33
MAKE
HARDNESS OF COMPONENTS
LT WHEELS AND CT WHEELS
GEARS
PINIONS
LIST OF PARTS WHICH SHALL BE
STRESS RELIEVED
8
9
10
11
12
13
14
15
16
17
18
UNIT
Bidder to indicate

CRANE
OVERHEAD / UNDERSLUNG
SINGLE GIRDER / DOUBLE GIRDER
BOX / LATTICE
AS PER IS 13834
T
T
mm
mm
M
M
M
MAIN HOIST
HOISTING
PIN BUSHED
/ GEARED /
AUXILIARY
HOIST
LT
PIN
BUSHED
/ GEARED /
CT
PIN
BUSHED
/ GEARED /
BHN
BHN
BHN
Page 1 of 3

DATA SHEET B1
FOR SG & STG
SI. NO
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
ITEM
CRANE LUBRICATION TYPE
STEEL BOX WITH TOOLS
IF THE CRANE IS OPERATING IN
HAZARDOUS AREA
ROPE DRUMS AND SHEAVES
GEARS AND PINIONS
LONG TRAVEL WHEELS
CROSS TRAVEL WHEELS
WEIGHTS AND DIMENSIONS
LONG TRAVEL (LT) WHEEL BASE
CROSS TRAVEL(CT) WHEEL BASE
LT RAIL SIZE
CT RAIL SIZE IN CASE OF
DOUBLE GIRDER CRANE
NUMBER OF LT WHEELS AT mm /
EACH END AND DIAMETER
NUMBER OF CT WHEELS AT
EACH END AND DIAMETER
WHEEL LOAD WITH IMPACT /
WITHOUT IMPACT FOR LT
WHEEL LOAD WITH IMPACT /
WITHOUT IMPACT FOR CT
WEIGHT OF COMPLETE CRANE
WITHOUT HOIST AND TROLLEY
WEIGHT OF THE HOIST AND
TROLLEY
CLEARANCE DIAGRAM - DATA
SHEET A2 / A3 / A4 / A5 WITH
DIMENSIONS DULY FILLED TO BE
ENCLOSED
PRELIMINARY DIMENSIONED
GENERAL ARRANGEMENT
DRAWING OF CRANE TO BE
ENCLOSED
OPERATORS CABIN
IF THE CRANE IS CABIN
OPERATED
SIZE OF CABIN
EXTRA PLUG PROVIDED
ELECTRICAL HORN PROVIDED
VENTILATION FAN PROVIDED
FIRE EXTINGUISHER PROVIDED
LIMIT SWITCHES
UNIT
Bidder to indicate
CENTRALISED / LOCAL
YES / NO
mm
Mm
Mm
Mm
Mm
mm
WHETHER ENCLOSED
YES / NO
WHETHER ENCLOSED
YES / NO
YES / NO
YES / NO
YES / NO
YES / NO
Page 2 of 3

DATA SHEET B1
FOR SG & STG
SI. NO
63
645
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
ITEM
UNIT
FOLLOWING LIMIT SWITCHES

ARE TO BE PROVIDED
OVER HOISTING AND OVER
LOWERING OF MAIN AND
AUXILIARY HOISTS
LT MOTION
CT MOTION
ELECTRICALS
MOTORS
MAIN HOIST MOTOR
AUXILIARY HOIST MOTOR
LT MOTOR
CT MOTOR
MOTORS : CREEP SPEED
MAIN HOIST MOTOR
AUXILIARY HOIST MOTOR
LT MOTOR
CT MOTOR
TYPE OF CONDUCTORS
RUNWAY CONDUCTORS
CT CONDUCTOR
FOLLOWING ELECTRICAL ITEMS
ARE TO BE PROVIDED
CONTROL EQUIPMENT AS
SPECIFIED
CRANE RUNWAY CONDUCTORS
AND ACCESSORIES
CT CONDUCTORS AND
ACCESSORIES
CRANE LIGHTING FIXTURE
RECEPTACLES
CONTROLLERS AND RESISTORS
ELECTRICAL WIRING IN GI
CONDUITS
PERFORMANCE GUARANTEES
CAPACITY
LIFT
SPEEDS FOR ALL MOTIONS
Bidder to indicate
YES / NO
YES / NO
YES / NO
POWER
CONSUMPTION
RATING
(KW)
SPEED
(RPM)
KW
KW
KW
KW
KW
KW
KW
KW
KW
YES / NO
YES / NO
YES / NO
YES / NO
YES / NO
YES / NO
T
M
MPM
Page 3 of 3

DATA SHEET B2
ELECTRICALLY OPERATED HOISTS FOR
SG & STG
SI. NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
ITEM
GENERAL
DESIGNATION
NUMBER OFFERED
TAG NUMBERS
CAPACITY
HOIST
MANUFACTURER
MAKE
MODEL NUMBER
TROLLEY
MANUFACTURER
MAKE
MODEL NUMBER
ELECTRICAL REQUIREMENTS
HOIST MOTOR
MAKE
TYPE
RATING
SPEED
TROLLEY MOTOR
MAKE
TYPE
RATING
SPEED
LIMIT SWITCHES FOR
HOISTING : MAKE, TYPE AND
NUMBERS PROVIDED
TRAVELLING: MAKE, TYPE AND
NUMBERS PROVIDED
TYPE OF DOWN SHOP LEAD
MAKE
SIZE
LENGTH
SUPPORTING ARRANGEMENT
IF CURVED MONORAIL, NUMBER OF
CABLE TROLLEYS PROVIDED AND
WIDTH OF EACH TROLLEY
DIMENSIONS
MONORAIL IF PROVIDED BY VENDOR :
INDICATE BEAM SIZE MINIMUM/
MAXIMUM SUITABLE FOR TROLLEY
UNIT
Bidder to indicate
MAIN
CREEP
KW
RPM
KW
RPM
M
NO./ mm
mm
ISMB
Page 1 of 2

DATA SHEET B2
ELECTRICALLY OPERATED HOISTS FOR
SG & STG
SI. NO
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
ITEM
MOVEMENT
MONORAIL IF PROVIDED BY
PURCHASER : IS SIZE SPECIFIED IN
DATA SHEET A SUITABLE FOR
TROLLEY MOVEMENT
DISTANCE BETWEEN HIGHEST HOOK
POSITION TO BOTTOM OF MONORAIL
IF MONORAIL IS CURVED, MINIMUM
RADIUS TROLLEY CAN NEGOTIATE
UNIT
Bidder to indicate
YES/ NO IF NO, INDICATE SUITABLE

SIZE ISMB
Mm
mm
IF HOIST IS IN HAZARDOUS AREA

TROLLEY WHEELS
ROPE DRUM AND SHEAVES
GEARS AND PINIONS
MISCELLANEOUS
WIRE ROPE DIAMETER
WIRE ROPE BREAKING LOAD
WEIGHT OF COMPLETE HOIST AND
TROLLEY ASSEMBLY
WEIGHT OF HOIST
WHEEL LOAD WITH IMPACT AND
WITHOUT IMPACT
GENERAL ARRANGEMENT DRAWING
OF ELECTRICALLY OPERATED HOIST
ALONG WITH WHEEL STOPDETAILS TO
BE FURNISHED
mm
KN
Kg
Kg
Kg
WHETHER FURNISHED
YES/ NO
Page 2 of 2

DATA SHEET B3
MANUAL HOIST / CHAIN PULLEY BLOCK
SG & STG
SI. NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
ITEM
UNIT
Bidder to indicate
GENERAL
DESIGNATION
NUMBER OFFERED
TAG NOS
CAPACITY
Kg
CHAIN PULLEY BLOCK

MANUFACTURER
MAKE
MODEL NO.
TROLLEY
MANUFACTURER
MAKE
MODEL NO.
DIMENSIONS
MONORAIL IF PROVIDED BY VENDOR :
INDICATE BEAM SIZE MINIMUM/
MAXIMUM SUITABLE FOR TROLLEY
MOVEMENT
MONORAIL IF PROVIDED BY
PURCHASER : IS SIZE SPECIFIED IN
DATA SHEET A SUITABLE FOR
TROLLEY MOVEMENT
DISTANCE BETWEEN HIGHEST HOOK
POSITION TO BOTTOM OF MONORAIL
IF MONORAIL IS CURVED, MINIMUM
RADIUS TROLLEY CAN NEGOTIATE
mm
ISMB
YES/ NO
IF NO INDICATE SUITABLE SIZE
ISMB
mm
mm
MATERIAL OF CONSTRUCTION
IF CHAIN PULLEY BLOCK IS IN
HAZARDOUS AREA
TROLLEY WHEELS
LOAD CHAIN WHEEL AND MAIN ARM
HAND CHAIN WHEEL
GEARS AND PINIONS
MISCELLENEOUS
WEIGHT OF COMPLETE CHAIN PULLEY
BLOCK
AND TROLLEY ASSEMBLY
WEIGHT OF CHAIN PULLEY BLOCK
EFFORT REQUIRED TO LIFT THE LOAD
WHEEL LOAD WITH IMPACT AND
WITHOUT IMPACT
GENERAL ARRANGEMENT DRAWING
OF CHAIN PULLEY BLOCK
Kg
Kg
Kg
Kg
WHETHER FURNISHED
YES/ NO
Page 1 of 2

DATA SHEET B3
MANUAL HOIST / CHAIN PULLEY BLOCK
SG & STG
SI. NO
ITEM
UNIT
Bidder to indicate
ANDTROLLEY TO BE FURNISHED
ALONG WITH WHEEL STOP DETAILS
Page 2 of 2

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BEC POWER PRIVATE LIMITED

Insulation Material for

Design thickness is / should be based on :

Lightly bonded mineral wool /

BEC POWER PRIVATE LIMITED

ASTM A335 P92

ASTM A335 P92

ASTM A335 P91/P92

ASTM A335 P91/P92

ASTM A335 P22/P91

ASTM A335 P22/P91

ASTM A335 P11

ASTM A182 F11

ASTM A335 P11

ASTM A182 F11

BEC POWER PRIVATE LIMITED

LUBE OIL AND

LUBE OIL &

BEC POWER PRIVATE LIMITED

BEC POWER PRIVATE LIMITED

For ASTM A 335 P92, P91, P22,P11

S-1 Product Analysis

S-2 Transverse Tension Tests (One End) For 25% Of

S-3 Flattening Test (One End)

For ASTM A 182 GR. F92, F91, F22, F11

Heat Identification & Tension

Magnetic Particle Examination

For ASTM A 234 GR. WP 92, 91, WP-22

Magnetic Particle Examination

2. Each length of pipe shall be hydro-tested at shop as per

Blind flanges on SS Pipe lines shall be to ASTM A 240-TP 316. Stub

4. All branch connections shall be wrought (seamless) or forged steel based

BEC POWER PRIVATE LIMITED

BEC POWER PRIVATE LIMITED

Grade 91 and Grade 92 shall be 200 to 250 HB. Hardness shall be

BEC POWER PRIVATE LIMITED

BEC POWER PRIVATE LIMITED

LUBE OIL &

BEC POWER PRIVATE LIMITED

BEC POWER PRIVATE LIMITED

IS 2825 /ASME Sec VIII Div1

Deep Mixed Bed Units

a) Pressure drop (clogged

Six (3x50% for each unit);

Shut off head + 20% of

Minimum 45 Kg/cm2(g) for

Centrifugal / Twin Lobe

Capacity & head

BEC POWER PRIVATE LIMITED

Minimum Design Pressure for

(f) Material of constriuction (shell &

3.5 kg/sq cm(max including

Pressure drop (clean condition )

Centrifugal / Twin Lobe

(i)Alkali soultion Preparation Tank

One (1) Capacity : To suit

(k) DM regeneration pumps

(l) Alkali Measuring Tank

(m) Acid Measuring Tank

BEC POWER PRIVATE LIMITED

(o) Alkali Metering pumps

(q) Bulk Acid Tank