FMS-207 ROBOTIZED SCREWING

The seventh FMS-200 station integrates robotics as technology which is widely used in
automated environments. In this case, a robot is used to screw in the four bolts supplied
by the previous station. The robot has a tool attached with a pneumatic gripper and an
electric screwdriver and the station table includes two warehouses for material (with
capacity for 6 lids and 6 shafts in different materials, colors and heights). These
components allow the user to screw the four bolts in the work in process as well as to
carry out operations such as the change in material, insertion and extraction of material in
the assembly and the exchange of material between warehouses. These applications give
way to an extensive range of programs for the robot's controlling unit thus extending
significantly its didactic capacities.

THE INTEGRATION OF ROBOTICS

 The control of the robot's movements is carried out using a controlling element
which can also be used to program the movements it has to carry out. The programming
is carried out from a PC with the robot's own software.

The station also has a programming console from which the commands must be entered.
 In order to avoid risks from uncontrolled movements by the robot, the station is
equipped with a protection guard in its programming. We have a wide variety of robot
versions which can be customized to our clients' needs. Consult availability.

TECHNICAL DATA

• Dimensions:
900x540x900 mm

• Control keypad:
Start, stop, reset push buttons. Continuous/single cycle selector and disconnecting
switch. Emergency stop button and error pilot light.

• Station elements:
- Robot with 5 shafts according to the client's choice.
- Electric screwdriver.
- Pneumatic gripper controlled by solenoid valve.
- Methacrylate fairing for the user's protection.
• Electric control panel
- Mounted on perforated mesh 550x400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 8 inputs/ 8 outputs.
- Relay to supply power to the screwdriver.
- Power source: 24V/0.6A.
- Power source: 5V/2.5A.
- Robot controller, programming console, programming software and cable
according to the client's choice.
- Control PLC: according to the user's choice.

STATION 7 (Robotized Screwing)

Maintenance and Inspection

NO COMPONENTS INSPECTION REMEDIES
1 Control Start, stop, reset Is the buttons fully Securely connet
Keypad push buttons. working?
Continuous/single
cycle selector and
disconnecting
switch.
Emergency stop
button and error
pilot light
2 Stations Robot with 5 Check whether the Follow the
Elements shafts according movements troubleshooting in
to the client's according to the the manual
choice. manual?

Securely tighten the

Electric Are any of the
 screwdriver. cover tightening screws.
screws loose?
Pneumatic Is there any Drain the drainage
gripper controlled abnormal in the and remedy the air
by solenoid pneumatic system? leaks (replace the
valve. Are there any air part).
leaks, drain
clogging or hose
damage?
Is the air source
normal?
Methacrylate Are there any crack, Replace with a new
fairing for the foreign part or take
user's protection. contamination or remedial measures.
obstacles on the
robot and controller
cover?
3 Electric control Mounted on Is the machine Securely connect.
panel perforated mesh cable between the
550x400 mm. robot and controller
Terminal strip securely connected?
accessible with
power supply
connections and
codified I/O.
Built-in thermal
switch.
Station I/O: 8
inputs/ 8 outputs.
 Relay to supply Is the power supply Securely connect
power to the cable securely
screwdriver. connected?
Power source:
24V/0.6A.
Power source:
5V/2.5A

Robot controller, Are the robot Please read the

programming working according manual installation
console, to the software that and try to install
programming is provided? again.
software and
cable according
to the client's
choice.
Control PLC:
according to the
user's choice.

Conclusion
Maintenance works is very important in ensuring life span one the machine or
system last long. It gets save cost from expenditure aspect buy new machine or system.
With the right and systematic maintenance schedule, small or large damage traceable and
repaired as soon as possible. Technician shelf must arm self with knowledge in
maintenance works moved with the times.