FDS6

Doc No.
ABB LIMITED
YN1G176789-D
Segment :
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File Name :
Power technology
PTUA-PA
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270611638.doc.doc
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Page
Pages
2004/02/22 SP
2004/02/26 VV
2004/02/26 VV
82
Contract No.:
Derived From /Specification No:
Replaces :
Classify No:
CS-1120(R&M)-415-9-SU-LOA4225 Dated 03/07/09
CS-3120(R&M)-415-9 Vol II
Document Title:
Functional Design Specification

of
Class I & II Equipment Performance Calculations
Customer:
National Thermal Power Corporation Ltd.

(AGovernmentofIndiaEnterprise)
Project:
Ramagundam Super Thermal Power Station

Stage-I, (3 X 200 MW Units)
Renovation & Modernisation of DAS Package
2
1
Rev. :
2004/06/18
2004/06/07
2004/02/26
Revised as per NTPC comments

Revised as per NTPC comments
First Issue
Date :
Description :
STS
STS
SP
Prepared :
VV
VV
VV
Reviewed:
VV
VV
VV
Released :
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express
authority is strictly forbidden. ABB Ltd.
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Language :
Ramagundam STPS Stage-I DAS R&M
Page :
En
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Introduction:
This is the FDS (Functional Design Specification) document for the Plant performance calculation for
NALCO Angul. The document contains the design and calculation methodology to be used by the
performance calculation software. The calculation methodology employed here is based on the
approach adopted for performance calculation of TNEB Mettur. The performance calculation
application will be developed with a Visual Basic front end. MySQL will be used as the database for
the application. The interface to be used for reading and writing process data to the Fix32 database of
the DAS is Fix Real Time ODBC. This is a standard SQL ODBC interface available to Fix 32. A
schematic for the architecture of the performance calculation software is given below:
FIX32
OS
FIX32
Database
FIX ODBC
Product
ACCESS
ODBC
Driver
MySQL
DATABASE
(DBMS)
SQT
Block
SQD
Block
FIX 32
SQL
TASK
VB Front
End
Performance
Calculation
Application
Brief description of the solution:

The FIX ODBC product provides communication between MySQL and the FIX database. The FIX
database can be configured to communicate based on an event, a time, or a combination of both.
The FIX ODBC product consists of
SQL Task
SQL Trigger (SQT) block
SQL Data (SQD) database block.
The SQL task performs the following functions:
Executes the SQT blocks that trigger.
Retrieves process data from the SQD blocks and inserts the data into the relational database.
Selects data from the relational database and writes the data back to the FIX database.
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The SQL Trigger block defines:

Which SQL commands in the SQL Library Table are used to manipulate data. (The SQL
commands to be executed shall be stored in the SQL library table in the MS ACCESS database)
The time or event that triggers the data transfer.
The SQL Data block defines:
The data that is collected and transferred.
The direction of the data transfer.
Communication Process:
The SQL Trigger block (SQT) triggers. The SQL task reads the SQL command name from the
SQT block.
The SQL task retrieves the associated command from the SQL Library Table.
The SQL task reads the tag names specified in the SQL command from the SQL Data block
(SQD) and reads the values associated with these tag names from the FIX database.
The SQL task executes the SQL command and inserts data into or selects data from the
relational database.
If the SQL command is a SELECT command, the retrieved data is written to the FIX tag names
defined in the SQD block
The MS ACCESS shall act as a temporary storage location. The calculations shall be performed in
the VB front end and can also be viewed. The important performance parameters shall be displayed
in the Operator stations.
Linking with the steam table routines:
Steam table routines are provided as a standard Visual Basic add-on module. The module contains
standard built-in functions that takes properties such as temperature and pressure as input
parameters and returns thermodynamic properties such as enthalpy, entropy, saturation temperature
etc.
Class II tags:
The performance calculation module uses an internal set of tags which is independent of the Fix32
process tags. An installation of the performance calculation software (signifying an instance of the
database) can handle the calculations for one unit. So each unit in the plant needs to have a separate
installation of the package. Where process tags are created in the Fix32 database for the purpose of
Class II calculations, the process tags (AVxxx) and performance tags (CVxxx) will have the
corresponding unit number as prefix.
Bad quality points: If an input value for the calculation is found to be invalid, based on the percentage
load at that time an interpolated value from the heat balance diagram will be substituted for the bad
point.
Data validity: If the calculated value is found to deviate from the nominal value by more than a
specified percentage, the calculated value shall be highlighted in red on the display screen.
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Analog tag list:

Analog tag list:
S.No
1.
2.
Parameter
Process tag
Class II tag
Feed water flow
(FF004 + FF007)/2
AV001
Stage I Pressure
TP005
3.
Condensate pump discharge press
4.
Ext. temperature heater 6
5.
Ext. pressure heater 6
6.
HPH 6 FW temperature In
7.
HPH 6 Drain Temperature
8.
Reheat spray flow
9.
Deaerator pressure
10.
Heater-3 Condensate outlet temperature
11.
Extraction temperature of heater 3
12.
Extraction pressure of heater 3
13.
Outlet temperature heater 2
14.
Drain temperature heater 3
15.
Heater 2 extraction temperature
16.
Heater 2 extraction pressure
17.
Outlet temperature heater 1
18.
Drain temperature heater 2
19.
LPH-1 extraction pressure
20.
Inlet temperature heater 1
21.
LPH -1 drain temp
22.
Hot reheat temperature IV inlet
23.
Hot reheat pressure IV inlet
24.
Gross generation
CP001
XT006
XP005
FT013
XT012
FF006
FP001
CT008
XT003
XP003
CT007
XT010
XT002
XP002
CT006
XT009
XP001
CT005
XT008
(RT007 + RT008)/2
(RP005 + RP006)/2
GE001
AV002
AV008
AV009
AV010
AV011
AV012
AV013
AV014
AV029
AV031
AV032
AV033
AV034
AV035
AV036
AV037
AV038
AV040
AV041
AV042
AV045
AV046
AV049
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25.
Condenser vacuum mm Hg A
26.
Economiser outlet oxygen per cent
27.
AH A gas out temperature
28.
AH A gas in temp
29.
AH B gas out temperature
30.
AH B gas in temp
31.
AH A sec air out temp
32.
AH A secondary air in temperature
33.
AH B sec air out temp
34.
AH B secondary air in temperature
35.
HPH 5 extraction temp
36.
HPH 5 extraction pressure
37.
HPH 5 drain temp
38.
HPH 5 FW inlet temp.
39.
Main Steam Temperature after ESV
40.
Main Steam Pressure before ESV
41.
HPT exhaust temp
42.
HPT exhaust press
43.
Superheat Spray Flow
44.
Mill B PA flow
45.
Mill C PA flow
46.
Mill D PA flow
47.
Mill E PA flow
48.
Mill F PA flow
49.
Mill A PA flow
50.
Sec Air Flow Left
51.
Sec Air Flow Right
En
HP006
(WA001+WA002)/2
(ST050 + ST051 +
ST052) / 3
(ST044 + ST045 +
ST046) / 3
(ST053 + ST054 +
S0T55)/3
(ST047 + ST048 +
ST049) / 3
(ST020 + ST021 +
ST022)/3
(ST014 + ST015 +
ST016) / 3
ST024
(ST017 + ST018 +
ST019) / 3
XT005
XP004
XT011
FT012
(TT068 + TT069)/2
(TP003+TP004)/2
TT011
TP013
(FF005 + FF008)/2
SF002
SF003
SF004
SF005
SF006
SF001
SF011
SF012
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AV050
AV053
AV054
AV055
AV057
AV058
AV063
AV064
AV065
AV066
AV067
AV068
AV069
AV071
AV072
AV073
AV074
AV075
AV076
AV077
AV078
AV079
AV080
AV081
AV082
AV083
AV084
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52.
Feedwater flow through heaters
53.
Feedwater pressure (at BFP suction)
54.
FW pressure at Econ inlet
55.
FW temperature at Econ inlet
56.
Deaerator extraction flow
57.
Condensate flow to D/A from LPH
58.
Condenser cooling water temperature
59.
Condensate flow right
60.
Condenser B outlet temp
61.
Condensate pump-A suction temp
62.
Main steam pressure after ESV
63.
SH Outlet Stm Temp (L)
64.
SH Outlet Stm Temp (R)
65.
SH Outlet Stm Pressure
66.
Reheater outlet steam temp left
67.
Reheater outlet steam temp right
68.
Reheater outlet steam pressure
69.
Mill A coal flow
70.
Mill B coal flow
71.
Mill C coal flow
72.
Mill D coal flow
73.
Mill E coal flow
74.
Mill F coal flow
75.
Heavy oil supply flow
76.
Heavy oil return flow
77.
BFP Disch to Desuperheater Temp
78.
Aux Steam Pressure
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(FF004 + FF007)/2 +
FFOO5 + FF008
FP005
FP005
FT009
(XF001)
CF001
HT002
HF002B
CT002
CT011
(TP003+TP004)/2
ST073
ST075
(SP001 + SP002)/2
RT013
RT016
RP002
SM001
SM002
SM003
SM004
SM005
SM006
SF007
SF008
(FT005+FT006+FT007)/
3
AF002
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AV085
AV086
AV087
AV088
AV090
AV091
AV092
AV093
AV094
AV096
AV097
AV098
AV099
AV100
AV101
AV102
AV103
AV104
AV105
AV106
AV107
AV108
AV109
AV110
AV111
AV114
AV115
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79.
Aux Steam Temp
80.
Aux Steam Flow
81.
LPH 3 condensate inlet temp.
82.
Gland cooler 2 condensate outlet temp.
83.
Condenser flow, left
84.
Condensate pump-B suction temp
85.
Reheater inlet press
86.
87.
Measured press drop in gas path across

economiser
Econ temp outlet left of feedwater
88.
Econ temp outlet right of feedwater
89.
FD Fan A discharge temp
90.
Mill A PA inlet temp
91.
Mill B PA inlet temp
92.
Mill C PA inlet temp
93.
Mill D PA inlet temp
94.
Mill E PA inlet temp
95.
Mill F PA inlet temp
96.
AH A gas out press
97.
AH B gas outlet press
98.
Gas pressure drop across AH A
99.
Gas pressure drop across AH B
100.
101.
102.
103.
AH A Sec air press drop

AH B Sec air press drop
FD fan A Disch pressure
FD fan B Disch pressure
FD Fan B discharge temp
104.
105. Gas temp before Econ
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AT003
MF003
CT007
CT004
HF001B
CT012
(RP001 + RP004)/2
SP014
FT010
FT011
(ST008 + ST009 +
ST010)/3
ST060
ST061
ST062
ST063
ST064
ST065
SP045
SP046
SP039
SP040
SP037
SP038
SP006
SP007
(ST011 + ST012 +
ST013)
(ST042 + ST043) / 2
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AV116
AV117
AV118
AV119
AV120
AV122
AV135
AV136
AV138
AV139
AV140
AV149
AV150
AV151
AV152
AV153
AV154
AV156
AV157
AV159
AV160
AV163
AV164
AV165
AV166
AV167
AV170
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Constants:
S No.
1.
Blow down flow
Description
Process Tag
KN001
2.
Relative humidity per cent
KN002
3.
Atmospheric pressure
KN003
4.
Coal content carbon per cent
KN006
5.
Coal content sulfur per cent
KN007
6.
Coal content hydrogen per cent
KN008
7.
Coal content oxygen per cent
KN009
8.
Coal content nitrogen per cent
KN010
9.
Coal content moisture
KN011
10.
Heating value of coal
KN013
11.
Heat loss refuse
KN014
12.
Heat loss radiation
KN015
13.
Heat loss unmeasured
KN016
14.
Tube metal correction factor
KN018
15.
Number of tubes in condenser A first pass
KN020
16.
Condenser cross sectional area for tube
KN021
17.
Specific heat of flue gas
KN025
18.
Specific heat of circulating water for mean temp and salinity
KN035
19.
Number of tubes in first pass of condenser B
KN036
20.
Entered value = per cent oxygen by volume for gas at AH A outlet
KN037
21.
Design rated value of wet gas flow through each air heater
KN039
22.
Design pressure AH inlet PA
KN040
23.
Design temp AH inlet PA
KN041
24.
Design press AH outlet gas
KN042
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25.
Design press AH inlet sec air
KN043
26.
Design temp AH inlet sec air
KN044
27.
AH entering gas temp in design rated condition
KN045
28.
AH exit gas temp in design rated condition
KN046
29.
Design rated PA flow through each air heater
KN047
30.
Design PA out temp
KN048
31.
Design rated Sec air flow of each AH
KN049
32.
Design rated sec air outlet temp
KN050
33.
Design percent leakage of each air heater at rated condition
KN051
34.
Design gas side pressure loss of AH
KN052
35.
Design PA side press loss of AH
KN053
36.
Sec air flow at MCR through each air heater
KN055
37.
Number of tubes in condenser A second pass
KN056
38.
Condenser surface area per tube
KN057
39.
Number of tubes in second pass of condenser B
KN058
40.
Circulating water density
KN034
41.
Entered value = per cent oxygen by volume for gas at AH B outlet
KN038
42.
Blow down enthalpy
KN032
43.
Heating value of fuel oil
KN026
44.
Heat added other than chemical
KN033
45.
Cost of coal
KN099
46.
Number of hours in a shoft
KN098
Class II tag list:

S No.
1
2
Tag
CV001
Main Steam Flow
Description
CV002
Calculated Throttle Steam Flow
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CV003
Per Cent Rated Load
CV004
Fraction of Air That is Primary Air
CV005
Fraction of Air that is Secondary Air-
CV006
Feedwater Saturation Temperature in the Deaerator
CV007
Feedwater Enthalpy (at BFP Suction)
CV008
Superheat Spray Water Enthalpy
CV011
HPH 6 Drain Cooler Approach
10
CV012
HP Turbine Exhaust Flow
11
CV014
Enthalpy of Feedwater Out of Heater 6
12
CV024
Economiser performance of Heat Exchange
13
CV025
Heater 6 extraction enthalpy
14
CV026
Enthalpy of FW into Heater 6
15
CV027
Enthalpy of heater 6 drain
16
CV028
HPH 6 extraction flow
17
CV029
HPH 6 drain Flow
18
CV034
Excess Air Deviation
19
CV035
Cold Reheat Flow
20
CV036
Hot reheat flow
21
CV037
Heater 5 drain flow
22
CV040
Enthalpy of FW out of heater 5
23
CV042
Heater 5 extraction flow
24
CV044
Heater 3 condensate out enthalpy
25
CV048
Low pressure heater 3 extraction enthalpy
26
CV049
27
CV050
Heater 3 drain enthalpy
28
CV051
29
CV052
Heater 3 drain flow
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30
CV053
31
CV054
Heater 1A condensate out enthalpy
32
CV055
33
CV056
34
CV057
Heater 2 drain flow
35
CV058
Temperature correction factor for circulating water in temperature
36
CV059
Heater 1 condensate in enthalpy (Ideal)
37
CV061
Circulating water velocity in condenser A tubes
38
CV062
Condenser A basic heat transfer coefficient uncorrected
39
CV064
Condenser A basic heat transfer coefficient corrected.
40
CV065
High pressure heater 6 saturation temperature
41
CV066
Condenser saturation temperature
42
CV067
Heater 5 saturation temperature
43
CV069
44
CV070
45
CV071
Condenser A terminal temperature difference
46
CV073
Condenser cooling water
47
CV074
Terminal temperature difference heater 6
48
CV075
Condenser A temperature rise
49
CV076
50
CV078
51
CV079
52
CV080
Logarithmic mean temperature difference for condenser A
53
CV082
Condensate enthalpy leaving condenser A
54
CV083
Temperature deviation from design heater 6
55
CV084
Steam energy removed in condenser A
56
CV085
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57
CV087
58
CV088
59
CV089
Low pressure heater 1 extraction flow
60
CV090
Enthalpy of main steam at HP turbine
61
CV091
HP turbine exhaust enthalpy
62
CV092
HP turbine exhaust ideal enthalpy
63
CV093
HP turbine efficiency
64
CV094
Enthalpy of hot reheat
65
CV095
Enthalpy of IP turbine exhaust
66
CV096
IP turbine exhaust enthalpy (Ideal)
67
CV097
IP turbine efficiency
68
CV098
Condenser A actual heat transfer coefficient
69
CV099
Condenser A cleanliness factor
70
CV108
Generator losses
71
CV109
LP turbine exhaust enthalpy (Ideal)
72
CV110
Condenser vacuum (Absolute)
73
CV111
LP turbine exhaust enthalpy (Actual)
74
CV112
LP turbine efficiency
75
CV117
Dry gas per ton of fuel fired
76
CV118
Heat loss due to dry gas
77
CV119
Enthalpy of water vapor at exhaust gas temperature
78
CV120
Enthalpy of water at ambient temperature
79
CV121
Heat loss due to moisture in fuel
80
CV122
Heat loss due to water combined from hydrogen
81
CV123
Boiler efficiency
82
CV124
Net generation
83
CV125
Auxiliary power per cent
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84
CV126
Net turbine heat rate
85
CV127
Reference Gross turbine heat rate
86
CV133
Adjusted test gross turbine heat rate
87
CV136
Gross unit heat rate
88
CV137
Average boiler efficiency
89
CV138
Boiler efficiency by input-output method
90
CV139
Main Steam to Aux Steam Enthalpy
91
CV140
BFP Discharge to Desuperheater Enthalpy
92
CV141
Aux. Steam Enthalpy
93
CV142
Aux. Steam Supply Flow
94
CV145
High pressure heater 5 extraction enthalpy
95
CV146
High pressure heater 5 drain enthalpy
96
CV147
High pressure heater 5 FW inlet enthalpy
97
CV148
High pressure heater 5 FW outlet enthalpy
98
CV149
Heater 3 condensate inlet enthalpy
99
CV150
Gland cooler 2 condensate outlet enthalpy
100
CV152
Circulating water velocity in condenser B tubes
101
CV153
Condenser B basic heat transfer coefficient uncorrected
102
CV154
Condenser B basic heat transfer coefficient corrected
103
CV155
Condenser B terminal temperature difference
104
CV156
Condenser B temperature rise
105
CV157
106
CV158
Low pressure heater 1 drain enthalpy
107
CV159
Heater 1B condensate outlet enthalpy
108
CV160
Condensate enthalpy leaving condenser B
109
CV161
Steam energy removed in condenser B
110
CV162
Condenser B actual heat transfer coefficient
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111
CV163
Condenser B cleanliness factor
112
CV164
Heat loss due to moisture in air
113
CV166
Gross turbine heat rate
114
CV169
Net unit heat rate
115
CV170
Boiler efficiency deviation
116
CV171
117
CV172
Heater 1A terminal temp different
118
CV173
Heater 1B terminal temp different
119
CV174
Economizer press drop performance deviation
120
CV175
Economizer temp rise performance deviation
121
CV176
HPT Front Seal Leakage
122
CV177
HPT Rear Seal Leakage
123
CV178
HPT CV leakage
124
CV179
Steam supplied from Front sealing of HPT to HPT exhaust
125
CV180
Total HPT leakage
126
CV181
Excess air percentage
127
CV182
Excess air percentage standard
128
CV183
IPT leak off thru control valve
129
CV184
IPT leak off thru rear seals
130
CV185
IPT leak off thru front seals
131
CV187
Steam leakage into LPT
132
CV188
IPT and LPT leakage
133
CV189
HPT front seal leak off enthalpy
134
CV190
HPT rear seal leak off enthalpy
135
CV191
HPT CV seal leak off enthalpy
136
CV192
HPT front seal to HPT exhaust steam enthalpy
137
CV193
IPT front seal leak off enthalpy
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138
CV194
IPT rear seal leak off enthalpy
139
CV195
IPT CV seal leak off enthalpy
140
CV196
Steam leakage into LPT enthalpy
141
CV197
LMTD for condenser B
142
CV198
HPH-5 drain cooler approach
143
CV199
Super heater Outlet Enthalpy
144
CV200
Reheater outlet enthalpy
145
CV201
146
CV202
147
CV203
Ton of dry air leakage in AHA per the quantity of wet flue gas per ton of fuel fired entering
AH A
Tone of dry air leakage in AH B per the quantity of wet flue gas per ton of fuel fired
entering AH B
Ton of moisture per ton of dry air (I.e., specific humidity of dry air)
148
CV204
Ton of minimum air for complete combustion per ton of fuel fired
149
CV205
Ton of Excess Air at AH Inlet Per Ton of Fuel Fired
150
CV206
151
CV207
152
CV208
Ton of wet air leakage in AH A per the quantity of wet flue gas per ton of fuel fired entering
AH A
Tone of wet air leakage in AH B per the quantity of wet flue gas per ton of fuel fired
entering AH B
Ton of moisture in flue gas at AH inlet per ton of fuel fired
153
CV209
Ton f wet gas at AH inlet per ton of fuel fired
154
CV210
Percentage air leakage of AH A
155
CV211
Percentage air leakage of AH B
156
CV212
Fraction of the total air leakage of AH A coming from primary of air side
157
CV213
Fraction of the total air leakage of AH A coming from secondary air side
158
CV214
159
CV215
Fraction of the total air leakage of AH B coming from

Side
Fraction of the total air leakage of AH B coming from secondary air side
160
CV216
AH A gas out temperature corrected for no leakage
161
CV217
AH B gas out temperature corrected for no leakage
162
CV218
Gas side efficiency-AH A
163
CV219
Gas side efficiency-AH B
164
CV220
Fraction of mill A primary air which is heated in air heater
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165
CV221
Fraction of mill B primary air which is heated in air heater
166
CV222
Fraction of mill C primary air which is heated in air heater
167
CV223
Fraction of mill D primary air which is heated in air heater
168
CV224
Fraction of mill E primary air which is heated in air heater
169
CV225
Fraction of mill F primary air which is heated in air heater
170
CV226
Fraction of total PA which is hot PA
171
CV229
Test X ratio AH A
172
CV230
Test X ratio AH B
173
CV231
174
CV232
175
CV233
Corrected percentage air leakage of AH A for deviation from design pressure differential
and from design air temperature
Corrected percentage air leakage of AH B for deviation from design pressure differential
and from design air temperature
Ton of coal fired per hour
176
CV234
Gas side pressure loss of AH A corrected for deviation from design flow and temperature
177
CV235
Gas side pressure loss of AH B corrected for deviation from design flow and temperature
178
CV236
179
CV237
180
CV238
Primary air side pressure loss of AH A corrected for deviation from design flow and
temperatures
Primary air side pressure loss of AH B corrected for deviation from design flow and
temperatures
PA flow through AH A
181
CV239
PA flow through AH B
182
CV240
183
CV241
184
CV242
Secondary air side pressure loss of AH A corrected for deviation from design flow and
temperatures
Secondary air side pressure loss of AH B corrected for deviation from design flow and
temperatures
Corrected gas temperature leaving AH A for deviation from design entering air temperature
185
CV243
186
CV244
187
CV245
188
CV246
Corrected gas temperature leaving AH B for deviation from design entering air
temperature
Corrected gas temperature leaving AH A for deviation from design entering gas
temperature
Corrected gas temperature leaving AH B for deviation from design entering gas
temperature
Corrected gas temp leaving air heater A for deviation from design X ratio
189
CV247
Corrected gas temp leaving air heater B for deviation from design X ratio
190
CV248
Correction factor for gas out temp of AH A as a function of test X ratio
191
CV249
Correction factor for gas out temp of AH B as a function of test X ratio
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192
CV250
193
CV251
Corrected gas temperature leaving air heater A for deviation from design entering flue gas
flow
Corrected gas temp leaving air heater B for deviation from design entering flue gas flow
194
CV252
Correction factor for gas temp of AH A for deviation from design entering flue gas flow
195
CV253
Correction factor for gas out temp of AH B for deviation from design entering flue gas flow
196
CV254
Totally corrected gas temp leaving AH A
197
CV255
Totally corrected gas temp leaving AH B
198
CV256
AH A air leakage expressed as a percentage of design leakage
199
CV257
AH B air leakage expressed as a percentage of design leakage
200
CV258
201
CV259
202
CV260
203
CV261
204
CV262
205
CV263
206
CV264
207
CV265
208
CV266
Deviation of corrected exit gas temperature at AH A from design value of exit gas
temperature
Deviation of corrected exit gas temperature at AH B from design value of exit gas
temperature
AH A gas side pressure loss (corrected for deviation from design flow and temp)
expressed as a percentage of design gas side press loss
AH B gas side pressure loss (corrected for deviation from design flow and temp)
AH A PA side pressure loss (corrected for deviation from design flow and temperature0
expressed as a percentage of the design rated value of PA side pressure loss
AH B PA side pressure loss (corrected for deviation from design flow and temperature)
expressed as a percentage of the design rated value of PA side pressure loss
AH A sec air side pressure loss (corrected for deviation from design flow and temperature)
expressed as a percentage of the design pressure loss
AH B sec air side pressure loss (corrected for deviation from design flow and temperature)
expressed as a percentage of the design pressure loss
AH A sec air inlet pressure delete from
209
CV267
AH B sec air inlet pressure
210
CV269
Design temperature heater 6 outlet FW
211
CV270
Design temperature heater 5 outlet FW
212
CV272
Design temperature heater 3 condensate outlet
213
CV273
Design temperature heater 2 condensate outlet
214
CV274
Design temperature heater 1A condensate outlet
215
CV275
Design temperature heater 1B Condensate outlet
216
CV276
Temperature deviation from design heater 1A
217
CV277
Temperature deviation from design heater 1B
218
CV278
Economiser pressure drop in gas path with respect to load
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CV279
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Economizer temperature rise as a function of load
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Calculation details:
CV199
Superheater Outlet Enthalpy

-SH Steam- FUNC OF P & T
=Fn((AV098+AV099)/2 , AV100+KN003)
KCAL/KG
where
AV098 SH Outlet Stm Temp (L)
AV099 SH Outlet Stm Temp (R)
AV100 SH Outlet Stm Pressure
KN003 Atmospheric Pressure
-----------------------------------------------------------------------------------------------------------------------CV139
Main Steam to Aux Steam Enthalpy

=CV199
-Same as Superheater Outlet Enthalpy KCAL/KG
Where
CV199 Superheater Outlet Enthalpy
-----------------------------------------------------------------------------------------------------------------------CV140
BFP Discharge to Desuperheater Enthalpy
= Fn(AV114)
- A function of temp compressed liquid KCAL/KG
Where
AV114 BFP Disch to Desuperheater Temp
-----------------------------------------------------------------------------------------------------------------------CV141
Aux Steam Enthalpy
=Fn(AV115+KN003, AV116)
SH steam A function of press and temp KCAL/KG
Where
AV115 Aux Steam Pressure
KN003 Atmospheric Pressure
AV116 Aux Steam Temp
-----------------------------------------------------------------------------------------------------------------------CV142
Aux Steam Supply Flow =AV117*(CV141-CV140) / (CV139-CV140)
T/Hr
Where
AV117 Aux Steam Flow
CV139 Main Steam to Aux Steam Enthalpy
CV140 BFP Discharge to Desuperheater Enthalpy
CV141 Aux Steam Enthalpy
-----------------------------------------------------------------------------------------------------------------------CV001
Main Steam Flow

=AV001-KN001-CV142+AV076
-Feedwater flow less Blowdown flow and auxiliary steam flow plus SH spray flow
T/Hr
Where
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KN001
CV142
AV076
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Feed Water flow

Blowdown flow
Aux steam Supply Flow
Superheat Spray Flow
-----------------------------------------------------------------------------------------------------------------------CV002
Calculated Throttle Steam Flow
=Fn(AV002 + KN003) * FACTOR
-Throttle steam flow is a function of first stage shell press, adjusted for temperature
and pressure T/Hr
Where
FACTOR = VOPER/VRATED
VOPER Specific volume of steam at operating
conditions
=Fn (AV072,AV073 + KN003)
Where
AV072 Main Steam Temperature after ESV
AV073 Main Steam Pressure after ESV
KN003 Atmospheric pressure
AV002 First stage pressure
Vrated
VRATED
-Specific volume of Steam at 530
deg c & 130 kg/cm2
=Fn(530,130+KN003)
-----------------------------------------------------------------------------------------------------------------------CV003
Per Cent Rated Load
=(CV001/611.635 )*100
-Ratio of Main steam flow to rated steam flow as a percentage. %
Where
CV001 Main Steam Flow
611.635 Rated Steam Flow
-----------------------------------------------------------------------------------------------------------------------CV004
Fraction of Air That is Primary Air
=(AV077+AV078+AV079+AV080+AV081+AV082) /
(AV077+AV078+AV079+AV080+AV081+AV082+AV083+AV084)
-PA flow divided by total air flow
Where
AV077
AV078
AV079
AV080
AV081
AV082
AV083
AV084
Mill B PA flow
Mill C PA flow
Mill D PA flow
Mill E PA flow
Mill F PA flow
Mill A PA flow
Sec Air Flow Left
Sec Air Flow Right
-----------------------------------------------------------------------------------------------------------------------CV005
Fraction of Air that is Secondary Air
= 1.0 - CV004
- One minus PA fraction
Where
CV004 PA fraction
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-----------------------------------------------------------------------------------------------------------------------CV006
Feedwater Saturation Temperature in the Deaerator
- A function of deaerator pressure
=Fn (AV014 + KN003)
Deg C
Where
AV014 Deaerator pressure
-----------------------------------------------------------------------------------------------------------------------CV007
Feedwater Enthalpy (at BFP Suction)
=Fn (CV006,AV086 + KN003)
- A function of saturation temperature and pressure
KCAL/KG
Where
CV006 Feedwater saturation temperature
AV086 Feedwater pressure (at BFP suction)
-----------------------------------------------------------------------------------------------------------------------CV008
Superheat Spray Water Enthalpy
=Fn(AV088, AV087 + KN003)
- Function of FW Temp & press at Eco inlet
KCAL/KG
Where
AV087 FW pressure at Econ inlet
AV088 FW temperature at Econ inlet
.
-----------------------------------------------------------------------------------------------------------------------CV011
HPH 6 Drain Cooler Approach = AV012 - AV011
Deg C
Where
AV012 HPH 6 Drain Temperature
AV011 HPH 6 FW inlet temperature
-----------------------------------------------------------------------------------------------------------------------CV176
HPT Front Seal Leakage
= Fn(CV001)
- HPT Front Seal leakage is a function of main steam flow.
T/Hr
Where
-----------------------------------------------------------------------------------------------------------------------CV177
HPT Rear Seal Leakage
= Fn(CV001)
-HPT Rear seal leakage is a function of main steam flow. T/Hr
Where
-----------------------------------------------------------------------------------------------------------------------CV178
HPT CV leakage
=Fn(CV001)
-HPT CV leakage is a function of main steam flow.
Where
T/Hr
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-----------------------------------------------------------------------------------------------------------------------CV179
Steam supplied from Front sealings of HPT to HPT exhaust
=Fn(CV001)
-This is function of main steam flow
T/Hr
Where
-----------------------------------------------------------------------------------------------------------------------CV180
Total HPT leakage
= CV176+CV177+CV178-CV179
-Total HPT leakage =HPT front seal leakage + HPT rear seal leakage +HPT CV
leakage-HPT front seal leakage to HPT exhaust. T/Hr
-----------------------------------------------------------------------------------------------------------------------CV014
Enthalpy of Feedwater Out of Heater 6 =Fn(AV007,AV087+KN003)
-A function of feedwater temp and press out of heater 6. Compressed liquid.
KCAL/KG
Where
AV007 Heater 6 feedwater outlet temperature
AV087 FW press at Econ inlet (pressure assumed
constant after BFP discharge to economizer)
------------------------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------------------CV024
Economiser performance of Heat Exchange
=(AV170-GASOUT)*100 / (AV170-AV088)
(%)
Where
AV170 Gas temp before Econ
AV088 Feedwater temp at Econ inlet
-----------------------------------------------------------------------------------------------------------------------CV025
=Fn(AV009,AV010+KN003)
-A function of extraction steam temperature and pressure - SH steam
KCAL/KG
Where
AV009 Ext. temperature heater 6
AV010 Ext. pressure heater 6
-----------------------------------------------------------------------------------------------------------------------CV026
Enthalpy of FW into Heater 6
=Fn(AV011, AV087 + KN003)
- A function of FW temperature & pressure into heater 6 - compressed liquid
KCAL/KG
Where
AV011 Inlet temperature heater 6
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AV087 FW press at Econ inlet (pressure assumed

constant after BFP discharge to economizer)
-----------------------------------------------------------------------------------------------------------------------CV027
Enthalpy of heater 6 drain
=Fn(AV012)
-A function of heater 6 drain temperature - saturated liquid.
KCAL/KG
Where
AV012 Heater 6 drain temperature
------------------------------------------------------------------------------------------------------------------------CV028
HPH-6 Extraction flow = AV085*(CV014-CV148)/(CV025-CV027) T/Hr.
Calculated by heat balance around heater 6.
CV014= Heater 6 F.W outlet Enthalpy
CV148 = Heater 5 F.W outlet Enthalpy
CV027= Heater 6 drain Enthalpy
CV025= Heater 6 ext. Enthalpy
------------------------------------------------------------------------------------------------------------------------CV029
HPH-6 Drain flow = HPH-6 Extraction flow = CV028 T/Hr
------------------------------------------------------------------------------------------------------------------------CV035
Cold Reheat Flow
=CV012-CV028-AV090
T/Hr
-Equal to HP turbine exhaust flow minus HPH 6 extraction flow and deaerator
extraction flow
Where
CV012 HP turbine exhaust flow
CV028 HPH 6 extraction flow
AV090 Deaerator extraction flow
-----------------------------------------------------------------------------------------------------------------------CV036
Hot reheat flow =CV035+AV013

-The sum of cold reheat and the reheat spray flow.
T/Hr
Where
CV035 Cold Reheat flow
AV013 Reheat spray flow
-----------------------------------------------------------------------------------------------------------------------CV145
High pressure heater 5 extraction enthalpy

=Fn(AV067,AV068+KN003)
-A function of extraction temp and pressure - SH steam KCAL/KG
Where
AV067 HPH 5 extraction temp
AV068 HPH 5 extraction pressure
-----------------------------------------------------------------------------------------------------------------------CV146
High pressure heater 5 drain enthalpy =Fn(AV069)
-A function of drain temp; saturated liquid.
KCAL/KG
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Where
AV069 HPH 5 drain temp
-----------------------------------------------------------------------------------------------------------------------CV147
High pressure heater 5 FW inlet enthalpy

=Fn(AV071, AV087 + KN003)
-A function of FW inlet temp & press compressed liquid KCAL/KG
Where
AV071 HPH 5 FW inlet temp.
AV087 FW press at Econ inlet
-----------------------------------------------------------------------------------------------------------------------CV148
High pressure heater 5 FW outlet enthalpy
=Fn(AV011, AV087 + KN003)
-A function of temp & press compressed liquid KCAL/KG
Where
AV011 HPH 5 FW outlet temp.
AV087 FW press at Econ inlet
-----------------------------------------------------------------------------------------------------------------------CV042
=((AV085*(CV148-CV147) + CV029*(CV146-CV027)) / (CV145-CV146)
-Calculated by a heat balance around Heater 5
T/Hr
Where
AV085
CV148
CV147
CV029
CV146
CV027
CV145
Feedwater flow
HPH 5 FW outlet enthalpy
HPH 5 FW inlet enthalpy
HPH 6 drain Flow
HPH 5 drain enthalpy
HPH 6 drain enthalpy
HPH 5 extraction enthalpy
-----------------------------------------------------------------------------------------------------------------------CV037
Heater 5 drain flow
=CV029+CV042
T/Hr
-Heater 6 drain flow plus heater 5 ext. flow
Where
CV029 Heater 6 drain flow
CV042 Heater 5 ext. flow
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CV040
Enthalpy of FW out of heater 5 =CV026
KCAL/KG
-Equal to heater-6 FW inlet enthalpy
Where
CV026 Heater 6 FW in Enthalpy
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
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=Fn (AV029, AV008 + KN003)
-A function of condensate temperature & press compressed liquid.
KCAL/KG
Where
AV029 Heater 3 Condensate outlet temperature.
AV008 Condensate pump discharge press
-----------------------------------------------------------------------------------------------------------------------CV048

=Fn(AV031,AV032+KN003)
-A function of extraction temperature and pressure
KCAL/KG
Where
AV031 Extraction temperature of heater 3
AV032 Extraction pressure of heater 3
-----------------------------------------------------------------------------------------------------------------------CV049
=Fn(AV033)
-A function of condensate temperature. Compressed liquid.
KCAL/KG
Where
AV033 Outlet temperature heater 2
-----------------------------------------------------------------------------------------------------------------------CV050
Heater 3 drain enthalpy =Fn(AV034)
-A function of drain temperature, saturated liquid.
KCAL/KG
Where
AV034 Drain temperature heater 3
-----------------------------------------------------------------------------------------------------------------------CV149
Heater 3 condensate inlet enthalpy

=Fn(AV118)
-A function of condensate inlet temp compressed liquid
KCAL/KG
Where
AV118 LPH 3 condensate inlet temp.
-----------------------------------------------------------------------------------------------------------------------CV053

=Fn(AV035,AV036+KN003)
-A function of extraction temperature and pressure.
KCAL/KG
Where
AV035 Heater 2 extraction temperature
AV036 Heater 2 extraction pressure
-----------------------------------------------------------------------------------------------------------------------CV054
Heater 1 Condensate out enthalpy

=Fn(AV037)
-A function of Condensate temperature. Compressed liquid.
KCAL/KG
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Where
AV037 Outlet temperature heater 1.
-----------------------------------------------------------------------------------------------------------------------CV055
=Fn(AV038)
-A function of drain temperature. Saturated liquid.
KCAL/KG
Where
AV038 Drain temperature heater 2
---------------------------------------------------------------------------------------------------------------------CV150
Gland cooler 2 condensate outlet enthalpy

=Fn(AV119)
-A function of GC-2 condensate outlet temp. Compressed liquid.
KCAL/KG
Where
AV119 Gland cooler 2 condensate outlet temp.
----------------------------------------------------------------------------------------------------------------------CV051
= AV091*(CV044-CV149) / (CV048-CV05))
-Calculated by a heat balance around heater 3 T/Hr
Where
AV091
CV044
CV149
CV050
CV048
Condensate flow
Heater 3 Condensate out enthalpy
Heater 3 Condensate in enthalpy
-----------------------------------------------------------------------------------------------------------------------CV052
Heater 3 drain flow

= CV051
= heater 3 extraction flow
T/Hr
Where
CV051 Heater 3 extraction flow
-----------------------------------------------------------------------------------------------------------------------CV056

=(CV052*(CV055-CV050)+(AV091-CV057) *(CV049-CV150)) /
(CV053-CV055)
-Calculated by a heat balance around heater 2 T/Hr
Where
CV041
AV091
CV049
CV052
CV055
CV050
CV053
CV057
Condensate flow
Condensate flow
Heater 3 drain flow
Heater 2 drain flow
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CV150 Gland cooler 2 condensate outlet enthalpy

-----------------------------------------------------------------------------------------------------------------------CV057
Heater 2 drain flow
=CV052+CV056
-The sum of heater 3 drain flow and heater 2 extraction flow
T/Hr
Where
CV052 Heater 3 drain flow
----------------------------------------------------------------------------------------------------------------------CV058
Temperature correction factor for circulating water in temperature

=Fn(AV092)
Where
AV092 Condenser cooling water temperature
----------------------------------------------------------------------------------------------------------------------CV059
Heater 1 condensate in enthalpy (Ideal) =Fn(AV041)

-A function of condensate temperature. Compressed liquid.
KCAL/KG
Where
AV041 Inlet temperature heater 1.
-----------------------------------------------------------------------------------------------------------------------CV061
Circulating water velocity in condenser A tubes M/S
=1/2 ((AV093)/ (KN021*KN020*3600) + (AV093) / (KN021*KN056*3600))
Where
AV093 Circulating water flow right
KN021 Condenser cross sectional area for tube
KN020 Number of tubes in condenser A first pass
3600 Conversion from m/hr to m/s
KN056 Number of tubes in condenser A second
pass
-----------------------------------------------------------------------------------------------------------------------CV062
Condenser A basic heat transfer coefficient uncorrected

=2290.5* (CV061)1/2
-A function of velocity
KCAL/HR/SQM/Deg C
Where
CV061 Circulating water velocity through condenser
A
-----------------------------------------------------------------------------------------------------------------------CV064
Condenser A basic heat transfer coefficient corrected =(CV062*CV058*KN018)

KCAL/HR/SQM/Deg C
Where
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CV062 Uncorrected heat transfer coefficient for

condenser A
CV058 Temperature correction factor
KN018 Tube metal correction factor.
----------------------------------------------------------------------------------------------------------------------CV065
High pressure heater 6 saturation temperature =Fn(AV010+KN003)
-A function of extraction pressure to the heater. DEG C
Where
AV010 Extraction pressure heater 6
----------------------------------------------------------------------------------------------------------------------CV110
Condenser vacuum
=AV050*1.359 E-3
-Condenser absolute pressure KG/SC
Where
AV050 Condenser vacuum mm Hg A
1.359 E-3
Conversion from mm Hg to KG/SC
-----------------------------------------------------------------------------------------------------------------------CV066
Condenser saturation temperature
=Fn(CV110)
-A function of condenser vacuum
DEG C
Where
CV110 Condenser vacuum
-----------------------------------------------------------------------------------------------------------------------CV067
Heater 5 saturation temperature =Fn(AV068+KN003)

Where
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CV069
-A function of extraction pressure to the heater DEG C
Where
-----------------------------------------------------------------------------------------------------------------------CV070

Where
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-----------------------------------------------------------------------------------------------------------------------CV071

=CV066-AV094
Approach to saturation for condensate in condenser A DEG C
Where
CV066 Condenser saturation temperature
AV094 Condenser B outlet temperature
CV073
Condenser cooling range

=CV066-AV092
Difference between condenser saturation temperature and CW inlet temperature
DEG C
Where
CV066 Condenser saturation temperature
AV092 Condenser cooling water temperature
-----------------------------------------------------------------------------------------------------------------------CV074

=CV065-AV007
-The approach to saturation for the condensate leaving the heater
DEG C
Where
CV065 Heater 6 saturation temperature
AV007 Heater 6 outlet temperature
----------------------------------------------------------------------------------------------------------------------CV075

DEG C
=AV094-AV092
Where
AV094 Condenser B CW outlet temperature
AV092 Cooling water temperature
--------------------------------------------------------------------------------------------------------------------CV076

=CV067-AV011
-The approach to saturation for the condensate leaving the heater.
DEG C
Where
AV011 FW inlet temperature heater 6
Note: When contact status of XZ503 OR FZ507 OR FZ506 are closed, CV076 = 0
-------------------------------------------------------------------------------------------------------------------CV078
=CV069-AV029
-The approach to saturation for the condensate leaving the heater.
DEG C
Where
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Note: When contact status of XZ502 closed, CV078 = 0
-----------------------------------------------------------------------------------------------------------------------CV079

=CV070-AV033
-The approach to the saturation for the condensate leaving the heater.
DEG C
Where
Note: When contact status of XZ501 closed, CV079 = 0
-----------------------------------------------------------------------------------------------------------------------CV080
logarithmic mean temperature difference for condenser B

=((CV066-AV092) - (CV066-AV094)) / In{(CV066-AV092) / (CV066-AV094)}
DEG C
Where
CV066 Condenser saturation temp
AV094 Cooling water at Condenser B outlet Temp
AV092 Condenser cooling water temp.
-----------------------------------------------------------------------------------------------------------------------CV082
Condensate enthalpy leaving condenser A

=Fn(AV096)
-A function of condensate temperature leaving condenser A
KCAL/KG
Where
AV096 Condensate pump suction temperature
--------------------------------------------------------------------------------------------------------------------CV269
Design temperature heater 6 outlet FW =Fn(AV049)
DEG C
Where
AV049 Gross generation
--------------------------------------------------------------------------------------------------------------------CV083

=CV269-AV007
-Difference between design and actual outlet temperature
DEG C
Where
CV269 Design temperature heater 6 FW outlet
----------------------------------------------------------------------------------------------------------------------CV084
Steam energy removed in condenser A KCAL/KG

= AV093*KN034*KN035*(AV094 AV092)
Where
AV093 CW flow for condenser A
KN034 CW density
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KN035 Specific heat of CW for mean temp and

salinity
AV094 Cond A CW out temp
AV092 Cond CW in temp
-----------------------------------------------------------------------------------------------------------------------CV270
Design temperature heater 5 outlet FW =Fn(AV049)

DEG C
Where
Note : BHEL curve MS-0104-E-HW-03040 Sheet 6.
-----------------------------------------------------------------------------------------------------------------------CV085
=CV270-AV011
Difference between design and actual outlet temperature DEG C
Where
CV270 Design temperature heater 5 FW outlet
AV011 Heater 6 inlet temperature
-----------------------------------------------------------------------------------------------------------------------CV272
Design temperature heater 3 condensate outlet =Fn(AV049)
DEG C
Where
----------------------------------------------------------------------------------------------------------------------CV087

=CV272-AV029
- Difference between design and actual outlet temperature
DEG C
Where
CV272 Design temperature heater 3 condensate
outlet
-----------------------------------------------------------------------------------------------------------------------CV273
Design temperature heater 2 condensate outlet =Fn(AV049)

DEG C
Where
-----------------------------------------------------------------------------------------------------------------------CV088

=CV273-AV033
-Difference between design and actual outlet temperature
DEG C
Where
CV273 Design temperature heater 2 condensate
outlet
---------------------------------------------------------------------------------------------------------------------
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=Fn(AV040+KN003, Dryness Fraction)
-A function of extraction pressure and dryness fraction
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KCAL/KG
Where
AV040 LPH-1 extraction pressure
Dryness fraction = The quality of extraction steam
will be from :BHEL curves based on load. Fn(AV049)
----------------------------------------------------------------------------------------------------------------------CV158
Low pressure heater 1 drain enthalpy

=Fn(AV042)
-A function of drain temp saturated liquid KCAL/KG
Where
AV042 LPH -1 drain temp
----------------------------------------------------------------------------------------------------------------------CV159
Heater 1B condensate outlet enthalpy =Fn(AV121)

-A function of condensate temp compressed liquid
KCAL/KG
Where
AV121 Outlet temp heater 1B.
----------------------------------------------------------------------------------------------------------------------CV089
Low pressure heater 1 extraction flow

=(( AV093-CV057)*((CV054+CV159) / 2))-CV059)) /(CV157-CV158 )
T/Hr
Where
AV093
CV057
CV054
CV159
CV059
CV158
CV157
Condensate flow right

Heater 2 drain flow
Heater 1A condensate outlet enthalpy
Heater 1B condensate outlet enthalpy
Heater 1condensate inlet enthalpy
Note: When contact status of CZ512 & CZ513 are closed, CV089 = 0
-----------------------------------------------------------------------------------------------------------------------CV090
Enthalpy of main steam at HP turbine =Fn(AV072,AV073+KN003)

-A function of temperature and pressure at CV inlet
KCAL/KG
Where
AV072 Main steam temp after ESV
AV073 Main steam press after ESV
-----------------------------------------------------------------------------------------------------------------------CV091
HP turbine exhaust enthalpy

=Fn(AV074,AV075+KN003)
-A function of temperature and pressure KCAL/KG
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Where
AV074 HPT exhaust temp
AV075 HPT exhaust press
----------------------------------------------------------------------------------------------------------------------CV092
HP turbine exhaust ideal enthalpy
=Fn(AV072,AV073+KN003, AV075+KN003)
-The enthalpy of main steam after isentropic expansion through the HP turbine
KCAL/KG
Where
AV072 Main steam temp after ESV
AV073 Main steam pressure after ESV
AV075 HPT exhaust pressure
-----------------------------------------------------------------------------------------------------------------------CV093
HP turbine efficiency
=(CV090-CV091) / (CV090-CV092) *100
-The ratio of the actual change in enthalpy across the HP turbine compared to the
theoretical change (at constant entropy), expressed as a percentage)
%
Where
CV090 Enthalpy of main steam at CV inlet
CV091 HP turbine exhaust enthalpy
CV092 HP turbine exhaust enthalpy (Ideal)
-----------------------------------------------------------------------------------------------------------------------CV094
Enthalpy of hot reheat steam

=Fn(AV045,AV046+KN003)
-A function of temperature and pressure of steam leaving the reheat section of the
boiler KCAL/KG
Where
AV045 Hot reheat temperature IV inlet
AV046 Hot reheat pressure IV inlet
-----------------------------------------------------------------------------------------------------------------------CV095
Enthalpy of IP turbine exhaust =CV053

-A function of temperature and pressure. This is equal to the enthalpy of extraction
steam to LPH-2
KCAL/KG
Where
CV053 LPH 2 extraction enthalpy
----------------------------------------------------------------------------------------------------------------------CV096
IP turbine exhaust enthalpy (Ideal)

=Fn(AV045,AV046+KN003,AV036+KN003)
-A function of temperature and inlet and exhaust pressure. It is the enthalpy of steam
after isentropic (constant entropy) expansion through the IP turbine)
KCAL/KG
Where
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AV045 Hot reheat temperature IV inlet

AV046 Hot reheat pressure IV inlet
AV036 LPH 2 extraction pressure
-----------------------------------------------------------------------------------------------------------------------CV097
IP turbine efficiency
=((CV094-CV095/CV094-CV096))*100
-The ratio of the actual change in enthalpy to the theoretical change in enthalpy if
expansion was isentropic, expressed as a percentage. %
Where
CV094 Enthalpy of hot reheat at IV inlet
CV095 IP turbine exhaust enthalpy
CV096 IP turbine exhaust enthalpy (Ideal)
Note: when contact status of XZ501 is closed CV097=0

---------------------------------------------------------------------------------------------------------------------CV098
Condenser A actual heat transfer coefficient

= CV084 / (CV080*KN057*(KN020+KN056))
KCAL/HR/SQ M/DEG C
Where
CV084 Steam energy removed in condenser A
CV080 Log mean temperature for condenser
KN057 Condenser surface area per tube
KN020 No. of condenser tubes in condenser A
KN056 No. of tubes in condenser A second pass
Note: When the contact status of HZ500/ HZ501 is closed, CV098=0.

-------------------------------------------------------------------------------------------------------------------CV099
Condenser A cleanliness factor =(CV098/CV064)*100
Where
CV098 Condenser A actual heat transfer
coefficient
CV064 Condenser A basic heat transfer
coefficient corrected.
-----------------------------------------------------------------------------------------------------------------------CV183
IPT leak off thru control valves =Fn(CV001)

-IPT leak off thru control valves is a function of main steam flow T/Hr
Where :
CV001 Main steam flow
----------------------------------------------------------------------------------------------------------------------CV184
IPT leak off thru rear seals

=Fn(CV001)
-IPT leak off thru rear seals is a function of main steam flow.
Where
T/Hr
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-----------------------------------------------------------------------------------------------------------------------CV185
IPT leak off thru front seals

=Fn(CV001)
-IPT leak off thru front seals is a function of main steam flow.
T/Hr
Where
-----------------------------------------------------------------------------------------------------------------------CV187
Steam leakage into LPT =Fn(CV001)
-Steam leakage into LPT is a function of main steam flow
T/Hr
Where
----------------------------------------------------------------------------------------------------------------------CV188
IPT and LPT leakage
=CV183+CV184+CV185-CV187
Where
CV183 IPT leakoff thru control valves
CV184 IPT leakoff thru rear seals
CV185 IPT leakoff thru front seals
CV187 Steam leakage into LPT
--------------------------------------------------------------------------------------------------------------------CV108
Generator variable losses
=Fn(AV049
-A function of gross generation MW
Where
---------------------------------------------------------------------------------------------------------------------CV109
LP turbine exhaust enthalpy (Ideal)

=Fn(AV035,AV036 + KN003, CV110)
-A function of temperature inlet and inlet and outlet pressure.
KCAL/KG
Where
AV035 LPH 2 extraction temperature
AV036 LPH 2 extraction pressure
CV110 Condenser vacuum (In absolute)
-----------------------------------------------------------------------------------------------------------------------CV189
HPT front seal leakoff enthalpy =Fn(CV001)

-HPT front seal leakoff enthalpy is a function of main steam flow.
Where
----------------------------------------------------------------------------------------------------------------------CV190
HPT rear seal leakoff enthalpy
=Fn(CV001)
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-HPT rear seal leakoff enthalpy is a function of main steam flow

Where
----------------------------------------------------------------------------------------------------------------------CV191
HPT CV seal leakoff enthalpy =Fn(CV001)

-HPT CV seal leakoff enthalpy is a function of main steam flow
Where
-----------------------------------------------------------------------------------------------------------------------CV192
HPT front seal to HPT exhaust steam enthalpy =Fn(CV001)

-HPT front seal to HPT exhaust steam enthalpy is a function of main steam flow
Where
----------------------------------------------------------------------------------------------------------------------CV193
IPT front seal leakoff enthalpy =Fn(CV001)

-IPT front seal leakoff enthalpy is a function of main steam flow
Where
--------------------------------------------------------------------------------------------------------------------CV194
IPT rear seal leakoff enthalpy =Fn(CV001)
-IPT rear seal leakoff enthalpy is a function of main steam flow.
BHEL drg MS-0105-HW-03020.
Where
---------------------------------------------------------------------------------------------------------------------CV195
IPT CV seal leakoff enthalpy

=Fn(CV001)
-IPT CV seal leakoff enthalpy is a function of main steam flow
Where
----------------------------------------------------------------------------------------------------------------------CV196
Steam leakage into LPT enthalpy
=Fn(CV001)
-Steam leakage into LPT enthalpy is a function of main steam flow
Where
**CV105
LP turbine exhaust flow

=CV036-CV042-CV051 - CV056 - CV089 - AV090 - CV188
-Hot reheat flow minus all extractions of IP and LP turbine sections.
T/Hr
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Where
CV036 Hot reheat flow
CV051
CV056
CV089
AV090
CV188

IPT and LPT leakage
Note :
1) The above equation is valid when the contact status of XZ505 is open
(contact status to be checked at site)
--------------------------------------------------------------------------------------------------------------------------------**CV111
LP turbine exhaust enthalpy (Actual)

= steam-extract-leaks-gener / CV105
steam = CV001*CV090 + CV036*CV094 - CV035*CV091

Where
CV001
CV090
CV036
CV094
CV035
CV091
Main steam flow

Main steam enthalpy
Hot reheat flow
Hot reheat enthalpy
Cold reheat flow
HPT exhaust enthalpy
Extract =
CV028*CV025 + CV042*CV145 + CV051*CV048 + CV056*CV053 + CV089*CV157
+ AV090*HXDEA
Where
CV028
CV025
CV042
CV145

CV051
CV048
CV056
CV053
CV089
CV157
AV090
LPH 3 extraction flow

LPH 3 extraction enthalpy
If the contact status of XZ505 is open, then HXDEA = CV145.

GENER=(AV049+CV108 + KN031)860.076
Where
CV108 Generator variable losses
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KN031 Generation fixed losses

860.076
Conversion from MW to KCAL/Hr
CV105 Low pressure turbine exhaust flow
LEAKS = CV176*CV189 + CV177*CV190 + CV178*CV191 - CV179*CV192 + CV185*CV193 +
CV184*CV194 + CV183*CV195 - CV187*CV196
Where
CV176 HPT leak off thru front seals
CV177 HPT leak off thru rear seals
CV178 HPT leak off thru control valves
CV179 Steam supplied from front sealing of HPT to
HPT exhaust
CV185 IPT leak off thru front seal
CV184 IPT leak off thru rear seals
CV183 IPT leak off thru control valves
CV187 Steam leakage into LPT
CV189 HPT front seal leak off enthalpy
CV190 HPT rear seal leak off enthalpy
CV191 HPT CV seal leak off enthalpy
CV192 HPT front seal to HPT exhaust steam
enthalpy
CV193 IPT front seal leak off enthalpy
CV194 IPT rear seal leak off enthalpy
CV195 IPT CV seal leak off enthalpy
CV196 Steam leakage into LPT enthalpy
**Process TAGS are not available in the database the same to be checked & incorporated at site
along with relevant calculation.
----------------------------------------------------------------------------------------------------------------------------**CV112
LP turbine efficiency
=((CV095-CV111) / (CV095-CV109))*100)
-The ratio of the energy used to the energy theoretically available expressed as a
percentage.
%
Where
CV095 IP turbine exhaust enthalpy
CV109 LP turbine exhaust enthalpy(Ideal)
CV111 LP turbine exhaust enthalpy(Actual)
Note : the contact status to be checked at site CV112 = 0.

-----------------------------------------------------------------------------------------------------------------------------CV205
Ton of Excess Air at AH Inlet Per Ton of Fuel

Fired=54.88*(KN006/100)+20.56*(KN007/100)+ 129.25* (KN008/100)
-16.29*(KN009/100)+4.90*(KN010/100)* ((AV053/100) / (1-4.78*AV053/100))
T/T
Where
KN006
KN007
KN008
KN009
Coal content carbon per cent

Coal content sulfur per cent
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KN010 Coal content nitrogen per cent

AV053 Economiser outlet oxygen per cent
-----------------------------------------------------------------------------------------------------------------------CV204 Ton of minimum air for complete combustion per ton of fuel fired T/T
=11.51*(KN006/100)+4.35*(KN007/100)+34.30* (KN008/100)-4.35*(KN009/100)
Where
KN006
KN007
KN008
KN009
Coal content carbon percent

Coal content sulfur content
-----------------------------------------------------------------------------------------------------------------------CV181
Excess air percentage =(CV205/CV204)*100 %
Where
CV205 Ton of excess air per ton of fuel
CV204 Kg of minimum air required for complete
combustion per KG of fuel.
-----------------------------------------------------------------------------------------------------------------------CV182
Excess air percentage standard =Fn(AV049)
-Excess air percentage standard is a function of load.
%
Where
-----------------------------------------------------------------------------------------------------------------------CV034
Excess Air Deviation
=CV181-CV182 %
Where
CV181 Excess air percentage
CV182 Excess air % standard
-----------------------------------------------------------------------------------------------------------------------CV117
Dry gas per ton of fuel fired
=WAEX+WGMA
Where
WAEX =t of excess air/t of fuel
=(54.88*KN006/100.+20.56*KN007/100. + 129.25 * KN008/100. - 16.29 *
KN009/100. + 4.90*KN010)/100.) * ((AV053/100)/(1-(4.78*AV053/100))
WGMA =T of dry gas/T of fuel in minimum air supply
for complete combustion condition.
=12.482xKN006/100. + 5.301*KN007/100. + 26.260*KN008/100. - 3.309*KN009/100.
+ KN010/100.
Where
KN006
KN007
KN008
KN009
KN010
Coal content carbon

Coal content sulfur
Coal content hydrogen
Coal content oxygen
Coal content nitrogen
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AV053 Economiser outlet oxygen

-------------------------------------------------------------------------------------------------------------------**CV118
Heat loss due to dry gas

=CV117*KN025(AHGOT-AHPAIT * CV004- CV005*AHSAIT)
KCAL/KG
Where
CV117 Dry gas/ fuel fired
KN025 Specific heat of flue gas
AV054 AH A gas out temperature
AV057 AH B gas out temperature
AV060 AH A PA in temperature **
AV062 AH B PA in temperature **
CV004 Fraction of air that is primary air
CV005 Fraction of air that is secondary air
AV064 AH A secondary air in temperature**
AV066 AH B secondary air in temperature**
Note: a) when contact status of SZ517 OR SZ524 is closed the following equation are applicable
AHGOT = AV057, AHPAIT= AV062, AHSPAIT=AV066
b) When contact status of SZ519 OR SZ525 is closed the following equation are applicable
AHGOT = AV054, AHPAIT= AV060, AHSPAIT=AV064
c) When both above note are applicable, CV118=0
d) When none of above notes is applicable the following equations shall be used.
AHGOT = (AV054+AV057)/2, AHPAIT= (AV060+AV062)/2, AHSPAIT=(AV064+AV066)/2
-----------------------------------------------------------------------------------------------------------------------CV119
Enthalpy of water vapor at exhaust gas temperature

=Fn ((AV054+AV057) / 2, KN003))
-A function of temperature and pressure saturated steam KCAL/KG
Where
AV054 AH A outlet gas temperature
AV057 AH B outlet gas temperature
Note: The above equation is valid when contact status of SZ524 AND SZ525 are open.
-------------------------------------------------------------------------------------------------------------------**CV120
Enthalpy of water at ambient temperature =CV004*HPA + CV005*HS A

-A function of inlet air temperature compressed liquid
KCAL/KG
HPA
HS A
= Fn(AV060 + AV062) / 2
= Fn(AV064 + AV066) / 2
Where
AV060
AV062
AV064
AV066
CV004
AH A PA inlet temperature**
AH B PA inlet temperature**
AH A SA inlet temperature
AH B SA inlet temperature
Fraction of air that is primary air
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-----------------------------------------------------------------------------------------------------------------------**CV121
Heat loss due to moisture in fuel =KN011/100. * (CV119-CV120)

-The coal moisture content times the difference in enthalpy of the exhaust gas and
liquid water at ambient. KCAL/KG
Where
KN011 Coal content moisture
CV119 Enthalpy of water vapor at exhaust gas
temperature
CV120 Enthalpy of water at ambient.
---------------------------------------------------------------------------------------------------------------------**CV122
Heat loss due to water combined from hydrogen

=9.* KN008/100.*(CV119 - CV120)
-A function of moisture and the difference in enthalpy of water at ambient and at
exhaust gas temperature
KCAL/KG
Where
KN008 Coal content hydrogen
CV119 Exhaust gas water vapor enthalpy
CV120 Enthalpy of water at ambient.
-----------------------------------------------------------------------------------------------------------------------CV203
Ton of moisture per ton of dry air (i.e., specific humidity of dry air)
=(KN002* PSAT/100)/(1.608*(KN003-KN002 * PSAT/100))
-Specific humidity is a function of relative humidity, temperature and atmospheric
pressure
Where
KN002 Relative humidity per cent
KN003 Atmospheric pressure kg/sc
PSAT Saturation pressure of water vapor at
ambient temp
PSAT f ((AV140+AV167) / 2)
AV140 FD Fan A discharge temp
AV167 FD Fan B discharge temp
Note:
a) When contact status of SZ506 AND SZ507 are open the above equation is valid
b) When contact status of SZ506 is open AND SZ507 is close, CV203=Fn (KN002, AV140)
c) When contact status of SZ506 is close AND SZ507 is open, CV203=Fn (KN002, AV167)
----------------------------------------------------------------------------------------------------------------------CV164
Heat loss due to moisture in air
=(CV204+CV205)*(CV203*0.477*(TG -TEMP)
KCAL/KG
Where
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CV204 Min air for complete combustion

CV205 Excess air per ton of fuel
CV203 Water vapor content of combustion air
(specific humidity)
0.477 Specific
heat
of
water
vapor
KCAL/KG/Deg C
TG = (AV054+AV057) / 2.
Notes :
1) When the contact status of SZ507 is closed, Temp=AV140
2) When the contact status of SZ506 is closed, Temp =AV167
4) If both the status of SZ506 and SZ507 are closed, CV164=0
3) If both the status of SZ506 and SZ507 are open Temp = (AV140+AV167) / 2
4) TG = (AV054+AV057) / 2. (since the contact status of AH-A GAS O/L Damper and AH-B
O/L Damper not given in database hence AVG. taken)
AV140 Forced draft fan A disch temp
AV167 Forced draft fan B disch temp
AV054 Gas temp after air heater A
AV057 Gas temp after air heater B
gas
---------------------------------------------------------------------------------------------------------------------CV123
Boiler efficiency -Heat loss method

%
=100.*((1-(CV118+CV121 + CV122 + CV164) / KN013)) -(KN014+KN015+KN016)
Where
CV118 Heat loss- dry gas
CV121 Heat loss- moisture in fuel
CV122 Heat loss- combined from hydrogen
KN013 Heating value of coal

KN014 Heat loss refuse
KN015 Heat loss radiation
KN016 Heat loss unmeasured
CV164 Heat loss due to moisture in air
-----------------------------------------------------------------------------------------------------------------------CV124
Net generation =AV049-AV056
-Gross generation less auxiliary power MW
Where
AV056 Auxiliary power
----------------------------------------------------------------------------------------------------------------------CV125
Auxiliary power per cent = (AV056/AV049) * 100.
-The per cent of gross generation used for auxiliary power.
%
Where
AV056 Auxiliary power
AV049 Gross power
----------------------------------------------------------------------------------------------------------------------CV126
Net turbine heat rate
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=((CV001*(CV090- CV008) + CV035 * (CV094-CV091) + AV013* (CV094-CV008)) /

CV124
-The total heat added to the cycle divided by net generation.
KCAL/ KWH
Where
CV001
CV090
CV035
CV091
CV124
AV013
CV094
CV008
Main steam flow

Enthalpy of main steam
Cold reheat flow
Enthalpy of cold reheat
Net generation
Reheat spray flow
Hot reheat enthalpy
Superheat spray water enthalpy
----------------------------------------------------------------------------------------------------------------------------CV127
Reference Gross turbine heat rate
=Fn(AV049)
-See curve
KCAL KWH
Where
----------------------------------------------------------------------------------------------------------------------CV166
Gross turbine heat rate =CV126 * CV124/AV049

KCAL/KWH
Where
CV126 Net turbine heat rate
CV124 Net generation
---------------------------------------------------------------------------------------------------------------------CV133
Adjusted gross turbine heat rate
=CV166*(1-CV128/100.) * (1. + CV129/100.) * (1. + CV130/100.) * (1. +
CV131/100.)* (1+CV167/100)
KCAL/KWH
Where
CV128 Heat rate deviation main steam temperature
CV129 Heat rate deviation reheat steam temp
CV130 Heat rate deviation main steam press
CV131 Heat rate deviation condenser vacuum
CV167 Heat rate deviation Reheater press drop
CV166 Gross turbine heat rate
-----------------------------------------------------------------------------------------------------------------------CV200
Reheater outlet enthalpy
=Fn((AV101+AV102),AV103+KN003)
Where
AV101 Reheater outlet steam temp left
AV102 Reheater outlet steam temp right
AV103 Reheater outlet steam pressure
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----------------------------------------------------------------------------------------------------------------------CV138
Boiler efficiency by input-output method

={{ (AV001-KN001)* (CV199-CV008) + AV076*(CV199-CV008) + CV035*(CV200CV091) +(AV013 (CV200-(KN032-CV008) + KN001*CV008) } /
{KN013*(AV104+AV105 + AV106 + AV107 + AV108 + AV109) + ((AV110 -AV111) /
1000) * KN026 + (KN033 / 1000) }} 100 %
Where
AV001 Feedwater flow
KN001 Blowdown flow
CV199 Superheater outlet enthalpy
CV008 Superheater spray water enthalpy
Economiser inlet enthalpy
AV076 Superheat spray water flow
CV035 Cold reheat flow
CV200 Reheater outlet enthalpy
CV091 HP turbine exhaust enthalpy
AV013 Reheat spray flow
KN032 Blow down enthalpy
KN013 Heating value of coal
AV104 Mill A coal flow
AV105 Mill B coal flow
AV106 Mill C coal flow
AV107 Mill D coal flow
AV108 Mill E coal flow
AV109 Mill F coal flow
AV110 Heavy oil supply flow
AV111 Heavy oil return flow
KN026 Heating value of fuel oil
KN033 Heat added other than chemical
-----------------------------------------------------------------------------------------------------------------------CV137
Average boiler efficiency

-Heat loss and input/output method
=(CV123+CV138) / 2
Where
CV123 Boiler efficiency by heat loss method
CV138 Boiler efficiency by input/output method
-----------------------------------------------------------------------------------------------------------------------CV136
Gross unit heat rate

= (CV166/CV137) * 100
-Net heat rate adjusted for gross generation
KCAL/KWH
Where
CV166 Gross turbine heat rate
CV137 Boiler efficiency (Average of heat loss and
input/output methods)
-----------------------------------------------------------------------------------------------------------------------CV169
Net unit heat rate
=CV136 * AV049/CV124
KCAL/KWH
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Where
CV136 Gross unit heat rate
CV124 Net generation
----------------------------------------------------------------------------------------------------------------------CV152
Circulating water velocity in condenser B tubes
=1/2((AV120/KN021*KN036*3600)+( AV120/KN021*KN058*3600)) M/S
Where
AV120 Condenser flow, left
KN021 Condenser cross section area per tube
KN036 Number of tubes condenser B first pass
3600 Conversion from m/hr to m/s
KN058 Number of tubes condenser B Second pass
-----------------------------------------------------------------------------------------------------------------------CV153
Condenser B basic heat transfer coefficient uncorrected 2290.5 * (CV152)1/2

-A function of velocity KCAL/HR/SQM/DEG C
Where
CV152 Circulating water velocity through condenser
B
-----------------------------------------------------------------------------------------------------------------------CV154
Condenser B basic heat transfer coefficient corrected

=CV152*CV058*KN018
KCAL/HR/SQM/DEG C
Where
CV153 Uncorrected heat transfer coefficient for
condenser B
CV058 Temperature correction factor
KN018 Tube metal correction factor
-----------------------------------------------------------------------------------------------------------------------CV155
=CV066 - AV095
DEG C
Where
AV095 Condenser B outlet temp
Note: When HZ503 contact status closed, CV155=0.
-----------------------------------------------------------------------------------------------------------------------CV156

DEG C
=AV095-AV092
Where
AV095 Condenser B outlet temp
AV092 Cooling water temp
Note: When the contact status of HZ501 is closed, CV156=0.
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-----------------------------------------------------------------------------------------------------------------------CV160
Condensate enthalpy leaving condenser B

=Fn(AV122)
-A function of condensate temp leaving condenser B
KCAL/KG
Where
AV122 Condensate suction pump temp
----------------------------------------------------------------------------------------------------------------------CV161
Steam energy removed in condenser B

= AV120*KN034*KN035 * (AV095-AV092)
KCAL/HR
Where
AV120 condenser flow, left
KN034 Circulating water density
KN035 Specific heat of circulating water for mean
temp and salinity
AV092 Condenser cooling water temp
AV095 Circulating water at condenser B outlet temp
-----------------------------------------------------------------------------------------------------------------------CV197
Logarithmic mean temperature for condenser B

=((CV066-AV092)-(CV066-AV095))/ln ((CV066-AV092)/(CV066-AV095))
DEG C
Where
AV092 Condenser cooling water temp
AV095 Cooling water at condenser B outlet temp
Note : When contact status of HZ501 is closed, CV197=0.

----------------------------------------------------------------------------------------------------------------------CV162
Condenser B actual heat transfer coefficient

=CV161/(CV197*KN057*(KN036 + KN058)
KCAL/HR/SQM/DEG C
Where
CV161 Steam energy removed in condenser B
CV197 LMTD for condenser B
KN057 Condenser surface area per tube
KN036 Number of tubes in first pass of condenser B
KN058 Number of tubes in second

condenser B
Note : When contact status of HZ501 is closed, CV162=0.
-----------------------------------------------------------------------------------------------------------------------CV163
condenser B cleanliness factor =CV162/CV154 * 100
pass of
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Where
CV162 Condenser B actual heat transfer rate
CV154 Condenser B basic heat transfer rate
corrected.
----------------------------------------------------------------------------------------------------------------------CV170
Boiler efficiency deviation between heat loss and input/output method
=ABS (CV123-CV138)
-Percentage deviation of heat loss method and input/output method
%
Where
CV123 Boiler efficiency by heat loss method
CV138 Boiler efficiency by input/output method
ABS
Absolute value
-----------------------------------------------------------------------------------------------------------------------CV171

-A function of extraction pressure to the heater Deg C
Where
-----------------------------------------------------------------------------------------------------------------------CV172
Heater 1A terminal temp difference

=CV171-AV037
Deg C
Where
CV171 Heater 1 saturation temp
AV037 Heater 1A condensate temp out
-----------------------------------------------------------------------------------------------------------------------CV173
Heater 1B terminal temp difference

=CV171-AV121
Deg C
Where
CV171 Heater 1 saturation temp
AV121 Heater 1B condensate temp out
Note : When contact status of CZ512 and CZ513 are closed, CV162=0.
----------------------------------------------------------------------------------------------------------------------CV278
Economiser pressure drop in gas path with respect to load

KG/SC
Fn(AV049)
Where
----------------------------------------------------------------------------------------------------------------------CV174
Economiser press drop performance deviation

={(AV136-CV278) / CV278} *100
Where
-See curve
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CV278 Economiser press drop in gas path with

respect to load
AV136 Measured press drop in gas path across
economiser
-----------------------------------------------------------------------------------------------------------------------CV279
Economiser temperature rise as a function of load

DEG C
=Fn(AV049)
Where
-----------------------------------------------------------------------------------------------------------------------CV175
Economiser temp rise performance deviation

=CV279-((AV138+AV139)/2- AV088))
-See curve
DEG C
Where
CV279
AV138
AV139
AV088
Econ temp rise as a function of load

Econ temp outlet left of feedwater
Econ temp outlet right of feedwater
Econ temp inlet of feedwater
----------------------------------------------------------------------------------------------------------------------CV198
HPH-5 drain cooler approach

DEG C
=AV069-AV071
Where
AV069 HPH-5 drain temperature
AV071 HPH-5 CNDS in temp
Note: When contact status of XZ503 OR FZ507 OR FZ506 are closed, CV198 = 0
----------------------------------------------------------------------------------------------------------------------CV201
Ton of dry air leakage in AH A per the quantity of wet flue gas per ton of fuel fired
entering AH A = (54.88*KN006/100 + 20.56 * KN007/100 + 129.25 * KN008/10016.29 * KN009/100+4.90 * KN010/100) * (
KN037/100/((1-4.78*KN037/100)(AV053/100)*(1-4.78*AV053/100))
Where
KN037 Entered value = per cent oxygen by volume
for gas at AH A outlet
AV053 Per cent oxygen by volume for gas at AH
inlet
KN006 Coal content carbon per cent
KN007 Coal content sulper per cent
KN008 Coal content hydrogen per cent
KN009 Coal content oxygen per cent
Note: When contact status of SP573 is ON, CV201=0.

-----------------------------------------------------------------------------------------------------------------------
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Ton of dry air leakage in AH B per the quantity of wet flue gas per ton of fuel fired
entering AH B
= (( 54.88 * KN006/100 + 20.56 * KN007/100 + 129.25 * KN008/100 16.29 *
KN009/100 + 4.90 * KN010/100) * (KN038/100) / ((1-4.78 * KN038/100)
(AV053/100) * (1-.78 * AV053/100))
Where
KN038 Entered value = per cent oxygen by volume
for gas at AH B outlet
AV053 Percent oxygen by volume for gas at AH
inlet
KN006 Coal content carbon per cent
KN007 Coal content sulfur per cent
KN009 Coal content oxygen per cent
Note: When contact status of SP574 is ON, CV202=0

---------------------------------------------------------------------------------------------------------------------CV206
Ton of wet air leakage in AH A per the quantity of wet flue gas per ton of fuel fired
entering AH A =CV201*(1+CV203)
T
Where
CV201 Ton of dry air leakage in AH A per the
quantity of wet flue gas per ton of fuel fired entering
AH A
CV203 Ton of moisture per ton of dry air (i.e.,
specific humidity per ton)
-----------------------------------------------------------------------------------------------------------------------CV207
Ton of wet air leakage in AH B per the quantity of wet flue gas per ton of fuel fired
entering AH B =CV202*(1+CV203)
T
Where
CV202 Ton of dry air leakage in AH B per the
AH B
CV203 Ton of moisture per ton of dry air (I.e.,
specific humidity per ton)
-----------------------------------------------------------------------------------------------------------------------CV208
Ton of moisture in flue gas at AH inlet per ton of fuel fired

=KN011/100+9 * KN008/100+CV203 * (CV204+CV205) T/T
Where
KN011 Coal content moisture per cent
CV203 Sp. Humidity of air T/T
CV204
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imum air for complete combustion per ton of fuel

fired
CV205 Ton of excess air at economiser outlet per
ton of fuel fired.
-----------------------------------------------------------------------------------------------------------------------CV209
Ton of wet gas at AH inlet per ton of fuel fired

=CV117+CV208
T
Where
CV117 Dry gas per ton of fuel fired
CV208 Ton of moisture in AH inlet flue gas per ton
of fuel fired.
-----------------------------------------------------------------------------------------------------------------------CV210
Percentage air leakage of AH A =(CV206/CV209) * 100
Where
CV206 Ton of wet air leakage in AH A per the
AH A
CV209 Ton of wet gas at AH inlet per ton of fuel
fired.
----------------------------------------------------------------------------------------------------------------------CV211
Percentage air leakage of AH B =(CV207/CV209)*100

Where
CV207 Ton of wet air leakage in AH B per the
AH B
fired.
-----------------------------------------------------------------------------------------------------------------------CV266
AH A sec air inlet pressure

=AV165-37*((AV083)2/(KN055)2 )* ((AV064+273.2) / (KN044+273.2))
Where
AV165 FD fan A disch pressure
AV166 FD fan B disch pressure
KN055 Sec air flow at MCR through each air heater
KN044
AV083
AV064
AV084

Sec air flow left
AH A sec air in temp**
Sec air flow right
Note :
1) The above equation is applicable when the contact status of SP573 or SS556 and SS558,
SP574are on and SZ506 and SZ507 are open.
2) When the contacts of SZ506, SZ507 are open and SP573or SS556 is on, & SP574 and SS558
off, use the following equation
CV266=AV165-37 * (AV083+AV084)2/(KN055)2 * (AV064+273.2)/(KN044+273.2)
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3) When the contacts of SZ506 is open and SP573 or SS556 and SP574 or SS558 are on, and
SZ507 is closed, use the following equation
CV266=AV165-37 * (AV083)2/(KN055)2 * (AV064+273.2)/(KN044+273.2)
4) When the contacts of SP573 or SS556 is on and SZ506 is open, and SP574 and SS558 are off
and SZ507 is closed, use the following equation
CV266=AV165-37 * (AV083+AV084)2/(KN055)2 * (AV064+273.2)/(KN044+273.2)
5) When the contacts of SZ507 is open, SP573 or SS556 and SP574 or SS558 are on, and SZ506 is
closed, use the following equation
CV266=AV166-37 * (AV083)2/(KN055)2 * (AV064+273.2)/(KN044+273.2)
6) When the contacts of SZ507 is open, and SP573 or SS556 is on, and SZ506 is closed & SP574
and SS558 are off, use the following equation
CV266=AV166-37 * (AV083+AV084)2/(KN055)2 * (AV064+273.2)/(KN044+273.2)
7) When the contact status of SP573 is closed, CV266=0.
-----------------------------------------------------------------------------------------------------------------------**CV212 Fraction of the total air leakage of AH A coming from primary of air side
= { ((( AV155 AV156) * (AV064 + 273.2)) / ((CV266 AV156) * (AV060 + 273.2))) 1/2 /
{ 1 + ((( AV155 AV156) * (AV064 + 273.2)) / ((CV266 AV156) * (AV060 + 273.2))) 1/2 }}
Where
AV060 AH A PA in temp**
AV064 AH A sec air in temp
AV155 AH A PA in press
AV156 AH A gas out press
CV266 AH A sec air in press
Note : When the contact status of SP573 and SS556 is off, CV212=0.
-----------------------------------------------------------------------------------------------------------------------CV213
Fraction of the total air leakage of AH A coming from secondary air side
=1-CV212
Where
CV212 Fraction of AH A total air leakage coming
from primary air side
Note : When contact status of SP573 & SS556 is off, CV213=0.

-----------------------------------------------------------------------------------------------------------------------CV267
AH B sec air inlet pressure

=AV166-37*((AV084)2/(KN055)2 )* ((AV066+273.2)/(KN044+273.2))
Where
AV165 FD fan A disch pressure
AV166 FD fan B disch pressure
KN055 Sec air flow at MCR through each air heater
KN044
AV066
AV083
AV084

AH B sec air in temp
Sec air flow left
Sec air flow right
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-----------------------------------------------------------------------------------------------------------------------CV214
Fraction of the total air leakage of AH B coming from primary air side
= { ((( AV158 AV157) * (AV066 + 273.2)) / (( CV267 AV157) * (AV062 + 273.2))) 1/2 } / { 1 +
((( AV158 AV157) * (AV066 + 273.2)) / (( CV267 AV157) * (AV062 + 273.2))) 1/2 }}
Where
AV062
AV066
AV157
AV158
CV267
AHA B PA in temp**
AH B gas out press
AH B PA in press
AH B sec air in press
Note : When contact status of SP574 & SS558 is off, CV214=0.

-----------------------------------------------------------------------------------------------------------------------CV215
Fraction of the total air leakage of AH B coming from secondary air side
=1-CV214
Where
CV214 Fraction of the total air leakage of AH B
coming from primary air side
Note: When contact status of SP574 & SS558 is off, CV215=0

-----------------------------------------------------------------------------------------------------------------------**CV216
AH A gas out temperature corrected for no leakage

={CV212*CV210 * 0.242 * (AV054-AV060)} / (100*KN025) + {CV213 * CV210 *
0.242*(AV054-AV064)}/100 *KN025) + AV054
DEG C
Where
CV212 Fraction of the total air leakage of AH A
coming from secondary air side
CV210 Percentage air leakage AH A
0.242 Mean specific heat of air between design air
inlet and gas outlet temp
KN025 Sp heat of flue gas
AV060 AH A PA in temperature **
AV064 AH A sec air in temperature
Note : When contact status of SP573 and SS556 is off, CV216=0.

-----------------------------------------------------------------------------------------------------------------------
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**CV217
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AH B gas out temperature corrected for no leakage =CV214*CV211*0.242*(AV057AV062)+/100*KN025 + CV215*CV211*0.242 (AV057-AV066)/(100*KN025) + AV057
DEG C
Where
CV211 Percentage air leakage of AH A
0.242 Mean specific heat of air between design air
inlet and gas outlet temp
KN025 Sp heat of flue gas
AV062 AH B PA in temperature **
AV066 AH B sec air in temperature
Note : When contact status of SP574 & SS558 is off, CV217=0

-----------------------------------------------------------------------------------------------------------------------**CV218
Gas side efficiency-AH A

%
={(AV055-CV216) / (AV055 -(CV004 * AV060+CV005*AV064))} * 100
Where
AV055 AH A gas in temp
CV216 AH A gas out temp corrected for no leakage
CV004
CV005
AV060
AV064
Fraction of air that is primary

Fraction of air that is secondary
AH A primary air inlet temperature**
AH A secondary air inlet temperature
Note : When contact status of SP573 and SS556 is off, CV218=0.

-----------------------------------------------------------------------------------------------------------------------CV219
Gas side efficiency-AH B

%
={(AV058-CV217) / (AV058 -(CV004*AV062+CV005*AV066))} * 100
Where
AV058 AH B gas in temp
CV217 AH B gas out temp corrected for no leakage
CV004 Fraction of air that is primary
CV005 Fraction of air that is secondary
AV062 AH B primary air inlet temperature
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AV066 AH Bsecondary air inlet temperature

Note : When contact status of SP574 & SS558 is off, CV219=0
----------------------------------------------------------------------------------------------------------------------**CV220
Fraction of mill A primary air which is heated in air heater

=(AV149- (AV060+AV062)/2) / {(AV059+AV061)/2 - (AV060+AV062/2)}
-This is obtained by equating the heat excess of mill air to heat excess of hot primary
air taking cold primary air temp as reference.
Where
AV149
AV059
AV060
AV061
AV062
Mill A inlet PA temp

AH A PA out temp
AH A PA in temp
AH B PA out temp
AH B PA in temp**
Notes :
1) The above equation is applicable when the contact status of SP573 or SS556 and SP574 or
SS558 are on.
2) When the contact status of SP573 SS556 is on and the contact status of SP574 and SS558 is of
use the following
equation for CV220.
CV220=(AV149-AV060)/(AV059-AV060)
3) When the contact status of SP573 and SS556 is off and the contact status of SP574 or SS558 is
on, use the following equation
CV220=(AV149-AV062)/(AV061-AV062)
4) When the contact status of SS576 is off, CV220=0.
----------------------------------------------------------------------------------------------------------------------**CV221
Fraction of mill B primary air which is heated in air heater

=(AV150-(AV060+AV062)/2) / ((AV059+AV061)/2 - (AV060+AV062)/2)
Where
AV150
AV059
AV060
AV061
AV062
Mill B inlet PA temp

AH A PA out temp
AH A PA in temp
AH B PA out temp
AH B PA in temp**
Notes :
SS558 are on.
use the following
equation for CV220.
CV221=(AV150-AV060)/(AV059-AV060)
CV221=(AV150-AV062)/(AV061-AV062)
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-----------------------------------------------------------------------------------------------------------------------**CV222
Fraction of mill C primary air which is heated in air heater

=(AV151-(AV060+AV062)/2) / ((AV059+AV061)/2 - (AV060+AV062)/2)
Where
AV151 Mill C inlet PA temp
AV059 AH A PA out temp
AV061 AH B PA out temp
AV062 AH B PA in temp**
Notes :
SS558 are on.
use the following
equation for CV220.
CV222=(AV151-AV060)/(AV059-AV060)
CV222=(AV151-AV062)/(AV061-AV062)
-----------------------------------------------------------------------------------------------------------------------**CV223
Fraction of mill D primary air which is heated in air heater

=(AV152-(AV060+AV062)/2) / ((AV059+AV061/2) - (AV060+AV062)/2))
Where
AV152
AV059
AV060
AV061
AV062
Mill D PA inlet temp

AH A PA out temp
AH A PA in temp
AH B PA out temp
AH B PA in temp**
Notes :
SS558 are on.
use the following
equation for CV223.
CV223=(AV152-AV060)/(AV059-AV060)
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CV223=(AV152-AV062)/(AV061-AV062)
-----------------------------------------------------------------------------------------------------------------------**CV224
Fraction of mill E primary air which is heated in air heater

=(AV153-(AV060+AV062)/2) / ((AV059+AV061)/2) - (AV060+AV062)/2))
Where
AV153
AV059
AV060
AV061
AV062
Mill E PA inlet temp

AH A PA out temp**
AH A PA in temp**
AH B PA out temp**
AH B PA in temp**
Notes :
SS558 are on.
use the following
equation for CV220.
CV224=(AV153-AV060)/(AV059-AV060)
CV224=(AV153-AV062)/(AV061-AV062)
-----------------------------------------------------------------------------------------------------------------------**CV225
Fraction of mill F primary air which is heated in air heater

=(AV154-(AV060+AV062)/2) / ((AV059+AV061)/2) - (AV060+AV062)/2))
Where
AV154
AV059
AV060
AV061
AV062
Mill F PA inlet temp

AH A PA out temp**
AH A PA in temp**
AH B PA out temp**
AH B PA in temp**
Notes :
SS558 are on.
use the following
equation for CV220.
CV225=(AV154-AV060)/(AV059-AV060)
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CV225=(AV154-AV062)/(AV061-AV062)
-----------------------------------------------------------------------------------------------------------------------CV226
Fraction of total PA which is hot PA =(AV082*CV220+AV077*CV221+AV078*CV222

+ AV079*CV223+AV080*CV224 + AV081 * CV225 ) / (AV082+AV077 + AV078 +
AV079 + AV080 + AV081)
Where
CV220 Fraction of mill A primary air which
in AH
CV221 Fraction of mill B primary air which
in AH
CV222 Fraction of mill C primary air
heated in AH
CV223 Fraction of mill D primary air
heated in AH
CV224 Fraction of mill E primary air
heated in AH
CV225 Fraction of mill F primary air which
in AH
AV082 Mill A PA flow
AV077 Mill B PA flow
AV078 Mill C PA flow
AV079 Mill D PA flow
AV080 Mill E PA flow
AV081 Mill F PA flow
----------------------------------------------------------------------------------------------------------------------**CV229
is heated
is heated
which is
which is
which is
is heated
Test X ratio AH A
=(AV055-CV216) * (1-CV004*CV228) / (CV004*CV226 * (AV059-AV060) + CV005 *
(AV063-AV064))
-This is found as the ratio of heat capacity of the total air passing through the air
heater to the heat capacity of the gas passing through the heater.
Where
CV216 AH A gas out temp corrected for no
leakage
CV004 Fraction of air that is primary air
CV228 Fraction of total PA which is cold
PA=1-CV266
CV226 Fraction of total PA which is hot PA
AV059 AH A PA out temp**
AV063 AH A sec air out temp
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Note : When contact status of SP573 is closed, CV229=0.
---------------------------------------------------------------------------------------------------------------------**CV230
Test X ratio AH B
=(AV058-CV217) * (1-CV004*CV228) / (CV004*CV226 * (AV061-AV062) + CV005 *
(AV065-AV066))
Where
AV058 AH B gas in temp
CV217 AH B gas out temp corrected for no leakage
CV004
CV228
CV226
CV226
CV005
AV061
AV062
AV065
AV066
Fraction of air that is primary air

Fraction of total PA which is cold PA=1Fraction of total PA which is hot PA
Fraction of air that is secondary air
AH B PA out temp**
AH B PA in temp**
AH B sec air out temp
-----------------------------------------------------------------------------------------------------------------------CV233

=AV104+AV105 + AV106 + AV107 + AV108 + AV109
Where
AV104
AV105
AV106
AV107
AV108
AV109
T/HR
Mill A coal flow

Mill B coal flow
Mill C coal flow
Mill D coal flow
Mill E coal flow
Mill F coal flow
-----------------------------------------------------------------------------------------------------------------------*CV231
Corrected percentage air leakage of AH A for deviation from design pressure

differential and from design air temperature
= ( CV212 * CV210 * CV209 * CV233 / ( 2 * KN039 )) * ((( KN040 KN042) / (AV155
AV156)) * (( AV060 + 273.2) + (KN041 + 273.2))) 1/2
+ ( CV213 * CV210 * CV209 * CV233 / ( 2 * KN039 )) * ((( KN043 KN042) / (CV266
AV156)) * (AV064 + 273.2) + (KN044 + 273.2))) 1/2
Where
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CV210 Per cent air leakage of AH A
fired
CV233 Ton of coal fired per hour
CV266 AH A secondary air inlet pressure
KN039 Design rated value of wet gas flow through
each air heater
KN040 Design pressure AH inlet PA
KN041 Design temp AH inlet PA
KN042 Design press AH outlet gas
KN043 Design press AH inlet sec air
AV060 AH A PA in temp*
KN044 Design temp AH inlet sec air
AV155 AH A PA in press
AV156 AH A gas out press
Notes :
1) The above equation is applicable when the contact status of SP573 SS556 and SP574 or SS558
are on
2) When the contact status of SP573 or SS556 is on and the contact status of SP574 and SS558 is
off use the following equation
CV231 = (CV212 * CV210 * CV209 * CV233 / (KN039)) * (((KN040 KN042) /
(AV155 AV156)) * ((AV060 + 273.2) + (KN041 + 273.2))) 1/2
+ ( CV213 * CV210 * CV209 * CV233 / (KN039)) * ((( KN043 KN042) /
(( CV266 AV156 )) * (( AV064 + 273.2) + ( KN044 + 273.2 ))) 1/2
* To be checked at site
----------------------------------------------------------------------------------------------------------------------*CV232
Corrected percentage air leakage of AH B for deviation from design pressure

differential and from design air temperature
CV232 = ( CV214 * CV211 * CV209 * CV233 / (KN039)) * ((( KN040 KN042) /
(AV158 AV157)) * ((AV062 + 273.2) + (KN041 + 273.2))) 1/2
+ ( CV215 * CV211 * CV209 * CV233 / (KN039)) * ((( KN043 KN042) /
(( CV267 AV157 )) * (( AV066 + 273.2) + ( KN044 + 273.2 ))) 1/2
Where
CV211 Per cent air leakage of AH B
fired
each air heater
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KN041
KN042
KN043
KN044
AV062
AV066
AV157
AV158
CV267
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Design pressure AH inlet PA

Design temp AH inlet PA
Design press AH outlet gas
Design press AH inlet sec air
AH B PA in temp*
AH B sec air inlet temp
AH B gas outlet press
AH A PA in press
AH B sec air in press
Notes :
are on
CV232 = ( CV214 * CV211 * CV209 * CV233 / (KN039)) * ((( KN040 KN042) /
(AV158 AV157)) * ((AV062 + 273.2) + (KN041 + 273.2))) 1/2
+ ( CV215 * CV211 * CV209 * CV233 / (KN039)) * ((( KN043 KN042) /
(( CV267 AV157 )) * (( AV066 + 273.2) + ( KN044 + 273.2 ))) 1/2
* To be checked at site
-----------------------------------------------------------------------------------------------------------------------CV234
Gas side pressure loss of AH A corrected for deviation from design flow and
temperature
CV234 = AV159*(KN039)2 * ((KN045+273.2) + (KN046 + 273.2)) / ((CV209 *
CV233/2)2 * ((AV055 + 273.2) + (AV054 + 273.2)))
MMWCL
Where
AV159 Gas pressure drop across AH A
each air heater
KN045 AH entering gas temp in design rated
condition
KN046 AH exit gas temp in design rated
condition
fired
AV054 AH A gas out temp
Note :
are on
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CV234 = AV159*(KN045)2 * ((KN045+273.2) + (KN046 + 273.2)) / ((CV209 *

CV233/2)2 * ((AV055 + 273.2) + (AV054 + 273.2)))
MMWCL
-----------------------------------------------------------------------------------------------------------------------CV235
Gas side pressure loss of AH B corrected for deviation from design flow and
temperature
CV235 = AV160*(KN039)2 * ((KN045+273.2) + (KN046 + 273.2)) / ((CV209 *
CV233/2)2 * ((AV058 + 273.2) + (AV057 + 273.2)))
MMWCL
Where
AV160 Gas pressure drop across AH B
each air heater
KN045 AH entering gas temp in design rated
condition
KN046 AH exit gas temp in design rated condition
CV209
fired
CV233
AV057
AV058
Ton of wet gas at AH inlet per ton of fuel

AH B gas in temp
AH B gas out temp
Note :
are on
CV235 = AV160 * (KN045)2 * ((KN045+273.2) + (KN046 + 273.2)) / ((CV209 *
CV233/2)2 * ((AV058 + 273.2) + (AV057 + 273.2)))
MMWCL
-----------------------------------------------------------------------------------------------------------------------CV238
T/HR
=(AV077+AV078 + AV079 + AV080+ AV081+AV082) * CV226/2
Where
AV077
AV078
AV079
AV080
AV081
AV082
CV226
Mill B PA flow
Mill C PA flow
Mill D PA flow
Mill E A flow
Mill F PA flow
Mill A PA flow
Note :
1) The above equation is applicable when the contact status of SP573 & SS556 and SP574 & SS558
are on
2) When the contact status of SP573 & SS556 are on and the contact status of SP574 or SS558 are
(AV077+AV078 + AV079 + AV080+ AV081+AV082) * CV226
3) When the contact status of SP573 or SS556 is off, CV238=0.
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----------------------------------------------------------------------------------------------------------------------**CV236
Primary air side pressure loss of AH A corrected for deviation from design flow and
temperatures =AV161* (KN047)2 * ((KN041 + 273.2) + ( KN038 + 273.2)) /
((CV238)2 * ((AV060 + 273.2) + (AV059 + 273.21)))
MMWCL
Where
AV161
KN047
heater
KN041
KN048
CV238
AV060
AV059
PA pressure drop across AH A

Design rated PA flow through each air
Design PA in temp
Design PA out temp
AH A PA in temp**
AH A PA out temp**
-----------------------------------------------------------------------------------------------------------------------CV239
T/HR
=(AV077+AV078 + AV079 + AV080+ AV081+AV082) * CV226/2
Where
AV077
AV078
AV079
AV080
AV081
AV082
CV226
Mill B PA flow
Mill C PA flow
Mill D PA flow
Mill E PA flow
Mill F PA flow
Mill A PA flow
Note :
are on
2) When the contact status of SP573 & SS556 are on and the contact status of SP574 or SS558 are
(AV077+AV078 + AV079 + AV080+ AV081+AV082) * CV226
3) When the contact status of SS598 or SS555 is off, CV239=0.
----------------------------------------------------------------------------------------------------------------------**CV237
Primary air side pressure loss of AH B corrected for deviation from design flow and
temperatures =AV162* (KN047)2 * ((KN041 + 273.2) + KN048 + 273.2)) /
(CV239)2 * ((AV062 + 273.2) + (AV061 + 273.21)
MMWCL
Where
AV162
KN047
heater
KN041
KN048
CV239
AV062
PA pressure drop across AH B

Design rated PA flow through each air
Design PA in temp
Design PA out temp
AH B PA in temp**
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AV061 AH B PA out temp**

----------------------------------------------------------------------------------------------------------------------**CV240
Secondary air side pressure loss of AH A corrected for deviation from design flow and
temperatures =AV163* (KN049)2 * ((KN044 + 273.2) + ( KN050 + 273.2)) /
((AV083)2 * ((AV064 + 273.2) + (AV063 + 273.21)))
MMWCL
Where
AV163
KN049
KN044
KN050
AV083
AV084
AV064
AV063
AH A Sec air press drop

Design rated sec air inlet temp
Sec air flow left
Sec air flow right
AH A sec air in temp**
AH A sec air out temp**
Notes :
are on
2) When the contact status of SP573 & SS556 are on, and the contact status of SP574 or SS558 are
AV163* (KN049)2 * ((KN044 + 273.2) + (KN050 + 273.2)) / (AV083) 2 * ((AV064 + 273.2) + (AV063 +
273.21))
-----------------------------------------------------------------------------------------------------------------------**CV241
Secondary air side pressure loss of AH B corrected for deviation from design flow
and temperatures
=AV164* (KN049)2 * ((KN044 + 273.2) + (KN050 + 273.2)) /
2
((AV084) * ((AV066 + 273.2) + (AV065 + 273.21)))
MMWCL
Where
AV164
KN049
KN044
KN050
AV083
AV084
AV066
AV065
AH B Sec air press drop

Design rated sec air inlet temp
Sec air flow left
Sec air flow right
AH B sec air in temp**
AH B sec air out temp**
Notes:
are on
2) When the contact status of SP573 or SS556 is off and the contact status of SP574 & SS558 is on,
use the following equation
AV164* (KN049)2 * ((KN044 + 273.2) + (KN050 + 273.2)) / ((AV084) 2 * ((AV066 + 273.2) + (AV065 +
273.21)))
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-----------------------------------------------------------------------------------------------------------------------CV242
Corrected gas temperature leaving AH A for deviation from design entering air
temperature
=KN044 * (AV055 - AV054) + AV055 * ((AV054-(CV004 * AV060 +
CV005 * AV064)) / (AV055- (CV004 * AV060 + CV005 * AV064))
DEG C
Where
KN044
AV055
AV054
AV060
AV064
CV004
CV005
Design air inlet temp of AH

AH A gas in temp
AH A gas out temp
AH A PA in temp
AH A sec air in temp
Fraction of air that is PA
Fraction of air that is Sec air
Note : When contact status of SP573 or SS556 is off, CV242=0.

----------------------------------------------------------------------------------------------------------------------CV243
Corrected gas temperature leaving AH B for deviation from design entering air
temperature
=KN044 * (AV058 - AV057) + AV058 * ((AV057-(CV004 * AV062+
CV005 * AV066)) / (AV058- (CV004 * AV062 + CV005 * AV066))
DEG C
Where
KN044
AV058
AV057
AV062
AV066
CV004
CV005

AH B gas in temp
AH B gas out temp
AH B PA in temp
---------------------------------------------------------------------------------------------------------------------CV244
Corrected gas temperature leaving AH A for deviation from design entering gas
temperature
=(KN045*((AV054-(CV004*AV060 + CV005 * AV064)) + (CV004 *
AV060 + CV005 * AV064) * (AV055 - AV054))) / (AV055-(CV004 * AV060 + CV005 *
AV064))
DEG C
Where
KN045
AV054
AV055
AV060
AV064
CV004

AH A gas in temp
AH A gas out temp
AH A PA in temp
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CV005 Fraction of air that is Sec air

---------------------------------------------------------------------------------------------------------------------**CV245
Corrected gas temperature leaving AH B for deviation from design entering gas
temperature
=(KN045*((AV057-(CV004*AV062 + CV005 * AV066)) + (CV004 *
AV062 + CV005 * AV066) * (AV058 - AV057)) )/ (AV058-(CV004 * AV062 + CV005 *
AV066))
DEG C
Where
KN045
AV057
AV058
AV062
AV066
CV004
CV005

AH B gas out temp
AH B gas in temp
AH A PA in temp**

-----------------------------------------------------------------------------------------------------------------------CV248
Correction factor for gas out temp of AH A as a function of test X ratio

=Fn(CV229)
Where
CV229 Test X ratio of AH A

-----------------------------------------------------------------------------------------------------------------------CV246
Corrected gas temp leaving air heater A for deviation from design X ratio
=AV054 * CV248
Deg C
Where
CV248 Correction factor for gas out temp of AH A as
a function of the test X ratio

-----------------------------------------------------------------------------------------------------------------------CV249
Correction factor for gas out temp of AH B as a function of test X ratio

=Fn(CV230)
Where
CV230 Test X ratio of AH B
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----------------------------------------------------------------------------------------------------------------------CV247
Corrected gas temp leaving air heater B for deviation from design X ratio
=AV057 * CV249
Deg C
Where
CV248 Correction factor for gas out temp of AH B
as a function of the test X ratio
Note : When contact status of SP574 or SS558 is
off, CV247=0.
-----------------------------------------------------------------------------------------------------------------------CV252
Correction factor for gas temp of AH A for deviation from design entering flue gas
flow
=Fn(CV209 * CV233/2)
-This is found as function of flue gas flow through AH A
Where
fired
CV233 Ton of fuel fired per hour
Notes :
SS558 are on.
2) When the contact status of SP573 or SS556 is on and the contact status of SP574 or SS558 is off
CV252=Fn(CV209*CV233)
----------------------------------------------------------------------------------------------------------------------CV250
Corrected gas temperature leaving air heater A for deviation from design entering flue
gas flow
=AV054 * CV252
Deg C
Where
CV252 Correction factor for gas out temp of AH A
for deviation from design entering flue gas flow
Note : When the contact status of SP573 or SS556 is off, CV250=0.

-----------------------------------------------------------------------------------------------------------------------CV253
Correction factor for gas out temp of AH B for deviation from design entering flue gas
flow
=Fn(CV209 * CV233/2)
-This is found as a function of flue gas flow through AH B
Where
fired
CV233 Ton of fuel fired per hour
Notes :
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SS558 are on
2) When the contact status of SP573 or SS556 is off and the contact status of SP574 or SS558 is on
CV253=Fn(CV209*CV233)
---------------------------------------------------------------------------------------------------------------------CV251
Corrected gas temp leaving air heater B for deviation from design entering flue gas
flow
=AV057 * CV253
DEG C
Where
AV057 AH B gas out temp
CV253 Correction factor for gas out temp of AH B
for deviation from design entering flue gas flow
Note : When the contact status of SP574 or SS558
is off, CV251=0.
-----------------------------------------------------------------------------------------------------------------------CV254
Totally corrected gas temp leaving AH A

=(CV242 + CV244 + CV 246 + CV250-3 * AV054)
DEG C
Where
CV242 Corrected gas temp leaving
deviation from design entering air temp
deviation from design entering gas temp
deviation from design X ratio
deviation from entering flue gas flow
AH A for
AH A for
AH A for
AH A for
Note : When the contact status of SP573 or SS556 is off, CV254=0.

-----------------------------------------------------------------------------------------------------------------------CV255
Totally corrected gas temp leaving AH B

=(CV243 + CV245 + CV 247 + CV251-3 * AV057)
DEG C
Where
deviation from design entering air temp
deviation from design entering gas temp
deviation from design X ratio
deviation from entering flue gas flow
AV057 AH B gas out temp
Note: When the contact status of SP574 or SS558 is off, CV255=0.
-----------------------------------------------------------------------------------------------------------------------
AH B for
AH B for
AH B for
AH B for
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AH A air leakage expressed as a percentage of design leakage

=(CV231/KN051) * 100 %
Where
CV231 Corrected percent air leakage of AH A for
deviation from design pressure differential and from
design air temperature
KN051 Design percent leakage of each air heater at
rated condition
-----------------------------------------------------------------------------------------------------------------------CV257
AH B air leakage expressed as a percentage of design leakage

=(CV232/KN051) * 100 %
Where
CV232 Corrected percent air leakage of AH Bfor
deviation from design pressure differential and from
design air temperature
KN051 Design percent leakage of each air heater at
rated condition
-----------------------------------------------------------------------------------------------------------------------CV258
Deviation of corrected exit gas temperature of AH A from design value of exit gas
temperature
=CV254-KN046
Where
CV254 Totally corrected gas temperature leaving
AH A
KN046 AH exit gas temp in design condition

-----------------------------------------------------------------------------------------------------------------------CV259
Deviation of corrected exit gas temperature of AH B from design value of exit gas
temperature
=CV255-KN046
Where
CV255 Totally corrected gas temperature leaving
AH B
KN046 AH exit gas temp in design condition

-----------------------------------------------------------------------------------------------------------------------CV260
AH A gas side pressure loss (corrected for deviation from design flow and temp)
=(CV234/KN052) * 100%
Where
CV234 Gas side press loss of AH A corrected for
deviation from design flow and temperatures
KN052 Design gas side pressure loss of AH
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-----------------------------------------------------------------------------------------------------------------------CV261
AH B gas side pressure loss (corrected for deviation from design flow and temp)
=(CV235/KN052) * 100 %
Where
CV235 Gas side press loss of AH B corrected for
deviation from design flow and temperatures
KN052 Design gas side pressure loss of AH A
----------------------------------------------------------------------------------------------------------------------CV262
AH A PA side pressure loss (corrected for deviation from design flow and
temperature) expressed as a percentage of the design rated value of PA side
pressure loss =(CV236/KN053) *100 %
Where
CV236 Corrected PA side press loss of AH A
KN053 Design PA side press loss of AH
-----------------------------------------------------------------------------------------------------------------------CV263
AH B PA side pressure loss (corrected for deviation from design flow and
temperature) expressed as a percentage of the design rated value of PA side
pressure loss =(CV237/KN053) *100 %
Where
CV237 Corrected PA side press loss of AH A
KN053 Design PA side press loss of AH
---------------------------------------------------------------------------------------------------------------------CV264
AH A sec air side pressure loss (corrected for deviation from design flow and
temperature) expressed as a percentage of the design pressure loss
=(CV240/KN053 *100 %
Where
CV240 Corrected sec air side press loss of AH A
KN053 Design sec air side press loss of AH
---------------------------------------------------------------------------------------------------------------------CV265
AH B sec air side pressure loss (corrected for deviation from design flow and
temperature) expressed as a percentage of the design pressure loss
=(CV241/KN054) *100 %
Where
CV241 Corrected sec air side press loss of AH B
KN054 Design sec air side press loss of AH
---------------------------------------------------------------------------------------------------------------------CV274
Design temperature heater 1A condensate outlet

=Fn(AV049)
DEG C
Where
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----------------------------------------------------------------------------------------------------------------------CV275
Design temperature heater 1B condensate outlet

=Fn(AV049)
DEG C
Where
-----------------------------------------------------------------------------------------------------------------------CV276
Temperature deviation from design heater 1A

=CV274-AV037 DEG C
Where
CV274 Design temperature heater 1A condensate
outlet
AV037 LPH 1A CNDS temp out
---------------------------------------------------------------------------------------------------------------------CV277
Temperature deviation from design heater 1B
=CV275-AV121 DEG C
Where
CV275 Design temperature heater 1B condensate
outlet
AV121 LPH 1B CNDS temp out
---------------------------------------------------------------------------------------------------------------------
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Class I calculations:
Class I calculations will be carried out in the FIX process database. Appropriate calculation blocks will be
employed in the database for Class I calculations. Calculation results will be displayed on the operator
console. Calculation methodology adopted for Class I calculations is as below:
S.No.
PID
Description
Variable
name
Engg.
Unit
Calculation equation
1.
RC401
TSAT8
Deg C
F(RP001+ KN003)
2.
RC402
CRHAL
Deg C
RC401- RT011
3.
RC403
TSAT9
Deg C
F(RP004+ KN003)
4.
RC404
CRHPAL
Deg C
RC403- RT012
5.
SC401
TSAT1
Deg C
SP003+ KN003
6.
SC402
SHAPL
Deg C
F(SP026+KN003)-ST079
7.
SC403
SHAPR
Deg C
F(SP027+KN003)-ST078
8.
TC401
HPDT1
Deg C
TT012-TT013
9.
TC402
HPDT2
Deg C
TT026-TT027
10.
TC404
HPDT4
Deg C
TT024-TT029
11.
TC405
HPDT5
Deg C
TT030-TT031
12.
TC406
HPDT6
Deg C
TT032-TT033
13.
TC500
HPDT7
Deg C
TT018-TT034
14.
TC501
HPDT8
Deg C
TT042-TT043
15.
TC502
HPDT9
Deg C
TT044-TT045
16.
TC503
HPDT10
Deg C
TT062-TT063
17.
TC504
Reheater inlet left

saturation
Cold reheat (left)
temperature approach to
saturation temperature
Reheater inlet right
Cold reheat (right)
temperature approach to
Boiler drum saturation
steam temperature
Super heater attemperation
(left) temperature approach
to saturation temperature
Super heater attemperation
(right) temperature
approach to saturation
temperature
HPT Stm Adm Pipe MTL
Temp B Difference (Left
B/Right B)
HPT Exht UPR/LWR INR
SURF MTL TEMP
Difference
UPR/LWR RH BOWL INLT
INR SURF MTL TEMP
Difference
UPR/LOW 3rd STG MP EXT
INR MTL TEMP Difference
UPR/LOW 6th STG MP EXT
INR MTL TEMP Difference
UPR/LOW HP TURB EXT
IN SUR MTL TEMP
Difference
HPT Stm Adm Pipe MTL
TEMP Left A/RightA
Difference
IPT Stm Adm Pipe MTL
TEMP Left/Right Difference
RGT STOP VLV IN/OUT
SURF MTL TEMP
Difference
Lft STOP VLV IN/OUT
SURF MTL TEMP
HPDT11
Deg C
TT064-TT065
Revision 1
18.
TC416
19.
TC417
20.
TC418
21.
TC419
22.
TC420
23.
TC421
24.
TC422
25.
TC423
26.
TC424
27.
TC425
28.
TC426
29.
TC427
30.
TC428
31.
TC429
32.
TC430
33.
TC431
34.
TC432
35.
TC433
Project :
Language :
Difference
Rate of change of UPR HT
TURB EXHT IN SUR MTL
TEMP.
Rate of change of HPT
EXHT LWR INR MTL
TEMP.
EXHT UPR RH BOWL INR
SUR MTL TEMP.
Rate of change of UPR RH
BOWL INLT INR SUR
MTL TEMP.
Rate of change of LWR RH
BOWL INLT INR SUR
MTL TEMP.
Rate of change of UPR 3rd
STG MP EXT INR MTL
TEMP.
Rate of change of LOWR
3rd STG MP EXT INR
MTL TEMP.
Rate of change of UPR 6th
STG MP EXT INR MTL
TEMP.
Rate of change of LOW 6th
STG MP EXT INR MTL
TEMP.
STM ADM PIPE MTL
TEMP. LEFT A
STM ADM PIPE MTL
TEMP. RIGHT
En
Page :
72
YN1G176789-D
RCMT3
Deg
C/Min
R(TT018)
RCMT4
Deg
C/Min
R(TT026)
RCMT5
Deg
C/Min
R(TT027)
RCMT6
Deg
C/Min
R(TT024)
RCMT7
Deg
C/Min
R(TT029)
RCMT8
Deg
C/Min
R(TT030)
RCMT10
Deg
C/Min
R(TT031)
RCMT10
Deg
C/Min
R(TT032)
RCMT11
Deg
C/Min
R(TT033)
RCMT12
Deg
C/Min
R(TT042)
RCMT13
Deg
C/Min
R(TT043)

STM ADM PIPE MTL
TEMP. LEFT A
RCMT14
Deg
C/Min
R(TT042)

STM ADM PIPE MTL
TEMP. RIGHT
Rate of change of IPT STM
ADM PIPE MTL TEMP.
LEFT
Rate of change of IPT STM
ADM PIPE MTL TEMP.
RIGHT
Rate of change of RGT
STOP VLV IN SURF MTL
TEMP.
Rate of change of RGT
STOP VLV OUT SURF MTL
TEMP.
Rate of change of LEFT
RCMT15
Deg
C/Min
R(TT043)
RCMT16
Deg
C/Min
R(TT044)
RCMT17
Deg
C/Min
R(TT045)
RCMT18
Deg
C/Min
R(TT062)
RCMT19
Deg
C/Min
R(TT063)
RCMT20
Deg
R(TT064)
Revision 1
36.
TC434
37.
FC401
38.
FC402
39.
FC403
40.
FC407
41.
FC408
42.
FC409
43.
CC401
44.
CC402
45.
CC403
46.
CC404
47.
CC405
48.
CC406
49.
CC407
50.
CC408
51.
CC409
52.
SC404
53.
SC413
Project :
Language :
STOP VLV IN SURF MTL

TEMP.
Rate of change of LEFT
STOP VLV OUT SURF MTL
TEMP.
HP heater 6 saturation
temperature
En
Page :
73
YN1G176789-D
C/Min
RCMT21
Deg
C/Min
R(TT065)
TSAT6
Deg C
XP005 + KN003
HP heater 6 terminal
temperature difference
HP heater 6 drain cooler
approach temperature
HP heater 5 saturation
temperature
HP heater 5 terminal
HP heater 5 drain cooler
LP heater 3 saturation
temperature
LP heater 3 terminal
LP heater 3 drain cooler
temperature
TTD6A
Deg C
FC401-FT001
DCA6A
Deg C
XT012 - FT013
TSAT16
Deg C
F(XP004 + KN003)
TTD5A
Deg C
F407-FT013
DCA5A
Deg C
XT011-FT012
TSAT24
Deg C
F(XP003 + KN003)
TTD3
Deg C
CC401-CT008
DCA3
Deg C
XT010-CT007
TSAT26
Deg C
F(XP002 + KN003)
TTD2
Deg C
CC404-CT007
DCA2
Deg C
XT009-CT006
temperature
Rate of change of drum
water saturation
temperature
Deviation in feed water at
HPH 6 outlet
TSAT28
Deg C
F(XP001 + KN003)
TTD1
Deg C
CC407-CT006
DCA1
Deg C
XT008-CT005
Rcdwt
Deg C
R(F(SP003+KN003))
DVFWT1
Deg C
F(GE001)-FT001
F = Function of
R= rate of change of
Revision 1
Project :
Language :
En
Page :
74
YN1G176789-D
Heat rate deviation calculations:

Heat rate deviation calculations will be handled as part of the performance calculation package. The
calculation methodology adopted will be as per the document given by NTPC. Deviation of the actual values
from design values is computed for the following parameters:
a)
b)
c)
d)
e)
Main steam temperature

Main steam pressure
Hot reheat steam temperature
Reheater pressure drop
Condenser vacuum
Using the deviation of the above parameters from the design value, heat rate deviation is calculated using the
heat rate deviation curves provided by the manufacture. Summation of these deviations will give the total heat
rate deviation for the unit. Monetary loss due to heat rate deviation for each shift is then computed as follows:
Loss (in rupees) = (Net generation in MW X 1000) X (Number of hours in shift) X (Heat rate deviation in kCal /
kWh) X (Cost of coal in rupees / Kg) / (Heating value of coal in kCal / kg)
Heat rate deviation will be handled as a separate module outside of the performance calculation package.
Actual values of the process parameters will be made available to the external module. Design values for
each of the parameters as well as the heat rate deviation curves will be provided as static data in the external
module (this can be modified by users, as and when required). Using the heat rate deviation values, loss in
rupees will be computed using the above equation. Results will be made available as a separate report
through the module.
Heat rate deviation Class II tag list:
S No.
1
2
3
4
5
6
7
8
10
11
12
13
14
Tag
HD001
KD001
KD002
KD003
KD004
KD005
HD003
HD004
HD005
HD006
HD007
HD002
HD008
Description
Average power generation (in MW) for the shift
Design value of main steam temperature
Design value of main steam pressure
Design value of hot reheat temperature
Design value of hot reheat pressure
Design value of condenser vacuum
Heat rate deviation due to deviation in main steam temperature
Heat rate deviation due to deviation in main steam pressure
Heat rate deviation due to deviation in hot reheat temperature
Heat rate deviation due to deviation in hot reheat pressure
Heat rate deviation due to deviation in condenser vacuum
Net heat rate deviation
Total loss in rupees due to heat rate deviation
Calculation details:
-------------------------------------------------------------------------------------------------------------------------------------------HD001 = Avg.(GE001)
Where
HD001: Average power generation (in MW) for the shift
GE001: Gross generation
-------------------------------------------------------------------------------------------------------------------------------------------KD001 = Fn(AV049)
Revision 1
Project :
Language :
En
Page :
75
YN1G176789-D
Where
KD001: Design value of main steam temperature (obtained from manufacturers curve as a function of gross
generation)
AV049: Gross generation
-------------------------------------------------------------------------------------------------------------------------------------------KD002 = Fn(AV049)
Where
KD002: Design value of main steam pressure (obtained from manufacturers curve as a function of gross
generation)
-------------------------------------------------------------------------------------------------------------------------------------------KD003 = Fn(AV049)
Where
KD003: Design value of hot reheat temperature (obtained from manufacturers curve as a function of gross
generation)
-------------------------------------------------------------------------------------------------------------------------------------------KD004 = Fn(AV049)
Where
KD004: Design value of hot reheat pressure (obtained from manufacturers curve as a function of gross
generation)
-------------------------------------------------------------------------------------------------------------------------------------------KD005 = Fn(AV049)
Where
KD005: Design value of condenser vacuum (obtained from manufacturers curve as a function of gross
generation)
-------------------------------------------------------------------------------------------------------------------------------------------HD003 = Fn(KD001 AV072)
Where
HD003: Heat rate deviation due to deviation in main steam temperature (obtained from heat rate deviation
curve)
KD001: Design value of main steam temperature
AV072: Actual main steam temperature (process value obtained from DAS)
-------------------------------------------------------------------------------------------------------------------------------------------HD004 = Fn(KD002 AV073)
Where
HD004: Heat rate deviation due to deviation in main steam pressure (obtained from heat rate deviation curve)
KD002: Design value of main steam pressure
AV073: Actual main steam pressure (process value obtained from DAS)
--------------------------------------------------------------------------------------------------------------------------------------------
Revision 1
Project :
Language :
En
Page :
76
YN1G176789-D
HD005 = Fn(KD003 (AV101+AV102)/2)

Where
HD005: Heat rate deviation due to deviation in hot reheat temperature (obtained from heat rate deviation
curve)
KD003: Design value of hot reheat temperature
AV101: Actual hot reheat temperature, left (process value obtained from DAS)
AV102: Actual hot reheat temperature, right (process value obtained from DAS)
-------------------------------------------------------------------------------------------------------------------------------------------HD006 = Fn(KD004 AV103)
Where
HD006: Heat rate deviation due to deviation in hot reheat pressure (obtained from heat rate deviation curve)
KD004: Design value of hot reheat
AV103: Actual hot reheat pressure (process value obtained from DAS)
-------------------------------------------------------------------------------------------------------------------------------------------HD007 = Fn(KD005 AV050)
Where
HD007: Heat rate deviation due to deviation in condenser vacuum (obtained from heat rate deviation curve)
KD005: Design value of condenser vacuum
AV050: Actual condenser vacuum (process value obtained from DAS)
-------------------------------------------------------------------------------------------------------------------------------------------HD002 = Sum(HD003, HD004, HD005, HD006, HD007)
Where
HD002: Net heat rate deviation
HD003: Heat rate deviation due to deviation in main steam temperature(AV072)
HD004: Heat rate deviation due to deviation in main steam pressure(AV073)
HD005: Heat rate deviation due to deviation in hot reheat steam temperature (AV101,102)
HD006: Heat rate deviation due to deviation in reheater pressure drop (AV103)
HD007: Heat rate deviation due to deviation in condenser vacuum(AV050)
-------------------------------------------------------------------------------------------------------------------------------------------HD008 = (HD001 * 1000) * (KN099) * (HD002) * (KN098) / KN013
Where
HD008: Total loss in rupees due to heat rate deviation
KN098: Number of hours in a shift
KN099: Cost of coal in rupees per kilogram
KN013: Heating value of coal in kCal/kg
Revision 1
Project :
Language :
En
Page :
77
YN1G176789-D
Frequency excursion time integration and other time accounting functions:

Time accounting for deviation from acceptable limits will be provided for the following parameters:
a)
b)
c)
d)
Frequency
Turbine speed
HPT inlet steam temperature
IPT inlet steam temperature
In addition to these, power generation will also be accumulated over one hour and one day.
All time accounting calculations will be handled in the FIX database. A combination of calculation block and
totalizer block will used for the same purpose. Results of the time accounting calculations will be made
available through the operator console (similar to Class I calculation results).
Sno
1
2
3
4
5
Tag id
TA001
TA002
TA003
TA004
TA005
TA006
TA007
TA008
Description
Generation frequency high time accumulation
Generation frequency low time accumulation
Turbine high speed running time accumulation
Turbine low speed running time accumulation
Time duration for which HP turbine
temperature is high
Time duration for which HP turbine
temperature is low
Time duration for which IP turbine
temperature is high
Time duration for which IP turbine
temperature is low
metal
Calculation
TA(GC001 > 50)
TA(GC001 < 50)
TA(TM007 > 3150)
TA(TM007 < 2850)
TA((TT068 + TT069)/2) > 552
metal
TA((TT068 + TT069)/2) < 522
metal
TA((RT007 + RT008)/2) > 552
metal
TA((RT007 + RT008)/2) < 522
Notes:
1. TA() indicates the time accumulation function. This will be a database tag that will calculate the time in
seconds when the process tag is in the state specified
2. Turbine metal high and low temperature calculation will be done only when the generation is greater than
30% of the rated capacity. Else the time accumulation function will be fed a constant value of 0,
irrespective of the value of the process tag
Revision 1
Project :
Language :
En
Page :
78
YN1G176789-D
3. Min, max and average calculations:

Four hourly, daily and monthly min, max and average values will be computed for different process
parameters as specified by NTPC. All calculations related to min, max and average will be handled in the FIX
database. A combination of calculation blocks, trend blocks, extended trend blocks and totalizer blocks will be
used for this purpose. Results of these calculations will be made available to the operator as reports.
Sample calculations:
S.Num
Description
Calculation
Remarks
Process
tag
MC001
Daily average for CEP A winding

temperature
Avg(CT009)
MC002
Max(CT009)
MC003
TAA(CT009)
-do-
MC004
Daily max for CEP A winding

temperature
Total duration in alarm for CEP A
winding temperature
Daily average for CEP B winding
temperature
CT009 is the process tag

in DAS indicating CEP A
winding temperature
-do-
Avg(BAD2)
MC005
Max(BAD2)
MC006
TAA(BAD2)
-do-
MC007
Daily max for CEP B winding

temperature
Total duration in alarm for CEP B
winding temperature
Daily average for BFP A winding
temperature
CEP
B
winding
temperature
is
being
indicated as a BAD point
in IO list presently.
Alternate tag will have to
be provided or the
calculation will need to be
omitted
-do-
Avg(FT017)
MC008
Max(FT017)
MC009
TAA(FT017)
-do-
10
MC010
Daily max for BFP A winding

temperature
Total duration in alarm for BFP A
winding temperature
Daily average for BFP B winding
temperature
FT017 is the process tag

in DAS indicating BFP A
winding temperature
-do-
Avg(FT018)
11
MC011
Max(FT018)
12
MC012
TAA(FT018)
-do-
13
MC013
Daily max for BFP B winding

temperature
Total duration in alarm for BFP B
winding temperature
Daily average for BFP C winding
temperature
FT018 is the process tag

winding temperature
-do-
Avg(FP019)
14
MC014
Max(FP019)
15
MC015
TAA(FP019)
-do-
16
MC016
Daily max for BFP C winding

temperature
Total duration in alarm for BFP C
winding temperature
Daily average for FD fan A winding
temperature
FP019 is the process tag

winding temperature
-do-
Avg(ST080)
ST080 is the process tag

in DAS indicating FD fan
A winding temperature
Revision 1
17
MC017
18
MC018
19
MC019
20
MC020
21
MC021
22
MC022
23
MC023
24
MC024
25
MC025
26
MC026
27
MC027
28
MC028
29
MC029
30
MC030
31
MC031
32
MC032
33
MC033
34
MC034
35
Project :
Language :
En
Page :
79
YN1G176789-D
Daily max for FD fan A winding

temperature
Total duration in alarm for FD fan A
winding temperature
Daily average for FD fan B winding
temperature
Max(ST080)
-do-
TAA(ST080)
-do-
Avg(ST081)
Daily max for FD fan B winding

temperature
Total duration in alarm for FD fan B
winding temperature
Daily average for ID fan A winding
temperature
Max(ST081)

in DAS indicating FD fan
B winding temperature
-do-
TAA(ST081)
-do-
Avg(ST084)
Daily max for ID fan A winding

temperature
Total duration in alarm for ID fan A
winding temperature
Daily average for ID fan B winding
temperature
Max(ST084)

in DAS indicating ID fan A
winding temperature
-do-
TAA(ST084)
-do-
Avg(ST085)
Daily max for ID fan B winding

temperature
Total duration in alarm for ID fan B
winding temperature
Daily average for PA fan A winding
temperature
Max(ST085)

in DAS indicating ID fan B
winding temperature
-do-
TAA(ST085)
-do-
Avg(ST082)
Daily max for PA fan A winding

temperature
Total duration in alarm for PA fan A
winding temperature
Daily average for PA fan B winding
temperature
Max(ST082)

in DAS indicating PA fan A
winding temperature
-do-
TAA(ST082)
-do-
Avg(ST083)
Max(ST083)
TAA(ST083)
-do-
Avg(GE001)
MC035
Daily max for PA fan B winding

temperature
Total duration in alarm for PA fan B
winding temperature
Average power generated for the
day
Hours in operation for HP cylinder

in DAS indicating PA fan
B winding temperature
-do-
36
MC036
Hours in operation for IP cylinder
37
MC037
Time in hours for MS steam

temperature in 480 500 deg C
TAA{(RP005 > 10 AND

TZ003>2%
)
OR
(RP006>10
AND
TZ004>2%)}
TAA(500
>
(TT068+TT069)/2
>
GE001 is the generator

output tag in DAS
Process
tag
corresponding to main
steam
pressure
and
HPCV position is AVG.
(TP003+TP004)/2
AND
TZ001>2%available in IO
list.
RP005 & RP006 are the
process tags available in
DAS for hot reheat
pressure
TT068 and TT069 are
process available in DAS
TAA(AV073 > 10 AND

TZ001>2% )
Revision 1
Project :
Language :
En
range
480)

range
range
range
range
temperature greater than 565 deg C
Time in hours for HRH steam
range
TAA(520
>
(TT068+TT069)/2
>
500)
TAA(535
>
(TT068+TT069)/2
>
520)
TAA(545
>
(TT068+TT069)/2
>
535)
TAA(565
>
(TT068+TT069)/2
>
545)
TAA((TT068+TT069)/2
> 565)
TAA(500
>
(RT013+RT016)/2
>
480)
TAA(520
>
(RT013+RT016)/2
>
500)
TAA(535
>
(RT013+RT016)/2
>
520)
TAA(545
>
(RT013+RT016)/2
>
535)
TAA(565
>
(RT013+RT016)/2
>
545)
TAA((RT013+RT016)/2
> 565)
COUNT(TZ001>2% is
SET AND TT026>350
deg c)
COUNT(TZ001>2% is
SET AND TT026<350
but > 250 deg c)
COUNT(TZ001>2% is
SET AND TT026< 250
deg c)
Time
count
from
startup to setting of
GS550
38
MC038
39
MC039
40
MC040
41
MC041
42
MC042
43
MC043
44
MC044
45
MC045
46
MC046
47
MC047
48
MC048
49
MC050

range
range
range
range
temperature greater than 56 deg C
Nos of Hot startups
50
MC051
Nos of warm startups
51
MC052
Nos of cold startups
51
MC053
Cumulative time taken from startup

to synchronization
Page :
80
YN1G176789-D
for
main
temperature
-do-
steam
-do-do-do-doRT013 and RT016 are

process available in DAS
for
main
steam
temperature
-do-do-do-do-doTo be checked at site
TT026=HPT EXHT UPR
INR SURF MTL TEMP
-----do-------------------do--------GEN BKR status GS550
to be tracked at instant T
and instant (T-1)(pl. refer
sample calculation)
Note: The sample calculations shown above are indicated how min, max, average and time duration
calculations will be carried out. Similar calculations shall be carried out for the following tags:
T001 to GT011 (Gen wdg. Temp)
GT014 to GT016 (Gen hot gas temp)
GT017 to GT020 (Gen cold gas temp)
H2 purity GP001
Revision 1
Project :
PH in CEP discharge WA013

PH in blr water WA014
CAT CONDTY of makeup wtr to cond WA004
BFP A inbrd brg vib FV001
BFP A OUTBRD BRG VIB FV002
BFP B INBRD BRG VIB FV003
BFP B OUTBRD BRG VIB FV004
BFP C INBRD BRG VIB FV005
BFP C OUTBRD BRG VIB FV006
BLR WTR SILICA LVL WA003
CAT CONDTY OF SAT STEAM WA007
SPEC CONDTY OF SAT STEAM WA012
SP CONDVTY OF FW AT ECON I/L WA010
CAT CONDTY OF FW AT ECO INLET WA006
SP CONDVTY OF FW AT ECON I/L WA010
COND MAKE UP FLOW WF001
CONDENSER VACCUM/PRESSURE HP006
CW TEMP AT COND INLET B SIDE HT001
CW TEMP AT COND INLET A SIDE HT002
CW TEMP AT COND OUTLET B SIDE HT003
CW TEMP AT COND OUTLET A SIDE HT004
LPT EXHST STM TEMP TT074
COND PUMP SUC TEMP(AVG. of CT011, BAD5, CT012,
TURB 1ST STAGE PRESS TP005
MAIN STM PRESS BEF ESV AVG(TP003+ TP004)
HPT EXHAUST STM PRESS RIGHT TP013
HPT EXHAUST STM TEMP RIGHT TT011
EXT STM TEMP TO HPH 5 TURB SIDE XT005
EXT STM TEMP TO HPH 6 HTR SIDE XT006
EXT STM TEMP TO HPH 5 HTR SIDE XT014
HPH 5 EXT STM PRESS HTR SIDE XP004
HPH 6 EXT STM PRESS HTR SIDE XP005
HPH 5 DRAIN TEMP XT011
HPH 6 DRAIN TEMP XT012
EXT STM TMP TO LPH2 TURB SIDE XT002
EXT STM TEMP TO LPH 3 TRB SIDE XT003
EXT STM TMP TO LPH2 TURB SIDE XT002
EXT STM TEMP TO LPH 3 TRB SIDE XT003
LPH 2 DRAIN TEMP XT009
LPH 3 DRAIN TEMP XT010
ECONOMISER OUTLET WATER TEMP LEFT FT010
ECONOMISER OUTLET WATER TEMP RIGHT FT011
FW TEMP AT ECON INLET FT009
DRUM METAL TEMPERATURE ST002
Language :
En
Page :
81
YN1G176789-D
Revision 1
Project :
Language :
En
SEC SH TUBE MTL TEMP from ST132 to ST143

PRI PLATEN SH TUBE MTL TEMP from ST157 to ST168
TER SH TUBE MTL TEMP from ST175 to ST190
RH TUBE METAL TEMP from RT017 to RT032
RH DESH OUTLET STM TEMP LEFT RT038
RH DESH OUTLET STM TEMP RIGHT RT039
SH OUTLET STM TEMP LEFT ST073
SH OUTLET STM TEMP RIGHT ST075
SH OUTLET STM PRESS LEFT SP001
SH OUTLET STM PRESS RIGHT SP002
RH OUTLET STM TEMP LEFT RT013
RH OUTLET STM TEMP RIGHT RT016
Calculated point for SH OUTLET STM TEMP DIFF. LEFT/RIGHT(ST073-ST075)
Calculated point for RH OUTLET STM TEMP DIFF. LEFT/RIGHT(RT013-RT016)
BOILER DRUM PRESSURE SP003
Page :
82
YN1G176789-D

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Doc No.

Derived From /Specification No:

CS-1120(R&M)-415-9-SU-LOA4225 Dated 03/07/09

Functional Design Specification

National Thermal Power Corporation Ltd.

Ramagundam Super Thermal Power Station

Revised as per NTPC comments

Ramagundam STPS Stage-I DAS R&M

Brief description of the solution:

Ramagundam STPS Stage-I DAS R&M

The SQL Trigger block defines:

Ramagundam STPS Stage-I DAS R&M

Analog tag list:

Feed water flow

Condensate pump discharge press

Ext. temperature heater 6

Ext. pressure heater 6

HPH 6 Drain Temperature

Reheat spray flow

Heater-3 Condensate outlet temperature

Extraction temperature of heater 3

Extraction pressure of heater 3

Outlet temperature heater 2

Drain temperature heater 3

Heater 2 extraction temperature

Heater 2 extraction pressure

Outlet temperature heater 1

Drain temperature heater 2

LPH-1 extraction pressure

Inlet temperature heater 1

LPH -1 drain temp

Hot reheat temperature IV inlet

Hot reheat pressure IV inlet

Ramagundam STPS Stage-I DAS R&M

Economiser outlet oxygen per cent

AH A gas out temperature

AH B gas out temperature

AH A sec air out temp

AH A secondary air in temperature

AH B sec air out temp

AH B secondary air in temperature

HPH 5 extraction temp

HPH 5 extraction pressure

HPH 5 drain temp

HPH 5 FW inlet temp.

Main Steam Temperature after ESV

Main Steam Pressure before ESV

HPT exhaust temp

HPT exhaust press

Superheat Spray Flow

Sec Air Flow Left

Sec Air Flow Right

Ramagundam STPS Stage-I DAS R&M

Feedwater flow through heaters

Feedwater pressure (at BFP suction)

FW pressure at Econ inlet

FW temperature at Econ inlet

Deaerator extraction flow

Condensate flow to D/A from LPH

Condenser cooling water temperature

Condensate flow right

Condenser B outlet temp

Condensate pump-A suction temp

Main steam pressure after ESV