Beruflich Dokumente
Kultur Dokumente
[he context of the overall compilation report and not as a stand-alone technical report.
The following component part numbers comprise the compilation report:
ADP023560 thru ADP023615
UNCLASSIFIED
COMPOSITE
STRUCTURES
ELSEVIER
b,
a ICASE, NASA Langley Research Center. Mail Stop 132C, Hampton. VA 23681-2199, USA
National Research Council. NASA Langley Research Center, Mail Stop 188E, Hampton. VA 23681-2199, USA
US Army Research Laboratory, Vehicle Technology Directorate, NASA Langley Research Center, Mail Stop 188E. Hampton, VA 23681-2199, USA
d The Boeing Company, PO BOX 16858. MS P38-13, Philadelphia, PA 19142-0858. USA
Abstract
The influence of two-dimensional finite element modeling assumptions on the debonding prediction for skin-stiffener specimens
was investigated. Geometrically nonlinear finite element analyses using two-dimensional plane-stress and plane-strain elements as
well as three different generalized plane-strain type approaches were performed. The computed skin and flange strains, transverse
tensile stresses and energy release rates were compared to results obtained from three-dimensional simulations. The study showed
that for strains and energy release rate computations the generalized plane-strain assumptions yielded results closest to the full threedimensional analysis. For computed transverse tensile stresses the plane-stress assumption gave the best agreement. Based on this
study it is recommended that results from plane-stress and plane-strain models be used as upper and lower bounds. The results from
generalized plane-strain models fall between the results obtained from plane-stress and plane-strain models. Two-dimensional
models may also be used to qualitatively evaluate the stress distribution in a ply and the variation of energy release rates and mixed
mode ratios with delamination length. For more accurate predictions, however, a three-dimensional analysis is required.
2002 Elsevier Science Ltd. All rights reserved.
1. Background
"Corresponding author.
8911.
E-mail address: t.k.obrien@larc.nasa.gov (T. Kevin O'Brien).
+
2
U3 3
(6 2 2 -U 3 3
2"
0263-8223/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
P11: S0263-8223(02)00079-X
162
appropriate mixed mode ratio GII/GT in order to determine the potential for delamination growth [7].
Table I
Material properties
1M718552 unidirectionalgraphitelepoxy prepreg
E 33 = 11.38 GPa
E 22 = 11.38 GPa
Ell= 161.0 GPa
1'23 = 0.45
V= 0.32
V=
0.32
G23= 3.92 GPa
G13 = 5.17 GPa
G12= 5.17 GPa
2. Introduction
The current study focused on skin-stiffener debonding
resulting from buckling of a thin-gage composite fuselage structure as described in Ref. [7]. The specimens
consisted of a bonded skin and flange assembly as
E 33 = 10.3 GPa
v23 = 0.35
G23 =4.14 GPa
(assumed isotropic)
(a)
177.8mm
Corner 2
Corner 4
25.4 m
Corner3Corne-
1.-
\"'
42mm
50.8 mm
Straingages
Fabrcflange
I-
S2"
.78. amm_
0I
.
Tape skin
[_3.86
(b)
/Delaminaiion
width.
The current study presents an intermediate step where
three-dimensional models were created by extruding
two-dimensional models across the width. The fact that
Adhesive Pockeit
Matris Crack
cially if many different configurations have to be analyzed during the initial design phase. These models have
been used extensively during previous studies [2-4,6,7].
However, it is inherent to any two-dimensional finite
mm
,/45'
from
0/
4'
-45'
-45'
*
/45
163
(a)
(b)
101.6 mm
..................................
...
v-- atxa0l.6
u=v=0 at x=0
:
L.....x,e
0:
-0.
45o
-adheive
0.
x= 24.9 m 25.4
25.9
26.4
27.4
26.9
27.9
28.4
(c)
adhesive
45
3. Analysis formulation
-45
a= 26.1 mm
26.2
26.4
26.6
26.6
164
(a)
.v=O
at x2101.6
P= 17.8 M
/
zw
u=v=O at x=O
w=O at x=O
(b)
woatmidplaneforallxandy
"'-
a
plane for all xand y
(c)
165
y1V
z'w
4.
Analytical investigation
4.1. Global response
(a)
-- "transition
region
layered
I
elements
IC)
debndinage
2000
1600b
1
,0
200[
\o
800
pStrain
formation
dalarinantipn
oo
ptane stress,
strain, OPE8R
plane
CPS8R
gen. plane
plane strain,
strain, Minquet
CGPE1OR[12)
a gen.
-400*
*_full_3Dmodel,_C3D_0R
-800
0
10
15
Load, kN
Fig. 5. Flange strain-load plots for quasi-static tests.
20
166
at locracking
was observed
tests, next
first to
matrix
fatigue
cations right
the flange
tip which
corresponds to
Flange
12000
debonding
10000-
8000
pStrain
0000
6000
plane-stress analysis correspond with the transverse tensile strength. Stresses from the plane-strain analysis are
excessively high. This is caused by the constraints inherent to the plane-strain model, particularly in the
o
plane strain
o07f plane stress
0
000
2000
10
15
20
45'
600
500
400
Transverse
Tensile
300
Stress, 2
ON/mm
a.,
o
0
o
A
o
plane strain
plane stress0
gen pstrain
Minguet
12
K~nigll
[13]
3Dz=122
40 82
1800
flange tip
:o
6
08
88
plies.
Load, kN
origin of
delamination
,[
0
1600
IVv V
OV
1400
0o
0 0
V
V
**
El
V
6444
1200
6
GA
G
T'
A.
AAAAAA
2200
Aoo
A
'
V
1000
Am
800
600
1M'.
0
25.5
Fig. 7. Computed transverse tensile stress results in top 45' skin ply.
0 0
0
o0
plane strain, CPE8R
pane stress, CPS8R
0
gen. plane strain, CGPE1OR
A gen. plane strain. Minguet [12]
V
gen. plane strain. KMnig [13]
full 3D. specimen center, z=12.7
,400
26
00
[
0
0
'
:0_
10000000 UU-0I
ootransverse tensile strength
2.
: (127 MPa) with scatter band
26
26.5
27
coordinate x, mm
26.5
27
27.5
coordinate x, mm
28
28.5
of n
!-/ origin
delamnination
6
V
V
V
0.6
o
o
0.8
6 V0
3 ,Z1.,G =
00$T
167
28.5
results for skin and flange strains, as well as energy release rates, which form an upper and lower bound of the
results obtained from full three-dimensional analysis.
The results from generalized plane-strain models fall
between the results obtained from plane-stress and
plane-strain models. The generalized plane-strain models capture the surface strains on the flange and skin very
well and computed energy release rates are within 9% of
Gs/G
0.4
. 2
70
0.Doom0
02
26.5
27
0o
El
27.5
28
coordinatesx, mm
.Concluding remarks
when compared to results from three-dimensional analysis. The stresses from full three-dimensional analysis
were lower than results from any of the two-dimensional
models, but are closest to the plane-stress results.
In general, two-dimensional models are preferred by
industry because modeling time, as well as computational time, remains affordable, especially if many different configurations have to be analyzed during the
initial design phase. Based on the results of this investigation it is therefore recommended to use results from
plane-stress and plane-strain models as upper and lower
bounds. Two-dimensional models may also be used to
qualitatively evaluate the stress distribution in a ply and
the variation of energy release rates and mixed mode
ratios with delamination length.
Acknowledgements
168
[5]
[6]
[7]
[8]
[9]
[10]